A vibrating device for molding a concrete test piece
By designing a vibration device equipped with baffles, helical springs, and clamping columns, the problems of concrete overflow and mold instability were solved, achieving efficient and precise concrete vibration, adapting to molds of different sizes, and improving construction quality.
Patent Information
- Application Number
- CN202510754404.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2045-06-06
AI Technical Summary
Existing concrete vibration equipment is prone to concrete overflow, mold instability, difficulty in evenly dispersing mesh fibers, and inability to adapt to molds of different sizes during construction, resulting in low construction efficiency and poor quality.
A vibration device comprising a base, a vibrating plate, a vibrating motor, a shock-absorbing spring, a fixing component, a moving component, a power supply module, and a vibrating rod has been designed. It is equipped with a baffle, a helical spring, a clamping column, and a helical tube, which can prevent concrete from overflowing, disperse fibers, fix different molds, and achieve flexible vibration.
It improves vibration efficiency, ensures concrete density and strength, avoids mold shaking and fiber aggregation, adapts to molds of different sizes, and improves construction quality and efficiency.
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Figure CN120326743B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete test piece forming, and particularly relates to a vibrating device for concrete test piece forming. BACKGROUND
[0002] In some small construction sites, the quality of concrete usually needs to be detected before construction to ensure the overall safety and stability of the project. A common detection method is to make concrete test blocks of different sizes and perform vibrating operation therein. The vibrating operation can effectively remove air bubbles and voids in the concrete, improve the compactness of the test block, and thus enhance the strength and forming effect thereof. The concrete vibrating devices on the market are mainly divided into two types: vibrating tables and vibrating machines, which have various specifications and adapt to the needs of different construction scenes. In actual application, handheld vibrating rods and small vibrating platforms are more common. Construction personnel can flexibly adjust the use mode according to the on-site environment.
[0003] However, when the handheld vibrating rod vibrates the concrete in the mold, the strong vibration easily causes the concrete to flow, resulting in overflow from the top of the mold. After the vibrating is completed, the surface usually needs to be manually smoothed to ensure that the test block meets the subsequent detection standards, which reduces the work efficiency to a certain extent. The vibrating platform has a single function. For example, when the vibrating platform vibrates the concrete added with a net-shaped fiber, the net-shaped fiber cannot be uniformly dispersed, and the vibrating mode cannot be automatically adjusted according to different types and sizes of test blocks, so that efficient and accurate vibrating effect cannot be achieved. During the vibrating process of the vibrating platform, the stability of the mold is insufficient, which easily causes the mold to shake. Especially when there is a large gap between the mold and the table surface, the mold is more likely to be displaced, which affects the vibrating quality. Not only does this reduce the construction efficiency, but also it may affect the forming effect of the concrete test block and the strength detection result, which is difficult to meet the requirements of high-standard construction. SUMMARY
[0004] In order to overcome the shortcomings of the prior art, the purpose of the present application is to provide a vibrating device for concrete test piece forming.
[0005] The utility model provides a kind of concrete test piece forming's vibrating device, including base, top plate, vibration plate, vibrating motor, shock absorber spring, fixed component, moving component, power supply module, electric wire, control switch, vibrating rod, protective shell, adjusting component, connecting block, sliding sleeve, coil spring and baffle, base is connected with top plate, base middle part is slidably connected with vibration plate, vibration plate bottom is connected with at least four shock absorber springs in circumference, shock absorber spring is fixedly connected with base, vibration plate bottom is installed with vibrating motor, vibration plate is connected with fixed component, top plate is connected with moving component, moving component is connected with power supply module and protective shell on, power supply module is connected with electric wire and control switch, adjusting component is connected in protective shell, adjusting component is connected with three vibrating rods, vibrating rod is electrically connected with power supply module by electric wire and control switch, vibrating rod bottom is all screw thread connection with connecting block, vibrating rod is slidably connected with sliding sleeve and baffle, baffle is connected with spiral spring between sliding sleeve.
[0006] Further, it further includes limiting block, vibrating rod is connected with limiting block, and limiting block is higher than sliding sleeve.
[0007] Further, baffle is all opened along circumference with breathable hole.
[0008] Further, it further includes clamping column and spiral pipe, connecting block is all opened with clamping slot, one connecting block is connected with clamping column by clamping slot, and other connecting block is connected with spiral pipe by clamping slot.
[0009] Further, moving component includes electric sliding rail, electric push rod and fixed block, top plate is connected with electric sliding rail, electric sliding rail penetrates top plate, the sliding block of electric sliding rail is connected with electric push rod, power supply module is fixedly connected with the sliding block of electric sliding rail, the push rod of electric push rod penetrates protective shell, the push rod of electric push rod is connected with fixed block, and fixed block is connected with adjusting component.
[0010] Further, adjusting component further includes guide rod, screw rod, moving block and drive motor, guide rod is connected in penetration in fixed block, screw rod is connected on the front and back sides of fixed block, moving block is threadedly connected on screw rod, moving block is slidably connected with guide rod, drive motor is installed inside protective shell on the front and back sides, the output shafts of front and back drive motors are fixedly connected with front and back screw rods, and fixed block is fixedly connected with two moving blocks and vibrating rod.
[0011] Further, fixed component includes fixed table and first L-shaped block, vibration plate is connected with fixed table, fixed table is opened with insertion hole, and at least four first L-shaped blocks are connected with insertion hole by insertion in fixed table.
[0012] Further, the fixing assembly further comprises a second L-shaped block and a bolt, the first L-shaped block is provided with a sliding groove, the first L-shaped block is slidably connected with the second L-shaped block through the sliding groove, and the second L-shaped block is threadedly connected with the bolt.
[0013] The beneficial effects are: 1. The connecting block, the sliding sleeve, the spiral spring and the baffle are arranged, the baffle can prevent the concrete in the test piece mold from overflowing, reduce the subsequent repair work, and the spiral spring can automatically adjust the position of the baffle as needed, and maintain effective coverage of the concrete surface.
[0014] 2. The connecting block, the sliding sleeve, the spiral spring and the baffle are arranged, the baffle can prevent the concrete in the test piece mold from overflowing, reduce the subsequent repair work, and the spiral spring can automatically adjust the position of the baffle as needed, and maintain effective coverage of the concrete surface.
[0015] 3. The fixing assembly is arranged, which can fix different types of test piece molds, is suitable for test piece molds of different models and sizes, improves the versatility and flexibility of the vibration device, and improves the vibration efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a three-dimensional structure diagram of the present application.
[0017] Figure 2 It is a structure diagram of the vibration plate, the vibration motor and the damping spring of the present application.
[0018] Figure 3 It is a structure diagram of the electric sliding rail, the electric push rod and the power supply module of the present application.
[0019] Figure 4 It is a structure diagram of the guide rod, the screw rod and the driving motor of the present application.
[0020] Figure 5 It is a structure diagram of the limiting block, the sliding sleeve and the spiral spring of the present application.
[0021] Figure 6 It is a structure diagram of the connecting block, the baffle and the ventilation hole of the present application.
[0022] Figure 7 It is a structure diagram of the connecting block and the spiral tube of the present application.
[0023] Figure 8 It is a structure diagram of the connecting block of the present application.
[0024] Figure 9 It is a three-dimensional structure diagram of the connecting block and the clamping column of the present application.
[0025] Figure 10Structure schematic view of base, fixing table and socket of the application.
[0026] Figure 11 Structure schematic view of fixing assembly of the application.
[0027] Figure 12 Separate structure schematic view of first L-shaped block, second L-shaped block and bolt of the application.
[0028] Part names and serial numbers in the figure: 1-base, 2-top plate, 3-vibration plate, 4-vibration motor, 5-damping spring, 6-electric sliding rail, 61-sliding block, 7-electric push rod, 71-fixing block, 8-power supply module, 81-electric wire, 82-control switch, 9-vibration rod, 10-protection shell, 11-guide rod, 12-screw rod, 121-moving block, 13-driving motor, 14-limiting block, 15-connecting block, 151-clamping groove, 16-sliding sleeve, 17-spiral spring, 18-baffle, 181-ventilation hole, 19-clamping column, 20-spiral pipe, 21-fixing table, 22-socket, 23-first L-shaped block, 231-sliding groove, 24-second L-shaped block, 25-bolt. DETAILED DESCRIPTION
[0029] The preferred technical solutions of the application are described in detail below with reference to the accompanying drawings.
[0030] A vibration device for forming a concrete test piece, such as Figures 1-12As shown in the drawings, including the base 1, the top plate 2, the vibrating plate 3, the vibrating motor 4, the damping spring 5, the fixed assembly, the moving assembly, the power supply module 8, the wire 81, the control switch 82, the vibrating rod 9, the protective shell 10, the adjusting assembly, the connecting block 15, the sliding sleeve 16, the spiral spring 17, the baffle 18, the limiting block 14, the clamping column 19 and the spiral pipe 20, the top plate 2 is fixedly connected to the top of the base 1, the vibrating plate 3 is slidably connected to the middle of the base 1, four damping springs 5 are fixedly connected to the bottom of the vibrating plate 3 in a uniform and spaced manner in the circumferential direction, the damping springs 5 are fixedly connected with the base 1, the vibrating motor 4 is installed at the bottom of the vibrating plate 3, the fixed assembly is connected to the top of the vibrating plate 3, the moving assembly is connected to the top plate 2, the power supply module 8 and the protective shell 10 are connected to the moving assembly, the wire 81 and the control switch 82 are fixedly connected to the bottom of the power supply module 8, the adjusting assembly is connected in the protective shell 10, three vibrating rods 9 are connected to the adjusting assembly, the vibrating rods 9 are electrically connected with the power supply module 8 through the wire 81 and the control switch 82, the connecting block 15 is threadedly connected to the bottom of the vibrating rod 9, the sliding sleeve 16 and the baffle 18 are slidably connected to the vibrating rod 9, the spiral spring 17 is fixedly connected between the baffle 18 and the sliding sleeve 16, the air holes 181 are uniformly and spaced apart in the circumferential direction on the baffle 18, the limiting block 14 is connected to the vibrating rod 9, the limiting block 14 is higher than the sliding sleeve 16, the clamping slot 151 is formed in the connecting block 15, one connecting block 15 is connected with the clamping column 19 through the clamping slot 151, and the other connecting block 15 is connected with the spiral pipe 20 through the clamping slot 151.
[0031] As shown in the drawings, Figure 1 , Figure 3 and Figure 4 , the moving assembly comprises the electric sliding rail 6, the electric push rod 7 and the fixed block 71, the electric sliding rail 6 is fixedly connected to the top plate 2 and penetrates through the top plate 2, the electric push rod 7 is fixedly connected to the sliding block 61 of the electric sliding rail 6, the power supply module 8 is fixedly connected with the sliding block 61 of the electric sliding rail 6, the push rod of the electric push rod 7 penetrates through the protective shell 10, the fixed block 71 is fixedly connected to the push rod of the electric push rod 7, and the fixed block 71 is connected with the adjusting assembly.
[0032] As shown in the drawings, Figure 4 , Figure 5 and Figure 6As shown, the adjusting assembly further includes a guide rod 11, a screw rod 12, a moving block 121 and a driving motor 13, the guide rod 11 is throughly connected on the fixed block 71, the screw rod 12 is fixedly connected on the front and back of the fixed block 71, the moving block 121 is threadedly connected on the screw rod 12, the moving block 121 is slidably connected with the guide rod 11, the driving motor 13 is installed on the inside of the protection shell 10, the output shafts of the front and back driving motors 13 are fixedly connected with the front and back screw rods 12, the fixed block 71 and the two moving blocks 121 are fixedly connected with the vibrating rod 9, the vibrating motor 4, the electric sliding rail 6, the electric push rod 7 and the driving motor 13 are all powered by an external power supply device.
[0033] As shown in Figure 1 , Figure 10 、 Figure 11 and Figure 12 , the fixing assembly includes a fixed table 21, a first L-shaped block 23, a second L-shaped block 24 and a bolt 25, the vibrating plate 3 is fixedly connected with the fixed table 21 on the top, the fixed table 21 is provided with a socket 22, at least four first L-shaped blocks 23 are connected with the fixed table 21 through the socket 22, the first L-shaped block 23 is provided with a sliding slot 231, the second L-shaped block 24 is slidably connected with the first L-shaped block 23 through the sliding slot 231, the bolt 25 is threadedly connected with the second L-shaped block 24, and the bolt 25 is threadedly connected with the first L-shaped block 23.
[0034] Before construction, after the concrete is mixed, the concrete is poured into the test piece mold, the test piece mold is placed on the fixing table 21, first, two first L-shaped blocks 23 are inserted into the insertion holes 22, the test piece mold is moved so that the two corners of the bases 1 of the test piece mold abut the inner right angles of the two first L-shaped blocks 23, then the other two first L-shaped blocks 23 abut the other two corners of the bases 1 of the test piece mold, and then the other two first L-shaped blocks 23 are inserted into the insertion holes 22, so that the bases 1 of the test piece mold are fixed by the first L-shaped blocks 23, and then the bolts 25 are rotated to be separated from the second L-shaped blocks 24, so that the second L-shaped blocks 24 are unlocked, the second L-shaped blocks 24 are slid to abut the four corners of the outer wall of the test piece mold, and then the second L-shaped blocks 24 are fixed on the first L-shaped blocks 23 through the bolts 25, so that the test piece mold can be fixed by the fixing assembly, and then the test piece mold on the vibration plate 3 is preliminarily vibrated by the vibrating motor 4, the fixing assembly can improve the stability of the test piece mold, avoid concrete overflow when the test piece mold vibrates, ensure the test piece forming effect of the concrete, and can adjust the distance between adjacent first L-shaped blocks 23 by pulling and inserting the first L-shaped blocks 23, be suitable for test piece molds of different models and sizes, be capable of fixing different types of test piece molds, improve the versatility and flexibility of the vibrating device, improve the vibrating efficiency, and further ensure the vibrating quality, the clamping column 19 is clamped in the clamping groove 151, the electric push rod 7 is driven by the sliding block 61 of the electric sliding rail 6 to move close to the test piece mold, the vibrating rod 9 is aligned with the inside of the test piece mold, the vibrating rod 9 is driven by the electric push rod 7 to move downward and quickly enter the concrete in the test piece mold, the concrete in the test piece mold is secondarily vibrated by the vibrating rod 9, small bubbles can be more carefully removed, the compactness and uniformity of the concrete are improved, and the strength and durability of the concrete are enhanced, when the vibrating rod 9 is quickly inserted into the concrete in the test piece mold, the sliding sleeve 16 and the baffle 18 move to abut the limiting block 14, under the joint action of the limiting block 14 and the spiral spring 17, the baffle 18 covers the top of the test piece mold, when the vibrating rod 9 vibrates, the vibrating rod 9 is slowly moved up and down in the test piece mold by the electric push rod 7, which is helpful to uniformly disperse the ingredients in the concrete, avoids the occurrence of local excessive vibration or insufficient vibration, and further improves the quality of the concrete, the baffle 18 can prevent the concrete in the test piece mold from overflowing, and reduces the subsequent repair work, the spiral spring 17 can automatically adjust the position of the baffle 18 as needed to maintain effective coverage of the surface of the concrete, and the air discharged during vibration is discharged through the air holes 181, without affecting the release of internal gas, after the concrete is vibrated, the vibrating motor 4 is turned off, the vibrating rod 9 is slowly moved upward and separated from the test piece mold by the electric push rod 7, the spiral spring 17 returns to the original state to make the baffle 18 move downward along the vibrating rod 9 and reset, and the connecting block 15 can prevent the baffle 18 from falling off the vibrating rod 9, when it is necessary to vibrate the concrete added with a mesh fiber, the clamping column 19 is taken out of the clamping groove 151 before the vibrating rod 9 enters the test piece mold,The spiral pipe 20 is clamped on the connecting block 15 through the clamping groove 151, and the above operation is repeated. The concrete in the test piece mold is vibrated by the vibrating rod 9. The spiral pipe 20 can disperse the vibration force generated by the vibrating rod 9, so that the network fiber in the test piece mold is uniformly distributed, and the network fiber aggregation or clumping phenomenon is avoided. When the concrete without adding network fiber is vibrated, the spiral pipe 20 is taken out from the clamping groove 151, and the clamping column 19 is clamped in the connecting block 15 through the clamping groove 151. Therefore, different types of concrete can be adjusted to achieve the best vibration effect. When the spiral pipe 20 is not used, the clamping column 19 blocks the clamping groove 151 to prevent the concrete from entering the clamping groove 151 and causing blockage. When the vibrating rod 9 cannot be aligned with the inside of the test piece mold, the vibrating rod 9 on the fixed block 71 is first aligned with the inside of the test piece mold through the moving assembly, and then the remaining vibrating rod 9 is moved along the guide rod 11 by driving the screw 12 to rotate through the driving motor 13, so that the remaining vibrating rod 9 is aligned with the inside of the test piece mold. Then, the vibrating rod 9 is driven to move downward into the test piece mold through the electric push rod 7 through the above steps, so that it can be suitable for test piece molds of different sizes. The number of vibrating rods 9 used can be adjusted by controlling the switch 82 according to different numbers of test piece molds. The vibration mode can be adjusted according to different types and sizes of test pieces to achieve efficient and accurate vibration effect. When the test piece mold needs to be taken out from the fixed table 21, the bolt 25 is disassembled from the second L-shaped block 24, the second L-shaped block 24 is slid away from the test piece mold, and then the first L-shaped block 23 is pulled out from the fixed table 21. Therefore, the fixing assembly is released to fix the test piece mold, and then the test piece mold is taken off from the fixed table 21. The operation is simple and convenient. After the concrete in the test piece mold is solidified, the concrete is taken out from the test piece mold, and then the concrete is tested.
[0035] Although the present disclosure has been shown and described with respect to certain exemplary embodiments thereof, it should be understood by those skilled in the art that various changes in form and detail can be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined by the appended claims and their equivalents.
Claims
1. A vibratory compaction device for forming concrete specimens, comprising a base (1), a top plate (2), a vibrating plate (3), a vibratory motor (4), and damping springs (5), wherein the top plate (2) is connected to the base (1), the vibratory plate (3) is slidably connected to the middle of the base (1), at least four damping springs (5) are circumferentially connected to the bottom of the vibratory plate (3), all damping springs (5) are fixedly connected to the base (1), and the vibratory motor (4) is installed at the bottom of the vibratory plate (3), characterized in that: The utility model also includes fixed components, mobile components, power supply module (8), electric wire (81), control switch (82), vibrating rod (9), protective shell (10), adjusting components, connecting block (15), sliding sleeve (16), spiral spring (17) and baffle (18), the fixed components are connected on the vibrating plate (3), the mobile components are connected on the top plate (2), the power supply module (8) and the protective shell (10) are connected on the mobile components, the electric wire (81) and the control switch (82) are connected on the power supply module (8), the adjusting components are connected in the protective shell (10), three vibrating rods (9) are connected on the adjusting components, the vibrating rod (9) is electrically connected with the power supply module (8) through the electric wire (81) and the control switch (82), the connecting block (15) is threadedly connected at the bottom of vibrating rod (9), the sliding sleeve (16) and the baffle (18) are slidably connected on the vibrating rod (9), and the spiral spring (17) is connected between the baffle (18) and the sliding sleeve (16). The utility model also includes clamping column (19) and spiral pipe (20), the connecting block (15) is provided with clamping groove (151), one connecting block (15) is connected with clamping column (19) through clamping groove (151), and the other connecting block (15) is connected with spiral pipe (20) through clamping groove (151).
2. A vibrating device for molding a concrete test piece according to claim 1, wherein: The utility model also includes limiting block (14), and the limiting block (14) is connected on the vibrating rod (9), and the limiting block (14) is higher than the sliding sleeve (16).
3. A vibrating apparatus for molding a concrete test piece according to claim 2, wherein: Baffle (18) is provided with breathable hole (181) along the circumference.
4. The apparatus of claim 1 wherein: The mobile components include electric slide rail (6), electric push rod (7) and fixed block (71), the electric slide rail (6) is connected on the top plate (2) and penetrates the top plate (2), the electric push rod (7) is connected on the sliding block (61) of the electric slide rail (6), the power supply module (8) is fixedly connected with the sliding block (61) of the electric slide rail (6), the push rod of the electric push rod (7) penetrates the protective shell (10), the fixed block (71) is connected on the push rod of the electric push rod (7), and the fixed block (71) is connected with the adjusting components.
5. A vibrating apparatus for molding a concrete test piece according to claim 4, wherein: The adjusting components include guide rod (11), screw rod (12), moving block (121) and driving motor (13), the guide rod (11) is connected in a penetrating mode on the fixed block (71), the screw rod (12) is connected on the front and back of the fixed block (71), the moving block (121) is threadedly connected on the screw rod (12), the moving block (121) is slidably connected with the guide rod (11), the driving motor (13) is installed on the front and back of the protective shell (10), the output shafts of the front and back driving motor (13) are fixedly connected with the front and back screw rod (12), and the fixed block (71) and the two moving blocks (121) are fixedly connected with the vibrating rod (9).
6. A vibrating apparatus for molding a concrete test piece according to claim 5, wherein: The fixed components include fixed table (21) and first L-shaped block (23), the fixed table (21) is connected on the vibrating plate (3), the fixed table (21) is provided with insertion hole (22), and at least four first L-shaped blocks (23) are insertedly connected on the fixed table (21) through the insertion hole (22).
7. A vibrating apparatus for molding a concrete test piece according to claim 6, wherein: The fixing assembly further comprises second L-shaped blocks (24) and bolts (25), each of the first L-shaped blocks (23) is provided with a sliding groove (231), each of the first L-shaped blocks (23) is slidably connected with the second L-shaped block (24) through the sliding groove (231), each of the second L-shaped blocks (24) is threadedly connected with the bolt (25), and each of the bolts (25) is threadedly connected with the first L-shaped block (23).
Citation Information
Patent Citations
Concrete vibrating table for precast concrete processing
CN222060638U
Large pallet machine for forming molded products
US20060182840A1