Adjustable wallboard for fabricated building and mounting method

Through the design of assembled panels and connectors, locking structures and sealing structures, the problems of inconvenient installation and poor connection stability of prefabricated wall panels are solved, and efficient and stable wall panel assembly and sealing effects are achieved.

CN120331401APending Publication Date: 2025-07-18CHINA FIRST HIGHWAY ENGINEERING CO LTD +2
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Patent Information

Application Number
CN202510620304.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

The existing prefabricated wall panels are inconvenient to install, have poor connection stability, and have low construction efficiency.

Method used

The assembled plate structure is adopted, and the upper and lower beams are connected through the connecting parts. The design of the card slot and the card block is used to achieve stable fixation of the plate, and the connecting strength and sealing effect are improved through the locking structure and sealing structure.

Benefits of technology

It improves the assembly efficiency and stability of wall panels, enhances the connection strength and sealing effect, adapts to the needs of wall panels of different lengths, and is easy to transport and install.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an adjustable wallboard for a fabricated building and a mounting method, and belongs to the technical field of wallboard structures. An adjustable wallboard for a fabricated building comprises a splicing plate, the top end of the splicing plate is connected with an upper beam through a connecting piece, the bottom end of the splicing plate is connected with a lower beam through a connecting piece, the splicing plate comprises a plurality of plate bodies, through long clamping grooves are formed in the top end and the bottom end of each plate body, and the connecting pieces are located between every two adjacent plate bodies. And one end of the connecting piece is clamped in the clamping groove, and the other end of the connecting piece is fixed on the upper beam and the lower beam. And a locking structure for locking the adjacent plate bodies is arranged on the side surface of each plate body. By the adoption of the assembly type adjustable wallboard for the building and the installation method, the problems that an existing wallboard is inconvenient to install and poor in connection stability can be solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of wall panel structures, and particularly relates to an adjustable wall panel for prefabricated buildings and an installation method thereof. Background Art

[0002] Prefabricated wall panels are building components prefabricated in a factory and then transported to the construction site for assembly. This building method has gradually gained favor due to its advantages such as high efficiency, environmental friendliness, and controllable quality. Existing prefabricated wall panels are generally of concrete structure. Wall panels of concrete structure are relatively heavy, which is not conducive to the transportation of wall panels, and the construction efficiency of wall panels of concrete structure is relatively low.

[0003] The existing patent CN201811597792.X discloses a prefabricated wall panel with spiral connection and its assembling method, including a prefabricated wall panel with grooves, a prefabricated wall panel with convex teeth, a rubber water stop strip, and a water stop steel plate. A downward spiral groove is dug with a special tool at the concave and convex parts of the wall to lead the water seeping from the outer wall to the inner wall to flow downward along the spiral groove, so as to avoid the water climbing and spreading inward and causing infiltration to the inner wall. A rubber water stop strip is arranged in the middle part to better block the water from climbing and leaking into the middle section of the wall. A water stop steel plate is welded at the joint of the prefabricated wall panels to block the water flowing along the groove to the outside of the wall and avoid root leakage. This spiral downward water flow method can effectively prevent the water seeping in from the gap from climbing horizontally inward, thus causing the water to seep into the room at the crack between the prefabricated wall panels. In the above patent, water stop is carried out through the water stop steel plate and the rubber water stop strip. The installation of the rubber water stop strip and the water stop steel plate affects the construction of the prefabricated wall panel, and there is no fixed structure between adjacent wall panels, which affects the connection stability of the wall panels. Summary of the Invention

[0004] The purpose of the present invention is to provide an adjustable wall panel for prefabricated buildings and an installation method thereof, so as to solve the problems of inconvenient installation and poor connection stability of existing wall panels.

[0005] To achieve the above purpose, the present invention provides an adjustable wall panel for prefabricated buildings, including assembled panels. The top end of the assembled panel is connected to the upper beam through a connecting member, and the bottom end of the assembled panel is connected to the lower beam through a connecting member. The assembled panel includes a plurality of panel bodies. Through slots with a full length are arranged at the top end and the bottom end of the panel body. The connecting member is located between two adjacent panel bodies. One end of the connecting member is clamped in the through slot, and the other end of the connecting member is fixed on the upper beam and the lower beam.

[0006] Preferably, a positioning groove with a full length is arranged on one side of the panel body, and a positioning platform with a full length is arranged on the other side of the panel body. The positioning platform is adapted to the positioning groove. Adjacent panel bodies are connected through the positioning platform and the positioning groove. The width of the positioning groove is equal to the width of the through slot. Wrap-around edges are arranged at the top end and the bottom end of the panel body in a shape following the panel body.

[0007] Preferably, the connecting member includes a support plate. A clamping block is provided at one end of the support plate, and the support plate is located in the middle of the clamping block. The lengths of both ends of the clamping block extending out of the support plate are not greater than the depth of the clamping groove. A first limiting plate and a second limiting plate are provided on the lower surface of the support plate. The side of the upper beam or the lower beam is clamped between the first limiting plate and the second limiting plate. A third limiting plate and a fourth limiting plate are provided on the lower surface of the support plate. The other side of the upper beam or the lower beam is clamped between the third limiting plate and the fourth limiting plate. Connecting holes are provided on both the third limiting plate and the fourth limiting plate. The third limiting plate and the fourth limiting plate are fixedly connected to the upper beam and the lower beam through bolts and the connecting holes. Fixing holes are provided on the fourth limiting plate, and the fixing holes are located on both sides of the connecting holes. The fourth limiting plate is fixedly connected to the upper beam and the lower beam through the fixing holes and screws.

[0008] Preferably, a positioning plate is provided on the upper surface of the connecting plate. The positioning plate is located between the second limiting plate and the third limiting plate, and the positioning plate is used for positioning the floor slab or the floor.

[0009] Preferably, a locking structure for locking adjacent plate bodies is provided on the side surface of the plate body. The locking structure includes a plurality of locking units arranged in a linear array. Each locking unit includes a mating plug and a locking member. The plug is located on one side of the plate body, and the locking member is located on the other side of the plate body. The locking members and the plugs are arranged in one-to-one correspondence. Adjacent plate bodies are locked and connected through the locking members and the plugs.

[0010] Preferably, the locking member includes a first connection seat. A cavity for inserting the plug is provided inside the first connection seat. A first installation groove is provided on the plate body, and a transmission plate is slidably arranged in the first installation groove. A first spring for applying an outward thrust to the transmission plate is provided between the first installation groove and the transmission plate. One end of the transmission plate close to the first connection seat is provided with a connecting rod, and a locking block for locking the plug is provided on the connecting rod. A through hole for the locking block to pass through is provided on the first connection seat, and the locking block is slidably connected to the first connection seat. A push rod is provided on the locking block. A limiting sleeve is provided outside the first connection seat. Both the push rod and the locking block are located inside the limiting sleeve, and the push rod is slidably connected to the limiting sleeve. One end of the push rod extending out of the limiting sleeve is connected through a first connection plate; a fixing structure for fixing the transmission plate is provided on the plate body.

[0011] Preferably, the fixing structure includes a second installation groove arranged inside the plate body. The second installation groove communicates with the first installation groove and is vertically arranged. A slider is slidably arranged in the second installation groove. One end of the slider is connected to the second installation groove through a third spring. The third spring applies an outward thrust to the slider. A locking pin is arranged on the slider. A lock hole adapted to the locking pin is arranged on the transmission plate. A transmission hole is arranged on the slider. A pressure rod is slidably arranged on the plate body. The pressure rod is vertically arranged with respect to the slider. One end of the pressure rod extending out of the slide plate is connected through a third connecting plate. A fourth spring applying an outward thrust to the pressure rod is arranged between the third connecting plate and the plate body. One end of the pressure rod contacts the inclined surface of the transmission hole.

[0012] Preferably, the plug-in part includes a second connecting seat. A locking plate is slidably arranged inside the second connecting seat. A second fixing plate is arranged at one end of the locking plate located inside the second connecting seat. A first fixing plate is arranged at the opening of the second connecting seat. A fifth spring applying an inward thrust to the locking plate is arranged between the first fixing plate and the second fixing plate. A locking hole is arranged at one end of the locking plate close to the opening of the second connecting seat. An avoidance hole communicating with the locking hole is arranged on the locking plate. The diameter of the locking block is smaller than the aperture of the locking hole and larger than the width of the avoidance hole. The diameter of the connecting rod is smaller than the width of the avoidance hole. A convex column is arranged on the locking plate. A long strip-shaped sliding hole for the convex column to pass through is arranged on the second connecting seat. The convex columns are connected through a second connecting plate.

[0013] Preferably, a sealing structure is arranged between the positioning groove and the positioning table. The sealing structure includes a sealing gasket arranged in the positioning groove. The sealing gasket includes an arc-shaped first sealing cavity and second sealing cavities on both sides of the first sealing cavity. The first sealing cavity is connected to the second sealing cavities through a second ventilation hole. An air cavity is arranged on the plate body. A first ventilation hole is arranged between the air cavity and the first sealing cavity. A rubber plug is arranged in the air cavity. A transmission rod is arranged on the rubber plug. The transmission rod is slidably connected to the plate body. A second spring is arranged between the rubber plug and the air cavity. One end of the transmission rod contacts the transmission inclined surface arranged on the transmission plate under the action of the second spring; a first sealing surface adapted to the first sealing cavity is arranged on the positioning table. The first sealing cavity is located inside the first sealing surface. Second sealing surfaces adapted to the second sealing cavities are arranged on both sides of the first sealing surface. The second sealing cavities are located inside the second sealing surfaces. A plurality of sealing grooves are arranged on the second sealing surfaces. The sealing grooves do not penetrate the positioning table.

[0014] The installation method of the adjustable wall panel for the prefabricated building described above includes the following steps;

[0015] S1. Place the connecting piece on the lower beam. The outer side edge of the lower beam is clamped between the first limiting plate and the second limiting plate, and the inner side edge of the lower beam is clamped between the third limiting plate and the fourth limiting plate. Place the plate body above the connecting piece. The plate body is located outside the upper beam and the lower beam. The top end of the clamping block of the connecting piece on the lower beam is clamped in the clamping groove at the bottom end of the plate body. Place the connecting piece on the upper beam. The bottom end of the clamping block of the connecting piece is clamped in the clamping groove at the top end of the plate body.

[0016] S2. Extrude the plate body so that the positioning platform on the plate body inserts into the positioning groove of the adjacent plate body. Push the locking plate to slide in the second connecting seat through the second connecting plate and the convex column, and the fifth spring is compressed. The locking plate inserts into the cavity of the first connecting seat, and the connecting rod slides into the locking hole through the avoidance hole.

[0017] S3. Push the push rod inward through the first connecting plate. The push rod drives the locking block to slide synchronously. The locking block inserts into the locking hole to lock the locking plate. The locking block drives the transmission plate to slide synchronously through the connecting rod, and the first spring is compressed. The transmission plate pushes the locking pin to slide through the inclined surface arranged on the end face, and the third spring is compressed. After the transmission plate slides in place, the third spring resets. The third spring drives the locking pin to insert into the locking hole through the slider to lock and fix the transmission plate.

[0018] S4. The transmission plate pushes the transmission rod to slide through the transmission inclined surface. The transmission rod drives the rubber plug to slide in the air cavity. The rubber plug sends the gas in the air cavity into the first sealing cavity through the first ventilation hole. The gas in the first sealing cavity enters the second sealing cavity through the second ventilation hole. The sealing pad expands and fits on the first sealing surface and the second sealing surface to seal the connection part of the plate body.

[0019] S5. Adjust the positions of the connecting pieces on the upper beam and the lower beam so that the connecting pieces are located between two adjacent plate bodies. Bolts pass through the connecting holes and screws pass through the fixing holes to fix the connecting pieces on the upper beam and the lower beam.

[0020] The advantages and positive effects of the adjustable wall panel for prefabricated buildings and its installation method of the present invention are as follows:

[0021] 1. The plates of the present invention are connected to the upper beam and the lower beam through the connecting pieces. The connecting pieces are connected to the clamping grooves on the plates through the clamping blocks, which is convenient for the installation of the plates on the upper beam and the lower beam and is beneficial to improving the assembly efficiency of the wall panels. The connecting pieces are respectively clamped on the two side edges of the upper beam or the lower beam through the first limiting plate, the second limiting plate, the third limiting plate and the fourth limiting plate, which improves the stability of the plates installed on the upper beam and the lower beam. The connecting pieces are fixedly connected to the upper beam or the lower beam through bolts and screws, which is convenient for the disassembly and installation of the connecting pieces.

[0022] 2. The present invention provides a locking structure between adjacent plates. The locking unit of the locking structure is arranged in the middle of the plates, connecting the plates in the middle, which improves the connection strength between adjacent plates. By pushing the locking plate to slide with the second connecting plate and pressing the first connecting plate, the locking connection between two plates can be achieved, which is convenient to operate and beneficial to improving the assembly efficiency of wall panels.

[0023] 3. The present invention is provided with a sealing structure between adjacent plates. While locking the plates, gas is introduced into the first sealing cavity and the second sealing cavity, so that the sealing gasket closely adheres to the first sealing surface and the second sealing surface, improving the sealing effect. The sealing groove provided on the second sealing surface has a certain air pressure, making it more difficult for external gas or rainwater to pass through the connection part of the plates, improving the sealing effect between the plates.

[0024] 4. The wall panel described in the present invention is assembled by plates. The plates are polyester plates, which are light in weight and convenient for transportation. And the length of the wall panel can be adjusted according to needs to meet the assembly requirements of wall panels of different lengths, which is convenient to use.

[0025] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional structure schematic diagram of the wall panel according to Embodiment 1 of the present invention;

[0027] Figure 2 It is a front view structure schematic diagram of the wall panel according to Embodiment 1 of the present invention;

[0028] Figure 3 It is a top view structure schematic diagram of the wall panel according to Embodiment 1 of the present invention;

[0029] Figure 4 It is a three-dimensional structure schematic diagram of the back of the wall panel according to Embodiment 1 of the present invention;

[0030] Figure 5 It is a three-dimensional structure schematic diagram of the connector according to Embodiment 1 of the present invention;

[0031] Figure 6 It is a bottom view structure schematic diagram of the connector according to Embodiment 1 of the present invention;

[0032] Figure 7 It is a front view structure schematic diagram of the connector according to Embodiment 1 of the present invention;

[0033] Figure 8 It is a three-dimensional structure schematic diagram of the assembly plate according to Embodiment 2 of the present invention;

[0034] Figure 9 It is a plate assembly structure schematic diagram according to Embodiment 2 of the present invention;

[0035] Figure 10 Schematic diagram of the plate sealing structure according to the second embodiment of the present invention;

[0036] Figure 11 is Figure 10 the enlarged view of C in

[0037] Figure 12 is Figure 9 the enlarged view of A in

[0038] Figure 13 is Figure 9 the enlarged view of B in

[0039] Figure 14 Schematic diagram of the internal structure of the second connection seat according to the second embodiment of the present invention.

[0040] Reference numerals

[0041] 1, assembled plate; 11, plate body; 12, card slot; 13, positioning slot; 14, positioning table; 15, first connection seat; 16, second connection seat; 17, first connection plate; 18, second connection plate; 19, first installation slot; 110, drive plate; 111, connecting rod; 112, locking block; 113, push rod; 114, limiting sleeve; 115, first spring; 116, drive inclined surface; 117, drive rod; 118, air cavity; 119, rubber plug; 120, second spring; 121, first ventilation hole; 122, sealing gasket; 123, first sealing cavity; 124, second sealing cavity; 125, second ventilation hole; 126, first sealing surface; 127, second sealing surface; 128, sealing groove; 129, lock hole; 130, slider; 131, second installation slot; 132, third spring; 133, locking pin; 134, drive hole; 135, pressure rod; 136, fourth spring; 137, third connection plate; 138, locking plate; 139, first fixing plate; 140, second fixing plate; 141, fifth spring; 142, locking hole; 143, avoidance hole; 144, sliding hole;

[0042] 2, upper beam; 3, lower beam;

[0043] 4, connecting piece; 41, support plate; 42, clamping block; 43, first limiting plate; 44, second limiting plate; 45, third limiting plate; 46, fourth limiting plate; 47, connection hole; 48, fixing hole; 49, positioning plate. Detailed implementation mode

[0044] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the inventive product is customarily placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] In this application, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. In case of inconsistency, the meaning described in this specification or the meaning derived from the content recorded in this specification shall prevail. Additionally, the terms used herein are only for the purpose of describing the embodiments of this application and are not intended to limit this application. In order to accurately describe the technical content in this application and to accurately understand the present invention, the following explanatory notes or definitions of the terms used in this specification are given before describing the specific embodiments:

[0046] The following will describe the embodiments of the present invention in detail with reference to the accompanying drawings.

[0047] Embodiment 1

[0048] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 shown. An adjustable wall panel for prefabricated buildings includes an assembled panel 1, which is a structure assembled by using plates. The length of the assembled panel 1 can be adjusted according to the number of plates to be assembled, meeting the assembly requirements of wall panels of different lengths. The top end of the assembled panel 1 is fixedly connected to the upper beam 2 through a connecting member 4, and the bottom end of the assembled panel 1 is fixedly connected to the lower beam 3 through a connecting member 4, realizing the fixation between the assembled panel 1, the upper beam 2, and the lower beam 3. The upper beam 2 and the lower beam 3 are steel structure beams, providing support for the wall panel.

[0049] Both the top and bottom ends of the plate body 11 are provided with through slots 12 for connecting with the connector 4. The connector 4 is located between two adjacent plate bodies 11, and the fixation of the top and bottom ends of two plate bodies 11 on the upper beam 2 and the lower beam 3 is realized through one connector 4. One end of the connector 4 is clamped in the slot 12, and the other end of the connector 4 is fixed on the upper beam 2 and the lower beam 3.

[0050] A through positioning slot 13 is provided on one side of the plate body 11, and a through positioning platform 14 is provided on the other side of the plate body 11. The positioning platform 14 is adapted to the positioning slot 13. Adjacent plate bodies 11 are connected through the positioning platform 14 and the positioning slot 13, which is convenient for the installation and positioning of adjacent plate bodies 11. The width of the positioning slot 13 is equal to the width of the slot 12. The top and bottom ends of the plate body 11 are provided with shaped edges, and the edges are made of steel plates to protect the top and bottom ends of the plate body 11. The two ends of the edge extend beyond the position of the connector 4, so that the connector 4 can be smoothly inserted into the slot 12. The plate material is a polyurethane plate, which has relatively high strength and meets the use requirements.

[0051] As Figure 5 、 Figure 6 、 Figure 7 shown. The connector 4 includes a support plate 41, and a clamping block 42 is fixedly arranged at one end of the support plate 41. The support plate 41 is located in the middle of the clamping block 42, and the lengths by which both ends of the clamping block 42 extend beyond the support plate 41 are not greater than the depth of the slot 12. The width of the slot 12 is slightly smaller than the thickness of the clamping block 42, so that the clamping block 42 can just be inserted into the slot 12. Both ends of the clamping block 42 extend beyond the support plate 41, which is convenient for improving the versatility of the connector 4, so that the connector 4 can simultaneously meet the fixation of the top and bottom ends of the plate material.

[0052] A first limiting plate 43 and a second limiting plate 44 are fixedly arranged on the lower surface of the support plate 41, and the side of the upper beam 2 or the lower beam 3 is clamped between the first limiting plate 43 and the second limiting plate 44. A third limiting plate 45 and a fourth limiting plate 46 are fixedly arranged on the lower surface of the support plate 41, and the other side of the upper beam 2 or the lower beam 3 is clamped between the third limiting plate 45 and the fourth limiting plate 46. Connecting holes 47 are provided on both the third limiting plate 45 and the fourth limiting plate 46. The connecting holes 47 are long strip holes, which are convenient for adjusting the position of the connector 4 so that the lower surface and the upper surface of the support plate 41 are respectively in contact with the top and bottom ends of the plate material. The third limiting plate 45 and the fourth limiting plate 46 are fixedly connected to the upper beam 2 and the lower beam 3 through bolts and the connecting holes 47. Fixing holes 48 are provided on the fourth limiting plate 46, and the fixing holes 48 are located on both sides of the connecting holes 47. The fourth limiting plate 46 is fixedly connected to the upper beam 2 and the lower beam 3 through the fixing holes 48 and screws.

[0053] A positioning plate 49 is fixedly arranged on the upper surface of the connecting plate. The positioning plate 49 is located between the second limiting plate 44 and the third limiting plate 45. The positioning plate 49 is used to position the floor slab or floor, facilitating the assembly of the floor slab and the floor.

[0054] The connecting member 4 is connected to the slot 12 on the plate through the clamping block 42, facilitating the installation of the plate on the upper beam 2 and the lower beam 3, and is beneficial to improving the assembly efficiency of the wall panel. The connecting member 4 is respectively clamped on two side edges of the upper beam 2 or the lower beam 3 through the first limiting plate 43, the second limiting plate 44, the third limiting plate 45 and the fourth limiting plate 46, improving the installation stability of the plate on the upper beam 2 and the lower beam 3. The connecting member 4 is fixedly connected to the upper beam 2 or the lower beam 3 through bolts and screws, facilitating the disassembly and installation of the connecting member 4.

[0055] Embodiment 2

[0056] As Figure 8 shown. In this embodiment, a locking structure is added on the basis of Embodiment 1. A locking structure for locking adjacent plate bodies 11 is arranged on the side surface of the plate body 11. The locking structure includes a plurality of locking units arranged in a linear array. The locking units are arranged in the middle of the plate, connecting the plates in the middle of the plate, and improving the connection strength between adjacent plates.

[0057] The locking unit includes a plug and a lock that are adapted to each other. The plug is located on one side of the plate body 11, and the lock is located on the other side of the plate body 11. The locks are arranged in one-to-one correspondence with the plugs. The plug is inserted into the lock for locking to realize the locking connection of adjacent plate bodies 11.

[0058] As Figure 9As shown in the figure. The locking member includes a first connecting seat 15, and the first connecting seat 15 is fixed on the plate body 11. A cavity for inserting the plug-in member is arranged inside the first connecting seat 15. A first installation groove 19 is arranged on the plate body 11, and the first installation groove 19 communicates with the cavity of the first connecting seat 15. A transmission plate 110 is slidably arranged in the first installation groove 19. A first spring 115 for applying an outward thrust to the transmission plate 110 is arranged between the first installation groove 19 and the transmission plate 110. One end of the transmission plate 110 close to the first connecting seat 15 is fixedly provided with a connecting rod 111, and a locking block 112 for locking the plug-in member is fixedly arranged on the connecting rod 111. A through hole for the locking block 112 to pass through is arranged on the first connecting seat 15, and the locking block 112 is slidably connected with the first connecting seat 15. A push rod 113 is fixedly arranged on the locking block 112. A limiting sleeve 114 is fixedly arranged outside the first connecting seat 15, and both the push rod 113 and the locking block 112 are located inside the limiting sleeve 114. The push rod 113 is slidably connected with the limiting sleeve 114. The push rod 113, the locking block 112 and the connecting rod 111 are coaxially arranged. One ends of the push rod 113 extending out of the limiting sleeve 114 are fixedly connected through a first connecting plate 17, and the push rod 113 on the locking member is driven to slide synchronously through the first connecting plate 17, which is convenient for the locking operation between the plate bodies 11.

[0059] As Figure 13 shown in the figure. A fixing structure for fixing the transmission plate 110 is arranged on the plate body 11. The fixing structure includes a second installation groove 131 arranged inside the plate body 11, and the second installation groove 131 communicates with the first installation groove 19 and is vertically arranged. A slider 130 is slidably arranged in the second installation groove 131, and one end of the slider 130 is connected with the second installation groove 131 through a third spring 132. The third spring 132 applies an outward thrust to the slider 130. A locking pin 133 is fixedly arranged on the slider 130, and a locking hole 129 adapted to the locking pin 133 is arranged on the transmission plate 110. The locking pin 133 is inserted into the locking hole 129 to realize the locking of the transmission plate 110 on the plate. A transmission hole 134 is arranged on the slider 130, and the transmission hole 134 is an inclined hole. A pressure rod 135 is slidably arranged on the plate body 11, and the pressure rod 135 is vertically arranged with the slider 130. One end of the pressure rod 135 extending out of the slide plate is fixedly connected through a third connecting plate 137, and the pressure rod 135 on the same plate can be driven to move synchronously through the third connecting plate 137, which is convenient for operating the pressure rod 135. A fourth spring 136 for applying an outward thrust to the pressure rod 135 is arranged between the third connecting plate 137 and the plate body 11, and one end of the pressure rod 135 contacts with the inclined surface of the transmission hole 134 under the action of the third spring 132 and the fourth spring 136. A groove is arranged on the plate body 11, and one end of the fourth spring 136 is arranged in the groove.

[0060] As Figure 14As shown in the figure. The plug-in includes a second connecting seat 16, and the second connecting seat 16 is fixed on the plate body 11. A locking plate 138 is slidably arranged inside the second connecting seat 16. One end of the locking plate 138 located inside the second connecting seat 16 is fixedly provided with a second fixing plate 140, and a first fixing plate 139 is fixedly arranged at the opening of the second connecting seat 16. A fifth spring 141 is arranged between the first fixing plate 139 and the second fixing plate 140. The fifth spring 141 applies an inward thrust to the locking plate 138, so that the locking plate 138 is retracted into the second connecting seat 16 in the natural state, improving the flatness of the end face of the plate. A locking hole 142 is arranged at one end of the locking plate 138 close to the opening of the second connecting seat 16. An avoidance hole 143 communicating with the locking hole 142 is arranged on the locking plate 138. The width of the avoidance hole 143 is smaller than the aperture of the locking hole 142. The diameter of the locking block 112 is smaller than the aperture of the locking hole 142 and larger than the width of the avoidance hole 143. The locking plate 138 is locked inside the second connecting seat 16 through the locking block 112, so as to fixedly lock two adjacent plates. The diameter of the connecting rod 111 is smaller than the width of the avoidance hole 143, so that the connecting rod 111 can smoothly slide into the locking hole 142. A convex column is fixedly arranged on the locking plate 138, and a long strip-shaped sliding hole 144 through which the convex column passes is arranged on the second connecting seat 16. The convex columns on the same plate are connected by a second connecting plate 18. The convex column is driven to move in the sliding hole 144 through the second connecting plate 18, so as to drive the locking plate 138 to slide inside the second connecting seat 16 and insert into the cavity of the first connecting seat 15, and lock the locking plate 138.

[0061] As Figure 10 , Figure 11 , Figure 12As shown in the figure. A sealing structure is provided between the positioning groove 13 and the positioning table 14, and the sealing structure improves the sealing effect between adjacent plates. The sealing structure includes a gasket 122 fixedly arranged in the positioning groove 13. The gasket 122 includes an arc-shaped first sealing cavity 123 and second sealing cavities 124 located on both sides of the first sealing cavity 123. The second sealing cavities 124 are also arc-shaped structures. The first sealing cavity 123 and the second sealing cavities 124 are connected through second vent holes 125 to realize the flow of gas between the first sealing cavity 123 and the second sealing cavities 124. An air cavity 118 is provided on the plate body 11, and an inert gas is filled in the air cavity 118. A first vent hole 121 is provided between the air cavity 118 and the first sealing cavity 123. A rubber plug 119 is arranged in the air cavity 118, and the rubber plug 119 is hermetically connected to the inner wall of the air cavity 118. The gas in the air cavity 118 is pushed into the first sealing cavity 123 by the movement of the rubber plug 119. A transmission rod 117 is fixedly arranged on the rubber plug 119, and the transmission rod 117 is slidably connected to the plate body 11. A second spring 120 is arranged between the rubber plug 119 and the air cavity 118, and the second spring 120 applies an outward thrust to the rubber plug 119 to facilitate the reset of the rubber plug 119 and suck the gas in the first sealing cavity 123 and the second sealing cavities 124 into the air cavity 118. One end of the transmission rod 117 contacts a transmission inclined surface 116 arranged on a transmission plate 110 under the action of the second spring 120.

[0062] A first sealing surface 126 adapted to the first sealing cavity 123 is provided on the positioning table 14, and the first sealing cavity 123 is located within the first sealing surface 126. Second sealing surfaces 127 adapted to the second sealing cavities 124 are provided on both sides of the first sealing surface 126, and the second sealing cavities 124 are located within the second sealing surfaces 127. The first sealing surface 126 and the second sealing surfaces 127 are both arc surfaces. A plurality of sealing grooves 128 are provided on the second sealing surface 127. The sealing grooves 128 are arc-shaped grooves and do not penetrate the positioning table 14. When the second sealing cavities 124 expand and squeeze the first sealing surface 126, air is enclosed in the sealing grooves 128. Under the extrusion of the gasket 122, the gas in the sealing grooves 128 is extruded, and there is a certain air pressure in the sealing grooves 128, making it more difficult for external gas or rainwater to pass through the joints of the plates and improving the sealing effect between the plates. Using inert gas is beneficial to improving the heat insulation effect of the wall panels.

[0063] The installation method of the above-mentioned adjustable wall panel for prefabricated buildings includes the following steps;

[0064] S1. Place the connecting piece 4 on the lower beam 3. The outer side edge of the lower beam 3 is clamped between the first limiting plate 43 and the second limiting plate 44, and the inner side edge of the lower beam 3 is clamped between the third limiting plate 45 and the fourth limiting plate 46. Place the plate body 11 above the connecting piece 4. The plate body 11 is located outside the upper beam 2 and the lower beam 3. The top of the clamping block 42 of the connecting piece 4 on the lower beam 3 is clamped in the clamping groove 12 at the bottom end of the plate body 11, and the plate material is supported by the connecting piece 4. Place the connecting piece 4 on the upper beam 2. The bottom end of the clamping block 42 of the connecting piece 4 is clamped in the clamping groove 12 at the top end of the plate body 11, so as to fit the plate material outside the upper beam 2 and the lower beam 3.

[0065] S2. Extrude the plate body 11 so that the positioning platform 14 on the plate body 11 is inserted into the positioning groove 13 of the adjacent plate body 11. Push the locking plate 138 to slide in the second connecting seat 16 through the second connecting plate 18 and the convex column, and the fifth spring 141 is compressed. The locking plate 138 is inserted into the cavity of the first connecting seat 15, and the connecting rod 111 slides into the locking hole 142 through the avoidance hole 143.

[0066] S3. Push the push rod 113 inward through the first connecting plate 17. The push rod 113 drives the locking block 112 to slide synchronously. The locking block 112 is inserted into the locking hole 142 to lock the locking plate 138. The locking block 112 drives the transmission plate 110 to slide synchronously through the connecting rod 111, and the first spring 115 is compressed. The transmission plate 110 pushes the locking pin 133 to slide through the inclined surface arranged on the end face, and the third spring 132 is compressed. After the transmission plate 110 slides in place, the third spring 132 resets. The third spring 132 drives the locking pin 133 to insert into the locking hole 129 through the slider 130 to lock and fix the transmission plate 110, and the locking connection of adjacent plates is completed.

[0067] S4. The transmission plate 110 pushes the transmission rod 117 to slide through the transmission inclined surface 116. The transmission rod 117 drives the rubber plug 119 to slide in the air cavity 118. The rubber plug 119 sends the gas in the air cavity 118 into the first sealing cavity 123 through the first ventilation hole 121. The gas in the first sealing cavity 123 enters the second sealing cavity 124 through the second ventilation hole 125, and the sealing gasket 122 expands and closely fits on the first sealing surface 126 and the second sealing surface 127 to seal the connection part of the plate body 11.

[0068] S5. Adjust the positions of the connecting pieces 4 on the upper beam 2 and the lower beam 3 so that the connecting pieces 4 are located between two adjacent plate bodies 11. Bolts pass through the connecting holes 47 and screws pass through the fixing holes 48 to fix the connecting pieces 4 on the upper beam 2 and the lower beam 3.

[0069] Repeat S1 - S5 to complete the assembly of the wall panel.

[0070] When disassembling, first remove the bolts and screws on the connecting member 4 of the upper beam 2 and the lower beam 3. Then, push the pressure rod 135 to slide through the third connecting plate 137. The pressure rod 135 pushes the slider 130 to slide through the inclined plane of the transmission hole 134, compressing the third spring 132, and pulling out the locking pin 133 from the lock hole 129; the transmission plate 110 is reset under the action of the first spring 115, and the locking block 112 slides out of the locking hole 142; the rubber plug 119 is reset under the action of the second spring 120, and the gas in the first sealing cavity 123 and the second sealing cavity 124 is discharged; pull the plates outwards to separate the two plates.

[0071] Therefore, by adopting the adjustable wall panel for prefabricated buildings and the installation method thereof according to the present invention, the problems of inconvenient installation and poor connection stability of the existing wall panels can be solved.

[0072] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that they can still modify or equivalently replace the technical solutions of the present invention, and these modifications or equivalent replacements cannot make the modified technical solutions deviate from the spirit and scope of the technical solutions of the present invention.

Claims

1. An adjustable wall panel for prefabricated buildings, characterized in that: It includes assembled plates. The top end of the assembled plate is connected to the upper beam through a connecting piece, and the bottom end of the assembled plate is connected to the lower beam through a connecting piece. The assembled plate includes several plate bodies. Both the top end and the bottom end of the plate body are provided with through-length card slots. The connecting piece is located between two adjacent plate bodies. One end of the connecting piece is clamped in the card slot, and the other end of the connecting piece is fixed to the upper beam and the lower beam.

2. The adjustable wall panel for prefabricated buildings according to claim 1, wherein: One side of the plate body is provided with a through-length positioning groove, and the other side of the plate body is provided with a through-length positioning platform. The positioning platform is adapted to the positioning groove. Adjacent plate bodies are connected through the positioning platform and the positioning groove. The width of the positioning groove is equal to the width of the card slot. The top end and the bottom end of the plate body are provided with follow-shaped edges.

3. The adjustable wall panel for prefabricated buildings according to claim 2, characterized in that: The connecting piece includes a support plate. One end of the support plate is provided with a clamping block. The support plate is located in the middle of the clamping block. The lengths of both ends of the clamping block extending out of the support plate are not greater than the depth of the card slot. The lower surface of the support plate is provided with a first limiting plate and a second limiting plate. The side edge of the upper beam or the lower beam is clamped between the first limiting plate and the second limiting plate. The lower surface of the support plate is provided with a third limiting plate and a fourth limiting plate. The other side edge of the upper beam or the lower beam is clamped between the third limiting plate and the fourth limiting plate. Both the third limiting plate and the fourth limiting plate are provided with connection holes. The third limiting plate and the fourth limiting plate are fixedly connected to the upper beam and the lower beam through bolts and connection holes. The fourth limiting plate is provided with fixing holes. The fixing holes are located on both sides of the connection holes. The fourth limiting plate is fixedly connected to the upper beam and the lower beam through the fixing holes and screws.

4. The adjustable wall panel for prefabricated buildings according to claim 3, characterized in that: The upper surface of the connecting plate is provided with a positioning plate. The positioning plate is located between the second limiting plate and the third limiting plate. The positioning plate is used for positioning the floor slab or the floor.

5. The adjustable wall panel for prefabricated buildings according to claim 4, wherein: The side surface of the plate body is provided with a locking structure for locking adjacent plate bodies. The locking structure includes several locking units arranged in a linear array. Each locking unit includes a mating plug and a locking piece. The plug is located on one side of the plate body, and the locking piece is located on the other side of the plate body. The locking pieces and the plugs are arranged in one-to-one correspondence. Adjacent plate bodies are locked and connected through the locking pieces and the plugs.

6. The adjustable wall panel for prefabricated buildings according to claim 5, characterized in that: The locking piece includes a first connecting seat. The inside of the first connecting seat is provided with a cavity for inserting the plug. The plate body is provided with a first installation groove. A transmission plate is slidably arranged in the first installation groove. A first spring for applying an outward thrust to the transmission plate is arranged between the first installation groove and the transmission plate. One end of the transmission plate close to the first connecting seat is provided with a connecting rod. A locking block for locking the plug is arranged on the connecting rod. The first connecting seat is provided with a through hole for the locking block to pass through. The locking block is slidably connected to the first connecting seat. A push rod is arranged on the locking block. An outer limiting sleeve is arranged outside the first connecting seat. Both the push rod and the locking block are located in the limiting sleeve. The push rod is slidably connected to the limiting sleeve. One end of the push rod extending out of the limiting sleeve is connected through a first connecting plate. The plate body is provided with a fixing structure for fixing the transmission plate.

7. The adjustable wall panel for prefabricated buildings according to claim 6, characterized in that: The fixing structure includes a second installation groove provided inside the plate body. The second installation groove communicates with the first installation groove and is vertically arranged. A slider is slidably arranged in the second installation groove. One end of the slider is connected to the second installation groove by a third spring. The third spring applies an outward thrust to the slider. A locking pin is arranged on the slider. A lock hole adapted to the locking pin is arranged on the transmission plate. A transmission hole is arranged on the slider. A pressure rod is slidably arranged on the plate body. The pressure rod is vertically arranged with respect to the slider. One end of the pressure rod extending out of the slide plate is connected by a third connecting plate. A fourth spring that applies an outward thrust to the pressure rod is arranged between the third connecting plate and the plate body. One end of the pressure rod contacts the inclined surface of the transmission hole.

8. The adjustable wall panel for prefabricated buildings according to claim 7, wherein: The plug-in includes a second connecting seat. A locking plate is slidably arranged inside the second connecting seat. A second fixing plate is arranged at one end of the locking plate located inside the second connecting seat. A first fixing plate is arranged at the opening of the second connecting seat. A fifth spring that applies an inward thrust to the locking plate is arranged between the first fixing plate and the second fixing plate. A locking hole is arranged at one end of the locking plate close to the opening of the second connecting seat. An avoidance hole communicating with the locking hole is arranged on the locking plate. The diameter of the locking block is smaller than the aperture of the locking hole and larger than the width of the avoidance hole. The diameter of the connecting rod is smaller than the width of the avoidance hole. A convex column is arranged on the locking plate. A long strip-shaped sliding hole for the convex column to pass through is arranged on the second connecting seat. The convex columns are connected by a second connecting plate.

9. The adjustable wall panel for prefabricated buildings according to claim 8, characterized in that: A sealing structure is arranged between the positioning groove and the positioning table. The sealing structure includes a sealing gasket arranged in the positioning groove. The sealing gasket includes an arc-shaped first sealing cavity and second sealing cavities on both sides of the first sealing cavity. The first sealing cavity is connected to the second sealing cavities by a second ventilation hole. An air cavity is arranged on the plate body. A first ventilation hole is arranged between the air cavity and the first sealing cavity. A rubber plug is arranged in the air cavity. A transmission rod is arranged on the rubber plug. The transmission rod is slidably connected to the plate body. A second spring is arranged between the rubber plug and the air cavity. One end of the transmission rod contacts the transmission inclined surface arranged on the transmission plate under the action of the second spring; a first sealing surface adapted to the first sealing cavity is arranged on the positioning table. The first sealing cavity is located inside the first sealing surface. Second sealing surfaces adapted to the second sealing cavities are arranged on both sides of the first sealing surface. The second sealing cavities are located inside the second sealing surfaces. A plurality of sealing grooves are arranged on the second sealing surfaces. The sealing grooves do not penetrate the positioning table.

10. The installation method of the adjustable wall panel for prefabricated buildings according to claim 9, characterized in that, Including the following steps; S1. Place the connecting piece on the lower beam. The outer side edge of the lower beam is clamped between the first limiting plate and the second limiting plate. The inner side edge of the lower beam is clamped between the third limiting plate and the fourth limiting plate; place the plate body above the connecting piece. The plate body is located outside the upper beam and the lower beam. The top end of the clamping block of the connecting piece on the lower beam is clamped in the clamping groove at the bottom end of the plate body; place the connecting piece on the upper beam. The bottom end of the clamping block of the connecting piece is clamped in the clamping groove at the top end of the plate body; S2. Squeeze the plate body so that the positioning table on the plate body is inserted into the positioning groove of the adjacent plate body. Push the locking plate to slide in the second connecting seat through the second connecting plate and the convex column, and the fifth spring is compressed; the locking plate is inserted into the cavity of the first connecting seat, and the connecting rod slides into the locking hole through the avoidance hole; S3. Push the push rod inward through the first connecting plate. The push rod drives the locking block to slide synchronously. The locking block inserts into the locking hole to lock the locking plate. The locking block pushes the transmission plate to slide synchronously through the connecting rod, and the first spring is compressed. The transmission plate pushes the locking pin to slide through the inclined surface provided on the end face, and the third spring is compressed. After the transmission plate slides in place, the third spring resets. The third spring drives the locking pin to insert into the locking hole through the slider to lock and fix the transmission plate. S4. The transmission plate pushes the transmission rod to slide through the transmission inclined surface. The transmission rod drives the rubber plug to slide in the air chamber. The rubber plug sends the gas in the air chamber into the first sealing chamber through the first ventilation hole. The gas in the first sealing chamber enters the second sealing chamber through the second ventilation hole. The gasket expands and fits on the first sealing surface and the second sealing surface to seal the connection of the plate body. S5. Adjust the positions of the connecting parts on the upper beam and the lower beam so that the connecting parts are located between two adjacent plate bodies. Bolts pass through the connection holes and screws pass through the fixing holes to fix the connecting parts on the upper beam and the lower beam.

Citation Information

Patent Citations

  • A spirally connected assembled wall panel and its assembling method

    CN109555239B