Winding production equipment and method based on magnetic inductor

Abstract

The invention belongs to the technical field of electronic component processing, particularly relates to winding production equipment and method based on a magnetic inductor, and aims to solve the problems that the production effect of the equipment is reduced due to the fact that only magnetic rings of the same size can be fixed in the winding process and the production efficiency of the winding equipment is reduced due to more manual operation. Comprising a tool supporting frame, the upper side of the tool supporting frame is fixedly connected with a winding supporting table, a winding module is arranged above the winding supporting table, the winding module comprises a guide conveying frame, the upper side of the winding supporting table is fixedly connected with L-shaped supporting plates at equal intervals in the circumferential direction, and one side of each L-shaped supporting plate is provided with a limiting notch. According to the winding production equipment and method based on the magnetic inductor, magnetic rings of different sizes can be fixed, so that the production effect of the equipment is improved, meanwhile, manual operation in the winding process is reduced, and the production efficiency of the winding equipment is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of electronic component processing, and particularly relates to a winding production device and method based on magnetic inductance. Background Art

[0002] Magnetic inductance winding refers to the process of winding a wire around a magnetic core to form a coil, thereby manufacturing an inductor. This kind of inductor usually uses a magnetic core made of magnetic materials such as ferrite, silicon steel sheet, and nickel-zinc ferrite to enhance the magnetic field generated by the coil, thereby improving the performance of the inductor. Magnetic inductance winding is mainly used in power supply circuits and is widely used in electronic products such as micro TVs, LCD TVs, and cameras. Winding is a very important process in the production of inductors, and the quality of the inductor winding directly affects the performance of the inductor.

[0003] During the use of existing inductor winding equipment, first, the magnetic ring needs to be fixed, and then the winding operation is carried out. Since only magnetic rings of the same size can be fixed, the production effect of the equipment is reduced. At the same time, due to a large number of manual operations, the production efficiency of the winding equipment is reduced. Summary of the Invention

[0004] The present invention discloses a winding production device and method based on magnetic inductance, aiming to solve the technical problems in the background art that only magnetic rings of the same size can be fixed, thereby reducing the production effect of the equipment, and at the same time, due to a large number of manual operations, the production efficiency of the winding equipment is reduced.

[0005] A winding production device based on magnetic inductance proposed by the present invention includes a tooling support frame. A winding support table is fixedly connected to the upper side of the tooling support frame, and a winding module is arranged above the winding support table. The winding module includes a guiding and conveying frame. L-shaped support plates are fixedly connected to the upper side of the winding support table at equal distances in a circumferential manner. Limiting notch openings are provided on one side of multiple L-shaped support plates. Adjusting sliders are slidably connected inside multiple limiting notch openings. Smooth holes are provided on one side of multiple limiting notch openings, and smooth columns are slidably connected inside multiple smooth holes. One side of the smooth column is fixedly connected to one side of the adjusting slider. The other sides of multiple smooth columns are fixedly connected with mounting blocks, and round holes one are provided on one side of multiple mounting blocks. Rubber limiting round rollers are connected inside multiple round holes one through bearings. The magnetic ring body is clamped by one sides of multiple rubber limiting round rollers.

[0006] In a preferred solution, a regulating motor is fixedly connected to one side of one of the mounting blocks, and the driving end of the regulating motor is connected to one end of the corresponding rubber limiting round roller through a coupling. Return springs are fixedly connected to one side of multiple adjusting sliders, and the other side of the return spring is fixedly connected to one side of the limiting notch opening. The return spring is wound around the outside of the smooth column.

[0007] In a preferred embodiment, circular holes II are formed in one sides of the plurality of adjusting sliders facing the winding support table, and rotating cylinders are connected to the interiors of the plurality of circular holes II through bearings. A limiting circular track is fixedly connected to the upper side of the winding support table, and a winding circular frame is slidably connected to the interior of the limiting circular track. Release ropes are respectively wound around the exterior of the winding circular frame and the exteriors of the plurality of rotating cylinders. The upper side of the winding support table is bolted with an L-shaped support seat, and a servo motor is fixedly connected to one side of the L-shaped support seat. Belt pulleys are fixedly connected to the driving end of the servo motor and the exterior of the winding circular frame, and the same belt is slidably connected to the exteriors of the two belt pulleys.

[0008] In a preferred embodiment, a telescopic cylinder is fixedly connected to the upper side of the winding support table, and a winding rod is fixedly connected to the driving end of the telescopic cylinder. A fixing mechanism is arranged on one side of one of the L-shaped support plates. A winding mechanism is arranged on the upper side of the winding support table. Two mounting plates are bolted to one side of one of the L-shaped support plates, and the same electric driving rod is fixedly connected to one sides of the two mounting plates. A bent limiting plate is fixedly connected to the driving end of the electric driving rod. A copper wire body is slidably connected to the interior of the guiding and conveying frame. A driving box is arranged on one side of the guiding and conveying frame, and a cutting blade is fixedly connected to the driving port of the driving box. The guiding and conveying frame and the fixing mechanism are fixedly connected with the same winding and grasping mechanism on one side.

[0009] By providing a winding module, when winding the magnetic ring body, first place the magnetic ring body at the central position of the plurality of rubber limiting rollers, and then start the servo motor. The servo motor drives the belt to drive the winding circular frame to slide inside the limiting circular track. At this time, the winding circular frame winds up the release ropes, causing the adjusting sliders to slide inside the limiting slot openings, so that the rubber limiting rollers above the mounting blocks at one ends of the smooth cylinders move, thereby clamping and fixing the magnetic ring body. Then, the winding and grasping mechanism grabs the copper wire body, pulls one end of the copper wire body into the fixing mechanism, and the fixing mechanism clamps and fixes one end of the copper wire body. Then start the driving box, and the driving box drives the cutting blade to cut the copper wire body. Then, the telescopic cylinder drives the winding rod to reciprocate up and down, and at the same time the electric driving rod drives the bent limiting plate to move to one side above the magnetic ring body. At the same time, the winding mechanism cooperates with the winding rod to wind the copper wire body around the exterior of the magnetic ring body. While winding, start the adjusting motor, and the adjusting motor drives the corresponding rubber limiting rollers to rotate, so that the magnetic ring body rotates, making the copper wire body evenly wound around the exterior of the magnetic ring body. After the winding of the magnetic ring body is completed, manually remove it, and repeat the above operations to wind the next magnetic ring body. Through the winding module, different-sized magnetic rings can be fixed, thereby improving the production effect of the device, reducing manual operations during the winding process, and improving the production efficiency of the winding device.

[0010] In a preferred embodiment, a conveying and cleaning module is provided on the upper side of the winding support table, and the conveying and cleaning module includes a first tooling support rod. Guide plates are fixedly connected to one side of each of the two first tooling support rods. Circular openings are formed in one side of each of the two guide plates. The same reciprocating rotating circular frame is connected inside the two circular openings through bearings. Compression springs are circumferentially and equidistantly distributed inside the reciprocating rotating circular frame. One cleaning brush plate is fixedly connected to one side of multiple compression springs located on the same side.

[0011] In a preferred embodiment, an installation circular frame is fixedly connected to the outside of the reciprocating rotating circular frame, and a linkage circular gear plate is fixedly connected to the outside of the installation circular frame. A same cleaning and dust collection frame is fixedly connected to the opposite sides of the two guide plates. A dust suction pump is fixedly connected to the upper side of the winding support table. The dust suction end of the dust suction pump is connected to the inside of the cleaning and dust collection frame through a dust suction pipe. A dust collection box is fixedly connected to the upper side of the winding support table. The dust discharge end of the dust suction pump is connected to the inside of the dust collection box through a pipe. An opening is formed in one side of the cleaning and dust collection frame.

[0012] In a preferred embodiment, second tooling support rods are bolted to one side of each of the two guide plates. Circular holes three are formed in the sides of the two second tooling support rods. The same rotating circular rod is connected inside the two circular holes three through bearings. A T-shaped reciprocating tooth rod is fixedly connected to the outside of the rotating circular rod. The tooth block end of the T-shaped reciprocating tooth rod meshes with the linkage circular gear plate. A slideway is formed in the side of the T-shaped reciprocating tooth rod.

[0013] In a preferred embodiment, a driving motor is fixedly connected to the side of one of the second tooling support rods, and a rotating push rod is fixedly connected to the driving end of the driving motor. A circular hole four is formed in the side of the rotating push rod. A push roller is connected inside the circular hole four through a bearing. The push roller slides inside the slideway. A limiting guide wheel is arranged on the side of one of the guide plates. A copper wire coil is fixedly connected to the upper side of the winding support table.

[0014] By providing the conveying and cleaning module, when the copper wire body is conveyed and wound, at this time the copper wire body enters the inside of the reciprocating rotating circular frame through the copper wire coil. At this time, the driving motor is started, and the rotating push rod is driven by the driving motor to move in a circle, so that the push roller drives the tooth block end of the T-shaped reciprocating tooth rod to move in an arc reciprocating manner, so that the linkage circular gear plate drives the reciprocating rotating circular frame to rotate bidirectionally, so that the cleaning brush plate on the compression spring inside the reciprocating rotating circular frame cleans the outside of the copper wire body, avoiding impurities on the surface of the copper wire body during winding, which affects the use effect of the inductor after production. During cleaning, the dust suction pump is started, and the impurities collected inside the cleaning and dust collection frame are sucked through the dust suction pipe, and then uniformly discharged into the dust collection box to avoid secondary pollution of the copper wire body by the impurities.

[0015] In a preferred embodiment, a protective frame is connected to the upper side of the winding support platform by bolts, and a tooling cover plate is fixedly connected to the upper side of the protective frame. An installation opening is provided on the upper side of the tooling cover plate, above one side of the magnetic ring body. A hollow air-blowing plate is fixedly connected to the inside of the installation opening. The side of the hollow air-blowing plate facing the magnetic ring body is equidistantly provided with air-blowing ports. A pump body is fixedly connected to the upper side of the tooling cover plate. The air-blowing end of the pump body is connected to the inside of the hollow air-blowing plate through an air-blowing pipe. A refrigerator is fixedly connected to the outside of the protective frame. The suction end of the pump body is connected to one side of the refrigerator through a delivery pipe.

[0016] By providing a hollow air-blowing plate, a pump body, a delivery pipe, a refrigerator and an air-blowing pipe, during the winding process of the copper wire body, at this time, the refrigerator is started, and the cold air is transported to the inside of the hollow air-blowing plate through the pump body, the delivery pipe and the air-blowing pipe, so that the cold air cools the copper wire body and the magnetic ring body, avoiding the high temperature generated during winding and affecting the use effect of the inductor after winding.

[0017] A method for using a winding production device based on a magnetic inductor, using a winding production device based on a magnetic inductor as described above, includes the following steps: Step 1: When performing a winding operation on the magnetic ring body, first place the magnetic ring body at the central position of a plurality of rubber limiting round rollers, and then start the servo motor. Through the servo motor, the belt drives the winding frame to slide inside the limiting circular track. At this time, the winding frame winds up the unwinding rope, so that the adjusting slider slides inside the limiting slot, thereby moving the rubber limiting round roller above the mounting block at one end of the smooth column, so as to clamp and fix the magnetic ring body. Step 2: Then, the copper wire body is grabbed by the winding grabbing mechanism, and one end of the copper wire body is pulled into the fixing mechanism. The fixing mechanism clamps and fixes one end of the copper wire body, and then the driving box is started. The driving box drives the cutting blade to cut the copper wire body. Step 3: Then, the telescopic cylinder drives the winding rod to reciprocate up and down. At the same time, the electric driving rod drives the bending limiting plate to move to one side above the magnetic ring body. At the same time, the winding mechanism cooperates with the winding rod to wind the copper wire body around the outside of the magnetic ring body. While winding, the adjusting motor is started. The adjusting motor drives the corresponding rubber limiting round roller to rotate, so as to rotate the magnetic ring body, so that the copper wire body is evenly wound around the outside of the magnetic ring body. Step 4: After the winding of the magnetic ring body is completed, it is manually removed, and the above operations are repeated to perform a winding operation on the next magnetic ring body.

[0018] As can be seen from the above, a winding production device based on a magnetic inductor provided by the present invention has the beneficial effects of realizing the fixation of magnetic rings of different sizes, thereby improving the production effect of the device, reducing manual operations during the winding process, and improving the production efficiency of the winding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 FIG. 1 is a schematic diagram of the main structure of a winding production device based on magnetic inductance according to the present invention; Figure 2 FIG. 2 is a schematic side view structure diagram of a winding production device based on magnetic inductance according to the present invention; Figure 3 FIG. 3 is a schematic diagram of the structure above the winding support table of a winding production device based on magnetic inductance according to the present invention; Figure 4 FIG. 4 is a schematic diagram of the winding module structure of a winding production device based on magnetic inductance according to the present invention; Figure 5 FIG. 5 is a schematic diagram of a partial structure of the winding module of a winding production device based on magnetic inductance according to the present invention; Figure 6 FIG. 6 is Figure 4 an enlarged schematic diagram of part A of FIG. Figure 7 FIG. 7 is a schematic diagram of the structure of the conveying and cleaning module of a winding production device based on magnetic inductance according to the present invention; Figure 8 FIG. 8 is Figure 7 an enlarged schematic diagram of part B of FIG. Figure 9 FIG. 9 is a schematic diagram of the internal explosion structure of the cleaning dust collection box of a winding production device based on magnetic inductance according to the present invention; Figure 10 FIG. 10 is Figure 9 an enlarged schematic diagram of part C of FIG.

[0020] In the figure: 1, tooling support frame; 2, protective frame; 3, tooling cover plate; 4, wire winding support table; 5, wire winding module; 501, L support plate; 502, limit notch; 503, wire winding mechanism; 504, fixing mechanism; 505, mounting plate; 506, electric drive rod; 507, bent limit plate; 508, guiding and conveying frame; 509, copper wire body; 510, magnetic ring body; 511, adjusting slider; 512, smooth column; 513, mounting block; 514, rubber limit roller; 515, adjusting motor; 516, unwinding rope; 517, rotating cylinder; 518, telescopic cylinder; 519, wire winding rod; 520, limit circular track; 521, winding round frame; 522, L support seat; 523, servo motor; 524, belt; 525, return spring; 526, drive box; 527, cutting blade; 528, wire winding grabbing mechanism; 6, conveying and cleaning module; 601, tooling support rod one; 602, guiding plate; 603, cleaning and dust collecting frame; 604, tooling support rod two; 605, rotating round rod; 606, dust suction pipe; 607, dust suction pump; 608, dust collecting box; 609, limit guiding wheel; 610, copper wire coil; 611, T-shaped reciprocating tooth rod; 612, drive motor; 613, rotating push rod; 614, pushing roller; 615, reciprocating rotating round frame; 616, mounting round frame; 617, linkage round tooth plate; 618, extrusion spring; 619, cleaning brush plate; 7, hollow air blowing plate; 8, pump body; 9, conveying pipe; 10, cooler; 11, air blowing pipe. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0022] A wire winding production device based on magnetic inductance disclosed by the present invention is mainly applied to the scenario where only magnetic rings of the same size can be fixed, thereby reducing the production effect of the device. At the same time, due to a large number of manual operations, the production efficiency of the wire winding device is reduced.

[0023] Refer to Figures 1 - 6, A winding production device based on magnetic inductance, including a tooling support frame 1. A winding support table 4 is fixedly connected to the upper side of the tooling support frame 1. Above the winding support table 4, there is a winding module 5. The winding module 5 includes a guiding and conveying frame 508. On the upper side of the winding support table 4, L-shaped support plates 501 are fixedly connected at equal circumferential intervals. On one side of each of the multiple L-shaped support plates 501, a limiting notch 502 is opened. Inside each of the multiple limiting notches 502, an adjusting slider 511 is slidably connected. On one side of each of the multiple limiting notches 502, a smooth hole is opened. Inside each of the multiple smooth holes, a smooth column 512 is slidably connected. One side of the smooth column 512 is fixedly connected to one side of the adjusting slider 511. On the other side of each of the multiple smooth columns 512, an installation block 513 is fixedly connected. On one side of each of the multiple installation blocks 513, a circular hole one is opened. Inside each of the multiple circular holes one, a rubber limiting circular roller 514 is connected through a bearing. The same magnetic ring body 510 is clamped on one side of each of the multiple rubber limiting circular rollers 514.

[0024] Refer to Figures 1 - 6 , On one side of one of the installation blocks 513, an adjusting motor 515 is fixedly connected. The driving end of the adjusting motor 515 is connected to one end of the corresponding rubber limiting circular roller 514 through a coupling. On one side of each of the multiple adjusting sliders 511, a return spring 525 is fixedly connected. One side of the return spring 525 is fixedly connected to one side of the limiting notch 502. The return spring 525 is wound around the outside of the smooth column 512.

[0025] Refer to Figures 1 - 6 , On the side of each of the multiple adjusting sliders 511 facing the winding support table 4, a circular hole two is opened. Inside each of the multiple circular holes two, a rotating cylinder 517 is connected through a bearing. A limiting circular track 520 is fixedly connected to the upper side of the winding support table 4. Inside the limiting circular track 520, a winding circular frame 521 is slidably connected. A winding rope 516 is respectively wound around the outside of the winding circular frame 521 and the outside of each of the multiple rotating cylinders 517. An L-shaped support seat 522 is bolted to the upper side of the winding support table 4. A servo motor 523 is fixedly connected to one side of the L-shaped support seat 522. A pulley is fixedly connected to the driving end of the servo motor 523 and the outside of the winding circular frame 521. The same belt 524 is slidably connected to the outside of the two pulleys.

[0026] Refer to Figures 1 - 6, a telescopic cylinder 518 is fixedly connected to the upper side of the wire winding support table 4, and a wire winding rod 519 is fixedly connected to the driving end of the telescopic cylinder 518. A fixing mechanism 504 is arranged on one side of one of the L-shaped support plates 501. A wire winding mechanism 503 is arranged on the upper side of the wire winding support table 4. Two mounting plates 505 are bolted to one side of one of the L-shaped support plates 501. The same electric driving rod 506 is fixedly connected to one sides of the two mounting plates 505. A bent limiting plate 507 is fixedly connected to the driving end of the electric driving rod 506. A copper wire body 509 is slidably connected inside a guiding and conveying frame 508. A driving box 526 is arranged on one side of the guiding and conveying frame 508. A cutting blade 527 is fixedly connected to the driving port of the driving box 526. The guiding and conveying frame 508 and the fixing mechanism 504 are fixedly connected to the same wire winding and grasping mechanism 528.

[0027] In a specific application scenario, when winding the magnetic ring body 510, first place the magnetic ring body 510 at the central position of a plurality of rubber limiting round rollers 514, and then start the servo motor 523. By means of the servo motor 523, the belt 524 drives the winding round frame 521 to slide inside the limiting circular track 520. At this time, the winding round frame 521 winds up the unwinding rope 516, so that the adjusting slider 511 slides inside the limiting notch 502, thereby moving the rubber limiting round roller 514 above the mounting block 513 at one end of the smooth column 512, so as to clamp and fix the magnetic ring body 510. Then, grasp the copper wire body 509 through the wire winding and grasping mechanism 528, pull one end of the copper wire body 509 into the fixing mechanism 504, and clamp and fix one end of the copper wire body 509 through the fixing mechanism 504. Then start the driving box 526, and the driving box 526 drives the cutting blade 527 to cut the copper wire body 509. Then, drive the wire winding rod 519 to reciprocate up and down by means of the telescopic cylinder 518. At the same time, the electric driving rod 506 drives the bent limiting plate 507 to move to one side above the magnetic ring body 510. At the same time, the wire winding mechanism 503 cooperates with the wire winding rod 519 to wind the copper wire body 509 around the outside of the magnetic ring body 510. When winding, start the adjusting motor 515, and drive the corresponding rubber limiting round roller 514 to rotate by means of the adjusting motor 515, so as to rotate the magnetic ring body 510, and make the copper wire body 509 evenly wound around the outside of the magnetic ring body 510. After the winding of the magnetic ring body 510 is completed, manually remove it, and repeat the above operation to wind the next magnetic ring body 510.

[0028] Refer to Figure 1 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10, a conveying and cleaning module 6 is arranged on the upper side of the winding support table 4, and the conveying and cleaning module 6 includes a tooling support rod one 601. Guide plates 602 are fixedly connected to one side of the two tooling support rods one 601. Circular openings are formed in one side of the two guide plates 602, and the interiors of the two circular openings are connected by bearings to the same reciprocating rotating circular frame 615. Compression springs 618 are circumferentially and equidistantly distributed inside the reciprocating rotating circular frame 615. One side of the multiple compression springs 618 located on the same side is fixedly connected to the same cleaning brush plate 619.

[0029] Refer to Figure 1 , Figure 7 , Figure 8 , Figure 9 and Figure 10 , an installation circular frame 616 is fixedly connected to the outside of the reciprocating rotating circular frame 615, and a linkage circular gear plate 617 is fixedly connected to the outside of the installation circular frame 616. A same cleaning and dust collection frame 603 is fixedly connected to the opposite sides of the two guide plates 602. A dust suction pump 607 is fixedly connected to the upper side of the winding support table 4. The dust suction end of the dust suction pump 607 is connected to the interior of the cleaning and dust collection frame 603 through a dust suction pipe 606. A dust collection box 608 is fixedly connected to the upper side of the winding support table 4. The dust discharge end of the dust suction pump 607 is connected to the interior of the dust collection box 608 through a pipeline. An opening is formed in one side of the cleaning and dust collection frame 603.

[0030] Refer to Figure 1 , Figure 7 , Figure 8 , Figure 9 and Figure 10 , tooling support rods two 604 are bolted to one side of the two guide plates 602, and circular holes three are formed in the sides of the two tooling support rods two 604. The interiors of the two circular holes three are connected by bearings to the same rotating circular rod 605. A T-shaped reciprocating tooth rod 611 is fixedly connected to the outside of the rotating circular rod 605. The tooth block end of the T-shaped reciprocating tooth rod 611 meshes with the linkage circular gear plate 617. A slideway is formed in the side of the T-shaped reciprocating tooth rod 611.

[0031] Refer to Figure 1 , Figure 7 , Figure 8 , Figure 9 and Figure 10 , a driving motor 612 is fixedly connected to the side of one of the tooling support rods two 604, and a rotating push rod 613 is fixedly connected to the driving end of the driving motor 612. A circular hole four is formed in the side of the rotating push rod 613. A push roller 614 is connected to the interior of the circular hole four through a bearing. The push roller 614 slides inside the slideway. A limit guide wheel 609 is arranged on the side of one of the guide plates 602. A copper wire coil 610 is fixedly connected to the upper side of the winding support table 4.

[0032] In a specific application scenario, when the copper wire body 509 is being transported and wound, the copper wire body 509 enters the inside of the reciprocating rotating circular frame 615 through the copper wire coil 610. At this time, the driving motor 612 is started, and the rotating push rod 613 is driven by the driving motor 612 to move in a circular motion, so that the pushing roller 614 drives the tooth block end of the T-shaped reciprocating tooth rod 611 to move in an arc reciprocating motion, causing the linkage circular gear plate 617 to drive the reciprocating rotating circular frame 615 to rotate bidirectionally. Thus, the cleaning brush plate 619 on the compression spring 618 inside the reciprocating rotating circular frame 615 cleans the outside of the copper wire body 509, preventing impurities from adhering to the surface of the copper wire body 509 during winding and affecting the use effect of the inductor after production. During cleaning, the dust suction pump 607 is started, and the impurities collected inside the cleaning dust collection frame 603 are sucked through the dust suction pipe 606 and then uniformly discharged into the dust collection box 608 to avoid secondary pollution of the copper wire body 509 by the impurities.

[0033] Refer to Figure 1 and Figure 2 On the upper side of the winding support table 4, a protective frame 2 is connected by bolts, and a tooling cover plate 3 is fixedly connected to the upper side of the protective frame 2. An installation opening is provided on the upper side of the tooling cover plate 3 on one side above the magnetic ring body 510. A hollow air-blowing plate 7 is fixedly connected inside the installation opening. The side of the hollow air-blowing plate 7 facing the magnetic ring body 510 is provided with air-blowing ports at equal distances. A pump body 8 is fixedly connected to the upper side of the tooling cover plate 3. The air-blowing end of the pump body 8 is connected to the inside of the hollow air-blowing plate 7 through an air-blowing pipe 11. A refrigerator 10 is fixedly connected to the outside of the protective frame 2. The suction end of the pump body 8 is connected to one side of the refrigerator 10 through a delivery pipe 9.

[0034] In a specific application scenario, during the winding process of the copper wire body 509, the refrigerator 10 is started at this time, and the pump body 8 transports the cold air through the delivery pipe 9 and the air-blowing pipe 11 to the inside of the hollow air-blowing plate 7, so that the cold air cools the copper wire body 509 and the magnetic ring body 510, preventing the temperature from being too high during winding.

[0035] A method for using a winding production device based on magnetic inductance, using a winding production device based on magnetic inductance as described above, includes the following steps: Step 1: When performing a winding operation on the magnetic ring body 510, first place the magnetic ring body 510 at the central position of a plurality of rubber limiting round rollers 514, and then start the servo motor 523. The servo motor 523 drives the belt 524 to drive the winding circular frame 521 to slide inside the limiting circular track 520. At this time, the winding circular frame 521 winds up the unwinding rope 516, causing the adjustment slider 511 to slide inside the limiting slot 502, so that the rubber limiting round roller 514 above the mounting block 513 at one end of the smooth column 512 moves, thereby clamping and fixing the magnetic ring body 510. Step 2: Then, the copper wire body 509 is grasped by the wire winding and grasping mechanism 528, so that one end of the copper wire body 509 is pulled into the fixing mechanism 504. The fixing mechanism 504 clamps and fixes one end of the copper wire body 509. Then, the driving box 526 is started, and the driving box 526 drives the cutting blade 527 to cut the copper wire body 509; Step 3: Then, the telescopic cylinder 518 drives the wire winding rod 519 to reciprocate up and down. At the same time, the electric driving rod 506 drives the bending limiting plate 507 to move to one side above the magnetic ring body 510. At the same time, the wire winding mechanism 503 cooperates with the wire winding rod 519 to wind the copper wire body 509 around the outside of the magnetic ring body 510. While winding, the adjusting motor 515 is started, and the corresponding rubber limiting round roller 514 is driven to rotate by the adjusting motor 515, so that the magnetic ring body 510 rotates, and the copper wire body 509 is evenly wound around the outside of the magnetic ring body 510; Step 4: After the winding of the magnetic ring body 510 is completed, it is manually removed, and the above operations are repeated to wind the next magnetic ring body 510.

[0036] Working principle: When the copper wire body 509 is being transported and wound, the copper wire body 509 enters the interior of the reciprocating rotating circular frame 615 through the copper wire coil 610. At this time, the driving motor 612 is started, and the rotating push rod 613 is driven by the driving motor 612 to move in a circular motion, so that the pushing roller 614 drives the tooth block end of the T-shaped reciprocating tooth rod 611 to move in an arc reciprocating motion, causing the linkage circular gear plate 617 to drive the reciprocating rotating circular frame 615 to rotate bidirectionally, so that the cleaning brush plate 619 on the compression spring 618 inside the reciprocating rotating circular frame 615 cleans the outside of the copper wire body 509, preventing impurities from adhering to the surface of the copper wire body 509 during winding and affecting the use effect of the inductor after production. While cleaning, the dust suction pump 607 is started, and the impurities collected inside the cleaning dust collection frame 603 are sucked through the dust suction pipe 606 and then uniformly discharged into the dust collection box 608 to avoid secondary contamination of the copper wire body 509 by the impurities. Then, the magnetic ring body 510 is placed at the central position of the plurality of rubber limiting rollers 514. Then, the servo motor 523 is started, and the belt 524 drives the winding frame 521 to slide inside the limiting circular track 520 through the servo motor 523. At this time, the winding frame 521 winds up the unwinding rope 516, causing the adjusting slider 511 to slide inside the limiting notch 502, so that the rubber limiting roller 514 above the mounting block 513 at one end of the smooth column 512 moves, thereby clamping and fixing the magnetic ring body 510. Then, the copper wire body 509 is grabbed by the winding and grasping mechanism 528, and one end of the copper wire body 509 is pulled into the fixing mechanism 504, and the fixing mechanism 504 clamps and fixes one end of the copper wire body 509. Then, the driving box 526 is started, and the driving box 526 drives the cutting blade 527 to cut the copper wire body 509. Then, the telescopic cylinder 518 drives the winding rod 519 to move reciprocally up and down, and at the same time, the electric driving rod 506 drives the bending limiting plate 507 to move to one side above the magnetic ring body 510. At the same time, the winding mechanism 503 cooperates with the winding rod 519 to wind the copper wire body 509 around the outside of the magnetic ring body 510. While winding, the adjusting motor 515 is started, and the corresponding rubber limiting roller 514 is driven to rotate by the adjusting motor 515, so that the magnetic ring body 510 rotates, causing the copper wire body 509 to be evenly wound around the outside of the magnetic ring body 510. After the winding of the magnetic ring body 510 is completed, it is manually removed, and the above operations are repeated to wind the next magnetic ring body 510. During the winding process of the copper wire body 509, at this time, the cooler 10 is started, and the cold air is transported into the hollow air blowing plate 7 through the pump body 8, the delivery pipe 9 and the air blowing pipe 11, so that the cold air cools the copper wire body 509 and the magnetic ring body 510, preventing the temperature from being too high during winding.

[0037] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention should cover within the protection scope of the present invention by making equivalent substitutions or changes according to the technical solution and inventive concept of the present invention.

Claims

1. A winding production device based on magnetic inductance, including a tooling support frame (1), characterized in that, On the upper side of the tooling support frame (1), a wire winding support platform (4) is fixedly connected. Above the wire winding support platform (4), a wire winding module (5) is arranged. The wire winding module (5) includes a guiding and conveying frame (508). On the upper side of the wire winding support platform (4), L-shaped support plates (501) are fixedly connected at equal intervals in a circumferential manner. On one side of each of the multiple L-shaped support plates (501), a limiting notch (502) is formed. Inside each of the multiple limiting notches (502), an adjusting slider (511) is slidably connected. On one side of each of the multiple limiting notches (502), a smooth hole is formed. Inside each of the multiple smooth holes, a smooth column (512) is slidably connected. One side of the smooth column (512) is fixedly connected to one side of the adjusting slider (511). On the other side of each of the multiple smooth columns (512), an installation block (513) is fixedly connected. On one side of each of the multiple installation blocks (513), a round hole one is formed. Inside each of the multiple round holes one, a rubber limiting round roller (514) is connected through a bearing. On one side of the multiple rubber limiting round rollers (514), a same magnetic ring body (510) is clamped.

2. The winding production equipment based on magnetic inductance according to claim 1, wherein On one side of one of the installation blocks (513), an adjusting motor (515) is fixedly connected. The driving end of the adjusting motor (515) is connected to one end of the corresponding rubber limiting round roller (514) through a coupling. On one side of each of the multiple adjusting sliders (511), a return spring (525) is fixedly connected. One side of the return spring (525) is fixedly connected to one side of the limiting notch (502). The return spring (525) is wound around the outside of the smooth column (512).

3. A winding production device based on magnetic inductance according to claim 2, characterized in that, On one side of each of the multiple adjusting sliders (511) facing the wire winding support platform (4), a round hole two is formed. Inside each of the multiple round holes two, a rotating cylinder (517) is connected through a bearing. On the upper side of the wire winding support platform (4), a limiting circular track (520) is fixedly connected. Inside the limiting circular track (520), a winding round frame (521) is slidably connected. A releasing rope (516) is wound around the outside of the winding round frame (521) and the outside of each of the multiple rotating cylinders (517) respectively. On the upper side of the wire winding support platform (4), an L-shaped support seat (522) is connected through bolts. On one side of the L-shaped support seat (522), a servo motor (523) is fixedly connected. A pulley is fixedly connected to the driving end of the servo motor (523) and the outside of the winding round frame (521). A same belt (524) is slidably connected to the outside of the two pulleys.

4. A winding production device based on magnetic inductance according to claim 3, characterized in that, A telescopic cylinder (518) is fixedly connected to the upper side of the winding support table (4), and a winding rod (519) is fixedly connected to the driving end of the telescopic cylinder (518). A fixing mechanism (504) is arranged on one side of one of the L-shaped support plates (501). A winding mechanism (503) is arranged on the upper side of the winding support table (4). Two mounting plates (505) are bolted to one side of one of the L-shaped support plates (501). The same electric driving rod (506) is fixedly connected to one side of the two mounting plates (505). A bent limiting plate (507) is fixedly connected to the driving end of the electric driving rod (506). A copper wire body (509) is slidably connected inside the guiding and conveying frame (508). A driving box (526) is arranged on one side of the guiding and conveying frame (508). A cutting blade (527) is fixedly connected to the driving port of the driving box (526). The guiding and conveying frame (508) and the fixing mechanism (504) are fixedly connected to the same winding grasping mechanism (528).

5. The winding production equipment based on magnetic inductance according to claim 4, characterized in that, A conveying and cleaning module (6) is arranged on the upper side of the winding support table (4). The conveying and cleaning module (6) includes a tooling support rod one (601). Guide plates (602) are fixedly connected to one side of the two tooling support rods one (601). Circular openings are formed in one side of the two guide plates (602). The same reciprocating rotating circular frame (615) is connected inside the two circular openings through bearings. Compression springs (618) are arranged in a circumferential and equidistant manner inside the reciprocating rotating circular frame (615). The same cleaning brush plate (619) is fixedly connected to one side of the compression springs (618) located on the same side.

6. The winding production equipment based on magnetic inductance according to claim 5, characterized in that, An installation circular frame (616) is fixedly connected to the outside of the reciprocating rotating circular frame (615), and a linkage circular toothed plate (617) is fixedly connected to the outside of the installation circular frame (616). The same cleaning and dust collecting frame (603) is fixedly connected to the opposite sides of the two guide plates (602). A dust suction pump (607) is fixedly connected to the upper side of the winding support table (4). The dust suction end of the dust suction pump (607) is connected to the inside of the cleaning and dust collecting frame (603) through a dust suction pipe (606). A dust collecting box (608) is fixedly connected to the upper side of the winding support table (4). The dust discharging end of the dust suction pump (607) is connected to the inside of the dust collecting box (608) through a pipeline. An opening is formed in one side of the cleaning and dust collecting frame (603).

7. The winding production equipment based on magnetic inductance according to claim 6, characterized in that, Tooling support rods two (604) are bolted to one side of the two guide plates (602). Circular holes three are formed in the sides of the two tooling support rods two (604). The same rotating circular rod (605) is connected inside the two circular holes three through bearings. A T-shaped reciprocating toothed rod (611) is fixedly connected to the outside of the rotating circular rod (605). The toothed block end of the T-shaped reciprocating toothed rod (611) meshes with the linkage circular toothed plate (617). A sliding track is formed in the side of the T-shaped reciprocating toothed rod (611).

8. A winding production device based on magnetic inductance according to claim 7, characterized in that, One side of one of the tooling support rods II (604) is fixedly connected with a driving motor (612), and the driving end of the driving motor (612) is fixedly connected with a rotating push rod (613). A circular hole IV is formed in the side of the rotating push rod (613), and a pushing roller (614) is connected to the inside of the circular hole IV through a bearing. The pushing roller (614) slides inside the slideway. A limiting guide wheel (609) is arranged on one side of one of the guide plates (602), and a copper wire coil (610) is fixedly connected to the upper side of the winding support table (4).

9. The winding production equipment based on magnetic inductance according to claim 8, characterized in that, The upper side of the winding support table (4) is bolted with a protective frame (2), and a tooling cover plate (3) is fixedly connected to the upper side of the protective frame (2). An installation opening is formed in the upper side of the tooling cover plate (3) on one side above the magnetic ring body (510). A hollow air-blowing plate (7) is fixedly connected to the inside of the installation opening. A plurality of air-blowing ports are arranged at equal intervals on the side of the hollow air-blowing plate (7) facing the magnetic ring body (510). A pump body (8) is fixedly connected to the upper side of the tooling cover plate (3). The air-blowing end of the pump body (8) is connected to the inside of the hollow air-blowing plate (7) through an air-blowing pipe (11). A cooler (10) is fixedly connected to the outside of the protective frame (2). The suction end of the pump body (8) is connected to one side of the cooler (10) through a delivery pipe (9).

10. A method for using a winding production device based on magnetic inductance, using a winding production device based on magnetic inductance as described in claim 9, characterized in that, It includes the following steps: Step 1: When winding the magnetic ring body (510), first place the magnetic ring body (510) at the central position of a plurality of rubber limiting round rollers (514), and then start the servo motor (523). The servo motor (523) drives the belt (524) to drive the winding circular frame (521) to slide inside the limiting circular track (520). At this time, the winding circular frame (521) winds the unwinding rope (516), so that the adjusting slider (511) slides inside the limiting notch (502), thereby moving the rubber limiting round roller (514) above the mounting block (513) at one end of the smooth column (512), so as to clamp and fix the magnetic ring body (510). Step 2: Then, the copper wire body (509) is grabbed by the winding and grasping mechanism (528), so that one end of the copper wire body (509) is pulled into the fixing mechanism (504). The fixing mechanism (504) clamps and fixes one end of the copper wire body (509), and then the driving box (526) is started. The driving box (526) drives the cutting blade (527) to cut the copper wire body (509). Step 3: Then, drive the wire winding rod (519) to reciprocate up and down by the telescopic cylinder (518). At the same time, drive the bending limit plate (507) to move to one side above the magnetic ring body (510) by the electric drive rod (506). At the same time, the wire winding mechanism (503) cooperates with the wire winding rod (519) to wind the copper wire body (509) around the outside of the magnetic ring body (510). When winding the wire, start the adjustment motor (515), and drive the corresponding rubber limit round roller (514) to rotate through the adjustment motor (515), so as to make the magnetic ring body (510) rotate, and make the copper wire body (509) evenly wound around the outside of the magnetic ring body (510); Step 4: After the wire winding of the magnetic ring body (510) is completed, manually remove it, and repeat the above operation to wind the next magnetic ring body (510).

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