Photovoltaic module connector, photovoltaic module and photovoltaic curtain wall
Through the design of two-stage conductive cell and embedded cell, combined with the insulated embedded block and the inner arc arm structure, the conductive performance, heat dissipation effect and safety problems of photovoltaic module connectors are solved, achieving efficient maintenance and safety improvement.
Patent Information
- Application Number
- CN202510540191.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing photovoltaic module connectors have poor conductivity, load capacity and heat dissipation effects during assembly and maintenance, and are low in safety, especially when electric sparks are easily generated during plug-in.
The two-stage design of conductive cells and embedded cells are adopted, combining the insulated embedded block and the inner arc arm structure to ensure the stability and safety of the connector, and improve the conductive performance and heat dissipation effect through the diverting design of the multi-strand cable.
It realizes rapid disassembly and maintenance of photovoltaic module connectors, reduces costs, improves service life and safety, enhances conductive performance and heat dissipation effects, and reduces the generation of electric sparks.
Smart Images

Figure CN120341633A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connectors, specifically to photovoltaic module connectors, photovoltaic modules, and photovoltaic facades. Background Art
[0002] A photovoltaic module connector is a component that conducts electrical connection by means of male-female docking and plugging. A photovoltaic module is a device that absorbs solar energy through a photovoltaic panel and converts it into electrical energy. A photovoltaic facade is a building equipped with several photovoltaic modules. During actual construction and use, several photovoltaic modules are installed on the photovoltaic facade, and the converted electrical energy is transmitted to a power storage device for storage through the photovoltaic module connector, forming the entire photovoltaic operation.
[0003] However, the photovoltaic module connector has the following defects during specific use: 1. During actual assembly of the existing photovoltaic module connectors, in order to facilitate the overall assembly and the repair of internal components, the assembly operation of the connector (male head and female head) is generally completed by means of threads and plugging. However, during actual assembly, since it conducts electricity for the photovoltaic modules integrated on the photovoltaic facade, a multi-strand cable is generally used to ensure the safety during the electrical transmission operation. At this time, the cable conductors inside the multi-strand cable are likely to affect their electrical conductivity, load capacity, and heat dissipation effect due to the large transmitted current, thereby affecting the service life of the photovoltaic module connector; 2. When the existing photovoltaic module connectors generally complete the current transmission operation by means of male-female plugging and fixing, during this process, the pin part of the male head will be inserted into the battery cell inside the female head to achieve the current transmission operation. However, when the male head and the female head are plugged, the pins of the male head will squeeze the battery cell inside the female head due to the extrusion force during insertion, and cause the battery cell inside the female head to have an inward moving force, which is likely to squeeze and collide with the conductive elements (metal parts) inside the female head and cause phenomena such as electric sparks, with relatively low safety. Summary of the Invention
[0004] The purpose of the present invention is to provide a photovoltaic module connector, a photovoltaic module, and a photovoltaic facade to solve the problems raised in the above background art.
[0005] To achieve the above-mentioned invention purpose, the present invention adopts the following technical solutions: The present invention provides a photovoltaic module connector, including a multi-strand cable; a plug-in male head electrically connected to the multi-strand cable; a plug-in female head plugging and fixing with the plug-in male head. A multi-strand cable extending to the outside is electrically connected inside the plug-in female head. Multiple conductive pins are electrically connected to the top of the plug-in male head, and the conductive pins extend into the inside of the plug-in female head. A cable connection and assembly mechanism electrically connected to the multi-strand cable is provided inside the plug-in male head and the plug-in female head, and the cable connection and assembly mechanism is electrically connected to the conductive pins. The cable connection and assembly mechanism includes: a battery cell assembly component electrically connected to the conductive pin; an embedded insulator installed on the side of the battery cell assembly component; a plurality of assembly embedded ports opened inside the embedded insulator, and the battery cell assembly component is embedded inside the assembly embedded ports; an outer embedding part opened at the outer edge of the embedded insulator; a clamping and assembly component connected to the embedded insulator through the outer embedding part, and a plurality of strands of cables are assembled and fixed inside the clamping and assembly component; a tail sealing component arranged outside the clamping and assembly component.
[0006] As a preferred solution of the present invention, the male plug includes: a tail housing arranged outside the tail sealing component; a threaded assembly block threadedly connected to the outside of the tail housing; a head housing threadedly connected inside the threaded assembly block and abutting against the side of the tail housing; an outer plug connector installed outside the head housing and located on the side of the threaded assembly block. Wherein, a battery cell assembly component and an embedded insulator are arranged inside the head housing, and a clamping and assembly component is arranged inside the tail housing.
[0007] As a preferred solution of the present invention, the female plug is assembled and made of the tail housing, the threaded assembly block and the head housing. An insertion and embedding part is installed outside the head housing of the female plug, and the outer plug connector is inserted and fixed inside the insertion and embedding part.
[0008] As a preferred solution of the present invention, the top of the conductive pin is spherical. The conductive pin extends into the battery cell assembly component inside the female plug. A plurality of outer protrusions are installed outside the conductive pin, and the outer protrusions match the battery cell assembly component inside the female plug.
[0009] As a preferred solution of the present invention, the battery cell assembly component includes: a head insulating sleeve installed inside the head housing; a plurality of conductive battery cells installed inside the head insulating sleeve; inner plug connectors installed on the upper and lower sides outside the head insulating sleeve; guiding support rods installed on the left and right sides outside the head insulating sleeve, and the guiding support rods and the inner plug connectors are arranged alternately. Wherein, an embedded battery cell is assembled inside the bottom of the conductive battery cell, the embedded battery cell extends into the inside of the assembly embedded port, the inside of the conductive battery cell is electrically connected to the conductive pin, and the outer protrusions outside the conductive battery cell and the conductive pin match.
[0010] As a preferred solution of the present invention, the inner plug connector is inserted and fixed inside the inner insertion part, the inner insertion part is installed on the outside of the embedded insulator, and the inner insertion part is arranged on the side of the outer embedding part. Among them, the guiding support rod is slidably connected inside the guiding support seat, the guiding support seat is installed on the outer side of the embedded insulator, the guiding support seat is arranged on the side of the outer embedding part, and the guiding support seat and the inner insertion part are arranged alternately.
[0011] As a preferred solution of the present invention, the clamping and assembling component includes: a plurality of outer mounting heads embedded inside the outer embedding part; inner arc-shaped arms installed and fixed on the outer side of the outer mounting head and extending to the side of the embedded insulator; a clamping head installed on the top of the inner arc-shaped arm; a clamping part matching the clamping head; an outer protective sleeve installed inside a plurality of the clamping parts, Among them, the outer protective sleeve is assembled and fixed inside the tail shell, the outer protective sleeve is arranged on the side of the embedded insulator, there is a gap between the embedded insulator and the outer protective sleeve, a plurality of strands of cables are arranged through the inside of the outer protective sleeve, and a tail sealing component is arranged at the bottom of the outer protective sleeve.
[0012] As a preferred solution of the present invention, the tail sealing component includes: an inner rubber sleeve ring installed on the inner side of the bottom of the outer protective sleeve; a tail sealing cover threadedly connected to the outside of the inner rubber sleeve ring, and the tail sealing cover is arranged on the inner side of the tail shell, Among them, a plurality of strands of cables are arranged through the inside of the inner rubber sleeve ring and the tail sealing cover.
[0013] The present invention also provides a photovoltaic module including a photovoltaic module connector, including a photovoltaic frame; a cross-shaped insulating plate installed inside the photovoltaic frame; a plurality of photovoltaic panels installed on the side of the cross-shaped insulating plate and the inner wall of the photovoltaic frame, Among them, the photovoltaic panel is electrically connected to the male plug through a plurality of strands of cables.
[0014] The present invention also provides a photovoltaic curtain wall including a photovoltaic module connector and a photovoltaic module, including: a metal base installed on the curtain wall through expansion bolts; an L-shaped metal plate installed on the side of the metal base through screws; a vertical metal beam plate installed between the two L-shaped metal plates through screws; an assembly steel beam installed inside the vertical metal beam plate through screws and extending to the outside of the vertical metal beam plate, Among them, another vertical metal beam plate is installed on the outer side of the top of the assembly steel beam through screws, and the two vertical metal beam plates are connected through a metal embedding block, and the assembly steel beam is arranged through the inside of the metal embedding block, Among them, a plurality of horizontal metal beam plates are installed on the left and right sides of the vertical metal beam plate and the assembly steel beam through screws, and a photovoltaic frame is installed on the inner side of the connection between the horizontal metal beam plate and the vertical metal beam plate through screws, Among them, a rubber waterproof sleeve is inlaid inside the vertical metal beam plate and the assembled steel beam, and a plug-in female head extending to the outside of the rubber waterproof sleeve is arranged inside the rubber waterproof sleeve. Compared with the prior art, the above one or more technical solutions have the following beneficial effects: 1. In the photovoltaic module connector, the photovoltaic module and the photovoltaic curtain wall, through the two-section design of the conductive core and the embedded core, on the one hand, it allows for the quick disassembly and replacement of the components inside the connector, improving the efficiency and reducing the cost for the maintenance and part replacement of the connector, and facilitating the installation and assembly in complex circuits or narrow spaces, with simple and convenient operation. On the other hand, it can reduce the probability of deformation of the core part of the connector due to uneven local stress during assembly and disassembly, with higher safety. And an elastic material insulating embedding block is added to the connection part of the conductive core and the embedded core, which can reduce the probability of loosening between the two by increasing the friction force and the pre-tightening force. At the same time, it can ensure good contact at the core connection, reduce the contact resistance, thereby improving the conductivity, and can buffer and offset the acting force during plugging and unplugging, avoiding the generation of electric sparks due to the collision of the conductive core and the embedded core, with a high service life. 2. In the photovoltaic module connector, the photovoltaic module and the photovoltaic curtain wall, through the design of the inner arc arm inside the photovoltaic connector, on the one hand, the assembly space of the inner arc arm can be reduced through the concave structural shape of the inner arc arm, and the inner arc arm is more easily assembled and fixed inside the plug-in male head and the plug-in female head, with high strength. On the other hand, a certain space can be left between the embedded insulator and the outer protective sleeve, and this space can be used for the shunt of the cable conductors inside the multi-strand cable, facilitating the separate movement of the cable conductors inside the multi-strand cable to different assembly embedded ports and the inside of the embedded core, realizing the assembly operation of the multi-strand cable with the plug-in male head and the plug-in female head respectively. 3. In the photovoltaic module connector, the photovoltaic module and the photovoltaic curtain wall, by separately installing the cable conductors inside the multi-strand cable in different embedded cores and conductive cores, on the one hand, it can ensure that a larger current intensity can be transmitted when transmitting the photovoltaic current, with a high current transmission intensity. On the other hand, it can improve the conductivity (reduce the skin effect of the current, making the current evenly distributed on the surface and inside of the conductor), load capacity (increase the contact area between the conductors, reduce the resistance, and reduce the power consumption), and heat dissipation effect (there are gaps, which helps with heat dissipation) during current transmission, effectively improving the service life of the photovoltaic connector when transmitting the photovoltaic current. 4. In photovoltaic module connectors, photovoltaic modules, and photovoltaic curtain walls, through the insertion and fixation of the male plug and female socket, the insertion and fixation of the embedded insulator and the head insulating sleeve, and the snap connection and fixation of the embedded insulator and the outer protective sleeve, the assembly and fixation of the photovoltaic connector can be completed simply and conveniently during operation, which can be mastered through simple learning. At the same time, when disassembling and maintaining, each part of the photovoltaic connector can be disassembled, and damaged electrical components can be quickly replaced and maintained. Description of the Drawings
[0015] The accompanying drawings forming a part of this invention are used to provide a further understanding of the invention. The schematic embodiments and descriptions thereof of the invention are used to explain the invention and do not constitute an improper limitation of the invention.
[0016] In addition, the terms "installed", "set", "provided with", "connected", "connected to", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there can be internal communication between two devices, components, or parts. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0017] Figure 1 is a schematic structural diagram of the male plug and female socket of the present invention when they are inserted and fixed; Figure 2 is a schematic cross-sectional structural diagram of the male plug and female socket of the present invention when they are inserted; Figure 3 is an exploded view of the female socket and the cable connection and assembly mechanism of the present invention; Figure 4 is a schematic structural diagram of the multi-strand cable and the male plug of the present invention when they are connected; Figure 5 is a schematic structural diagram of the multi-strand cable and the female socket of the present invention when they are connected; Figure 6 is an exploded view of the embedded insulator and the snap connection and assembly component of the present invention; Figure 7 is an exploded view of the conductive pin and the battery cell assembly component of the present invention; Figure 8 is an exploded view of the male plug and female socket of the present invention when they are connected; Figure 9 is an exploded view of the battery cell assembly component and the embedded insulator of the present invention; Figure 10 is an exploded view of the head housing and the tail sealing component of the present invention; Figure 11 is a schematic structural diagram of the photovoltaic curtain wall and the photovoltaic module of the present invention when they are connected; Figure 12 It is a schematic structural diagram of the connection cross-section of the photovoltaic curtain wall and the photovoltaic module of the present invention; Figure 13 It is the present invention Figure 12 The enlarged structural schematic diagram of area A in; Figure 14 It is an exploded view of the connection between the conductive cell and the insulating embedding block of the present invention; In the figure: 10. Multistrand cable; 20. Male plug; 200. Conductive pin; 2001. Outer protrusion; 201. Tail housing; 202. Threaded assembly block; 2021. Head housing; 203. Outer plug joint; 30. Female plug; 301. Plug-in embedding part; 40. Cable connection assembly mechanism; 401. Cell assembly component; 402. Embedded insulator; 403. Assembly embedded port; 404. Outer embedding part; 405. Snap-fit assembly component; 406. Tail sealing component; 4011. Head insulating sleeve; 4012. Conductive cell; 40121. Embedded cell; 4013. Inner plug joint; 40131. Inner plug-in part; 4014. Guide support rod; 40141. Guide support; 4051. Outer mounting head; 4052. Inner arc arm; 4053. Snap joint; 4054. Snap part; 4055. Outer protective sleeve; 4061. Inner rubber sleeve ring; 4062. Tail sealing cover; 50. Photovoltaic frame; 501. Cross insulating plate; 502. Photovoltaic panel; 60. Metal base; 601. L-shaped metal plate; 602. Vertical metal beam plate; 603. Assembly steel beam; 6031. Rubber waterproof sleeve; 604. Metal embedding block; 605. Horizontal metal beam plate; 70. Insulating embedding block; 701. Straight groove; 702. Cell protrusion. Detailed implementation manners
[0018] In order to enable those skilled in the art to better understand the solution of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application. Embodiment 1
[0019] Please refer to Figures 1-10, the photovoltaic module connector includes a multi-strand cable 10; a male plug 20 electrically connected to the multi-strand cable 10; a female plug 30 fixedly plugged with the male plug 20. A multi-strand cable 10 extending to the outside is electrically connected inside the female plug 30. A plurality of conductive pins 200 are electrically connected to the top of the male plug 20, and the conductive pins 200 extend into the inside of the female plug 30. A cable connection and assembly mechanism 40 electrically connected to the multi-strand cable 10 is provided inside the male plug 20 and the female plug 30. The cable connection and assembly mechanism 40 is electrically connected to the conductive pins 200. The cable connection and assembly mechanism 40 includes: a cell assembly component 401 electrically connected to the conductive pins 200; an embedded insulator 402 installed on the side of the cell assembly component 401; a plurality of assembly embedded openings 403 opened inside the embedded insulator 402, and the cell assembly component 401 is embedded inside the assembly embedded openings 403; an outer embedding portion 404 opened at the outer edge of the embedded insulator 402; a snap-fit assembly component 405 connected to the embedded insulator 402 through the outer embedding portion 404, and the multi-strand cable 10 is fixedly assembled inside the snap-fit assembly component 405; a tail sealing component 406 provided outside the snap-fit assembly component 405.
[0020] In the present invention, the male plug 20 includes a tail housing 201 provided outside the tail sealing component 406; a threaded assembly block 202 threadedly connected to the outside of the tail housing 201; a head housing 2021 threadedly connected inside the threaded assembly block 202 and abutting against the side of the tail housing 201; an outer plug 203 installed outside the head housing 2021 and located on the side of the threaded assembly block 202. Among them, the cell assembly component 401 and the embedded insulator 402 are provided inside the head housing 2021, and the snap-fit assembly component 405 is provided inside the tail housing 201; the female plug 30 is assembled and made of the tail housing 201, the threaded assembly block 202 and the head housing 2021. An insertion embedding portion 301 is installed outside the head housing 2021 of the female plug 30, and the outer plug 203 is fixedly inserted inside the insertion embedding portion 301.
[0021] The above working principle: When assembling the male connector 20 and the female connector 30, first pass the multi-strand cable 10 through the tail seal assembly 406 and the snap-fit assembly 405 and extend it to the side of the embedded insulator 402. Then, split the multiple cable conductors inside the multi-strand cable 10 and extend each cable conductor into the assembly insertion port 403 inside the embedded insulator 402. Finally, install the cable conductors of the multi-strand cable 10 into the inside of the battery cell assembly component 401 respectively, completing the connection operation of the male connector 20, the female connector 30 and the multi-strand cable 10. When performing the photovoltaic current transmission operation, through the insertion and fixation of the external plug connector 203 and the insertion and embedding part 301, insert the conductive pin 200 of the male connector 20 into the inside of the female connector 30 to achieve the distribution transmission operation. Among them, the connection and assembly of the battery cell assembly component 401 and the embedded insulator 402 and the connection and assembly of the embedded insulator 402 and the snap-fit assembly 405 are both detachable, which is simple and convenient to operate when maintaining and replacing the components inside the male connector 20 and the female connector 30. And when distributing power, the multiple cable conductors inside the multi-strand cable 10 perform the distribution transmission operation in an independent space, which can improve the conductive performance, load capacity and heat dissipation effect during power distribution, and further improve the service life of the photovoltaic module connector.
[0022] For specific reference Figure 7 , the top of the conductive pin 200 is set to be spherical. The conductive pin 200 extends into the battery cell assembly component 401 inside the female connector 30. A plurality of external protrusions 2001 are installed on the outside of the conductive pin 200, and the external protrusions 2001 match the battery cell assembly component 401 inside the female connector 30.
[0023] In the photovoltaic module connector of the present invention, through the structural design of the external protrusions 2001, it is ensured that when the conductive pin 200 is inserted into the inside of the battery cell assembly component 401 for power distribution, it can be connected one by one in a horizontal insertion manner, reducing the damage degree to the battery cell assembly component 401 and the conductive pin 200 during insertion, and improving the plugging and unplugging times and service life of the photovoltaic module connector.
[0024] For specific reference Figure 6 、 Figure 7 and Figure 9, the battery cell assembly component 401 includes a head insulating sleeve 4011 installed inside the head housing 2021; a plurality of conductive battery cells 4012 installed inside the head insulating sleeve 4011; inner plug connectors 4013 installed on the upper and lower sides outside the head insulating sleeve 4011; guiding support rods 4014 installed on the left and right sides outside the head insulating sleeve 4011, and the guiding support rods 4014 and the inner plug connectors 4013 are arranged alternately. Among them, an embedded battery cell 40121 is assembled on the inner side of the bottom of the conductive battery cell 4012, and the embedded battery cell 40121 extends into the interior of the assembly embedded opening 403. A conductive pin 200 is electrically connected inside the conductive battery cell 4012, and the outer protrusion 2001 outside the conductive battery cell 4012 and the conductive pin 200 are matched.
[0025] In this solution, the inner plug connector 4013 is inserted and fixed inside the inner plug-in part 40131, the inner plug-in part 40131 is installed on the outer side of the embedded insulator 402, and the inner plug-in part 40131 is arranged on the side of the outer embedded part 404. Among them, the guiding support rod 4014 is slidably connected inside the guiding support seat 40141, the guiding support seat 40141 is installed on the outer side of the embedded insulator 402, the guiding support seat 40141 is arranged on the side of the outer embedded part 404, and the guiding support seat 40141 and the inner plug-in part 40131 are arranged alternately.
[0026] In the above solution, through the insertion and fixation of the inner plug connector 4013 and the inner plug-in part 40131, the connection and assembly operation of the head insulating sleeve 4011 and the embedded insulator 402 is realized. The movable connection between the guiding support seat 40141 and the guiding support rod 4014 improves the stability and safety of the head insulating sleeve 4011 and the embedded insulator 402 during connection and assembly.
[0027] In the photovoltaic module connector of the present invention, through the design of a plurality of conductive battery cells 4012, the cable conductors inside the multi-strand cable 10 can be assembled one by one, and each cable conductor inside the multi-strand cable 10 can perform the operation of electrical transmission in an independent space, effectively improving the conductive performance, load capacity and heat dissipation effect during power distribution. At the same time, the design of the embedded battery cell 40121 and the conductive battery cell 4012 can reduce the assembly difficulty while ensuring that current can be transmitted through the two. And when assembling or maintaining and checking the two, the conductive battery cell 4012 located inside the head insulating sleeve 4011 and the embedded battery cell 40121 located inside the embedded insulator 402 can be separated together, reducing the probability of deformation caused by uneven local force on the two.
[0028] For specific reference Figure 6 and Figure 10, the snap - fit assembly component 405 includes a plurality of outer mounting heads 4051 embedded inside the outer embedding part 404; inner arc arms 4052 mounted on the outside of the outer mounting heads 4051 and extending to the side of the inner embedding insulator 402; snap - fit heads 4053 mounted on the tops of the inner arc arms 4052; snap - fit parts 4054 matched with the snap - fit heads 4053; and an outer protective sleeve 4055 mounted inside a plurality of snap - fit parts 4054. Among them, the outer protective sleeve 4055 is assembled and fixed inside the tail housing 201. The outer protective sleeve 4055 is arranged on the side of the inner embedding insulator 402, and there is a gap between the inner embedding insulator 402 and the outer protective sleeve 4055. A plurality of strands of cables 10 penetrate through the inside of the outer protective sleeve 4055, and a tail sealing assembly 406 is arranged at the bottom of the outer protective sleeve 4055.
[0029] In the photovoltaic module connector of the present invention, through the design of the outer mounting heads 4051, inner arc arms 4052 and snap - fit heads 4053, the inner embedding insulator 402 can be detachably mounted and fixed on the side of the outer protective sleeve 4055. At the same time, due to the design of the structural shape of the inner arc arms 4052, on the one hand, the occupied space of the inner arc arms 4052 can be reduced, which is convenient for being arranged inside the male plug 20 and the female plug 30. On the other hand, a space is left for the outer protective sleeve 4055 and the inner embedding insulator 402, and this space can be used for the shunt operation of the cable conductors inside the plurality of strands of cables 10.
[0030] Specifically refer to Figure 10 , the tail sealing assembly 406 includes an inner rubber sleeve ring 4061 mounted on the inner side of the bottom of the outer protective sleeve 4055; a tail sealing cover 4062 threadedly connected to the outside of the inner rubber sleeve ring 4061. The tail sealing cover 4062 is arranged on the inner side of the tail housing 201. Among them, a plurality of strands of cables 10 penetrate through the inside of the inner rubber sleeve ring 4061 and the tail sealing cover 4062.
[0031] In the photovoltaic module connector of the present invention, through the design of the threaded connection between the inner rubber sleeve ring 4061 and the tail sealing cover 4062, the tails of the male plug 20 and the female plug 30 are sealed, reducing the probability of external rainwater, fog, etc. entering the inside of the male plug 20 and the female plug 30, and improving the sealing performance of the male plug 20 and the female plug 30. Embodiment Two
[0032] As a way of the combined use of the photovoltaic module connector and the photovoltaic module of the present invention, please refer to Figure 12 , the photovoltaic module including the photovoltaic module connector includes a photovoltaic frame 50; a cross - shaped insulating plate 501 mounted inside the photovoltaic frame 50; and a plurality of photovoltaic panels 502 mounted on the side of the cross - shaped insulating plate 501 and the inner wall of the photovoltaic frame 50. Among them, the photovoltaic panels 502 are electrically connected to the male plug 20 through a plurality of strands of cables 10.
[0033] In the photovoltaic module of the present invention, the photovoltaic panel 502 can absorb solar energy, and through the power components inside the photovoltaic panel 502, convert the converted direct current into alternating current. Then, the current is stored in the power storage device through multiple cables 10 and the photovoltaic module connector. Embodiment III
[0034] As an assembly solution for the photovoltaic module connector and the photovoltaic module of the present invention, please refer to Figures 11-13 , a photovoltaic curtain wall including a photovoltaic module connector and a photovoltaic module, includes a metal base 60 installed on the curtain wall through expansion bolts; an L-shaped metal plate 601 installed on the side of the metal base 60 through screws; a vertical metal beam plate 602 installed between two L-shaped metal plates 601 through screws; an assembly steel beam 603 installed inside the vertical metal beam plate 602 and extending outside the vertical metal beam plate 602. Among them, another vertical metal beam plate 602 is installed on the outside of the top of the assembly steel beam 603 through screws, and the two vertical metal beam plates 602 are connected by a metal insertion block 604. The inside of the metal insertion block 604 is penetrated by the assembly steel beam 603. Among them, a plurality of horizontal metal beam plates 605 are installed on the left and right sides of the vertical metal beam plate 602 and the assembly steel beam 603 through screws. The inside of the connection between the horizontal metal beam plate 605 and the vertical metal beam plate 602 is installed with a photovoltaic frame 50 through screws. Among them, a rubber waterproof sleeve 6031 is inlaid inside the vertical metal beam plate 602 and the assembly steel beam 603, and a plug-in female head 30 extending outside the rubber waterproof sleeve 6031 is arranged inside the rubber waterproof sleeve 6031.
[0035] In the photovoltaic curtain wall of the present invention, when assembling the photovoltaic module, first fix the metal base 60 on the curtain wall through expansion bolts, and then assemble and fix the L-shaped metal plate 601, the vertical metal beam plate 602, the assembly steel beam 603, and the horizontal metal beam plate 605 respectively through workpieces to build the frame of the photovoltaic curtain wall. Among them, the assembly steel beam 603 can cooperate with the metal insertion block 604 to assemble and fix multiple vertical metal beam plates 602 in the vertical direction. Then, install the photovoltaic module between the horizontal metal beam plate 605 and the vertical metal beam plate 602 through screws to complete the construction operation of the photovoltaic curtain wall. Embodiment IV
[0036] On the basis of the above embodiments, it is found during use that when the internal parts of the conductive battery cell 4012 and the embedded battery cell 40121 penetrate through the cable conductors of multiple cables 10, since the male plug 20 and the female plug 30 of the photovoltaic module connector are connected and fixed by plugging, and each time of plugging and unplugging, the conductive pin 200 is inserted into the inside of the conductive battery cell 4012, it is easy to push the conductive battery cell 4012 to move due to the extrusion force. At this time, the conductive battery cell 4012 is in direct contact with the embedded battery cell 40121, and both the conductive battery cell 4012 and the embedded battery cell 40121 are made of metal materials, and electric sparks are likely to be generated due to extrusion and collision between the two, resulting in low safety when performing photovoltaic operations during plugging and unplugging.
[0037] Therefore, specifically referring to Figure 14 , an insulating embedding block 70 is provided at the connection between the conductive battery cell 4012 and the embedded battery cell 40121. The cross-sectional area of the insulating embedding block 70 on the side close to the embedded battery cell 40121 is smaller than the cross-sectional area on the side close to the conductive battery cell 4012. A straight groove 701 is formed in the inner wall of the insulating embedding block 70 on the side close to the conductive battery cell 4012. A battery cell protrusion 702 installed outside the conductive battery cell 4012 is movably connected inside the straight groove 701. The length of the straight groove 701 is greater than the length of the battery cell protrusion 702. The cable conductors of multiple cables 10 penetrate through the insulating embedding block 70.
[0038] In the photovoltaic module connector of the present invention, through the design of the insulating embedding block 70, on the one hand, it can protect the connection between the conductive battery cell 4012 and the embedded battery cell 40121, avoiding the conductive pin 200 from inserting into the conductive battery cell 4012 and causing the conductive battery cell 4012 to squeeze or collide with the embedded battery cell 40121, reducing the probability of generating electric sparks due to collision, and improving the safety of power distribution and transmission operations; on the other hand, it can increase the friction force and pre-tightening force, effectively preventing the connection part from loosening during operation, thereby ensuring the stability of the connection, and can also ensure good contact at the connection of the conductive battery cell 4012, reducing the contact resistance, and thus improving the conductivity.
[0039] Limited to this, any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. Photovoltaic module connector, characterized in that, Comprising a multi-strand cable (10); a male plug (20) electrically connected to the multi-strand cable (10); a female plug (30) plugged and fixed to the male plug (20), with a multi-strand cable (10) extending to the outside electrically connected inside the female plug (30), multiple conductive pins (200) electrically connected to the top of the male plug (20), the conductive pins (200) extending into the inside of the female plug (30), and a cable connection and assembly mechanism (40) electrically connected to the multi-strand cable (10) arranged inside the male plug (20) and the female plug (30), the cable connection and assembly mechanism (40) being electrically connected to the conductive pins (200). The cable connection and assembly mechanism (40) includes: a core assembly component (401) electrically connected to the conductive pins (200); an embedded insulator (402) installed on the side of the core assembly component (401); multiple assembly embedded openings (403) opened inside the embedded insulator (402), with the core assembly component (401) embedded inside the assembly embedded openings (403); an outer embedding part (404) opened at the outer edge of the embedded insulator (402); a clamping and assembly component (405) connected to the embedded insulator (402) through the outer embedding part (404), with the multi-strand cable (10) assembled and fixed inside the clamping and assembly component (405); and a tail sealing component (406) arranged outside the clamping and assembly component (405).
2. The photovoltaic module connector according to claim 1, wherein: The male plug (20) includes: a tail housing (201) arranged outside the tail sealing component (406); a threaded assembly block (202) threadedly connected to the outside of the tail housing (201); a head housing (2021) threadedly connected inside the threaded assembly block (202) and abutting against the side of the tail housing (201); and an outer plug (203) installed outside the head housing (2021) and located on the side of the threaded assembly block (202). Wherein, the core assembly component (401) and the embedded insulator (402) are arranged inside the head housing (2021), and the clamping and assembly component (405) is arranged inside the tail housing (201).
3. The photovoltaic module connector according to claim 2, characterized in that: The female plug (30) is assembled and made up of the tail housing (201), the threaded assembly block (202) and the head housing (2021), with a plug-in embedding part (301) installed outside the head housing (2021) of the female plug (30), and the outer plug (203) plugged and fixed inside the plug-in embedding part (301).
4. The photovoltaic module connector according to claim 1, wherein: The top of the conductive pin (200) is spherical, the conductive pin (200) extends into the core assembly component (401) inside the female plug (30), multiple outer protrusions (2001) are installed outside the conductive pin (200), and the outer protrusions (2001) are matched with the core assembly component (401) inside the female plug (30).
5. The photovoltaic module connector according to claim 2, wherein: The battery cell assembly component (401) includes: a head insulating sleeve (4011) installed inside the head housing (2021); a plurality of conductive battery cells (4012) installed inside the head insulating sleeve (4011); inner plug connectors (4013) installed on the upper and lower sides outside the head insulating sleeve (4011); and guiding support rods (4014) installed on the left and right sides outside the head insulating sleeve (4011), with the guiding support rods (4014) and the inner plug connectors (4013) arranged in a staggered manner. Among them, an embedded battery cell (40121) is assembled inside the bottom of the conductive battery cell (4012), and the embedded battery cell (40121) extends into the interior of the assembly embedded opening (403). A conductive pin (200) is electrically connected inside the conductive battery cell (4012), and the outer protrusion (2001) outside the conductive battery cell (4012) and the conductive pin (200) are matched.
6. The photovoltaic module connector according to claim 5, wherein: The inner plug connector (4013) is inserted and fixed inside the inner plug-in part (40131), the inner plug-in part (40131) is installed on the outer side of the embedded insulator (402), and the inner plug-in part (40131) is arranged on the side of the outer embedding part (404). Among them, the guiding support rod (4014) is slidably connected inside the guiding support seat (40141), the guiding support seat (40141) is installed on the outer side of the embedded insulator (402), the guiding support seat (40141) is arranged on the side of the outer embedding part (404), and the guiding support seat (40141) and the inner plug-in part (40131) are arranged in a staggered manner.
7. The photovoltaic module connector according to claim 1, wherein: The clamping and assembling component (405) includes: a plurality of outer mounting heads (4051) embedded inside the outer embedding part (404); inner arc-shaped arms (4052) installed and fixed on the outer side of the outer mounting heads (4051) and extending to the side of the embedded insulator (402); a clamping head (4053) installed on the top of the inner arc-shaped arm (4052); a clamping part (4054) matching the clamping head (4053); and an outer protective sleeve (4055) installed inside a plurality of the clamping parts (4054). Among them, the outer protective sleeve (4055) is assembled and fixed inside the tail housing (201), the outer protective sleeve (4055) is arranged on the side of the embedded insulator (402), a gap is left between the embedded insulator (402) and the outer protective sleeve (4055), a plurality of cables (10) are arranged through the interior of the outer protective sleeve (4055), and a tail sealing component (406) is arranged at the bottom of the outer protective sleeve (4055).
8. The photovoltaic module connector according to claim 7, wherein: The tail sealing component (406) includes: an inner rubber sleeve ring (4061) installed on the inner side of the bottom of the outer protective sleeve (4055); a tail sealing cover (4062) threadedly connected to the outside of the inner rubber sleeve ring (4061), and the tail sealing cover (4062) is arranged on the inner side of the tail housing (201). Among them, a plurality of cables (10) are arranged through the interiors of the inner rubber collar (4061) and the tail seal cover (4062).
9. A photovoltaic module, comprising the photovoltaic module connector according to any one of claims 1-8, characterized in that, Comprising: a photovoltaic frame (50); a cross-shaped insulating plate (501) installed inside the photovoltaic frame (50); a plurality of photovoltaic panels (502) installed on the side surface of the cross-shaped insulating plate (501) and the inner wall of the photovoltaic frame (50), wherein, the photovoltaic panel (502) is electrically connected to the male plug (20) through a plurality of cables (10).
10. A photovoltaic curtain wall, comprising the photovoltaic module connector according to any one of claims 1-8 and the photovoltaic module according to claim 9, characterized in that Comprising: a metal base (60) installed on the curtain wall through expansion bolts; an L-shaped metal plate (601) installed on the side surface of the metal base (60) through screws; a vertical metal beam plate (602) installed between the two L-shaped metal plates (601) through screws; an assembly steel beam (603) installed inside the vertical metal beam plate (602) and extending outside the vertical metal beam plate (602), wherein, another vertical metal beam plate (602) is installed on the outer side of the top of the assembly steel beam (603) through screws, and the two vertical metal beam plates (602) are connected through a metal insert block (604), and the assembly steel beam (603) is arranged through the interior of the metal insert block (604). wherein, a plurality of horizontal metal beam plates (605) are installed on the left and right sides of the vertical metal beam plate (602) and the assembly steel beam (603) through screws, and the photovoltaic frame (50) is installed on the inner side of the connection between the horizontal metal beam plate (605) and the vertical metal beam plate (602) through screws. wherein, a rubber waterproof sleeve (6031) is embedded inside the vertical metal beam plate (602) and the assembly steel beam (603), and a female plug (30) extending outside the rubber waterproof sleeve (6031) is arranged inside the rubber waterproof sleeve (6031).
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Adapter, cable and adapter connection method
CN121688483A