Semicircular ditch template polishing device
By integrating moving and spraying parts in the semicircular ditch template grinding device, the problem of not being able to spray anti-rust oil after grinding is solved, uniform spraying and anti-rust treatment of the template surface is achieved, and the anti-rust performance of the template is improved.
Patent Information
- Application Number
- CN202510417336.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-07-22
AI Technical Summary
The existing semicircular ditch template grinding device cannot spray anti-rust oil on the surface of the template after grinding, resulting in easy rust during the storage process of the template.
A semicircular ditch template grinding device is designed, combining moving parts and spraying parts. By driving the motor inverted to drive the toggle plate, so that the semicircular ditch template base corresponds to the spray head, the spray head sprays anti-rust oil to achieve uniform surface spraying.
During the polishing process, uniform spraying of anti-rust oil is achieved, avoiding the rust of the template during storage, and improving the protective effect of the template.
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Figure CN120347597A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of processing of semi-circular gutter templates, and particularly to a grinding device for semi-circular gutter templates. Background Technique
[0002] Semi-circular gutter templates are usually made of steel or plastic materials, with a cavity and a feeding port inside, and a fixed seat and a base at the bottom. The base is embedded with counterweight blocks or counterweight balls to improve stability. The surface of the steel template is flat and reinforced with horizontal and vertical rib plates, with excellent anti-deformation ability.
[0003] During the production process of semi-circular gutter templates, it is necessary to grind the semi-circular gutter templates. In the process of using the existing grinding devices for semi-circular gutter templates, they can only grind the semi-circular gutter templates and cannot spray anti-rust oil on the surface of the semi-circular gutter templates after grinding. During the subsequent storage of the semi-circular gutter templates, their outer walls will still be corroded, which is not conducive to subsequent laying. For this reason, we have proposed a grinding device for semi-circular gutter templates. Summary of the Invention
[0004] The purpose of the present invention is to solve the deficiencies existing in the prior art and to propose a grinding device for semi-circular gutter templates.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A grinding device for semi-circular gutter templates includes two support frames and a protective cover. The top and bottom of the inner wall of the support frame are both connected with support beams. The two ends of the top of the two support beams at the top are both connected with sliding rails. Limit sensors are installed on both sides of the top of one of the sliding rails. A transfer component is jointly installed on the top of the two sliding rails. A spraying component is jointly connected to one side of the bottom of the two sliding rails. Moving components are installed at both ends of one side of one of the support frames. The transfer component includes two mounting plates. The bottom of the opposite sides of the two mounting plates is in sliding contact with the far sides of the two sliding rails. The top of the two mounting plates is jointly connected with a top plate. A hollow plate is inlaid on one side of the top of the top plate. Self-driven rollers are installed on both sides of the opposite ends of the two mounting plates. The outside of the self-driven rollers is in sliding contact with the top of the sliding rails. The bottom of the transfer component is connected with a grinding component. The grinding component includes two hanging plates. The top of the hanging plates is connected with the bottom of the top plate. The bottom of the two hanging plates is jointly connected with a semi-circular ring.
[0007] Preferably, a grinding arc ring is connected to the inner wall of the semi-circular ring. A semi-circular gutter template matrix is placed on the inner wall of the grinding arc ring. A number of dust suction holes are opened on the inner wall of the semi-circular ring.
[0008] Preferably, a telescopic tube is connected to one side of the semicircular arc ring, a side of the telescopic tube away from the semicircular arc ring is connected to an external dust removal device, and an outer arc ring is connected to the outside of the semicircular arc ring.
[0009] Preferably, the spraying component includes a semicircular spraying ring, the two ends of the top of the semicircular spraying ring are connected to the slide, a plurality of spraying heads are installed on the inner wall of the semicircular spraying ring, a delivery pipe is connected to the bottom of the semicircular spraying ring, and the side of the delivery pipe away from the spraying head is connected to the external oil supply system.
[0010] Preferably, the moving component includes a supporting plate, one side of the supporting plate is connected to one of the supporting frames, a driving motor is installed on one side of the top of the supporting plate, the output end of the driving motor is connected to the driving shaft, and the other side of the top of the supporting plate is movably connected to the driven shaft through a bearing.
[0011] Preferably, the external fixed sleeve of the driving shaft is provided with a driving wheel, the external fixed sleeve of the driven shaft is provided with a driven wheel, the outsides of the driving wheel and the driven wheel are jointly provided with a transmission belt, and the outside of the transmission belt is connected to a plurality of shifting plates.
[0012] Preferably, a plurality of guide shafts are connected to the top of the bearing plate, and guide rollers are provided on the outside of the guide shafts through movable bearing sleeves.
[0013] Preferably, the protective cover is sleeved on the outside of the two support frames, an observation window is opened through the center of the top of the protective cover, and sliding plates are connected to both sides of the mounting plate.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The present invention cooperates with the moving parts and the spraying parts, and the driving motor is reversed to use the toggle plate to drive the semicircular ditch template base to move left. After the semicircular ditch template base corresponds to the spray head, the external oil supply system is turned on, so that the spray head sprays anti-rust oil, and the anti-rust oil is evenly distributed on the surface of the semicircular ditch template base; in the further oil spraying process, the driving motor continues to reverse, and finally the oil spraying of the semicircular ditch template base is completed, and at the same time the semicircular ditch template base also leaves the polishing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is an exploded view of the support frame and protective cover structure of the present invention;
[0017] Figure 2 For the present invention Figure 1 Left view of
[0018] Figure 3 It is a schematic diagram of the structure of the transfer component of the present invention;
[0019] Figure 4 For the present invention Figure 3Bottom view;
[0020] Figure 5 Schematic structural view of the grinding component of the present invention;
[0021] Figure 6 Schematic structural view of the moving component of the present invention;
[0022] Figure 7 Schematic structural view of the spraying component of the present invention.
[0023] In the figure: 1, support frame; 2, support beam; 3, limit sensor; 4, protective cover; 5, observation window; 6, slideway; 7, grinding component; 71, suspension plate; 72, outer arc ring; 73, semi-circular arc ring; 74, telescopic pipe; 75, grinding arc ring; 76, dust suction hole; 8, transfer component; 81, mounting plate; 82, top plate; 83, sliding plate; 84, self-driven roller; 85, hollow plate; 9, semi-circular ditch formwork base; 10, moving component; 101, bearing plate; 102, driving motor; 103, driven shaft; 104, driven wheel; 105, transmission belt; 106, guide shaft; 107, guide roller; 108, driving shaft; 109, driving wheel; 11, spraying component; 111, conveying pipe; 112, semi-circular spraying ring; 113, spraying head. Detailed implementation manner
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0025] Please refer to Figures 1-7 , a semi-circular ditch formwork grinding device, including two support frames 1 and a protective cover 4. Both the top and bottom of the inner wall of the support frame 1 are connected with support beams 2. Both ends of the top of the two support beams 2 at the top are connected with slideways 6. Limit sensors 3 are installed on both sides of the top of one of the slideways 6. A transfer component 8 is jointly installed on the top of the two slideways 6. One side of the bottom of the two slideways 6 is jointly connected with a spraying component 11. Moving components 10 are installed at both ends of one side of one of the support frames 1. The transfer component 8 includes two mounting plates 81. The bottom of the opposite sides of the two mounting plates 81 is in sliding contact with the far sides of the two slideways 6. The top of the two mounting plates 81 is jointly connected with a top plate 82. A hollow plate 85 is inlaid on one side of the top of the top plate 82. Self-driven rollers 84 are installed on both sides of the opposite ends of the two mounting plates 81. The outside of the self-driven rollers 84 is in sliding contact with the top of the slideway 6. The bottom of the transfer component 8 is connected with a grinding component 7. The grinding component 7 includes two suspension plates 71. The top of the suspension plates 71 is connected with the bottom of the top plate 82. The bottom of the two suspension plates 71 is jointly connected with a semi-circular arc ring 73.
[0026] As a technical optimization solution of the present invention, the inner wall of the semicircular arc ring 73 is connected to a grinding arc ring 75, and a semicircular ditch template base 9 is placed on the inner wall of the grinding arc ring 75. The inner wall of the semicircular arc ring 73 is provided with a plurality of dust suction holes 76; the semicircular ditch template base 9 can be supported by the grinding arc ring 75 and the semicircular arc ring 73, and the semicircular ditch template base 9 can be ground at the same time.
[0027] As a technical optimization solution of the present invention, a telescopic tube 74 is connected to one side of the semicircular arc ring 73, and the side of the telescopic tube 74 away from the semicircular arc ring 73 is connected to an external dust removal device, and the outside of the semicircular arc ring 73 is connected to an outer arc ring 72; through the telescopic tube 74, the semicircular arc ring 73 can be connected to the external dust removal equipment, which is conducive to guiding the dust generated by grinding.
[0028] As a technical optimization scheme of the present invention, the spraying component 11 includes a semicircular spraying ring 112, the two ends of the top of the semicircular spraying ring 112 are connected to the slide 6, a plurality of spraying heads 113 are installed on the inner wall of the semicircular spraying ring 112, a delivery pipe 111 is connected to the bottom of the semicircular spraying ring 112, and the side of the delivery pipe 111 away from the spraying head 113 is connected to the external oil supply system, and the spraying head 113 is used in conjunction with the semicircular ditch template base 9; through a plurality of spraying heads 113, oil can be evenly sprayed onto the surface of the semicircular ditch template base 9.
[0029] As a technical optimization solution of the present invention, the moving component 10 includes a supporting plate 101, one side of the supporting plate 101 is connected to one of the supporting frames 1, a driving motor 102 is installed on one side of the top of the supporting plate 101, the output end of the driving motor 102 is connected to the driving shaft 108, and the other side of the top of the supporting plate 101 is movably connected to the driven shaft 103 through a bearing; the driven shaft 103 can be supported by the supporting plate 101, and the rotation of the driven shaft 103 is facilitated.
[0030] As a technical optimization solution of the present invention, the external fixed sleeve of the driving shaft 108 is provided with a driving wheel 109, the external fixed sleeve of the driven shaft 103 is provided with a driven wheel 104, the outside of the driving wheel 109 and the driven wheel 104 are jointly provided with a transmission belt 105, and the outside of the transmission belt 105 is connected to a plurality of toggle plates; the toggle plates are used in conjunction with the semicircular ditch template base 9.
[0031] As a technical optimization solution of the present invention, a plurality of guide shafts 106 are connected to the top of the carrier plate 101 , and guide rollers 107 are provided on the outside of the guide shafts 106 through bearing sleeves; the outside of the guide rollers 107 contacts the inner wall of the transmission belt 105 .
[0032] As a technical optimization solution of the present invention, the protective cover 4 is mounted on the outside of the two support frames 1, an observation window 5 is opened through the center of the top of the protective cover 4, and sliding plates 83 are connected to both sides of the mounting plate 81; the protective cover 4 can be used to shield and protect the grinding device, thereby improving the safety of the use of the grinding device.
[0033] When the present invention is in use, the external dust removal equipment is turned on, and the self-driving roller 84 is running at the same time, driving the transfer component 8 to move to the left side of the top of the two slideways 6 until it contacts the limit sensor 3 on the left, and then the self-driving roller 84 stops running; the driving motor 102 is controlled to rotate forward, so that the driving shaft 108 rotates, and then with the cooperation of the driving wheel 109 and the driven wheel 104, the transmission belt 105 is driven to rotate, and the semicircular ditch template base 9 is inserted from the inside of the left support frame 1 to the inside of the semicircular arc ring 73, and then under the forward rotation of the transmission belt 105, the semicircular ditch template base 9 is pushed to the right by the toggle plate, and the self-driving roller 84 runs synchronously at the same time until the transfer component 8 contacts the limit sensor 3 on the right, and the driving motor 102 stops running.
[0034] Next, the self-driven roller 84 performs periodic forward and reverse rotations at the top of the slideway 6, thereby driving the transfer component 8 to move back and forth left and right at the top of the slideway 6, and the grinding arc ring 75 is used to grind the outside of the semicircular gutter template base 9. The dust generated during the grinding process is sucked away by the dust suction hole 76, avoiding a large amount of dust splashing, which makes the grinding device less environmentally friendly. During the grinding process, the semicircular gutter template base 9 is clamped by the toggle plate, so that the semicircular gutter template base 9 will not reciprocate left and right.
[0035] After the grinding is completed, the driving motor 102 is controlled to reverse, and the toggle plate is used to drive the semicircular ditch template base 9 to move left. When the semicircular ditch template base 9 corresponds to the spray head 113, the external oil supply system is turned on, so that the spray head 113 sprays anti-rust oil. The anti-rust oil is evenly distributed on the surface of the semicircular ditch template base 9 to avoid rust when the subsequent semicircular ditch template base 9 is laid; during the further oil spraying process, the driving motor 102 continues to reverse, and finally completes the oil spraying of the semicircular ditch template base 9. At the same time, the semicircular ditch template base 9 also leaves the grinding device, and then waits for the arrival of the next semicircular ditch template base 9.
[0036] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A semi-circular gutter formwork grinding device, comprising two support frames (1) and a protective cover (4), characterized in that: The top and bottom of the inner wall of the support frame (1) are connected to support beams (2), the two ends of the top of the two support beams (2) are connected to slideways (6), both sides of the top of one of the slideways (6) are installed with limit sensors (3), the tops of the two slideways (6) are jointly installed with a transfer component (8), one side of the bottom of the two slideways (6) is jointly connected with a spraying component (11), the two ends of one side of one of the support frames (1) are installed with a moving component (10), and the transfer component (8) includes two mounting plates (81), and the bottoms of the two mounting plates (81) on opposite sides are connected to the two slideways (6). The tops of the two mounting plates (81) are connected to a top plate (82), one side of the top of the top plate (82) is inlaid with a hollow plate (85), both sides of the opposite ends of the two mounting plates (81) are equipped with self-driving rollers (84), the outside of the self-driving rollers (84) is in sliding contact with the top of the slideway (6), the bottom of the transfer component (8) is connected to a grinding component (7), the grinding component (7) includes two hanging plates (71), the top of the hanging plate (71) is connected to the bottom of the top plate (82), and the bottoms of the two hanging plates (71) are connected to a semicircular arc ring (73).
2. The semi-circular gutter template grinding device according to claim 1, characterized in that: The inner wall of the semicircular arc ring (73) is connected to a grinding arc ring (75), a semicircular ditch template base (9) is placed on the inner wall of the grinding arc ring (75), and a plurality of dust suction holes (76) are opened on the inner wall of the semicircular arc ring (73).
3. The semi-circular gutter template grinding device according to claim 2, characterized in that: One side of the semicircular arc ring (73) is connected to a telescopic tube (74), the side of the telescopic tube (74) away from the semicircular arc ring (73) is connected to an external dust removal device, and the outside of the semicircular arc ring (73) is connected to an outer arc ring (72).
4. A semi-circular gutter formwork grinding device according to claim 1, characterized in that: The spraying component (11) comprises a semicircular spraying ring (112), the two ends of the top of the semicircular spraying ring (112) are connected to the slideway (6), a plurality of spraying heads (113) are installed on the inner wall of the semicircular spraying ring (112), a delivery pipe (111) is connected to the bottom of the semicircular spraying ring (112), and the side of the delivery pipe (111) away from the spraying head (113) is connected to an external oil supply system.
5. A semi-circular ditch formwork grinding device according to claim 1, characterized in that: The moving component (10) comprises a bearing plate (101), one side of the bearing plate (101) is connected to one of the support frames (1), a driving motor (102) is installed on one side of the top of the bearing plate (101), an output end of the driving motor (102) is connected to a driving shaft (108), and the other side of the top of the bearing plate (101) is movably connected to a driven shaft (103) via a bearing.
6. The semi-circular gutter formwork grinding device according to claim 5, characterized in that: The external fixed sleeve of the driving shaft (108) is provided with a driving wheel (109), the external fixed sleeve of the driven shaft (103) is provided with a driven wheel (104), the external parts of the driving wheel (109) and the driven wheel (104) are jointly provided with a transmission belt (105), and the external parts of the transmission belt (105) are connected to a plurality of shifting plates.
7. A semi-circular gutter formwork grinding device according to claim 5, characterized in that: A plurality of guide shafts (106) are connected to the top of the bearing plate (101), and guide rollers (107) are provided on the outside of the guide shafts (106) through bearing sleeves.
8. A semi-circular gutter formwork grinding device according to claim 1, characterized in that: The protective cover (4) is sleeved outside the two support frames (1). An observation window (5) is penetrated and opened at the center of the top of the protective cover (4). Slide plates (83) are connected to both sides of the mounting plate (81).