Multi-station automatic test equipment
Through the integrated loading, film tearing, frequency response test, film patching and unloading functions of multi-station automation testing equipment, the problems of low efficiency and dust pollution in the flexible circuit board test of wireless headphones are solved, and an efficient and reliable testing process is achieved.
Patent Information
- Application Number
- CN202510827669.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-06-20
AI Technical Summary
Existing wireless headphone flexible circuit board testing equipment increases the film tearing and filming steps, resulting in inefficiency and a risk of dust contaminating sound holes, affecting the testing accuracy and efficiency.
Design a multi-station automation testing equipment, integrating loading, film tearing, frequency response testing, film patching and cutting functions, using robotic components, synchronous belt transmission system and intelligent control module to achieve unmanned operation throughout the process, combining wind dust removal devices and modular design, to adapt to flexible circuit boards of different specifications.
Significantly shorten the test cycle, improve testing efficiency, ensure position accuracy, reduce dust interference, adapt to the testing needs of multiple models of products, reduce equipment repetitive investment costs, and ensure the reliability and consistency of test results.
Smart Images

Figure CN120353216A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated testing, and particularly to multi-station automated testing equipment. Background Art
[0002] A wireless earphone is a form of earphone that uses radio waves instead of wires. Components such as a microphone and a speaker are integrated on a flexible circuit board inside it. Due to quality requirements, after the production of the flexible circuit board for wireless earphones, tests for frequency response and microphone effect need to be carried out.
[0003] However, in order to protect the sound holes from dust pollution, a protective film is attached to the speaker after the production of the flexible circuit board. During the testing stage, this protective film needs to be torn off, and after the testing is completed, the protective film needs to be reattached. The addition of the film tearing and film attaching steps has increased the steps in the testing stage, and the size of the flexible circuit board is small, resulting in inconvenient operation. In addition, the transfer of the flexible circuit board after the speaker film is torn off between testing devices increases the risk of dust polluting the sound holes. These problems have led to poor efficiency and accuracy in the testing of flexible circuit boards by existing testing equipment.
[0004] Therefore, a multi-station automated testing equipment is proposed. Summary of the Invention
[0005] In order to overcome the deficiencies of the prior art, the present invention provides a multi-station automated testing equipment.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a multi-station automated testing device, comprising an equipment frame, a panel and a cover plate connected to the surface of the equipment frame, a wind dust removal device is also provided on the upper cover plate, feeding areas are provided at both sides of the interior of the equipment frame, a testing area is provided at the middle position of the interior of the equipment frame, a plurality of manipulator components for transporting the products to be tested are provided in the feeding area and the testing area, a loading and unloading platform is connected in the feeding area, and two groups of loading and unloading flow channels are provided on the front and rear sides of the loading and unloading platform, respectively, and the two groups of loading and unloading flow channels are arranged in a front-to-back manner. The two materials are arranged relatively to each other, and the products to be tested can be loaded and unloaded from the front and back positions respectively. The loading and unloading flow channels include flow channel columns, which are connected to the bottom surface of the loading and unloading platform. The flow channel columns are slidably connected with a material tray support frame through a sliding bearing. The material tray support frame supports a material tray, and a plurality of material slots for placing the products to be tested are evenly provided on the surface of the material tray. The bottom end of the flow channel column is connected to the loading and unloading rack. The loading and unloading platform is provided with an opening for taking and placing materials at the position corresponding to the loading and unloading rack. The loading and unloading rack is rotatably installed with a screw between the two flow channel columns, and the material tray A threaded hole is provided on the support frame and is threadedly connected to the screw rod. A lifting motor for driving the screw rod to rotate is installed on the upper and lower material racks. The transmission shaft of the lifting motor is connected to the screw rod through a synchronous belt assembly. The synchronous belt assembly is a known technology. It includes two synchronous wheels. The two synchronous wheels are respectively connected to the screw rod and the transmission shaft of the lifting motor. A synchronous belt is sleeved on the two synchronous wheels. The lifting motor starts to drive the synchronous wheels to rotate, and the screw rod is driven to rotate through the transmission of the synchronous belt. The cover plate is provided with a material port for loading a tray at the position corresponding to the upper and lower material racks. The upper and lower material flow channels also include an alignment mechanism, which includes an alignment table. A pressure plate adjustment seat is installed in the middle of both sides of the alignment table. A pressure plate is threadedly connected to the top of the pressure plate adjustment seat. A waist-shaped hole is provided at the connection between the pressure plate and the pressure plate adjustment seat. The pressure plate can adjust its position through the waist-shaped hole. Leveling cylinders are installed at the four corners and the middle of the alignment table corresponding to the material tray. The drive shaft of the leveling cylinder is connected to a push plate. The push plates at the four corners are used to shape the material tray in the length direction to avoid tilting, and the push plate in the middle is used to shape the material tray in the width direction and fix the material tray.
[0007] As a preferred technical solution of the present invention, a code scanning positioning component is arranged between the two upper and lower material flow channels, and the code scanning positioning component includes a camera body and a light source fixing plate, the light source fixing plate is fixedly connected to the top of the camera body, and the code scanning positioning component is connected to the bottom of the CDD shooting hole through a lens clamp.
[0008] As a preferred technical solution of the present invention, a first test table plate and a second test table plate are connected in the test area. Round holes are formed in the front and rear sides of the first test table plate, and a turntable is rotatably installed in the round holes. A pneumatic slip ring is installed at the center of the turntable. A bottom-side column is connected to the bottom surface of the first test table plate corresponding to the position of the turntable. The bottom end of the bottom-side column is connected to an installation table. A divider for driving the rotation of the rotating part of the pneumatic slip ring is installed on the installation table. A base is annularly connected to the turntable. The number of bases is at least four and they are annularly installed on the turntable. A carrier table is installed on the base. A carrier groove for placing a product to be tested is formed on the carrier table. A top-side column is connected to the top surface of the test platform corresponding to the position of the turntable. The top end of the top-side column is connected to a cylinder plate. Two upper die cylinders are installed on the cylinder plate. The transmission shaft of the upper die cylinder is connected to an upper die fixing plate. The bottom end of the upper die fixing plate is connected to an expansion column. The bottom end of the expansion column is connected to an operation plate. A pressing head assembly and an upper frequency response assembly are respectively arranged on the two operation plates. The pressing head assembly includes a pressing head cylinder installed on the operation plate. The transmission shaft of the pressing head cylinder is connected to a pressing head mounting block. The pressing head mounting block is connected to a film tearing pressing head. The film tearing pressing head penetrates through the operation plate. The film tearing pressing head corresponds to the carrier groove and also corresponds to the speaker position of the product to be tested.
[0009] As a preferred technical solution of the present invention, a film tearing assembly and a lower frequency response assembly are provided on the mounting plate. The film tearing assembly includes a film tearing table. A guide rail is connected to the mounting table, and the film tearing table is slidably connected to the guide rail. An adjustment cylinder is installed on the mounting table, and the transmission shaft of the adjustment cylinder is connected to the film tearing table. The adjustment cylinder is used to adjust the front and rear positions of the film tearing table. The mounting table is connected with receiving plates on both sides of the film tearing table. A tape roll and a waste film disc are respectively rotatably connected to the two receiving plates. A motor for driving the waste film disc to rotate is installed on the receiving plate. The tops of the receiving plates are connected to each other through receiving baffles. One side of the receiving baffle is connected with a tape cover plate. A floating plate is slidably installed on the bottom surface of the tape cover plate. One end of the tape on the tape roll is connected to the waste film disc, and the tape is sleeved between the tape cover plate and the floating plate. The adhesive surface of the tape faces downward. A main film tearing cylinder is installed on the table surface of the film tearing table, and a secondary film tearing cylinder is installed at the rear end of the main film tearing cylinder. The transmission shafts of the main film tearing cylinder and the secondary film tearing cylinder are both installed with suction vacuum tubes through a mounting plate. Through holes for film tearing are provided on the base and the carrier table. The upper frequency response assembly includes a frequency response bottom plate, and the frequency response bottom plate is connected to the operation plate. A shaft rod is connected to the frequency response bottom plate, and the top end of the shaft rod is connected to a frequency response top plate. A key motor is installed on the frequency response top plate, and the transmission shaft of the key motor is connected with a motor slider. The motor slider is slidably connected to the shaft rod through a sliding bearing. An inductor baffle is installed on the motor slider. An inductor adjustment plate is installed on the motor bottom fixing plate. Two induction switches are installed vertically on one side of the inductor adjustment plate. The inductor baffle bends towards the position of the induction switch and is located at the induction end of the induction switch. A terminal block is connected to one side of the frequency response top plate. The bottom surface of the operation plate is connected with an upper needle plate. A perforation is provided on the operation plate corresponding to the position of the upper needle plate. A needle plate column is connected to the top surface of the upper needle plate, and the top end of the needle plate column is connected to a lower needle plate. A horn socket and a pluggable terminal are provided on the lower needle plate. A spring inner core is connected to the bottom surface of the upper needle plate. A spring outer shell is sleeved on the bottom side of the spring inner core. A spring for supporting the spring inner core is provided inside the spring outer shell. The bottom end of the spring outer shell penetrates through the lower needle plate and is connected with a floating plate. Floating probes corresponding to the output and input circuits of the product to be tested are provided on the floating plate. An upper transfer terminal is provided at the rear side of the operation table, and a lower transfer needle die is provided at the rear side of the carrier table. The lower transfer needle die corresponds to the upper transfer terminal. Probes are provided in the carrier slot, and the probes correspond to the circuit terminals of the product to be tested. The floating probes and the probes are used to convert sound into electrical signals and transmit them to the decoding board to judge the quality of the parts. Avoidance holes for sleeving the upper transfer needle die and the carrier table are provided on the common carrier plate. The lower frequency response assembly includes a lifting cylinder. A test hole is provided on the bottom surface of the carrier slot, and the test hole penetrates through the carrier table and the base. The transmission shaft of the guide post cylinder is connected with a column plate. Alignment guide posts corresponding to the test holes are connected to the column plate. Sound guide posts corresponding to the through holes are connected to the column plate. A conductive rubber pad is connected to the top end of the sound guide post.
[0010] As a preferred technical solution of the present invention, MIC test components are provided on both the front and rear sides of the second test bench plate. The MIC test component includes a rectangular test box frame. A test circuit based on PLC control is arranged inside the test box frame. Sliding door panels are connected to both the left and right sides of the test box frame. Guide rails are provided on the sliding door panels and are slidably connected to a door connecting plate. A sliding cylinder is installed inside the test box frame, and the transmission shaft of the sliding cylinder is connected to the door connecting plate. Test box covers are installed on six sides of the test box frame, and sliding holes are opened at the tops of the test box covers on the left and right sides. The door connecting plate is located inside the sliding holes and is connected to an SL shielding box. A code scanning and positioning component is arranged between the two test box frames on the second test bench plate. A test board is connected inside the test box frame. One end of the test board close to the code scanning and positioning component is connected to an acoustic test bench. An opening is provided at the position of the test box cover corresponding to the acoustic test bench. Guide rails are connected to the top surface of the test board, and an inner box sliding plate is slidably connected to the guide rails. The top surface of the inner box sliding plate is connected to a shaft fixing plate through a column. Two upper moving cylinders are arranged on the shaft fixing plate and are distributed left and right. The transmission shafts of the upper moving cylinders are connected to an adapter plate. The top surface of the adapter plate is slidably connected to the shaft fixing plate through a rigid shaft. A separate speaker is arranged on the adapter plate and is controlled by the test circuit. A standard microphone is arranged inside the acoustic test bench. A support electric slide table is installed inside the test box frame, and the transmission shaft of the support electric slide table is connected to the inner box sliding plate.
[0011] As a preferred technical solution of the present invention, a film pasting component is further provided on one side of the second test bench plate in the MIC test component. The film pasting component includes a film pasting frame. An electric slide table is connected to the top end of the film pasting frame. The transmission end of the electric slide table is connected to a film taking frame. A film feeding cylinder is installed at one end of the film taking frame away from the electric slide table. The transmission shaft of the film feeding cylinder is installed with a rotating cylinder. The transmission shaft of the rotating cylinder is connected to a film sucking frame. Suction nozzle vacuum guide blocks are installed at both the upper and lower ends of the film sucking frame. Suction nozzles are installed at the ends of the suction nozzle vacuum guide blocks. A film position adjusting cylinder is installed on one side of the film pasting frame. The transmission shaft of the film position adjusting cylinder is connected to a film feeding plate. A tape shaft and a tape winding shaft are rotatably installed on the transmission shaft of the film feeding plate. A tape with a film is connected to the tape shaft. The tape with a film is a tape with a glue surface adhered with a protective film. The protective film is arranged with die-cut film bodies adapted to the shape of the speaker in an array. A motor and a synchronous belt assembly for driving the tape shaft and the tape winding shaft to rotate are installed on the film feeding plate. A separating block for separating the protective film and the tape is connected to the top end of the film feeding plate. A tape pressing block is connected to the separating block. The tape passes between the separating block and the tape pressing block, and the tape is separated from the protective film at the end of the separating block. One end of the tape is connected to the tape winding shaft, and the protective film is placed on the anti-sticking block. A film shooting lens for detecting the position of the film body is installed on one side of the film pasting frame. A code scanning and positioning component is arranged on one side of the second test bench plate in the film pasting component.
[0012] As a preferred technical solution of the present invention, sample carrier trays are provided between the two sets of loading and unloading channels and at the center position of the test table board, and a number of sample slots are provided on the sample carrier trays.
[0013] Compared with the prior art, the beneficial effects that the present invention can achieve are: 1. The present invention integrates functions of equipment loading, film tearing, frequency response testing, film pasting and unloading. After the loading tray containing the product to be tested is placed from the material inlet, the whole process is realized as unmanned operation through the manipulator assembly, synchronous belt drive system and intelligent control module, significantly shortening the test cycle. The structures between mechanisms are compact and the layout is reasonable, improving the test efficiency.
[0014] 2. The indexing cam mechanism of the present invention is combined with the multi-station design, and can parallelly complete film tearing and testing of multiple products within the same cycle. Compared with the traditional single-station equipment efficiency, it is especially suitable for the production line of large quantities of flexible circuit boards for wireless earphones.
[0015] 3. The present invention ensures the position accuracy of the product to be tested during transportation and testing through the code scanning and positioning component. Combined with the visual positioning of the manipulator, the picking error can be controlled within a very small range, avoiding test failure caused by position deviation, and is especially suitable for high-precision test scenarios of micro flexible circuit boards.
[0016] 4. The test process of the present invention is implemented in a relatively enclosed machine table, and with the wind dust removal device, it effectively isolates the interference of external dust on the sound holes and the test process. After film tearing, the product to be tested directly enters the shielding environment for testing, avoiding the sensitivity deviation caused by dust adhesion in traditional manual transportation, and improving the reliability of the test results.
[0017] 5. The present invention adopts a modular design. For example, the loading and unloading channels, test table board and film pasting components can be independently disassembled or replaced. For example, by adjusting the size of the loading tray material slot or replacing the probe module, different specifications of flexible circuit boards can be quickly adapted to meet the co-line test requirements of multiple models of products, reducing the cost of repeated equipment investment.
[0018] 6. Through the sample products preset in the sample carrier tray of the present invention, the equipment can regularly grab the sample products through the manipulator to perform the full-process test, compare with the preset parameters to judge the equipment status, timely detect problems such as probe wear or sensor drift, ensure the test consistency during long-term operation, and reduce the defective rate of product batches. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of the equipment framework of the present invention; Figure 2 It is a schematic structural diagram inside the equipment framework of the present invention; Figure 3 It is a schematic structural diagram of the docking transfer component of the present invention; Figure 4 It is a schematic structural diagram of the alignment mechanism of the present invention; Figure 5 It is a schematic structural diagram of the transfer component of the present invention; Figure 6 It is a schematic structural diagram of the code scanning and positioning component of the present invention; Figure 7 It is a schematic structural diagram of the test area of the present invention; Figure 8 It is a schematic structural diagram of the mounting table of the present invention; Figure 9 It is a schematic structural diagram of the pressing head component of the present invention; Figure 10 It is a schematic structural diagram of the film tearing component of the present invention; Figure 11 It is a schematic structural diagram of one side of the upper frequency response component of the present invention; Figure 12 It is a schematic structural diagram of the other side of the upper frequency response component of the present invention; Figure 13 It is a schematic structural diagram of the lower frequency response component of the present invention; Figure 14 It is a schematic structural diagram of the base of the present invention; Figure 15 It is a schematic structural diagram of the MIC test component of the present invention; Figure 16 It is a schematic internal structural diagram of the test box frame of the present invention; Figure 17 It is a schematic structural diagram of the film pasting component of the present invention; Figure 18 It is a schematic structural diagram of the manipulator component of the present invention.
[0020] Among them: 10, equipment frame; 11, wind dust removal device; 12, manipulator assembly; 13, loading and unloading platen; 14, loading and unloading runner; 15, runner column; 16, tray support frame; 17, material tray; 18, trough; 19, loading and unloading rack; 20, lead screw; 21, lifting motor; 22, docking conveyor assembly; 23, conveyor wheel; 24, conveyor belt; 25, drive motor; 26, alignment mechanism; 27, alignment platen; 28, pressure plate adjustment seat; 29, pressing piece; 30, leveling cylinder; 31, push plate; 32, transfer assembly; 33, motion module; 34, push plate slider; 35, pusher frame; 36, pusher rod; 37, tray pusher block; 38, code scanning and positioning assembly; 39, camera body; 40, light source fixing plate; 41, test platen 1; 42, test platen 2; 43, turntable; 44, pneumatic slip ring; 45, bottom side column; 46, mounting table; 47, divider; 48, base; 49, carrier table; 50, common carrier plate; 51, top side column; 52, cylinder plate; 53, upper die cylinder; 54, upper die fixing plate; 55, guide rod; 56, expansion column; 57, operation panel; 58, pressure head assembly; 59, pressure head cylinder; 60, pressure head mounting block; 61, film tearing pressure head; 62, upper frequency response assembly; 63, frequency response bottom plate; 64, shaft rod; 65, frequency response top plate; 66, key motor; 67, motor slider; 68, sensor baffle; 69, sensor adjustment plate; 70, proximity switch; 71, terminal block; 72, upper needle plate; 73, needle plate column; 74, lower needle plate; 75, spring inner core; 76, spring outer shell; 77, floating plate; 78, floating probe; 79, upper adapter terminal; 80, probe; 81, lower frequency response assembly; 82, lifting cylinder; 83, column plate; 84, alignment guide post; 85, sound guide post; 86, MIC test assembly; 87, test box frame; 88, sliding door panel; 89, door connecting plate; 90, sliding cylinder; 91, SL shielding box; 92, test board; 93, acoustic test bench; 94, inner box slide plate; 95, shaft fixing plate; 96, upper moving cylinder; 97, connecting plate; 98, bracket electric slide table; 99, film sticking assembly; 100, film sticking rack; 101, electric slide table; 102, film taking rack; 103, film feeding cylinder; 104, rotating cylinder; 105, film sucking rack; 106, suction nozzle vacuum guide block; 107, film position adjustment cylinder; 108, film feeding plate; 109, tape shaft; 110, tape take-up shaft; 111, tape with film; 112, separation block; 113, tape pressing block; 114, anti-sticking block; 115, film patting lens; 116, sample carrier tray; 117, transfer rack; 118, multi-axis manipulator; 119, material taking rack; 120, material taking CCD camera; 121, material taking cylinder; 122, motor rack; 123, suction nozzle position adjustment motor; 124, suction nozzle rack; 125, material taking vacuum suction nozzle; 126, film tearing assembly; 127, film tearing table; 128, position adjustment cylinder; 129, receiving plate; 130, tape roll;131. Waste film reel; 132. Material receiving baffle; 133. Tape cover plate; 134. Main film tearing cylinder; 135. Auxiliary film tearing cylinder; 136. Suction material vacuum tube; 137. Lower transfer needle die. Detailed implementation mode
[0021] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments. However, the following embodiments are only the preferred embodiments of the present invention, not all of them. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative efforts all belong to the protection scope of the present invention. The experimental methods in the following embodiments are all conventional methods unless otherwise specified. The materials, reagents, etc. used in the following embodiments can all be obtained from commercial channels unless otherwise specified.
[0022] Example: As Figure 1 , Figure 2 and Figure 3As shown, the multi-station automated testing equipment includes an equipment frame 10, the bottom of the equipment frame 10 is provided with supporting feet and casters, the surface of the equipment frame 10 is connected with a plurality of panels and covers for shielding the internal equipment, the panel is also provided with a control computer, and the upper cover is also provided with a wind dust removal device 11, the wind dust removal device 11 is a prior art known in the art and will not be described in detail here, both sides of the equipment frame 10 are provided with a feeding area, the middle position of the equipment frame 10 is provided with a testing area, and the feeding area and the testing area are provided with a plurality of panels and covers for shielding the internal equipment, and a control computer is also provided on the panel, and a wind dust removal device 11 is provided on the upper cover, and the wind dust removal device 11 is a prior art known in the art and will not be described in detail here, and both sides of the equipment frame 10 are provided with a feeding area, and the middle position of the equipment frame 10 is provided with a testing area, and the feeding area and the testing area are provided with a plurality of panels and covers for shielding the internal equipment, and the control computer is also provided on the panel, and the control computer is also provided on the upper cover, and the control computer is provided on the upper cover, and the control computer is provided with a wind dust removal device 11, and the wind dust removal device 11 is a prior art known in the art and will not be described in detail here ... A plurality of manipulator components 12 are provided for transferring the products to be tested. The products to be tested are flexible circuit boards with integrated speakers and mics for wireless headphones. A loading and unloading platform 13 is connected in the feeding area. Two groups of loading and unloading flow channels 14 are respectively provided on the front and rear sides of the loading and unloading platform 13. The two groups of loading and unloading flow channels 14 are arranged front and back relative to each other. The products to be tested can be loaded and unloaded from the front and rear positions respectively. The loading and unloading flow channels 14 include flow channel columns 15. The flow channel columns 15 are connected to the bottom surface of the loading and unloading platform 13. A material tray support frame 16 is slidably connected through a sliding bearing, and a material tray 17 is supported on the material tray support frame 16. A plurality of material slots 18 for placing the product to be tested are evenly provided on the surface of the material tray 17. The bottom end of the flow channel column 15 is connected to an upper and lower material rack 19. The upper and lower material racks 13 are provided with openings for taking and placing materials at positions corresponding to the upper and lower material racks 19. The upper and lower material racks 19 are rotatably installed with a screw rod 20 between the two flow channel columns 15. A threaded hole is provided on the material tray support frame 16 and is threadedly connected to the screw rod 20. The upper and lower material racks 19 A lifting motor 21 for driving the screw rod 20 to rotate is installed on it. The transmission shaft of the lifting motor 21 is connected to the screw rod 20 through a synchronous belt assembly. The synchronous belt assembly is a well-known technology. It includes two synchronous wheels. The two synchronous wheels are respectively connected to the transmission shafts of the screw rod 20 and the lifting motor 21. A synchronous belt is sleeved on the two synchronous wheels. The lifting motor 21 is started to drive the synchronous wheels to rotate, and the screw rod 20 is driven to rotate through the transmission of the synchronous belt. The cover plate is provided with a material port for loading a tray at the position corresponding to the upper and lower material racks 19.
[0023] Specifically, a number of products to be tested are arranged in the material tray 17 in a manner adapted to the material trough 18, and then placed on the material tray support frame 16 from the material port, and the lifting motor 21 drives the screw rod 20 to rotate, and the material tray support frame 16 threadedly connected to the screw rod 20 rises along the flow channel column 15 to the loading and unloading platform 13, so that the robot assembly 12 can take the material to the test area for testing. After all the products to be tested in the material tray 17 are taken out, the lifting motor 21 drives the screw rod 20 to rotate in the opposite direction, so that the material tray support frame 16 puts down the material tray 17 for replacement of the material tray 17.
[0024] like Figure 2 and Figure 4As shown, the upper and lower material flow channels 14 also include an alignment mechanism 26, which includes an alignment platen 27. A pressure plate adjustment seat 28 is installed in the middle of both sides of the alignment platen 27. The top of the pressure plate adjustment seat 28 is threadedly connected with a pressure piece 29. A waist-shaped hole is provided at the connection between the pressure piece 29 and the pressure plate adjustment seat 28. The pressure piece 29 can adjust its position through the waist-shaped hole. Leveling cylinders 30 are installed at the four corners and the middle of the alignment platen 27 corresponding to the material tray 17. The transmission shaft of the leveling cylinder 30 is connected to a push plate 31. The push plates 31 at the four corners are used to shape the material tray 17 in the length direction to avoid tilting, and the push plate 31 in the middle is used to shape the material tray 17 in the width direction and fix the material tray.
[0025] Specifically, after the material tray 17 rises to the surface of the loading and unloading table 13 along with the material tray support frame 16, the leveling cylinder 30 controls the push plate 31 to extend, applies a pushing force to the length and width directions of the material tray 17, and clamps and fixes the material tray 17 to ensure that the position of the material tray 17 is accurate and stable during use. Through the linkage design of the flow channel column 15 and the screw rod 20 lifting system, combined with the three-dimensional shaping of the material tray 17 by the leveling cylinder 30, the automatic leveling and precise positioning of the material tray 17 are achieved. It should be noted that the cylinder on one side in the accompanying drawing is the laser of the laser sensor.
[0026] like Figure 2 and Figure 5 As shown, a transfer assembly 32 is provided on one side of the loading and unloading platform 13, and the transfer assembly 32 includes a motion module 33. The motion module 33 adopts a belt motion module 33. The belt motion module 33 is an existing well-known technology, and includes two synchronous wheels, and a synchronous belt is connected by the two synchronous wheels. One of the synchronous wheels is connected to the motor, and the synchronous belt is driven to operate by the motor driving the synchronous wheel. A guide rail is connected to the loading and unloading platform 13, and a push plate slider 34 is slidably installed on the guide rail. The push plate slider 34 is connected to one side of the synchronous belt, and the end of the push plate slider 34 is connected to a pushing rack 35. A pushing rod 36 is connected to one side of the pushing rack 35. The pushing rod 36 corresponds to the material tray 17 and a material tray pushing block 37 is connected to the rod body.
[0027] Specifically, after the product to be tested in the material tray 17 is taken out, the belt motion module 33 starts to push the push plate slider 34 to move, and the pushing rod 36 slides along the push plate slider 34, and contacts the material tray 17 through the material tray pushing block 37, and pushes the material tray 17 to the other end of the loading and unloading channel 14, and the empty material tray 17 is discharged through the material tray support frame 16 and the docking conveying assembly 22, thereby distinguishing the loading and unloading functions of the two corresponding loading and unloading channels 14.
[0028] like Figure 2 and Figure 6As shown, the loading and unloading platen 13 is provided with a CDD shooting hole at the position between two loading and unloading runners 14. A code scanning and positioning assembly 38 is arranged at the position of the loading and unloading platen 13 corresponding to the CDD shooting hole. The code scanning and positioning assembly 38 includes a camera body 39 and a light source fixing plate 40. The camera body 39 uses a CCD camera. The light source fixing plate 40 is fixedly connected above the camera body 39. The code scanning and positioning assembly 38 is connected below the CDD shooting hole through a lens clamping block.
[0029] Specifically, before the manipulator assembly 12 transfers and picks up the product to be tested, the product to be tested is moved onto the code scanning and positioning assembly 38. The code scanning and positioning assembly 38 scans and positions the product to be tested through the camera body 39 to ensure the accuracy of the position of the product to be tested during picking and the traceability of the test results, so as to ensure the stability and accuracy in the subsequent test stage. The multi-axis manipulator 118 combines the nozzle position adjustment motor 123 with the CCD vision positioning to correct the picking position in real time and avoid the grasping failure caused by the size difference of the material tank 18.
[0030] Such as Figure 7 、 Figure 8 and Figure 14As shown in the figure, a test table board 41 and a test table board 42 are connected in the test area. The test table board 41 and the test table board 42 are connected in a left-right distribution. Round holes are provided on the front and rear sides of the test table board 41, and turntables 43 are rotatably installed in the round holes. An air rotary joint 44 is installed at the center of the turntable 43. The air rotary joint 44 is a known technology in the art. It has a rotating end and a fixed end. The fixed end is used for air path connection. The rotating end of the air rotary joint 44 is connected to the turntable 43, and the air paths of the fixed end and the rotating end are communicated. A plurality of air pipe interfaces are provided on the rotating end. The air rotary joint 44 is used to provide air path connection for the air-using equipment on the turntable 43. A bottom side column 45 is connected to the bottom surface of the test table board 41 corresponding to the position of the turntable 43. The bottom end of the bottom side column 45 is connected to an installation table 46. A divider 47 for driving the rotation of the rotating part of the air rotary joint 44 is installed on the installation table 46. A base 48 is annularly connected to the turntable 43. The number of bases 48 is at least four and they are annularly installed on the turntable 43. A carrier 49 is installed on the base 48. A carrier slot for placing the product to be tested is provided on the carrier 49. A common carrier plate 50 is connected to the base 48. A top side column 51 is connected to the top surface of the test platform corresponding to the position of the turntable 43. The top end of the top side column 51 is connected to a cylinder plate 52. Two upper die cylinders 53 are installed on the cylinder plate 52. The transmission shaft of the upper die cylinder 53 is connected to an upper die fixing plate 54. A guide rod 55 is fixedly connected to the upper die fixing plate 54. The guide rod 55 is slidably connected to the cylinder plate 52 through a sliding bearing. The bottom end of the upper die fixing plate 54 is connected to an expansion column 56. The bottom end of the expansion column 56 is connected to an operation plate 57. A pressing head assembly 58 and an upper frequency response assembly 62 are respectively arranged on the two operation plates 57. A film tearing assembly 126 and a lower frequency response assembly 81 are respectively arranged on the installation plate corresponding to the positions of the pressing head assembly 58 and the upper frequency response assembly 62. The number and positions of the pressing head assembly 58, the upper frequency response assembly 62, the film tearing assembly 126 and the lower frequency response assembly 81 correspond to the carrier slots on the carrier 49.
[0031] Specifically, after the manipulator assembly 12 picks up the material, it places the product to be tested into the loading slot of the carrier table 49. The divider 47 drives the turntable 43 to rotate by a quarter turn. The product to be tested first enters the position corresponding to the pressing head assembly 58. The upper die cylinder 53 drives the upper die fixing plate 54 to descend, so that the operation plate 57 abuts against the common carrier plate 50. The pressing head assembly 58 presses the product to be tested in the loading slot to make it stable. The film tearing assembly 126 tears off the protective film of the speaker of the product to be tested. After tearing the film, the upper die cylinder 53 drives the operation plate 57 to rise. The divider 47 drives the turntable 43 to rotate by another quarter turn. At this time, the product to be tested corresponds to the position of the upper frequency response assembly 62. The upper die cylinder 53 drives the operation plate 57 to descend again. The upper frequency response assembly 62 and the lower frequency response assembly 81 test the sensitivity of the product to be tested at a specific frequency, such as 1 kHz. After the test is completed, the upper die cylinder 53 drives the operation plate 57 to rise again. The divider 47 drives the turntable 43 to rotate by another quarter turn, completing the film tearing and frequency response tests of the product to be tested. The manipulator assembly 12 takes out the tested component in the carrier table 49. It should be noted that during the waiting process of film tearing and testing, the manipulator assembly 12 continues to pick up and place the product to be tested in the carrier table 49, so that each quarter turn of the turntable 43 will have a product to be tested for loading, unloading, film tearing and frequency response testing. The turntable 43 divider 47 drives four workstations to synchronously perform film tearing, frequency response testing, film pasting and unloading, realizing parallel processing. Compared with traditional single-station equipment, the test efficiency is improved, and the pneumatic slip ring 44 design ensures uninterrupted transmission of the air circuit signal.
[0032] As Figure 7 and Figure 9 shown, the pressing head assembly 58 includes a pressing head cylinder 59. The pressing head cylinder 59 is installed on the operation plate 57. The transmission shaft of the pressing head cylinder 59 is connected with a pressing head mounting block 60. The pressing head mounting block 60 is connected with a film tearing pressing head 61. The film tearing pressing head 61 penetrates through the operation plate 57. The film tearing pressing head 61 corresponds to the loading slot and also corresponds to the position of the speaker of the product to be tested.
[0033] Specifically, when the pressing head cylinder 59 is started, it drives the film tearing pressing head 61 to descend, pressing and fixing the speaker of the product to be tested in the carrier table 49 to ensure the stability of the film tearing operation of the film tearing assembly 126.
[0034] As Figure 7 and Figure 10As shown, the film tearing assembly 126 includes a film tearing table 127. A guide rail is connected to the mounting table 46. The film tearing table 127 is slidably connected to the guide rail. A positioning cylinder 128 is installed on the mounting table 46. The transmission shaft of the positioning cylinder 128 is connected to the film tearing table 127. The positioning cylinder 128 is used to adjust the front and rear positions of the film tearing table 127. The mounting table 46 is connected with receiving plates 129 on both sides of the film tearing table 127. A tape roll 130 and a waste film reel 131 are respectively rotatably connected to the two receiving plates 129. A motor for driving the waste film reel 131 to rotate is installed on the receiving plate 129. The tops of the receiving plates 129 are connected to each other through a receiving baffle 132. One side of the receiving baffle 132 is connected with a tape cover plate 133. A floating plate is slidably installed on the bottom surface of the tape cover plate 133. One end of the tape on the tape roll 130 is connected to the waste film reel 131, and the tape is sleeved between the tape cover plate 133 and the floating plate. The adhesive surface of the tape faces downward. The tabletop of the film tearing table 127 is installed with a main film tearing cylinder 134. A secondary film tearing cylinder 135 is installed at the rear end of the main film tearing cylinder 134. The transmission shafts of the main film tearing cylinder 134 and the secondary film tearing cylinder 135 are both installed with suction vacuum tubes 136 through a support plate. Through holes for film tearing are provided on the base 48 and the carrier 49.
[0035] Specifically, connect the suction vacuum tube 136 to the negative pressure pipeline controlled by a solenoid valve. The positioning cylinder 128 pushes the film tearing table 127 to the position corresponding to the through hole. The main film tearing cylinder 134 and the secondary film tearing cylinder 135 rise to make the suction vacuum tube 136 pass through the through hole and adsorb the protective film of the speaker of the product to be tested. Then the main film tearing cylinder 134 and the secondary film tearing cylinder 135 descend, and the protective film is torn off by using negative pressure. The positioning cylinder 128 pulls the film tearing table 127 back to the original position. Then the main film tearing cylinder 134 and the secondary film tearing cylinder 135 lift the suction vacuum tube 136 to make the protective film adhere to the tape. Then the suction vacuum tube 136 disconnects the negative pressure. The main film tearing cylinder 134 and the secondary film tearing cylinder 135 pull the suction vacuum tube 136 down. The motor drives the waste film reel 131 to rotate, so that the part of the tape with the adhered protective film leaves the film tearing position and is gradually wound on the waste film reel 131. Through the double-action film tearing of negative pressure adsorption and tape peeling, it is ensured that the protective film is completely peeled off and there is zero residue of waste film.
[0036] Such as Figure 7 、 Figure 11 and Figure 12As shown, the upper frequency response component 62 includes a frequency response bottom plate 63, which is connected to the operation panel 57. The frequency response bottom plate 63 is connected to a shaft rod 64, and a frequency response top plate 65 is connected to the top of the shaft rod 64. A key motor 66 is installed on the frequency response top plate 65. The transmission shaft of the key motor 66 is connected to a motor slider 67, and the motor slider 67 is slidably connected to the shaft rod 64 through a sliding bearing. A sensor baffle 68 is installed on the motor slider 67. A sensor adjustment plate 69 is installed on the motor bottom fixing plate. Two induction switches 70 are installed on one side of the sensor adjustment plate 69 in an upper and lower distribution. The sensor baffle 68 is bent toward the position of the induction switch 70 and is located at the induction end of the induction switch 70. A terminal row 71 is connected to one side of the frequency response top plate 65. An upper needle plate 72 is connected to the bottom surface of the operation panel 57. The operation panel 57 is provided with a through hole at a position corresponding to the upper needle plate 72. A needle plate column 73 is connected to the top surface of the upper needle plate 72. The top of 73 is connected to the lower needle plate 74, on which a horn socket and a plug-in terminal are provided, the bottom surface of the upper needle plate 72 is connected to the spring core 75, the bottom side of the spring core 75 is sleeved with a spring shell 76, and a spring supporting the spring core 75 is provided in the spring shell 76, the bottom end of the spring shell 76 passes through the lower needle plate 74 and is connected to a floating plate 77, on which a floating probe 78 corresponding to the output and input circuits of the product to be tested is provided, an upper transfer terminal 79 is provided on the rear side of the operating table, a lower transfer needle mold 137 is provided on the rear side of the carrier 49, and the lower transfer needle mold 137 corresponds to the upper transfer terminal 79, a probe 80 is provided in the carrier slot, and the probe 80 corresponds to the circuit terminal of the product to be tested, the floating probe 78 and the probe 80 are used to convert sound into electrical signals and transmit them to the decoder board to judge the quality of the parts, and a avoidance hole is provided on the common carrier 50 to be inserted into the upper transfer needle mold and the carrier 49.
[0037] Specifically, the sound source unit of the input sound and the circuit that converts the sound into an electrical signal and transmits it to the decoding board are respectively connected to the horn socket and the plug-in terminal, and then connected to the upper adapter terminal 79 and the floating probe 78 respectively. After the operating table is lowered, the upper adapter terminal 79 is inserted into the lower adapter needle mold 137, and the floating probe 78 and the probe 80 are in contact with the circuit of the flexible circuit board of the product to be tested. The key motor 66 drives the motor slider 67 to rise and fall, thereby driving the sensor baffle 68 to rise and fall. The sensor baffle 68 is used to drive the induction switch 70 to control the start and stop of the frequency response test function. The sound source generates sound, and the MIC on the product to be tested receives the sound, and then converts the sound into an electrical signal and transmits it to the decoding board, thereby testing the sensitivity of the product to be tested at a specific frequency and the quality of the parts.
[0038] like Figure 8 and Figure 14As shown in the figure, the lower frequency response component 81 includes a jacking cylinder 82. A test hole is provided on the bottom surface of the carrier slot, and the test hole penetrates through the carrier table 49 and the base 48. The transmission shaft of the guide post cylinder is connected to a column plate 83. A positioning guide post 84 is connected to the column plate 83 at a position corresponding to the test hole, and a sound guide post 85 is connected to the column plate 83 at a position corresponding to the through hole. The top end of the sound guide post 85 is connected to a conductive rubber pad.
[0039] Specifically, the jacking cylinder 82 pushes the column plate 83 to rise, so that the sound guide post 85 contacts the speaker to receive sound, and the positioning guide post 84 jacks up the flexible circuit board to cooperate with the floating probe 78 to clamp the product to be tested, increasing the stability of the test.
[0040] As Figure 7 、 Figure 15 and Figure 16 shown in the figure, MIC test components 86 are provided on both the front and rear sides of the test table board two 42. The MIC test component 86 includes a rectangular test box frame 87. A test circuit based on PLC control is provided inside the test box frame 87. Sliding door panels 88 are connected to both the left and right sides of the test box frame 87. Guide rails are provided on the sliding door panels 88 and are slidably connected to a door connecting plate 89. A sliding cylinder 90 is installed inside the test box frame 87. The transmission shaft of the sliding cylinder 90 is connected to the door connecting plate 89. Test box covers are installed on all six sides of the test box frame 87, and sliding holes are provided at the top ends of the test box covers on the left and right sides. The door connecting plate 89 is located inside the sliding holes and is connected to an SL shielding box 91. A code scanning and positioning component 38 is provided on the test table board two 42 between the two test box frames 87. A test board 92 is connected inside the test box frame 87. One end of the test board 92 close to the code scanning and positioning component 38 is connected to an acoustic test table 93. An opening is provided on the test box cover corresponding to the acoustic test table 93. Guide rails are connected to the top surface of the test board 92, and an in-box sliding plate 94 is slidably connected to the guide rails. The top surface of the in-box sliding plate 94 is connected to a shaft fixing plate 95 through a column. Two upper moving cylinders 96 are provided on the shaft fixing plate 95. The two upper moving cylinders 96 are distributed left and right. The transmission shafts of the upper moving cylinders 96 are connected to an adapter plate 97. The top surface of the adapter plate 97 is slidably connected to the shaft fixing plate 95 through a rigid shaft. A separate speaker is provided on the adapter plate 97 and is controlled by the test circuit. A standard microphone is provided inside the acoustic test table 93. A support electric slide 98 is installed inside the test box frame 87. The transmission shaft of the support electric slide 98 is connected to the in-box sliding plate 94.
[0041] Specifically, the manipulator assembly 12 places the product to be tested on the acoustic test bench 93. Then, the transmission shaft of the sliding cylinder 90 extends, and the door connecting plate 89 pushes the SL shielding box 91 to cover the product to be tested and closes the test box cover plate, thus avoiding the influence of external noise on the test. Then, the bracket electric sliding table 98 pushes the inner box sliding plate 94 to make the connecting plate 97 correspond to the product to be tested. The upper moving cylinder 96 descends and pushes the connecting plate 97 closer to the product to be tested. The speaker on the connecting plate 97 emits sound to the mic of the product to be tested, and the standard microphone in the acoustic test bench 93 receives the sound emitted by the speaker of the product to be tested, thereby verifying and testing the mic function of the product to be tested. After the test is completed, the MIC test assembly 86 resets, and the manipulator assembly 12 takes the product to be tested. It should be noted that before placing the product to be tested on the MIC test assembly 86 and after taking the product, the manipulator assembly 12 needs to pass through the position detection of the code scanning and positioning assembly 38.
[0042] As Figure 7 and Figure 17 shown, on one side of the MIC test assembly 86 on the test bench plate two 42, there is also a film pasting assembly 99. The film pasting assembly 99 includes a film pasting frame 100. The top of the film pasting frame 100 is connected with an electric sliding table 101. The transmission end of the electric sliding table 101 is connected with a film taking frame 102. At one end of the film taking frame 102 far from the electric sliding table 101, a film feeding cylinder 103 is installed. The transmission shaft of the film feeding cylinder 103 is installed with a rotating cylinder 104. The transmission shaft of the rotating cylinder 104 is connected with a film sucking frame 105. At the upper and lower ends of the film sucking frame 105, suction nozzle vacuum guide blocks 106 are installed. At the end of the suction nozzle vacuum guide block 106, a suction nozzle is installed. On one side of the film pasting frame 100, a film position adjusting cylinder 107 is installed. The transmission shaft of the film position adjusting cylinder 107 is connected with a film feeding plate 108. On the transmission shaft of the film feeding plate 108, a tape shaft 109 and a tape winding shaft 110 are rotatably installed. A tape with film 111 is connected to the tape shaft 109. The tape with film 111 is a tape with a protective film adhered to the adhesive surface. On the protective film, film bodies adapted to the shape of the speaker are arranged in a die-cut manner. On the film feeding plate 108, a motor and a synchronous belt assembly for driving the tape shaft 109 and the tape winding shaft 110 to rotate are installed. The top of the film feeding plate 108 is connected with a separating block 112 for separating the protective film and the tape. A tape pressing block 113 is connected to the separating block 112. On the top of the film feeding plate 108, on one side of the separating block 112, an anti-sticking block 114 is connected. The anti-sticking block 114 is made of iron fluorocarbon plating material. The tape passes through between the separating block 112 and the tape pressing block 113, and the tape is separated from the protective film at the end of the separating block 112. One end of the tape is connected to the tape winding shaft 110, and the protective film is placed on the anti-sticking block 114. On one side of the film pasting frame 100, a film shooting lens 115 for detecting the position of the film body is installed. On one side of the film pasting assembly 99 on the test bench plate two 42, a code scanning and positioning assembly 38 is provided.
[0043] Specifically, the electric slide table 101 pushes the nozzle vacuum guide block 106 to move above the anti-sticking block 114. The nozzle at the end of the nozzle vacuum guide block 106 sucks the die-cut protective film. Then, the rotating cylinder 104 drives the film suction frame 105 to rotate half a circle, and another nozzle sucks another protective film. Then, the electric slide table 101 pulls the nozzle vacuum guide block 106 back to its original position. After the manipulator assembly 12 grabs the product to be tested, the product to be tested is placed above the nozzle vacuum guide block 106 after being detected by the code scanning and positioning assembly 38. Then, the transmission shaft of the film feeding cylinder 103 extends to push the nozzle vacuum guide block 106 to rise, so that the protective film fits onto the speaker of the product to be tested, and the speaker of the product to be tested is film-coated. After film coating, the film feeding cylinder 103 drives the nozzle vacuum guide block 106 to return to its original position, and the rotating cylinder 104 drives the film suction frame 105 to rotate half a circle to film coat the next product to be tested. After film coating is completed, the above actions are repeated to suck the protective film. After the protective film is needed, the motor drives the tape take-up shaft 110 to rotate, and the film tape 111 runs to supplement the new protective film.
[0044] As Figure 1 and Figure 7 shown, sample carriers 116 are provided between the two sets of loading and unloading channels 14 and at the center position of the test table board. A number of sample slots are provided on the sample carrier 116. The sample slots are adapted to the material slots 18 and sample products are arranged in the slots.
[0045] Specifically, the manipulator assembly 12 takes the sample product and then performs a test operation to verify the reliability of the machine test, which is beneficial to improving the accuracy of automatic detection.
[0046] As Figure 1 and Figure 18 shown, the transfer manipulator assembly 12 is arranged on both sides and in the middle of the test table board two 42. The manipulator assembly 12 includes a transfer frame 117. A multi-axis manipulator 118 is installed at the end of the transfer frame 117. The multi-axis manipulator 118 is a known prior art. A material taking frame 119 is connected to the end of the multi-axis manipulator 118. A material taking CCD camera 120 is installed in the middle of the material taking frame 119. Material taking cylinders 121 are installed on both sides of the material taking frame 119. The transmission shaft of the material taking cylinder 121 is connected to a motor frame 122. A nozzle position adjusting motor 123 is installed on the motor frame 122. The transmission shaft of the nozzle position adjusting motor 123 is connected to a nozzle frame 124. Two material taking vacuum nozzles 125 are connected to the bottom end of the nozzle frame 124.
[0047] Specifically, the multi-axis manipulator 118 can drive the material-taking vacuum suction nozzle 125 to move horizontally and vertically, bringing the material-taking vacuum suction nozzle 125 close to the product to be tested. The lifting of the material-taking cylinder 121 enables the material-taking vacuum suction nozzle 125 to quickly grasp the product to be tested. The nozzle position adjustment motor 123 can adjust the axial position of the material-taking vacuum suction nozzle 125. The material-taking vacuum suction nozzle 125 can perform negative pressure suction on both ends of the product to be tested, ensuring stable clamping of the flexible circuit board.
[0048] It should be noted that the movement of the structure of the present application can be detected by setting sensor switches and sensors, and the limit is achieved through circuit control. This is common knowledge and is shown in the drawings of the present application, so it will not be elaborated in this application.
[0049] The embodiments of the present invention have been described in detail above with reference to the drawings. However, the present invention is not limited thereto. Various changes can be made without departing from the spirit of the present invention within the scope of knowledge of those skilled in the art.
Claims
1. Multi-station automated test equipment, characterized in that, The device comprises an equipment frame, the surface of which is connected with a panel and a cover plate, the upper cover plate is also provided with a wind dust removal device, feeding areas are provided on both sides of the interior of the equipment frame, a testing area is provided in the middle of the interior of the equipment frame, and a number of manipulator components for transferring the products to be tested are provided in the feeding area and the testing area, a loading and unloading platform is connected in the feeding area, two groups of loading and unloading flow channels are provided on the front and rear sides of the loading and unloading platform respectively, the two groups of loading and unloading flow channels are arranged front and back relative to each other, the products to be tested can be loaded and unloaded from the front and rear positions respectively, a scanning code positioning component is provided between the two loading and unloading flow channels, a test platform 1 and a test platform 2 are connected in the testing area, circular holes are provided on the front and rear sides of the test platform 1, a turntable is rotatably installed in the circular hole, a pneumatic slip ring is installed in the center of the turntable, a bottom side column is connected to the bottom surface of the test platform 1 corresponding to the turntable, and a mounting platform is connected to the bottom end of the bottom side column, A divider for driving the rotating part of the pneumatic slip ring is installed on the mounting table, a base is connected in a ring shape on the turntable, a carrier is installed on the base, a loading slot for placing the product to be tested is provided on the carrier, a top side column is connected to the position of the top surface of the test platform corresponding to the turntable, the top of the top side column is connected to a cylinder plate, two upper mold cylinders are installed on the cylinder plate, the transmission shaft of the upper mold cylinder is connected to the upper mold fixing plate, the bottom end of the upper mold fixing plate is connected to an expansion column, the bottom end of the expansion column is connected to an operating panel, a pressure head assembly and an upper frequency response assembly are respectively provided on the two operating panels, a film tearing assembly and a lower frequency response assembly are provided on the mounting plate, MIC test assemblies are provided on the front and rear sides of the test table plate two, and a film sticking assembly is also provided on one side of the MIC test assembly of the test table plate two, sample carriers are provided between the two sets of upper and lower material flow channels and at the center of the test table plate, and a number of sample slots are provided on the sample carriers.
2. The multi-station automated test equipment according to claim 1, characterized in that, The loading and unloading flow channel comprises a flow channel column, which is connected to the bottom surface of the loading and unloading platform, and a material tray support frame is slidably connected to the flow channel column through a sliding bearing, and a material tray is supported on the material tray support frame, and a material tray is evenly provided with a plurality of material troughs for placing the products to be tested, and the bottom end of the flow channel column is connected to the loading and unloading frame, and the loading and unloading platform is provided with an opening for taking and placing materials at the position corresponding to the loading and unloading frame, and the loading and unloading frame is rotatably installed with a screw rod between the two flow channel columns, and a threaded hole is provided on the material tray support frame and is threadedly connected to the screw rod, and a lifting motor for driving the screw rod to rotate is installed on the loading and unloading frame, and the transmission shaft of the lifting motor is connected to the screw rod through a synchronous belt assembly. The synchronous belt assembly is an existing well-known technology, and at this location, it includes two synchronous wheels, and the two synchronous wheels are respectively connected to the transmission shaft of the screw rod and the lifting motor, and a synchronous belt is sleeved on the two synchronous wheels. The lifting motor starts to drive the synchronous wheel to rotate, and the screw rod is driven to rotate through the transmission of the synchronous belt, and the cover plate is provided with a material port for loading the plate at the position corresponding to the loading and unloading frame.
3. The multi-station automated test equipment according to claim 2, wherein The loading and unloading runner further includes an alignment mechanism, which includes an alignment platen. At the middle parts on both sides of the alignment platen, pressure plate adjusting seats are installed. At the top ends of the pressure plate adjusting seats, pressure plates are threadedly connected. At the connection between the pressure plates and the pressure plate adjusting seats, waist-shaped holes are provided, and the pressure plates can adjust their positions through the waist-shaped holes. At the positions corresponding to the four corners and the middle part of the material loading tray on the alignment platen, leveling cylinders are installed. The transmission shafts of the leveling cylinders are connected with push plates. The push plates at the four corners are used to shape the length direction of the material loading tray to avoid inclination, and the push plate in the middle is used to shape the width direction of the material loading tray and fix the tray.
4. The multi-station automated test equipment according to claim 1, characterized in that, The code scanning and positioning component includes a camera body and a light source fixing plate. The light source fixing plate is fixedly connected above the camera body. The code scanning and positioning component is connected below the CDD shooting hole through a lens clamping block.
5. The multi-station automatic test equipment according to claim 1, characterized in that, The pressing head component includes a pressing head cylinder installed on the operation board. The transmission shaft of the pressing head cylinder is connected with a pressing head mounting block. The pressing head mounting block is connected with a film tearing pressing head. The film tearing pressing head penetrates through the operation board, corresponds to the loading groove, and corresponds to the position of the speaker of the product to be tested.
6. The multi-station automated test equipment according to claim 5, characterized in that The film tearing component includes a film tearing table. A guide rail is connected to the installation table. The film tearing table is slidably connected to the guide rail. A position adjusting cylinder is installed on the installation table. The transmission shaft of the position adjusting cylinder is connected to the film tearing table. The position adjusting cylinder is used to adjust the front and back positions of the film tearing table. On both sides of the film tearing table, the installation table is connected with material receiving plates. A tape roll and a waste film disc are respectively rotatably connected to the two material receiving plates. A motor for driving the waste film disc to rotate is installed on the material receiving plate. The top ends of the material receiving plates are connected to each other through a material receiving baffle. One side of the material receiving baffle is connected with a tape cover plate. A floating plate is slidably installed on the bottom surface of the tape cover plate. One end of the tape on the tape roll is connected to the waste film disc, and the tape is sleeved between the tape cover plate and the floating plate. The adhesive surface of the tape faces downward. A main film tearing cylinder is installed on the table surface of the film tearing table. A secondary film tearing cylinder is installed at the rear end of the main film tearing cylinder. The transmission shafts of the main film tearing cylinder and the secondary film tearing cylinder are both installed with suction vacuum tubes through a support plate. Through holes for film tearing are provided on the base and the loading platform.
7. The multi-station automated test equipment according to claim 1, wherein The upper frequency response component comprises a frequency response bottom plate, which is connected to the operation panel, a shaft rod is connected to the frequency response bottom plate, a frequency response top plate is connected to the top of the shaft rod, a key motor is installed on the frequency response top plate, a transmission shaft of the key motor is connected to a motor slider, the motor slider is slidably connected to the shaft rod through a sliding bearing, a sensor baffle is installed on the motor slider, a sensor adjustment plate is installed on the motor bottom fixing plate, two induction switches are installed on one side of the sensor adjustment plate in an upper and lower distribution, the sensor baffle is bent toward the position of the induction switch and is located at the induction end of the induction switch, a terminal row is connected to one side of the frequency response top plate, an upper needle plate is connected to the bottom surface of the operation panel, a through hole is opened on the operation panel corresponding to the position of the upper needle plate, a needle plate column is connected to the top surface of the upper needle plate, and the top of the needle plate column is connected to the A lower needle plate is connected, and a horn socket and a plug-in terminal are arranged on the lower needle plate. A spring inner core is connected to the bottom surface of the upper needle plate, and a spring outer shell is sleeved on the bottom side of the spring inner core. A spring supporting the spring inner core is arranged in the spring outer shell. The bottom end of the spring outer shell passes through the lower needle plate and is connected to a floating plate. A floating probe corresponding to the output and input circuits of the product to be tested is arranged on the floating plate. An upper transfer terminal is arranged on the rear side of the operating table, and a lower transfer needle mold is arranged on the rear side of the carrier, and the lower transfer needle mold corresponds to the upper transfer terminal. A probe is arranged in the carrier slot, and the probe corresponds to the circuit terminal of the product to be tested. The floating probe and the probe are used to convert sound into electrical signals and transmit them to the decoding board to judge the quality of the parts. An avoidance hole inserted into the upper transfer needle mold and the carrier is opened on the common carrier.
8. The multi-station automated test equipment according to claim 7, characterized in that, The lower frequency response component includes a lifting cylinder, a test hole is opened on the bottom surface of the loading groove, and the test hole runs through the loading platform and the base, the transmission shaft of the guide column cylinder is connected to the column plate, the position of the column plate corresponding to the test hole is connected to the alignment guide column, the position of the column plate corresponding to the through hole is connected to the sound guide column, and the top of the sound guide column is connected to a conductive rubber pad.
9. The multi-station automated test equipment according to claim 1, characterized in that, The MIC test component includes a rectangular test box frame. Inside the test box frame, there is a test circuit controlled by a PLC. Sliding door panels are connected to both the left and right sides of the test box frame. There are guide rails on the sliding door panels and a door connecting plate is slidably connected thereto. A sliding cylinder is installed inside the test box frame, and the transmission shaft of the sliding cylinder is connected to the door connecting plate. Test box covers are installed on all six sides of the test box frame, and sliding holes are provided at the tops of the test box covers on the left and right sides. The door connecting plate is located in the sliding holes and is connected to an SL shielding box. Between two test box frames of the test table board two, there is a code scanning and positioning component. The inside of the test box frame is connected with a test board. One end of the test board close to the code scanning and positioning component is connected with an acoustic test bench. An opening is provided at the position of the test box cover corresponding to the acoustic test bench. Guide rails are connected to the top surface of the test board, and an in-box sliding plate is slidably connected to the guide rails. The top surface of the in-box sliding plate is connected with a shaft fixing plate through a column. Two upward moving cylinders are arranged on the shaft fixing plate and are distributed left and right. The transmission shafts of the upward moving cylinders are connected with a connecting plate. The top surface of the connecting plate is slidably connected to the shaft fixing plate through a rigid shaft. A separate speaker is arranged on the connecting plate and is controlled by the test circuit. A standard microphone is arranged inside the acoustic test bench. A support electric slide is installed inside the test box frame, and the transmission shaft of the support electric slide is connected to the in-box sliding plate.
10. The multi-station automated test equipment according to claim 1, characterized in that, The film pasting component includes a film pasting frame. An electric slide is connected to the top end of the film pasting frame. The transmission end of the electric slide is connected with a film picking frame. A film feeding cylinder is installed at the end of the film picking frame away from the electric slide. The transmission shaft of the film feeding cylinder is installed with a rotating cylinder. The transmission shaft of the rotating cylinder is connected with a film sucking frame. Suction nozzle vacuum guide blocks are installed at both the upper and lower ends of the film sucking frame, and suction nozzles are installed at the ends of the suction nozzle vacuum guide blocks. A film position adjusting cylinder is installed on one side of the film pasting frame. The transmission shaft of the film position adjusting cylinder is connected with a film feeding plate. A tape shaft and a tape winding shaft are rotatably installed on the transmission shaft of the film feeding plate. A film-attached tape is connected to the tape shaft. The film-attached tape is a tape with a protective film adhered to the adhesive surface. The protective film is arranged with die-cut film bodies adapted to the shape of the speaker in an array. A motor and a synchronous belt assembly for driving the tape shaft and the tape winding shaft to rotate are installed on the film feeding plate. A separating block for separating the protective film and the tape is connected to the top end of the film feeding plate. A tape pressing block is connected to the separating block. On the top end of the film feeding plate, an anti-sticking block is connected on one side of the separating block. The tape passes through the space between the separating block and the tape pressing block, and the tape is separated from the protective film at the end of the separating block. One end of the tape is connected to the tape winding shaft, and the protective film is placed on the anti-sticking block. A film shooting lens for detecting the position of the film body is installed on one side of the film pasting frame. A code scanning and positioning component is arranged on one side of the test table board two for the film pasting component.
Citation Information
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