Cable and production device thereof
By designing an automated cable production device, efficient thermal insulation and resistance detection of cables are achieved, solving the problems of poor thermal insulation performance and low resistance detection efficiency of cables under sun exposure, simplifying the operation process and improving detection accuracy.
Patent Information
- Application Number
- CN202510583481.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-07-22
AI Technical Summary
The existing cables have poor thermal insulation performance under sun exposure and low resistance detection efficiency. This is mainly due to the cumbersome manual operation steps, which leads to inconvenience in communication and disconnection between the cable and the resistance detection device.
A cable production device is designed, including a detection table, a line connection power mechanism, a moving plate and a cable storage plate. The cable and the resistance detection device are automatically connected and disconnected through the telescopic rod and the conductive joint, and the stable connection between the cable and the conductive joint is ensured through the clamping mechanism.
It improves the thermal insulation performance of the cable, simplifies the resistance detection process, improves the efficiency and accuracy of the resistance detection of the cable, and avoids data errors caused by poor contact.
Smart Images

Figure CN120357245A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of cable production, and particularly relates to a cable and its production device. Background Art
[0002] During the current cable coating process, generally, a polyethylene layer in a molten state is placed in an extruder. Through the extrusion of the extruder, the molten polyethylene layer is extruded into the wire core inlet. By pulling the wire core with an external force, the molten polyethylene layer will be pulled in the advancing direction of the wire core, so as to realize the coating of the polyethylene molten liquid on the surface of the wire core in a pulled state.
[0003] However, when the cable is only coated with a polyethylene layer, the resulting cable product has relatively high heat insulation performance, which will cause the cable to be unable to work for a long time under the sun exposure; at the same time, during the production process of the cable, it is necessary to detect the resistance performance of the cable. Currently, when detecting the resistance performance of the cable, most of the time, workers manually connect the cut cable to the resistance detection device. Both the connection and disconnection of the cable and the resistance detection device require manual operation. When manually operating, the bolts used for pressing at the connection between the cable and the resistance detection device need to be loosened, and then the cable and the resistance detection device are separated. The steps required for manually separating and connecting the cable and the resistance detection device are numerous, resulting in low efficiency of cable resistance detection; therefore, the present application proposes a cable and its production device. Summary of the Invention
[0004] The purpose of the present invention is to provide a cable and its production device to solve the problems raised in the above background art, that is, when the cable is only coated with a polyethylene layer, the resulting cable product has relatively high heat insulation performance, which will cause the cable to be unable to work for a long time under the sun exposure, and the steps required for manually separating and connecting the cable and the resistance detection device are numerous, resulting in low efficiency of cable resistance detection.
[0005] To achieve the above purpose, the present invention provides the following technical solution. A cable production device includes a detection table and a resistance detection device. It is characterized in that a line connection power mechanism, a moving plate, and a cable storage plate are arranged on the upper side of the detection table. A conductive joint is installed on the moving plate. A storage groove for storing the cable is arranged in the cable storage plate. The conductive joint is connected to the resistance detection device, and the line connection power mechanism is connected to the moving plate;
[0006] There are two moving plates, and the two moving plates are symmetrically distributed on both sides of the cable storage plate. The two groups of conductive joints on the two moving plates are respectively aligned with the two ends of the cable;
[0007] A cable clamping mechanism is provided on the cable storage board. There are two cable clamping mechanisms, and the two cable clamping mechanisms are respectively located on both sides of the cable storage board. The cable clamping mechanism is used to clamp the connected cable and the conductive joint.
[0008] Preferably, the conductive joint includes a working surface and an insulating area, and the end of the conductive joint close to the cable storage board is the working surface.
[0009] Preferably, the line connection power mechanism includes a push-pull plate, a telescopic rod, a guide seat, a guide rod, a sliding bearing, an inclined groove, a push-pull rod, a first connecting shaft, and a second connecting shaft.
[0010] Preferably, the push-pull plate is arranged on the top of the detection table and is slidably connected to the detection table. The push-pull plate is connected to the output end of the telescopic rod, and the other end of the telescopic rod is installed on the detection table.
[0011] Preferably, two guide seats are arranged on the push-pull plate, and the two guide seats are respectively located at both ends of the push-pull plate. The guide seats cooperate with the guide rods.
[0012] Preferably, a sliding bearing is installed in the guide seat, the guide rod cooperates with the sliding bearing, the guide rod is installed on the detection table, there are two inclined grooves, and the two inclined grooves are symmetrically distributed on the push-pull plate. The push-pull rod is inserted into the inclined groove, the push-pull rod is slidably connected to the moving plate, a groove is arranged at the top of the moving plate, the groove is parallel to the moving plate, the push-pull rod is inserted into the groove, and the push-pull rod is slidably connected to the groove.
[0013] Preferably, a first connecting shaft and a second connecting shaft are inserted into the detection table. The middle part of the moving plate is inserted into the first connecting shaft, and the end of the moving plate is sleeved with the second connecting shaft.
[0014] Preferably, the cable clamping mechanism includes a lower clamping plate, an upper clamping plate, a lower insulating sleeve, an upper insulating sleeve, a threaded rod, and a power motor. The lower clamping plate and the upper clamping plate are respectively located on the upper and lower sides of the cable. One end of the lower clamping plate is attached to the outer wall of the cable storage board and can slide up and down relative to the outer wall of the cable storage board. The upper clamping plate is aligned with the lower clamping plate up and down, and the upper clamping plate abuts against the outer wall of the cable storage board. Two sets of threaded parts with opposite thread directions are arranged on the threaded rod corresponding to the positions of the lower clamping plate and the upper clamping plate. The output end of the power motor is connected to the threaded rod through a coupling. The power motor is installed on the cable storage board through a motor bracket. The lower insulating sleeve is inserted into the lower clamping plate, and the upper insulating sleeve is inserted into the upper clamping plate.
[0015] Preferably, a support plate and a cylinder are arranged at the cable storage board. The cable storage board is installed on the support plate, the support plate is movably connected to the detection table. The support plate is sleeved on the first connecting shaft, the output end of the cylinder is movably connected to the support plate, and the other end of the cylinder is movably connected to the detection table.
[0016] A cable, the cable includes a conductive wire, a heat insulation layer, and an outer skin. The heat insulation layer is wrapped outside the conductive wire, and the outer skin is wrapped outside the heat insulation layer.
[0017] Beneficial effects:
[0018] A cable and its production device provided by the present invention. By arranging a heat insulation layer inside the outer skin, the heat insulation performance of the cable can be improved. When the telescopic rod is started, the telescopic rod can push the push-pull plate to move. During the process of the push-pull plate moving along the detection table, the push rod inserted into the inclined slot in the push-pull plate will move along the inclined slot. During the movement of the push rod, it will slide along the moving plate and push the moving plate to move along the first connecting shaft and the second connecting shaft. The two inclined slots are symmetrically distributed on the push-pull plate. During the movement of the push-pull plate, the moving plates respectively connected to the two push rods will move towards each other or away from each other. When the moving plates approach each other, the conductive connectors on the moving plates approach the cable located in the cable storage plate, and finally the conductive connectors are connected to the cable. The resistance detection device can detect the resistance of the cable. The connection and disconnection between the cable and the resistance detection device can be controlled by the telescopic rod, and the operation is relatively convenient, which helps to improve the efficiency of cable resistance detection.
[0019] A cable and its production device provided by the present invention. When the power motor is started, it can drive the threaded rod to rotate. When the threaded rod rotates, it can drive the lower clamping plate and the upper clamping plate to approach or move away from each other. When the lower clamping plate and the upper clamping plate approach each other, the cable and the conductive connector can be clamped, so that the cable and the conductive connector remain in a connected state, avoiding the situation that the measured data is inaccurate due to poor contact between the current and the conductive connector during the cable resistance detection process. When the lower clamping plate and the upper clamping plate move away from each other, the clamped cable and the conductive connector can be separated, and subsequent cable separation work can be carried out. Brief description of the drawings
[0020] Figure 1 It is a schematic structural diagram of the cable and its production device in the present invention;
[0021] Figure 2 It is a right view of the present invention;
[0022] Figure 3 It is a rear view of the present invention;
[0023] Figure 4 It is a top view of the present invention;
[0024] Figure 5 It is a schematic structural diagram of the cable clamping mechanism in the present invention;
[0025] Figure 6 It is a schematic structural diagram of the cable storage plate and the support plate in the present invention.
[0026] Description of Reference Numerals
[0027] 1. Detection table; 2. Line connection power mechanism; 201. Push-pull plate; 202. Telescopic rod; 203. Guide seat; 204. Guide rod; 205. Sliding bearing; 206. Inclined groove; 207. Push-pull rod; 208. First connecting shaft; 209. Second connecting shaft; 3. Moving plate; 4. Cable storage plate; 5. Conductive joint; 6. Cable; 601. Conductive wire; 602. Heat insulation layer; 603. Outer skin; 7. Resistance detection device; 8. Cable clamping mechanism; 801. Lower clamping plate; 802. Upper clamping plate; 803. Lower insulating sleeve; 804. Upper insulating sleeve; 805. Threaded rod; 806. Power motor; 9. Support plate; 10. Cylinder. Detailed Embodiment
[0028] The following is a detailed description of the specific embodiments of the present invention, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
[0029] As Figures 1-6 shown, a cable and its production device provided by an embodiment of the present invention include a detection table 1 and a resistance detection device 7. A line connection power mechanism 2, a moving plate 3, and a cable storage plate 4 are arranged on the upper side of the detection table 1. A conductive joint 5 is installed on the moving plate 3. A storage groove for storing the cable 6 is arranged in the cable storage plate 4. The conductive joint 5 is connected to the resistance detection device 7. The line connection power mechanism 2 is connected to the moving plate 3. The line connection power mechanism 2 is used to drive the moving plate 3 to move, so that the moving plate 3 approaches or moves away from the cable storage plate 4. When the moving plate 3 approaches the cable storage plate 4, the conductive joint 5 on the moving plate 3 is connected to the cable 6 on the cable storage plate 4. The conductive joint 5 is connected to the resistance detection device 7. When the two conductive joints 5 on the two moving plates 3 are respectively connected to both ends of the cable 6, a closed loop can be formed. This closed loop can measure the resistance of the cable 6. By detecting the resistance value of the cable 6, it is judged whether the resistance value of the cable 6 meets the designed index.
[0030] It should be noted that the conductive joint 5 includes a working surface and an insulating area. One end of the conductive joint 5 close to the cable storage plate 4 is the working surface. The insulating area is arranged on the part of the conductive joint 5 exposed outside except the working surface. The insulating area plays an insulating effect and can avoid the occurrence of electric leakage.
[0031] Specifically, there are two moving plates 3, and the two moving plates 3 are symmetrically distributed on both sides of the cable storage plate 4. One storage groove for storing the cable 6 can be provided in the cable storage plate 4, or two or more storage grooves for storing the cable 6 can be provided. The resistance detection device 7 is respectively connected to two conductive connectors 5 on the two moving plates 3, and can form a closed loop with one cable 6 on the cable storage plate 4, or can form a closed loop with two cables 6.
[0032] For reference, Figures 1-4 , when the circuit is connected, the power mechanism 2 includes a push-pull plate 201, a telescopic rod 202, a guide seat 203, a guide rod 204, a sliding bearing 205, an inclined groove 206, a push-pull rod 207, a first connecting shaft 208, and a second connecting shaft 209. The push-pull plate 201 is arranged on the top of the detection table 1 and is slidably connected to the detection table 1. The push-pull plate 201 is connected to the output end of the telescopic rod 202, and the other end of the telescopic rod 202 is installed on the detection table 1.
[0033] In order to guide the movement of the push-pull plate 201, two guide seats 203 are arranged on the push-pull plate 201. The two guide seats 203 are respectively located at both ends of the push-pull plate 201. The guide seat 203 cooperates with the guide rod 204. It should be added that a sliding bearing 205 is installed in the guide seat 203, and the guide rod 204 cooperates with the sliding bearing 205. The guide rod 204 is installed on the detection table 1.
[0034] Specifically, there are two inclined grooves 206, and the two inclined grooves 206 are symmetrically distributed on the push-pull plate 201. The push-pull rod 207 is inserted into the inclined groove 206, and the push-pull rod 207 can move along the inclined groove 206. The push-pull rod 207 is slidably connected to the moving plate 3, and the push-pull rod 207 can move back and forth along the moving plate 3, while the moving plate 3 can move left and right. Specifically, a groove is provided at the top of the moving plate 3, and the groove is parallel to the moving plate 3. The push-pull rod 207 is inserted into the groove, and the push-pull rod 207 is slidably connected to the groove.
[0035] More specifically, in order to guide the movement of the moving plate 3, a first connecting shaft 208 and a second connecting shaft 209 are inserted into the detection table 1. The middle part of the moving plate 3 is inserted into the first connecting shaft 208, and the end of the moving plate 3 is sleeved with the second connecting shaft 209. The telescopic rod 202 can be one of a hydraulic cylinder and a pneumatic cylinder or other power mechanisms that can provide linear movement.
[0036] Start the telescopic rod 202. The telescopic rod 202 can push the push-pull plate 201 to move. During the process of the push-pull plate 201 moving along the detection table 1, the push-pull rod 207 inserted into the inclined slot 206 in the push-pull plate 201 will move along the inclined slot 206. During the movement of the push-pull rod 207, it will slide along the moving plate 3 and push the moving plate 3 to move along the first connecting shaft 208 and the second connecting shaft 209. The two inclined slots 206 are symmetrically distributed on the push-pull plate 201. During the movement of the push-pull plate 201, the moving plates 3 respectively connected to the two push-pull rods 207 will move towards each other or away from each other. When the moving plates 3 approach each other, the conductive connectors 5 on the moving plates 5 approach the cable 6 located in the cable storage plate 4. Eventually, the conductive connector 5 is connected to the cable 6, and the resistance detection device 7 can detect the resistance of the cable 6. The connection and disconnection between the cable 6 and the resistance detection device 7 can be controlled by the telescopic rod 202, which is relatively convenient to operate and helps improve the efficiency of detecting the resistance of the cable 6.
[0037] For reference Figure 6 , the cable 6 includes a conductive wire 601, a heat insulation layer 602, and an outer skin 603. The heat insulation layer 602 is wrapped outside the conductive wire 601, and the outer skin 603 is wrapped outside the heat insulation layer 602. Both the heat insulation layer 602 and the outer skin 603 are produced by an extruder. Therefore, before connecting the conductive wire 601 to the conductive connector 5, it is necessary to peel off the heat insulation layer 602 and the outer skin 603 to expose the internal conductive wire 601. The heat insulation layer 602 is made of polyvinyl chloride material.
[0038] In order to prevent the cable 6 from loosening after being connected to the conductive connector 5, a cable clamping mechanism 8 is provided on the cable storage plate 4. There are two cable clamping mechanisms 8, and the two cable clamping mechanisms 8 are respectively located on both sides of the cable storage plate 4.
[0039] Specifically, the cable clamping mechanism 8 includes a lower clamping plate 801, an upper clamping plate 802, a lower insulating sleeve 803, an upper insulating sleeve 804, a threaded rod 805, and a power motor 806. The lower clamping plate 801 and the upper clamping plate 802 are respectively located above and below the cable 6. One end of the lower clamping plate 801 is in contact with the outer wall of the cable storage plate 4 and can slide up and down relative to the outer wall of the cable storage plate 4. The upper clamping plate 802 is aligned with the lower clamping plate 801 up and down, and the upper clamping plate 802 abuts against the outer wall of the cable storage plate 4. The threaded rod 805 is provided with two sets of thread portions with opposite thread directions corresponding to the positions of the lower clamping plate 801 and the upper clamping plate 802. The output end of the power motor 806 is connected to the threaded rod 805 through a coupling. The power motor 806 is installed on the cable storage plate 4 through a motor bracket.
[0040] More specifically, the lower insulating sleeve 803 is inserted into the lower clamping plate 801, and the upper insulating sleeve 804 is inserted into the upper clamping plate 802.
[0041] The driving motor 806 starts and can drive the threaded rod 805 to rotate. When the threaded rod 805 rotates, it can drive the lower clamping plate 801 and the upper clamping plate 802 to approach or move away from each other. When the lower clamping plate 801 and the upper clamping plate 802 approach each other, the cable 6 and the conductive joint 5 can be clamped, so that the cable 6 and the conductive joint 5 are kept in a connected state, avoiding inaccurate measurement data caused by poor contact between the current 6 and the conductive joint 5 during the resistance detection of the cable 6. When the lower clamping plate 801 and the upper clamping plate 802 move away from each other, the clamped cable 6 and the conductive joint 5 can be separated, and subsequent separation work of the cable 6 can be carried out.
[0042] To facilitate the loading and unloading of the cable 6, a support plate 9 and a cylinder 10 are provided at the cable storage plate 4. The cable storage plate 4 is installed on the support plate 9, and the support plate 9 is movably connected to the detection table 1. Specifically, the support plate 9 is sleeved on the first connecting shaft 208, the output end of the cylinder 10 is movably connected to the support plate 9, and the other end of the cylinder 10 is movably connected to the detection table 1.
[0043] When the cylinder 10 starts, it can push the support plate 9 and the cable storage plate 4 to rotate around the first connecting shaft 208 to adjust the angle of the cable storage plate 4. When the cable storage plate 4 rotates downward, the storage groove can be exposed, and the cable 6 in the storage groove is staggered up and down with the moving plate 3, making it more convenient to take and place the cable 6.
[0044] In summary: The embodiment of the present invention provides a cable and its production device. When the telescopic rod 202 is started, the telescopic rod 202 can push the push-pull plate 201 to move. During the process of the push-pull plate 201 moving along the detection table 1, the push rod 207 inserted into the inclined groove 206 in the push-pull plate 201 will move along the inclined groove 206. During the movement of the push rod 207, it will slide along the moving plate 3 and push the moving plate 3 to move along the first connecting shaft 208 and the second connecting shaft 209. The two inclined grooves 206 are symmetrically distributed on the push-pull plate 201. During the movement of the push-pull plate 201, the moving plates 3 respectively connected to the two push rods 207 will move in the direction of approaching or moving away from each other. When the moving plates 3 approach each other, the conductive joints 5 on the moving plates 3 approach the cable 6 located in the cable storage plate 4, and finally the conductive joint 5 is connected to the cable 6. The resistance detection device 7 can detect the resistance of the cable 6. The connection and disconnection between the cable 6 and the resistance detection device 7 can be controlled by the telescopic rod 202, and the operation is relatively convenient, which helps to improve the efficiency of the resistance detection of the cable 6.
[0045] The driving motor 806 starts and can drive the threaded rod 805 to rotate. When the threaded rod 805 rotates, it can drive the lower clamping plate 801 and the upper clamping plate 802 to approach or move away from each other. When the lower clamping plate 801 and the upper clamping plate 802 approach each other, the cable 6 and the conductive joint 5 can be clamped, so that the cable 6 and the conductive joint 5 are kept in a connected state, avoiding the situation that the measured data is inaccurate due to poor contact between the current 6 and the conductive joint 5 during the process of detecting the resistance of the cable 6. When the lower clamping plate 801 and the upper clamping plate 802 move away from each other, the clamped cable 6 and the conductive joint 5 can be separated, and the subsequent separation work of the cable 6 can be carried out.
[0046] The above-disclosed are only several specific embodiments of the present invention. However, the embodiments of the present invention are not limited thereto, and any changes that can be thought of by those skilled in the art should fall within the protection scope of the present invention.
Claims
1. A production device for a cable, comprising an inspection table (1) and a resistance detection device (7), characterized in that, On the upper side of the detection table (1), there are a line connection power mechanism (2), a moving plate (3), and a cable storage plate (4). A conductive joint (5) is installed on the moving plate (3). A storage groove for storing a cable (6) is provided in the cable storage plate (4). The conductive joint (5) is connected to a resistance detection device (7), and the line connection power mechanism (2) is connected to the moving plate (3). There are two moving plates (3), and the two moving plates (3) are symmetrically distributed on both sides of the cable storage plate (4). The two groups of conductive joints (5) on the two moving plates (3) are respectively aligned with the two ends of the cable (6). A cable clamping mechanism (8) is provided on the cable storage plate (4). There are two cable clamping mechanisms (8), and the two cable clamping mechanisms (8) are respectively located on both sides of the cable storage plate (4). The cable clamping mechanism (8) is used to clamp the connected cable (6) and the conductive joint (5).
2. The production device of a cable according to claim 1, characterized in that, The conductive joint (5) includes a working surface and an insulating area. The end of the conductive joint (5) close to the cable storage plate (4) is the working surface.
3. The production device of a cable according to claim 1, characterized in that, The line connection power mechanism (2) includes a push-pull plate (201), a telescopic rod (202), a guide seat (203), a guide rod (204), a sliding bearing (205), an inclined groove (206), a push-pull rod (207), a first connecting shaft (208), and a second connecting shaft (209).
4. The production device of a cable according to claim 3, characterized in that, The push-pull plate (201) is arranged on the top of the detection table (1) and is slidably connected to the detection table (1). The push-pull plate (201) is connected to the output end of the telescopic rod (202), and the other end of the telescopic rod (202) is installed on the detection table (1).
5. The production device of a cable according to claim 4, characterized in that, There are two guide seats (203) on the push-pull plate (201). The two guide seats (203) are respectively located at both ends of the push-pull plate (201). The guide seat (203) cooperates with the guide rod (204).
6. The production device of a cable according to claim 5, characterized in that, A sliding bearing (205) is installed in the guide seat (203). The guide rod (204) cooperates with the sliding bearing (205). The guide rod (204) is installed on the detection table (1). There are two inclined grooves (206), and the two inclined grooves (206) are symmetrically distributed on the push-pull plate (201). The push-pull rod (207) is inserted into the inclined groove (206). The push-pull rod (207) is slidably connected to the moving plate (3). A groove is provided at the top of the moving plate (3). The groove is parallel to the moving plate (3). The push-pull rod (207) is inserted into the groove, and the push-pull rod (207) is slidably connected to the groove.
7. The production device of a cable according to claim 6, characterized in that, A first connecting shaft (208) and a second connecting shaft (209) are inserted into the detection table (1). The middle part of the moving plate (3) is inserted into the first connecting shaft (208), and the end of the moving plate (3) is sleeved with the second connecting shaft (209).
8. The production device of a cable according to claim 1, characterized in that, The cable clamping mechanism (8) includes a lower clamping plate (801), an upper clamping plate (802), a lower insulating sleeve (803), an upper insulating sleeve (804), a threaded rod (805), and a power motor (806). The lower clamping plate (801) and the upper clamping plate (802) are respectively located on the upper and lower sides of the cable (6). One end of the lower clamping plate (801) is in contact with the outer wall of the cable storage plate (4) and can slide up and down relative to the outer wall of the cable storage plate (4). The upper clamping plate (802) is aligned with the lower clamping plate (801) vertically, and the upper clamping plate (802) abuts against the outer wall of the cable storage plate (4). Two sets of threaded portions with opposite thread directions are provided on the threaded rod (805) corresponding to the positions of the lower clamping plate (801) and the upper clamping plate (802). The output end of the power motor (806) is connected to the threaded rod (805) through a coupling. The power motor (806) is installed on the cable storage plate (4) through a motor bracket. The lower insulating sleeve (803) is inserted into the lower clamping plate (801), and the upper insulating sleeve (804) is inserted into the upper clamping plate (802).
9. The production device of a cable according to claim 1, characterized in that, A support plate (9) and a cylinder (10) are provided at the cable storage plate (4). The cable storage plate (4) is installed on the support plate (9), and the support plate (9) is movably connected to the test bench (1). The support plate (9) is sleeved on the first connecting shaft (208). The output end of the cylinder (10) is movably connected to the support plate (9), and the other end of the cylinder (10) is movably connected to the test bench (1).
10. A cable, characterized in that, The cable (6) includes a conductive wire (601), a heat insulation layer (602), and an outer skin (603). The heat insulation layer (602) is wrapped around the outside of the conductive wire (601), and the outer skin (603) is wrapped around the outside of the heat insulation layer (602).