Full-automatic dough making machine and working method thereof

Abstract

The invention discloses a full-automatic dough making machine and a working method thereof, and relates to the technical field of kitchen instruments. The base is arranged at the bottom of the manufacturing machine stand column main body, and a base heating device is arranged in the base; the power part is arranged on the top face of the manufacturing machine stand column body, a planet wheel power mechanism is arranged in the power part, a face hook is arranged at the bottom of the power part, and a touch display screen is arranged on the side wall of the power part; a pair of parallel electric sliding rails is arranged on the side wall of the manufacturing machine stand column body. The U-shaped clamping piece is arranged on the pair of electric sliding rails in a sliding mode, a dough kneading basin is detachably arranged on the U-shaped clamping piece, and a heating coil is arranged in the bottom wall of the dough kneading basin; and the feeding pipe is arranged on the side wall of the stand column main body of the manufacturing machine. Based on mutual cooperation of various automatic components, flour stirring and dough fermentation work is efficiently completed, the dough making efficiency is effectively improved, and the labor cost is saved.

Description

Technical Field

[0001] The present application relates to the technical field of kitchen appliances, and in particular to a fully automatic dough making machine and a working method thereof. Background Art

[0002] In the context of rapid development of technology and production efficiency, competition in the baking and catering industries is becoming increasingly fierce. At the same time, as people's awareness of healthy eating increases, more and more people choose to make pasta at home. Most of the traditional machines on the market today are only used for mixing flour, which cannot really free people's hands. Therefore, in order to reduce manpower and shorten time, how to complete a series of tasks such as flour mixing and dough fermentation more efficiently has become a difficult problem that needs to be broken through.

[0003] In order to meet the actual needs, a fully automatic dough making machine is now provided. Summary of the invention

[0004] In view of the defects existing in the prior art, the purpose of this application is to provide a fully automatic dough making machine and a working method thereof, which efficiently completes the flour mixing and dough fermentation tasks based on the cooperation of multiple automated components, effectively improves the dough making efficiency, and saves labor costs.

[0005] In order to achieve the above objectives, the technical solution adopted by this application is:

[0006] In a first aspect, the present application provides a fully automatic dough making machine, the dough making machine comprising:

[0007] Making the main body of the machine column;

[0008] A base is arranged at the bottom of the main body of the column of the production machine, and a base heating device is arranged in the base;

[0009] A power component is arranged on the top surface of the main body of the production machine column, the power component has a planetary gear power mechanism built in, a dough hook is arranged at the bottom of the power component, a touch screen is arranged on the side wall of the power component, and the dough hook is transmission-connected to the planetary gear power mechanism;

[0010] The side wall of the main body of the production machine column is provided with a pair of parallel electric slide rails, and the length direction of the electric slide rails is perpendicular to the horizontal direction;

[0011] A U-shaped support piece is slidably arranged on a pair of the electric slide rails, a mixing basin is detachably arranged on the U-shaped support piece, and a heating coil is arranged inside the bottom wall of the mixing basin;

[0012] A feed pipe is arranged on the side wall of the main body of the production machine column, and the feed pipe includes a plurality of feed sub-pipes; wherein,

[0013] A plurality of the feed sub-tubes are arranged side by side in the main body of the dough making machine column, and the discharge ports of each of the feed sub-tubes are located between a pair of the electric slide rails and are vertically downward;

[0014] The surface hook is located directly above the base heating device;

[0015] The U-shaped clamping member moves up and down between the surface hook and the base heating device in cooperation with the electric slide rail;

[0016] The sizes of the dough mixing basin and the electric slide rail are configured such that when the U-shaped clamping member moves to the lowermost end of the electric slide rail, the bottom of the dough mixing basin contacts the base heating device.

[0017] On the basis of the above technical solution, a cylindrical protective cover is provided on the bottom surface of the power component, and the surface hook is located inside the cylindrical protective cover;

[0018] The bottom opening of the cylindrical protective cover faces the base heating device.

[0019] On the basis of the above technical solution, the part of the cylindrical protective cover close to the side wall of the main body of the dough making machine column is a protective cover plate structure;

[0020] The part of the cylindrical protective cover away from the side wall of the main body of the dough making machine column is a protective cover metal mesh structure.

[0021] On the basis of the above technical solution, the full-automatic dough making machine further includes:

[0022] A connecting rod working hole is provided on the side wall of the main body of the dough making machine column, and the connecting rod working hole is located directly below the connection between the feed pipe and the side wall of the main body of the dough making machine column;

[0023] The sizes of the dough mixing basin and the electric slide rail are configured such that when the U-shaped clamping member moves to the lowermost end of the electric slide rail, the horizontal height of the connecting rod working hole is higher than the top of the dough mixing basin;

[0024] A pair of telescopic mechanical rods are telescopically arranged in the connecting rod working hole, the pair of telescopic mechanical rods are arranged side by side, and extend or retract in the connecting rod working hole in a direction perpendicular to the side wall of the main body of the dough making machine column;

[0025] The telescopic mechanical rod is a rod structure with a U-shaped cross section, and a clamping structure is provided at the free end of the telescopic mechanical rod;

[0026] A telescopic end connecting rod that can slide is arranged inside the telescopic mechanical rod. An electric rotating rod is arranged on one side of the telescopic end connecting rod facing the other telescopic end connecting rod. An electric steering gear with a spherical structure is arranged at one end of the telescopic end connecting rod close to the telescopic mechanical rod.

[0027] When the telescopic end connecting rod slides outwards from the telescopic mechanical rod until it reaches the limit position, the electric steering gear is clamped inside the clamping structure.

[0028] When the telescopic end connecting rod slides outwards from the telescopic mechanical rod until it reaches the limit position, the electric steering gear drives the corresponding telescopic end connecting rod so that an included angle is formed between the two telescopic end connecting rods.

[0029] A fermentation film is wound between the two electric rotating rods.

[0030] The fermentation film includes a plurality of fermentation film pieces connected in sequence. There are a plurality of film through holes on the fermentation film pieces, and the plurality of film through holes on each fermentation film piece are arranged in a circular arrangement.

[0031] On the basis of the above technical solution, the telescopic mechanical rod includes a first top plate, a first vertical plate and a first bottom plate in a strip-shaped plate structure.

[0032] The first top plate and the first bottom plate are arranged parallel to each other at intervals and are both perpendicular to the first vertical plate.

[0033] The top surface and the bottom surface of the first vertical plate are respectively connected to the first top plate and the same side of the first vertical plate to form a U-shaped rod structure.

[0034] The first top plate, the first vertical plate and the first bottom plate form a sliding cavity.

[0035] The two telescopic end connecting rods are respectively slidably arranged in the corresponding sliding cavities.

[0036] Clamping structures are arranged at the free ends of the first top plate and the first bottom plate, and the two clamping structures are arranged parallel to each other at intervals.

[0037] The clamping structures of the first top plate and the first bottom plate of one telescopic mechanical rod cooperate with each other to clamp the electric steering gear of the telescopic end connecting rod.

[0038] On the basis of the above technical solution, the clamping structure is a circular ring structure.

[0039] The electric steering gear is clamped between the two clamping structures.

[0040] On the basis of the above technical solution, one of the feeding sub-tubes corresponds to one raw material storage bin;

[0041] Each of the raw material storage bins is arranged inside the main body of the machine making column.

[0042] On the basis of the above technical solution, a ball clamping lever is arranged on the side wall of the main body of the machine making column;

[0043] The ball clamping lever is used to control the drive motor corresponding to the electric slide rail.

[0044] On the basis of the above technical solution, the dough making machine further includes:

[0045] A numerical control module, which is used for signal connection with the base heating device, the planetary gear power mechanism of the power component, the touch display screen and the electric slide rail.

[0046] In a second aspect, the present application also provides a working method of a full-automatic dough making machine mentioned in the first aspect. The method includes the following steps:

[0047] Based on a preset ingredient list and combined with the set weight of flour, identify the corresponding raw material categories, raw material ratios and fermentation temperatures;

[0048] Based on the identified raw material categories and raw material ratios, control the feeding sub-tubes corresponding to each raw material category to convey raw materials to the mixing basin;

[0049] Control the base heating device to heat the mixing basin until the corresponding fermentation temperature.

[0050] Compared with the prior art, the advantages of the present application are as follows:

[0051] Based on the cooperation of a variety of automatic components, the present application efficiently completes the work of flour stirring and dough fermentation, effectively improves the dough making efficiency and saves labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0053] Figure 1 It is a schematic structural diagram of the full-automatic dough making machine according to the embodiment of the present application;

[0054] Figure 2 It is a schematic back structure diagram of the full-automatic dough making machine according to the embodiment of the present application;

[0055] Figure 3 Front structural schematic diagram of the machine column main body of the full-automatic dough making machine according to the embodiment of the present application;

[0056] Figure 4 Structural detail diagram of the dough mixing basin of the full-automatic dough making machine according to the embodiment of the present application;

[0057] Figure 5 Cross-sectional view of the dough mixing basin of the full-automatic dough making machine according to the embodiment of the present application;

[0058] Figure 6 Structural schematic diagram of the U-shaped clamping part of the full-automatic dough making machine according to the embodiment of the present application;

[0059] Figure 7 Side view of the cylindrical protective cover of the full-automatic dough making machine according to the embodiment of the present application;

[0060] Figure 8 Top view of the cylindrical protective cover of the full-automatic dough making machine according to the embodiment of the present application;

[0061] Figure 9 Structural schematic diagram of the cylindrical protective cover of the full-automatic dough making machine according to the embodiment of the present application;

[0062] Figure 10 Structural schematic diagram of the feed pipe of the full-automatic dough making machine according to the embodiment of the present application;

[0063] Figure 11 Structural detail diagram of the feed pipe of the full-automatic dough making machine according to the embodiment of the present application;

[0064] Figure 12 Structural detail diagram of the dough hook of the full-automatic dough making machine according to the embodiment of the present application;

[0065] Figure 13 Structural detail diagram of the raw material storage bin of the full-automatic dough making machine according to the embodiment of the present application;

[0066] Figure 14 Structural schematic diagram of the telescopic mechanical rod and the end telescopic connecting rod of the full-automatic dough making machine according to the embodiment of the present application;

[0067] Figure 15 Structural schematic diagram of the end telescopic connecting rod of the full-automatic dough making machine according to the embodiment of the present application;

[0068] Figure 16 A structural detail schematic diagram of the end telescopic connecting rod of the full-automatic dough making machine according to the embodiment of the present application;

[0069] Figure 17Another structural detail diagram of the end telescopic connecting rod of the full-automatic dough maker according to the embodiment of the present application;

[0070] Figure 18 A structural diagram of the end telescopic connecting rod of the full-automatic dough maker according to the embodiment of the present application when it is located inside the telescopic mechanical rod;

[0071] Figure 19 A structural diagram of the end telescopic connecting rod of the full-automatic dough maker according to the embodiment of the present application when it is opened;

[0072] Figure 20 A structural diagram of the fermentation film of the full-automatic dough maker according to the embodiment of the present application;

[0073] In the figure:

[0074] 1. Main body of the maker column; 2. Base; 20. Base heating device; 3. Power component; 30. Planetary gear power mechanism; 31. Dough hook; 32. Touch control display screen; 33. Cylindrical protective cover; 330. Protective cover plate structure; 331. Protective cover metal mesh structure; 4. Electric slide rail; 40. Ball clamping lever; 5. U-shaped clamping part; 50. Dough mixing basin; 500. Heating coil; 6. Feed pipe; 60. Feed sub-pipe; 600. Discharge port; 61. Raw material storage bin; 7. Connecting rod working hole; 70. Telescopic mechanical rod; 700. Clamping structure; 701. First top plate; 702. First vertical plate; 703. First bottom plate; 704. Sliding cavity; 71. End telescopic connecting rod; 710. Electric rotating rod; 711. Electric steering gear; 72. Fermentation film; 720. Fermentation film sheet; 721. Film through hole. Detailed implementation manners

[0075] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the protection scope of the present application.

[0076] The following further elaborates on the embodiments of the present application with reference to the accompanying drawings.

[0077] The embodiment of the present application provides a full-automatic dough maker and its working method, which efficiently completes the work of flour stirring and dough fermentation based on the cooperation of multiple automated components, effectively improving the dough making efficiency and saving labor costs.

[0078] To achieve the above technical effects, the overall idea of the present application is as follows:

[0079] A fully automatic dough making machine, the dough making machine comprising:

[0080] Making machine column body 1;

[0081] A base 2 is arranged at the bottom of the main column 1 of the production machine, and a base heating device 20 is arranged in the base 2;

[0082] A power component 3 is arranged on the top surface of the main column 1 of the production machine, the power component 3 has a planetary gear power mechanism 30 built in it, a dough hook 31 is arranged at the bottom of the power component 3, a touch screen 32 is arranged on the side wall of the power component 3, and the dough hook 31 is connected to the planetary gear power mechanism 30 in a transmission manner;

[0083] The side wall of the production machine column body 1 is provided with a pair of parallel electric slide rails 4, and the length direction of the electric slide rails 4 is perpendicular to the horizontal direction;

[0084] A U-shaped support member 5 is slidably disposed on a pair of the electric slide rails 4, a washing basin 50 is detachably disposed on the U-shaped support member 5, and a heating coil 500 is disposed inside the bottom wall of the washing basin 50;

[0085] The feed pipe 6 is arranged on the side wall of the main column 1 of the production machine, and the feed pipe 6 includes a plurality of feed sub-pipes 60; wherein,

[0086] A plurality of the feed sub-tubes 60 are arranged side by side in the main column body 1 of the production machine, and the discharge port 600 of each of the feed sub-tubes 60 is located between a pair of the electric slide rails 4 and vertically downward;

[0087] The noodle hook 31 is located directly above the base heating device 20;

[0088] The U-shaped support member 5 cooperates with the electric slide rail 4 to move up and down between the surface hook 31 and the base heating device 20;

[0089] The dimensions of the mixing basin 50 and the electric slide rail 4 are configured such that when the U-shaped support member 5 moves to the lowermost end of the electric slide rail 4 , the bottom of the mixing basin 50 contacts the base heating device 20 .

[0090] The embodiments of the present application are further described in detail below in conjunction with the accompanying drawings.

[0091] First, see Figures 1 - 20 As shown, the embodiment of the present application provides a fully automatic dough making machine, which includes:

[0092] Making machine column body 1;

[0093] A base 2 is arranged at the bottom of the main column 1 of the production machine, and a base heating device 20 is arranged in the base 2;

[0094] A power component 3 is arranged on the top surface of the main column 1 of the production machine, the power component 3 has a planetary gear power mechanism 30 built in it, a dough hook 31 is arranged at the bottom of the power component 3, a touch screen 32 is arranged on the side wall of the power component 3, and the dough hook 31 is connected to the planetary gear power mechanism 30 in a transmission manner;

[0095] The side wall of the production machine column body 1 is provided with a pair of parallel electric slide rails 4, and the length direction of the electric slide rails 4 is perpendicular to the horizontal direction;

[0096] A U-shaped support member 5 is slidably disposed on a pair of the electric slide rails 4, a washing basin 50 is detachably disposed on the U-shaped support member 5, and a heating coil 500 is disposed inside the bottom wall of the washing basin 50;

[0097] The feed pipe 6 is arranged on the side wall of the main column 1 of the production machine, and the feed pipe 6 includes a plurality of feed sub-pipes 60; wherein,

[0098] A plurality of the feed sub-tubes 60 are arranged side by side in the main column body 1 of the production machine, and the discharge port 600 of each of the feed sub-tubes 60 is located between a pair of the electric slide rails 4 and vertically downward;

[0099] The noodle hook 31 is located directly above the base heating device 20;

[0100] The U-shaped support member 5 cooperates with the electric slide rail 4 to move up and down between the surface hook 31 and the base heating device 20;

[0101] The dimensions of the mixing basin 50 and the electric slide rail 4 are configured such that when the U-shaped support member 5 moves to the lowermost end of the electric slide rail 4 , the bottom of the mixing basin 50 contacts the base heating device 20 .

[0102] In the embodiment of the present application, based on the cooperation of multiple automated components, the flour mixing and dough fermentation tasks are efficiently completed, the dough making efficiency is effectively improved, and the labor cost is saved.

[0103] Furthermore, a cylindrical protective cover 33 is provided on the bottom surface of the power component 3, and the surface hook 31 is located inside the cylindrical protective cover 33;

[0104] The bottom opening of the cylindrical protective cover 33 faces the base heating device 20 .

[0105] Furthermore, the part of the cylindrical protective cover 33 close to the side wall of the production machine column body 1 is a protective cover plate structure 330;

[0106] The part of the cylindrical protective cover 33 facing away from the side wall of the main body 1 of the dough making machine column is a protective cover metal mesh structure 331.

[0107] It should be noted that to ensure normal operation, a stirring motor is configured inside the power component 3. Specifically, a Maxon EC series DC brushless motor can be selected. This series of motors has the characteristics of high torque, low noise, long life and easy control, and is very suitable for tasks such as stirring raw materials such as flour and water to form dough;

[0108] A servo motor can also be configured inside the power component 3. Specifically, a Futaba S3003 series digital servo motor can be selected. This series of servo motors has the characteristics of high precision, high stability and easy programming control, and is very suitable for complex actions such as rotation and flipping of the dough forming mold.

[0109] Furthermore, the fully automatic dough making machine further includes:

[0110] A connecting rod working hole 7 is provided on the side wall of the main body 1 of the dough making machine column. The connecting rod working hole 7 is directly below the connection between the feed pipe 6 and the side wall of the main body 1 of the dough making machine column;

[0111] The sizes of the dough mixing basin 50 and the electric slide rail 4 are configured such that when the U-shaped clamping member 5 moves to the lowermost end of the electric slide rail 4, the horizontal height of the connecting rod working hole 7 is higher than the top of the dough mixing basin 50;

[0112] A pair of telescopic mechanical rods 70 are telescopically provided in the connecting rod working hole 7. The pair of telescopic mechanical rods 70 are arranged side by side and extend or retract in the connecting rod working hole 7 in a direction perpendicular to the side wall of the main body 1 of the dough making machine column;

[0113] The telescopic mechanical rod 70 is a rod structure with a U-shaped cross-section, and a clamping structure 700 is provided at the free end of the telescopic mechanical rod 70;

[0114] A terminal telescopic connecting rod 71 is slidably provided in the telescopic mechanical rod 70. An electric rotating rod 710 is provided on the side of the terminal telescopic connecting rod 71 facing the other terminal telescopic connecting rod 71, and an electric servo motor 711 with a spherical structure is provided at one end of the terminal telescopic connecting rod 71 close to the telescopic mechanical rod 70;

[0115] When the terminal telescopic connecting rod 71 slides outwards from the telescopic mechanical rod 70 until the limit position, the electric servo motor 711 is clamped in the clamping structure 700;

[0116] When the end telescopic connecting rod 71 slides outwards from the telescopic mechanical rod 70 until the limit position, the electric servo 711 drives the corresponding end telescopic connecting rod 71, so that an included angle is formed between the two end telescopic connecting rods 71;

[0117] A fermentation film 72 is wound between the two electric rotating rods 710;

[0118] The fermentation film 72 includes a plurality of fermentation film pieces 720 connected in sequence. There are a plurality of film through holes 721 on the fermentation film pieces 720, and the plurality of film through holes 721 on each fermentation film piece 720 are arranged in a circular arrangement.

[0119] Specifically, the circle formed by surrounding the plurality of film through holes 721 is slightly larger than the dough mixing basin 50, so that the middle area of the fermentation film piece 720 can cover the dough mixing basin 50.

[0120] It should be noted that the telescopic mechanical rod 70 is configured with a push rod motor, and the Linak LA series electric push rod is selected. This series of motors has a compact structure, large thrust, and is easy to control.

[0121] Furthermore, the telescopic mechanical rod 70 includes a first top plate 701, a first vertical plate 702, and a first bottom plate 703 in a strip-shaped plate structure;

[0122] The first top plate 701 and the first bottom plate 703 are arranged parallel to each other at intervals and are both perpendicular to the first vertical plate 702;

[0123] The top surface and the bottom surface of the first vertical plate 702 are respectively connected to the same side of the first top plate 701 and the first vertical plate 702, forming a U-shaped rod structure;

[0124] The first top plate 701, the first vertical plate 702, and the first bottom plate 703 form a sliding cavity 704;

[0125] The two end telescopic connecting rods 71 are respectively slidably arranged in the corresponding sliding cavities 704;

[0126] The free ends of the first top plate 701 and the first bottom plate 703 are both provided with a clamping structure 700, and the two clamping structures 700 are arranged parallel to each other at intervals;

[0127] The clamping structures 700 of the first top plate 701 and the first bottom plate 703 of one telescopic mechanical rod 70 cooperate with each other to clamp the electric servo 711 of the end telescopic connecting rod 71.

[0128] Furthermore, the clamping structure 700 is a circular ring structure;

[0129] The electric steering gear 711 is clamped between the two clamping structures 700.

[0130] The working modes of the telescopic mechanical rod 70 and the end telescopic connecting rod 71 are supplemented as follows:

[0131] First, the height of the connecting rod working hole 7 is set under certain conditions, that is, when the mixing basin 50 is placed directly above the base heating device 20 of the base 2, the connecting rod working hole 7 is slightly higher than the top surface of the mixing basin 50;

[0132] At this time, the telescopic mechanical rod 70 extends out from the connecting rod working hole 7, and then the end telescopic connecting rod 71 extends out from the telescopic mechanical rod 70. When the electric steering gear 711 is clamped between the two clamping structures 700, the electric steering gear 711 rotates itself, thereby driving the end telescopic connecting rod 71 to rotate. The two end telescopic connecting rods 71 open, that is, from the parallel state, it is transformed into an obtuse angle between the two. At this time, the mixing basin 50 is lifted through the electric slide rail 4 and the U-shaped clamping member 5, so that the basin edge of the mixing basin 50 abuts against a plurality of film through holes 721 of the fermentation film sheet 720 directly opposite the top of the mixing basin 50, so that the area surrounded by the plurality of film through holes 721 falls off from the fermentation film sheet 720 and covers the basin edge of the mixing basin 50 to form a cover;

[0133] Furthermore, the mixing basin 50 is lowered through the electric slide rail 4 and the U-shaped clamping member 5, and the driving end telescopic connecting rod 71 is rotated, and the two end telescopic connecting rods 71 return to the parallel state. Then, the two electric rotating rods 710 are rotated so that the next new fermentation film sheet 720 is located between the two electric rotating rods 710 for the next covering use.

[0134] Furthermore, one feeding sub-tube 60 corresponds to one raw material storage bin 61;

[0135] Each of the raw material storage bins 61 is arranged inside the main body 1 of the making machine column.

[0136] Furthermore, a ball clamping lever 40 is arranged on the side wall of the main body 1 of the making machine column;

[0137] The ball clamping lever 40 is used to control the drive motor corresponding to the electric slide rail 4.

[0138] It should be noted that the drive motor is specifically a lifting motor, and the Festo DS series linear motor is selected. This series of motors has a simple structure, stable movement, and is easy to control, and is very suitable for the lifting movement of components such as mixing barrels and forming molds.

[0139] Furthermore, the dough making machine also includes:

[0140] The CNC module is used to connect signals with the base heating device 20, the planetary gear power mechanism 30 of the power component 3, the touch display screen 32, the electric slide rail 4, the heating coil 500, the telescopic mechanical rod 70, the end telescopic connecting rod 71, the electric rotating rod 710 and the electric servo 711, so as to control the execution of corresponding actions.

[0141] Of course, the feed sub-pipe 60 of the feed pipe 6 and the raw material storage bin 61 are also equipped with corresponding feeding components, such as pumps and other equipment, which are also connected to the CNC module signal to control the feeding action.

[0142] It should be noted that the technical solution based on the embodiment of the present application has the following technical advantages:

[0143] First, automatic proportioning and adding:

[0144] The feeding sub-tube 60 based on the feeding tube 6 can be specifically composed of three feeding sub-tubes 60, which are matched with the corresponding software application system. By adjusting the flour mass in the app, the software system will add the set proportions of "3% sugar by flour mass, 0.75% yeast by flour mass and 55% water by flour" into the flour through the feeding tube in sequence.

[0145] Second, the planetary gear power mechanism:

[0146] The mechanism is located on the top of the main column 1 of the making machine, and is composed of a planetary gear, a sun gear, a sheet-type planetary frame, a gear ring and its geometric dough hook. It is driven by a motor to uniformly stir the added flour in all directions.

[0147] Third, automatic film covering and lifting and positioning:

[0148] This function is composed of a telescopic mechanical rod 70, a terminal telescopic connecting rod 71 and an automatic film covering roll machine. By driving the automatic film covering roll machine, a certain amount of film is covered on the terminal telescopic connecting rod 71, and then the motor pushes the telescopic mechanical rod 70 and the terminal telescopic connecting rod 71 to extend. When reaching the limit position, the two terminal telescopic connecting rods 71 unfold, so that the mixing basin 50 moves upward through the electric slide rail 4 to contact the film and complete the film covering.

[0149] During the working process, the mixing basin 50 needs to be lifted and positioned. By pushing the ball lever 40 upward, the mixing basin 50 can be moved upward along the electric slide rail 4. If it contacts the set limit switch, the mixing basin 50 stops moving. The pot body can continue to move by pushing the ball lever 40.

[0150] Fourth, temperature-controlled fermentation:

[0151] It mainly consists of the base heating device 20 and its software application for automatic temperature control. When the dough mixing basin 50 enters the alternating magnetic field area, the base heating device 20 generates an eddy current effect to heat the dough. The ambient temperature is monitored in real time through a temperature sensor. If the user is not satisfied with the recommended fermentation temperature of the system, the appropriate fermentation temperature can also be manually controlled through the app to ensure the normal fermentation of the dough.

[0152] In summary, the technical key points of this application are as follows:

[0153] Planetary gear design and special structured dough hook: It can ensure that the dough hook stirs the flour evenly in all directions and moves smoothly.

[0154] Anti-deposition ceramic dough mixing basin: There is a convex design at the bottom of the ceramic dough mixing basin, which can prevent the flour at the bottom from accumulating, effectively avoiding the situation where the flour cannot be stirred evenly enough.

[0155] Ball-catching lever design: The ball-catching lever can be directly toggled by the elbow to control the lifting of the dough mixing basin, effectively solving the problem that the button cannot be operated due to flour sticking to the hands.

[0156] Automatic film covering: It omits the step of manual film covering, thus liberating the hands to a greater extent.

[0157] Eddy current coil heating: The fermenting dough is heated through the eddy current effect. The heating efficiency is high, and the heat energy can be quickly and evenly transferred to the object to be heated. At the same time, this heating method has strong controllability, energy conservation and environmental protection.

[0158] Diverse control modes: In addition to direct control, the feeding ratio and the ambient temperature during dough fermentation can also be controlled through the software application app. Users can conveniently set parameters such as temperature to achieve a better experience.

[0159] In the second aspect, the embodiment of this application provides a working method based on the full-automatic dough making machine mentioned in the first aspect. The method includes the following steps:

[0160] S1. Based on the preset ingredient list and combined with the set flour weight, identify the corresponding raw material categories, raw material ratios and fermentation temperatures;

[0161] S2. Based on the identified raw material categories and raw material ratios, control the feeding sub-tubes 60 corresponding to each raw material category to convey raw materials to the dough mixing basin 50;

[0162] S3. Control the base heating device 20 to heat the dough mixing basin 50 until the corresponding fermentation temperature.

[0163] In the embodiments of the present application, based on the cooperation of multiple automated components, the tasks of flour stirring and dough fermentation are efficiently completed, effectively improving the dough production efficiency and saving labor costs.

[0164] Based on the technical solution of the present application, during actual implementation, the specific operations are as follows:

[0165] First, making steamed buns:

[0166] By querying the AI, the masses of sugar, yeast, and water for each of the following flour qualities can be obtained, as shown in Table 1 below:

[0167] flour water yeast sugar 100 g 50 g 0.75 g 4 g 200 g 100 g 1.25 g 7.5 g 300 g 150 g 1.9 g 11.3 g 400 g 200 g 2.5 g 15 g 500 g 250 g 3.2 g 19 g 600 g 300 g 3.8 g 22.5 g

[0168] Table 1

[0169] Further use Matlab to fit the above data:

[0170] Obtain the empirical formulas for the masses of each ingredient at different flour masses x:

[0171] Empirical formula for water: w = 0.50x (R^2 = 1.00, MSE = 0.00)

[0172] Empirical formula for yeast: y = 0.01x + 0.18 (R^2 = 1.00, MSE = 0.00)

[0173] Empirical formula for sugar: s = 0.04x + 0.28 (R^2 = 1.00, MSE = 0.01)

[0174] Second, making steamed stuffed buns

[0175] By querying the AI, the masses of sugar, yeast, and water for each of the following flour qualities can be obtained, as shown in Table 2 below:

[0176] flour water yeast sugar 100 g 54 g 1 g 1.9 g 200 g 110 g 2.5 g 5 g 300 g 162 g 3.8 g 5.7 g 400 g 216 g 5 g 7.6 g 500 g 265 g 6.4 g 12.5 g 600 g 315 g 7.5 g 15 g

[0177] Table 2

[0178] Obtain the empirical formulas for the masses of each ingredient at different flour masses x:

[0179] Empirical formula for water: w = 0.57x - 2.40 (R^2 = 1.00, MSE = 0.46)

[0180] Empirical formula for yeast: y = 0.01x - 0.44 (R^2 = 1.00, MSE = 0.00)

[0181] Empirical formula for sugar: s = 0.01x + 1.26 (R^2 = 0.97, MSE = 0.53)

[0182] Third, making steamed sponge cakes:

[0183] By querying the AI, the masses of sugar, yeast, and water corresponding to each flour quality can be obtained, as shown in Table 3 below:

[0184]

[0185]

[0186] Table 3

[0187] The empirical formulas for the masses of each ingredient at different flour masses x are obtained as follows:

[0188] Empirical formula for water: w = 0.65x (R^2 = 1.00, MSE = 0.00)

[0189] Empirical formula for yeast: y = 0.01x + 0.04 (R^2 = 1.00, MSE = 0.00)

[0190] Empirical formula for sugar: s = 0.07x (R^2 = 1.00, MSE = 0.00)

[0191] It should be noted that the closer R^2 is to 1 and the closer MSE is to 0, the smaller the fitting error.

[0192] Furthermore, regarding the control of temperature and time in the temperature control system

[0193] Through data query, it is known that the optimal average fermentation temperature of flour is between 28°C and 30°C, and the optimal control duration is about 1.5 hours.

[0194] The system monitors the indoor temperature. When the indoor temperature is exactly at the optimal average fermentation temperature, there is no need to control the temperature at this time. It is only necessary to control the duration for about 1.5 hours under sealed conditions; when the indoor temperature is not at the optimal average fermentation temperature, temperature control is required in the sealed pot body at this time. Here, we adopt a staged fermentation temperature change control: under appropriate temperature fluctuations, different microorganisms (such as yeast, lactic acid bacteria, etc.) in the dough can play their respective roles, thereby endowing the dough with a richer flavor. For example, at a lower temperature, the activity of lactic acid bacteria may be higher, contributing to the production of a unique sour taste; while at a higher temperature, the activity of yeast increases, contributing to the rapid expansion of the dough. Therefore, create an environmental temperature of 30°C for the dough in the first hour to help the dough expand, and within the next 0.5 hours, control the temperature to gradually drop to 28°C to help produce a unique sour taste.

[0195] Furthermore, the relationship between the water output and time

[0196] By consulting the materials, we need to avoid adding water all at once to prevent the dough from being too wet or too sticky. Here we adopt the method of adding water in portions and activating yeast with warm water:

[0197] Method of adding water in portions: First, slowly add about 60% of the total water volume during the stirring process and stir evenly for about 8 minutes. The flour and water are fully mixed to form a flocculent state. Then wait for about 2 minutes to allow the water and flour to further blend. Finally, slowly add the remaining water and stir;

[0198] Method of activating yeast with warm water: Open the feed pipe of the yeast and add the specified amount of yeast before adding the flour. Then start the feed pipe of the water and add 10 grams of water. The water temperature is generally controlled between 35°C and 40°C. After standing for about 5 minutes, add the specified amount of flour and open the feed pipe of the sugar. Finally, control the water volume and stir according to the above method of adding water in portions.

[0199] In the description of the present application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. Unless otherwise clearly specified and defined, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0200] It should be noted that in the present application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0201] The above description is only a specific implementation manner of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but rather will be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A fully automatic dough making machine, characterized in that, The dough making machine comprises: Making a machine column body (1); A base (2) is arranged at the bottom of the main column (1) of the production machine, and a base heating device (20) is arranged in the base (2); A power component (3) is arranged on the top surface of the main column (1) of the production machine, the power component (3) has a planetary gear power mechanism (30) built in, a dough hook (31) is arranged at the bottom of the power component (3), a touch screen (32) is arranged on the side wall of the power component (3), and the dough hook (31) is connected to the planetary gear power mechanism (30) in a transmission manner; The side walls of the production machine column body (1) are provided with a pair of parallel electric slide rails (4), and the length direction of the electric slide rails (4) is perpendicular to the horizontal direction; A U-shaped support member (5) is slidably arranged on a pair of the electric slide rails (4), a mixing basin (50) is detachably arranged on the U-shaped support member (5), and a heating coil (500) is arranged inside the bottom wall of the mixing basin (50); A feed pipe (6) is arranged on the side wall of the main column (1) of the production machine, and the feed pipe (6) includes a plurality of feed sub-pipes (60); wherein: A plurality of the feed sub-tubes (60) are arranged side by side in the main column body (1) of the production machine, and the discharge port (600) of each of the feed sub-tubes (60) is located between a pair of the electric slide rails (4) and is vertically downward; The noodle hook (31) is located directly above the base heating device (20); The U-shaped supporting member (5) cooperates with the electric slide rail (4) to move up and down between the surface hook (31) and the base heating device (20); The dimensions of the mixing basin (50) and the electric slide rail (4) are configured such that when the U-shaped support member (5) moves to the lowermost end of the electric slide rail (4), the bottom of the mixing basin (50) contacts the base heating device (20).

2. The fully automatic dough making machine according to claim 1, characterized in that: The bottom surface of the power component (3) is provided with a cylindrical protective cover (33), and the surface hook (31) is located inside the cylindrical protective cover (33); The bottom opening of the cylindrical protective cover (33) faces the base heating device (20).

3. The fully automatic dough making machine according to claim 2, characterized in that: The part of the cylindrical protective cover (33) close to the side wall of the production machine column body (1) is a protective cover plate structure (330); The portion of the cylindrical protective cover (33) that is away from the side wall of the production machine column body (1) is a protective cover metal mesh structure (331).

4. The full-automatic dough making machine according to claim 1, wherein The fully automatic dough making machine also includes: A connecting rod working hole (7) is provided on the side wall of the column body (1) of the making machine, and the connecting rod working hole (7) is located directly below the connection between the feed pipe (6) and the side wall of the column body (1) of the making machine; The dimensions of the dough mixing basin (50) and the electric slide rail (4) are configured such that when the U-shaped clamping member (5) moves to the lowermost end of the electric slide rail (4), the horizontal height of the connecting rod working hole (7) is higher than the top of the dough mixing basin (50). A pair of telescopic mechanical rods (70) are telescopically arranged in the connecting rod working hole (7). The pair of telescopic mechanical rods (70) are arranged side by side and extend or retract in the direction perpendicular to the side wall of the main body of the manufacturing machine column (1) within the connecting rod working hole (7). The telescopic mechanical rod (70) has a U-shaped cross-section rod structure, and a clamping structure (700) is provided at the free end of the telescopic mechanical rod (70). A terminal telescopic connecting rod (71) is slidably arranged within the telescopic mechanical rod (70). An electric rotating rod (710) is provided on one side of the terminal telescopic connecting rod (71) facing the other terminal telescopic connecting rod (71), and an electric servo motor (711) with a spherical structure is provided at one end of the terminal telescopic connecting rod (71) close to the telescopic mechanical rod (70). When the terminal telescopic connecting rod (71) slides outwards from the telescopic mechanical rod (70) until the limit position, the electric servo motor (711) is clamped within the clamping structure (700). When the terminal telescopic connecting rod (71) slides outwards from the telescopic mechanical rod (70) until the limit position, the electric servo motor (711) drives the corresponding terminal telescopic connecting rod (71) so that an angle is formed between the two terminal telescopic connecting rods (71). A fermentation film (72) is wound between the two electric rotating rods (710). The fermentation film (72) includes a plurality of sequentially connected fermentation film sheets (720). There are a plurality of film through holes (721) on the fermentation film sheets (720), and the plurality of film through holes (721) on each fermentation film sheet (720) are arranged in a circular arrangement.

5. The full-automatic dough making machine according to claim 4, characterized in that, The telescopic mechanical rod (70) includes a first top plate (701), a first vertical plate (702), and a first bottom plate (703) in a strip-shaped plate structure. The first top plate (701) and the first bottom plate (703) are arranged parallel to each other at intervals and are both perpendicular to the first vertical plate (702). The top surface and the bottom surface of the first vertical plate (702) are respectively connected to the first top plate (701) and the same side of the first vertical plate (702), forming a U-shaped rod structure. The first top plate (701), the first vertical plate (702), and the first bottom plate (703) form a sliding cavity (704). The two terminal telescopic connecting rods (71) are respectively slidably arranged within the corresponding sliding cavity (704). The free ends of the first top plate (701) and the first bottom plate (703) are both provided with a clamping structure (700), and the two clamping structures (700) are arranged parallel to each other at intervals. The clamping structure (700) of the first top plate (701) and the first bottom plate (703) of the telescopic mechanical rod (70) cooperate with each other to clamp the electric steering gear (711) of the end telescopic connecting rod (71).

6. The full-automatic dough making machine according to claim 5, characterized in that: The clamping structure (700) is a circular ring structure; The electric steering gear (711) is clamped between the two clamping structures (700).

7. The full-automatic dough making machine according to claim 1, characterized in that: One feeding sub-tube (60) corresponds to one raw material storage bin (61); Each of the raw material storage bins (61) is arranged inside the main body of the machine column (1).

8. The full-automatic dough making machine according to claim 1, characterized in that: A ball clamping lever (40) is arranged on the side wall of the main body of the machine column (1); The ball clamping lever (40) is used to control the driving motor corresponding to the electric slide rail (4).

9. The full-automatic dough making machine according to claim 1, wherein, The dough making machine further includes: A numerical control module, which is used for signal connection with the base heating device (20), the planetary gear power mechanism (30) of the power component (3), the touch display screen (32) and the electric slide rail (4).

10. A working method of a full-automatic dough making machine according to any one of claims 1 to 9, characterized in that, The method includes the following steps: Based on a preset ingredient list and combined with the set weight of flour, identify the corresponding raw material categories, raw material ratios and fermentation temperatures; Based on the identified raw material categories and raw material ratios, control the feeding sub-tubes (60) corresponding to each raw material category to convey raw materials to the dough mixing basin (50); Control the base heating device (20) to heat the dough mixing basin (50) until the corresponding fermentation temperature is reached.

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