Xiaozhang pear soup processing production line
By combining quantitative water addition components and intermittent conveying components, the problems of frequent start and stop of motors and easy damage to electronic components in the Xiaodianli Tang production line are solved, and the stability and efficiency of the production line are improved.
Patent Information
- Application Number
- CN202510849976.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-06-24
AI Technical Summary
During the filling process, the existing Xiaodianli Soup production line has frequent start and stop of servo motors, resulting in shortening of life, easy damage to electronic components, high failure rate of production line, and the waiting time of sugar-eating affects efficiency.
The intermittent conveying component is driven by a quantitative water-adding component, and the intermittent conveying and storing sugar water is combined with the transit component to reduce the number of start and stop the motor, reduce the number of electronic components, and improve the sugar-refining efficiency.
Extend the motor life, reduce production line failure rate, improve production efficiency and stability, and reduce maintenance costs.
Smart Images

Figure CN120360290A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a processing production line for small pot pear soup, belonging to the technical field of food processing. Background Art
[0002] Small pot pear soup is a traditional Chinese health drink, mainly made by boiling ingredients such as Sydney pears, tremella, and rock sugar. Some formulas will add auxiliary materials such as wolfberries and plums. The small pot pear soup production line refers to an automated production line dedicated to producing small pot pear soup. The small pot pear soup production line usually includes multiple processes, such as cleaning, cutting, sorting, sugar melting, filling, steaming, sterilization, etc. In the filling process, bowls need to be placed on the conveyor belt through the bowl placing part first, then small pieces of Sydney pears, tremella, and wolfberries are put into the bowls through the feeding part, and then the pre-melted sugar water needs to be quantitatively filled into the bowls, and finally the lids are sealed through the lid covering part.
[0003] During the filling of the existing small pot pear soup production line, when placing bowls, feeding, filling sugar water, and sealing the lids, the conveyor belt needs to be paused. Since the conveyor belt is driven by a servo motor, it is necessary to control the frequent start and stop of the servo motor. The start and stop times of the life of an ordinary servo motor are 500,000 - 1,000,000 times, and the normal service life of a servo motor is about ten years. The start and stop times of the servo motor are determined by the production volume of the production line, and the production volume of the production line is about 20,000 bowls per day. If the servo motor starts and stops 20,000 times a day, the service life of the servo motor is only 1 - 3 months, which will significantly shorten the service life of the servo motor. Moreover, when filling sugar water, it is necessary to cooperate with electronic components such as a controller, a pump, a sensor, an electromagnetic control valve, and a flow meter to achieve quantitative filling. This will result in more electronic components. The service life of the electromagnetic control valve is 500,000 - 2,000,000 start and stop times, and the service life of the electric ball valve is 100,000 - 500,000 start and stop times. Therefore, the electronic components are damaged about once a week on average, which will make the failure rate of the production line relatively high. When the electronic components are damaged, it is necessary to stop the line for maintenance. Stopping the line will cause a reduction in production capacity, resulting in greater losses, and the maintenance cost is relatively high. The stability of the filling method using multiple electronic components in cooperation is relatively poor.
[0004] Moreover, in the sugar melting process, brown sugar and rock sugar need to be added to the sugar melting pot for sugar melting. The melted sugar water will be supplied to the filling process. When the sugar water in the sugar melting pot is used up, the next sugar melting is required. During the sugar melting period, the production line needs to wait for the sugar melting to be completed, which will affect the production efficiency. Summary of the Invention
[0005] The purpose of the present invention is to provide a processing production line for small pot pear soup to solve the problems raised in the above background art.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions: Compared with the prior art, the present invention provides a processing production line for small bottle of pear soup, including a filling section. The filling section includes a quantitative water adding assembly for quantitatively adding sugar water. A transfer assembly is provided on one side of the quantitative water adding assembly to heat purified water, temporarily store sugar water and supply it to the quantitative water adding assembly. An intermittent conveying assembly is provided on one side of the filling section, and the quantitative water adding assembly drives the intermittent conveying assembly to intermittently convey pear soup bowls.
[0007] Furthermore, it further includes: a cleaning section for cleaning Sydney pears; a cutting section for slicing Sydney pears; a sorting section for sorting Sydney pear pieces; The filling section further includes a bowl placing section, a feeding section, and a capping section, and is used for filling raw materials and sugar water. a sugar dissolving section for dissolving sugar, and the sugar dissolving section includes a sugar dissolving pot; a water supply section for providing purified water, and the water supply section includes a water purification section and a water storage bucket; a steaming section for steaming the pear soup; a sterilization section for sterilizing the pear soup; several conveying sections for conveying raw materials. The cleaning section is connected to the cutting section through a conveying section, the cutting section is connected to the sorting section through a conveying section, and the sorting section is connected to the filling section through a conveying section.
[0008] Furthermore, the transfer assembly includes a staircase frame, an upper heating barrel, and a lower heating barrel. The upper heating barrel and the lower heating barrel are fixed on the staircase frame. A first water pump is fixedly connected to the bottom of the sugar dissolving pot through a pipeline, and the first water pump is fixedly connected to the lower heating barrel through a pipeline. A valve is fixedly connected to the top of the sugar dissolving pot through a pipeline, and the valve is fixedly connected to the upper heating barrel through a pipeline. A second water pump is fixedly connected to one side of the water storage bucket through a pipeline, and the second water pump is fixedly connected to the upper heating barrel through a pipeline. The tops of the upper heating barrel and the lower heating barrel are removably provided with barrel covers.
[0009] Furthermore, the quantitative water adding assembly includes a connecting frame, a quantitative cylinder is fixedly provided on the upper side of the bottom of the connecting frame, a piston plate is slidably provided on the inner side of the quantitative cylinder, one side of the quantitative cylinder is fixedly connected with a water inlet check valve through a pipeline, one side of the water inlet check valve is fixedly connected with a water suction pipe, one side of the lower heating barrel is provided with a through hole, the water suction pipe is fixed on the inner side of the through hole, one side of the piston plate is fixedly connected with a water outlet check valve through a pipeline, one side of the water outlet check valve is fixedly connected with a straight pipe, one side of the connecting frame is provided with a through hole, a filling elbow is fixedly provided on the inner side of the through hole, a flexible pipe is fixedly provided on the inner side of the filling elbow, the flexible pipe is fixed on the inner side of the straight pipe, and a reciprocating translation assembly is provided on one side of the straight pipe.
[0010] Furthermore, the reciprocating translation assembly includes an electric motor, a rotating disk is fixedly provided at the shaft end of the motor, an axial hole is provided on one side of the rotating disk, a connecting shaft is rotatably provided on the inner side of the axial hole, a movable seat is fixedly provided on the outer periphery of the straight tube, a movable hole is provided on the lower side of the connecting frame, the movable seat slides on the inner side of the movable hole, a straight hole is provided on one side of the movable seat, and the connecting shaft slides on the inner side of the straight hole.
[0011] Furthermore, the intermittent conveying assembly includes two conveyor belts, the inner side of which is provided with an active roller and a driven roller through contact transmission, side plates are provided on the two sides of the conveyor belt that are away from each other, the two side plates on the same side are fixed to each other, one side of the side plate is provided with two circular holes, the active roller and the driven roller rotate on the inner side of the circular holes, a base frame is provided below the conveyor belt, the side plate is fixed on the upper side of the base frame, the two active rollers are connected through belt and pulley transmission, the motor is fixed on the base frame, the connecting frame is fixed on one side of a side plate, an intermittent rotating assembly is provided between one of the active rollers and the reciprocating translation assembly, the intermittent rotating assembly cooperates with the reciprocating translation assembly to drive the active roller to rotate when no sugar water is added.
[0012] Furthermore, the intermittent rotating component includes a rack, an intermittent shaft, and a gear. A accommodating hole is provided on the lower side of the connecting frame, and the gear is located inside the accommodating hole. One end of the rack is fixed on one side of a movable seat. A guide frame is slidably provided on the upper side of the rack, and the guide frame is fixed on the upper side of the bottom of the connecting frame. A support seat is rotatably provided on the outer periphery of the intermittent shaft, and the support seat is fixed on the lower side of the connecting frame. The gear is connected to the lower side of the rack through meshing transmission, and the intermittent shaft is located inside the gear. The intermittent shaft is connected to an active roller through a chain and sprocket transmission, and a one-way driving component is provided between the intermittent shaft and the gear.
[0013] Further, the one-way driving assembly includes a ratchet wheel and two connecting rings. The ratchet wheel and the connecting rings are fixed on the outer periphery of the intermittent shaft. The connecting rings rotate on the inner wall of the gear. A number of ratchet teeth are rotatably provided on the inner wall of the gear. The ratchet teeth are in contact with the ratchet wheel. A spring is fixed on one side of the ratchet teeth, and the other end of the spring is fixed on the inner wall of the gear.
[0014] Further, an annular groove is provided on the outer periphery of the piston plate, and a sealing ring is fixed on the inner side of the annular groove.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) The present invention drives the intermittent conveying assembly to perform intermittent conveying through the quantitative water adding assembly, so that the present invention has the functions of stable durability, quantitative filling, and driving sharing. It does not require frequent starting and stopping of the control motor, can ensure the service life of the motor, can realize quantitative filling and intermittent conveying with a single motor, can greatly reduce the number of electronic components, has a lower failure rate of the production line, can effectively reduce the maintenance cost, and can greatly improve the stability of the production line.
[0016] (2) In the present invention, by providing a transfer assembly, the present invention has the functions of transfer preheating and transfer storage, can preheat the sugar-dissolving pure water in advance, can improve the sugar-dissolving efficiency, can store the sugar water, and the production line does not need to wait for sugar dissolving, thus improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without creative efforts.
[0018] Figure 1 It is a front three-dimensional structural schematic diagram of the present invention; Figure 2 It is a back three-dimensional structural schematic diagram of the present invention; Figure 3 It is a back cut-away three-dimensional structural schematic diagram of the present invention; Figure 4 Proposed in the present invention Figure 3 A partial enlarged structural schematic diagram of area A; Figure 5 It is a side cut-away three-dimensional structural schematic diagram of the present invention; Figure 6 It is a side cut-away axonometric structural schematic diagram of the present invention; Figure 7 Proposed in the present invention Figure 6Schematic diagram of the partial enlarged structure in Area B; Figure 8 Schematic diagram of the three-dimensional structure of the partial section on the side of the present invention; Figure 9 Schematic diagram of the three-dimensional structure of the front section of the present invention; Figure 10 Proposed in the present invention Figure 9 Schematic diagram of the partial enlarged structure in Area C; Figure 11 Schematic diagram of the three-dimensional structure of the partial section on the front of the present invention; Figure 12 Proposed in the present invention Figure 11 Schematic diagram of the partial enlarged structure in Area D; Figure 13 Proposed in the present invention Figure 11 Schematic diagram of the partial enlarged structure in Area E; Figure 14 Schematic diagram of the partial three-dimensional structure of the present invention.
[0019] In the figure: 1. Cleaning part; 2. Cutting part; 3. Sorting part; 4. Filling part; 401. Bowl placing part; 402. Material placing part; 403. Capping part; 5. Sugar melting part; 501. Sugar melting pot; 6. Water supply part; 601. Purified water part; 602. Water storage bucket; 7. Steaming part; 8. Sterilization part; 9. Conveying part; 10. Staircase frame; 11. Upper heating barrel; 12. Lower heating barrel; 13. First water pump; 14. Valve; 15. Second water pump; 16. Connecting frame; 17. Measuring cylinder; 18. Piston plate; 19. Inlet check valve; 20. Suction pipe; 21. Outlet check valve; 22. Straight pipe; 23. Filling elbow; 24. Flexible pipe; 25. Motor; 26. Rotary disk; 27. Connecting shaft; 28. Moving seat; 29. Straight hole; 30. Conveyor belt; 31. Driving roller; 32. Driven roller; 33. Side plate; 34. Bottom frame; 35. Rack; 36. Guide frame; 37. Intermittent shaft; 38. Support seat; 39. Gear; 40. Ratchet; 41. Connecting ring; 42. Ratchet teeth; 43. Spring; 44. Sealing ring. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0021] Please refer to Figures 1 - 14 , the present invention provides a technical solution: A processing production line for small hanging pear soup, comprising: a cleaning section 1, a cutting section 2, a sorting section 3, a filling section 4, a sugar melting section 5, a water supply section 6, a steaming section 7, a sterilization section 8, and several conveying sections 9. The conveying sections 9 are used for conveying raw materials.
[0022] As Figure 1 , Figure 2 shown, the cleaning section 1 is used for cleaning Sydney pears. The cleaning section 1 is connected to the cutting section 2 through the conveying section 9. During production, first, the pitted Sydney pears need to be finally cleaned, and the cleaned Sydney pears can be conveyed to the cutting section 2 through the conveying section 9.
[0023] As Figures 1 - 3 shown, the cutting section 2 is used for slicing Sydney pears. After the Sydney pears are sent to the cutting section 2, the cutting section 2 slices the Sydney pears. The cutting section 2 is connected to the sorting section 3 through the conveying section 9. The sliced Sydney pear pieces can be conveyed to the sorting section 3 through the conveying section 9. The sorting section 3 is used for sorting the Sydney pear pieces. After the Sydney pear pieces reach the sorting section 3, manual further sorting of the Sydney pear pieces is required.
[0024] As Figures 1 - 3 , Figures 5 - 6 , Figure 10 shown, the filling section 4 is used for filling raw materials and sugar water. The filling section 4 includes a bowl placing section 401, a feeding section 402, a capping section 403, and a quantitative water adding component. Before use, the processed tremella and wolfberries need to be placed in the feeding section 402. The sorting section 3 is connected to the filling section 4 through the conveying section 9. Specifically: the sorting section 3 is connected to the feeding section 402 through the conveying section 9. During filling, first, the pear soup bowls need to be placed one by one through the bowl placing section 401. The sorted Sydney pear pieces can be conveyed to the feeding section 402 through the conveying section 9. Then, the Sydney pear pieces, tremella, and wolfberries are quantitatively put into the pear soup bowls through the feeding section 402. Then, a quantitative amount of sugar water is added to the pear soup bowls through the quantitative water adding component. The quantitative water adding component is used for quantitatively adding sugar water. Then, the pear soup bowls are capped through the capping section 403.
[0025] As Figures 1 - 3 shown, the sugar melting section 5 is used for melting sugar. The sugar melting section 5 includes a sugar melting pot 501. During production, a quantitative amount of rock sugar, brown sugar, and pure water need to be put into the sugar melting pot 501 for sugar melting.
[0026] As Figures 1 - 2 shown, the water supply section 6 is used for providing pure water. The water supply section 6 includes a water purification section 601 and a water storage bucket 602. The water purification section 601 is connected to the water storage bucket 602 through a pipeline. The water supply section 6 can provide the pure water required by the sugar melting section 5. During use, the water source is purified through the water purification section 601, and the purified water is transported into the water storage bucket 602.
[0027] In order to improve the sugar melting efficiency and production efficiency, as Figure 3 , Figure 5 , Figure 8 shown, a transfer component is provided on one side of the quantitative water adding component. The transfer component is connected to the sugar melting part 5 and the water supply part 6. The pure water is heated by the transfer component, and the sugar water is temporarily stored and supplied to the quantitative water adding component. The transfer component heats the pure water provided by the water supply part 6, temporarily stores the sugar water generated by the sugar melting part 5, and can supply the temporarily stored sugar water to the quantitative water adding component, thereby improving the sugar melting efficiency and production efficiency. The transfer component includes a staircase frame 10, an upper heating barrel 11, and a lower heating barrel 12. The upper heating barrel 11 and the lower heating barrel 12 are fixed on the staircase frame 10. A first water pump 13 is fixedly connected to the bottom of the sugar melting pot 501 through a pipeline. The first water pump 13 is fixedly connected to the lower heating barrel 12 through a pipeline. A valve 14 is fixedly connected to the top of the sugar melting pot 501 through a pipeline. The valve 14 is fixedly connected to the upper heating barrel 11 through a pipeline. A second water pump 15 is fixedly connected to one side of the water storage bucket 602 through a pipeline. The second water pump 15 is fixedly connected to the upper heating barrel 11 through a pipeline. The first water pump 13, the second water pump 15, the upper heating barrel 11, and the lower heating barrel 12 are externally connected to a power supply and a switch through wires. The tops of the upper heating barrel 11 and the lower heating barrel 12 are provided with detachable barrel covers. During use, when it is necessary to supply the water in the water storage bucket 602 into the upper heating barrel 11, the second water pump 15 needs to be turned on. After the second water pump 15 is turned on, the water in the water storage bucket 602 can be pumped into the upper heating barrel 11. The upper heating barrel 11 can heat the water inside it. When it is necessary to add water to the sugar melting pot 501, only the valve 14 needs to be opened, and the hot water in the upper heating barrel 11 can enter the sugar melting pot 501. When the rock sugar and brown sugar in the sugar melting pot 501 are completely melted, the first water pump 13 needs to be turned on to transport the sugar water in the sugar melting pot 501 to the lower heating barrel 12 for heat preservation and storage, and then the next sugar melting can be carried out.
[0028] In order to be able to quantitatively fill the sugar water, as Figures 7 - 13As shown in the figure, the quantitative water adding component includes a connecting frame 16. On the upper side of the bottom of the connecting frame 16, a quantitative cylinder 17 is fixedly provided. Inside the quantitative cylinder 17, a piston plate 18 is slidably provided. The piston plate 18 matches the quantitative cylinder 17. The piston plate 18 is of a circular structure. An annular groove is provided on the outer periphery of the piston plate 18. Inside the annular groove, a sealing ring 44 is fixedly provided. The sealing ring 44 slides inside the quantitative cylinder 17. On one side of the quantitative cylinder 17, a water inlet check valve 19 is fixedly connected through a pipeline. The transfer component is connected to the quantitative water adding component. On one side of the water inlet check valve 19, a water suction pipe 20 is fixedly connected. On one side of the lower heating barrel 12, there is a through hole. The water suction pipe 20 is fixed inside the through hole. On one side of the piston plate 18, a water outlet check valve 21 is fixedly connected through a pipeline. The water inlet check valve 19 and the water outlet check valve 21 are high-performance ceramic check valves. The service life of the high-performance ceramic check valve is 15 to 30 years. On one side of the water outlet check valve 21, a straight pipe 22 is fixedly connected. On one side of the connecting frame 16, there is a through hole. Inside the through hole, a filling elbow 23 is fixedly provided. Inside the filling elbow 23, a flexible pipe 24 is fixedly provided. The flexible pipe 24 is fixed inside the straight pipe 22. On one side of the straight pipe 22, there is a reciprocating translation component. The reciprocating translation component includes a motor 25. The motor 25 is an industrial three-phase asynchronous motor, and its service life is 15 to 30 years. The motor 25 is externally connected to a power supply and a switch through a wire. At the shaft end of the motor 25, a rotating disk 26 is fixedly provided. On one side of the rotating disk 26, there is a shaft hole. Inside the shaft hole, a connecting shaft 27 is rotatably provided. On the outer periphery of the straight pipe 22, a moving seat 28 is fixedly provided. On the lower side of the connecting frame 16, there is a movable hole. The moving seat 28 slides inside the movable hole. On one side of the moving seat 28, there is a straight hole 29. The connecting shaft 27 slides inside the straight hole 29. When it is necessary to quantitatively add sugar water into the pear soup bowl, only need to turn on the motor 25. The motor 25 can drive the rotating disk 26 to rotate. When the rotating disk 26 rotates, it can drive the moving seat 28 to do reciprocating translation movement through the connecting shaft 27. When the moving seat 28 makes one reciprocating translation movement, one-time sugar water filling can be completed. Specifically, when the straight pipe 22 approaches the quantitative cylinder 17, the water inlet check valve 19 is in a closed state, and the water outlet check valve 21 is in an open state. At this time, the sugar water in the quantitative cylinder 17 can be discharged through the water outlet check valve 21, the straight pipe 22, the flexible pipe 24 and the filling elbow 23, so as to realize automatic quantitative filling and add quantitative sugar water into the pear soup bowl. When the straight pipe 22 moves away from the quantitative cylinder 17, the water outlet check valve 21 is in a closed state, and the water inlet check valve 19 is in an open state. At this time, the sugar water in the lower heating barrel 12 can be sucked into the quantitative cylinder 17 through the water suction pipe 20 and the water inlet check valve 19. When the moving seat 28 repeatedly makes reciprocating translation movement, continuous quantitative filling can be carried out.
[0029] In order to move the pear soup bowl, such as Figure 3 、 Figure 4 、 Figures 7 - 11As shown in the figure, an intermittent conveying assembly is provided on one side of the filling section 4. The intermittent conveying assembly is located between the filling section 4 and the steaming section 7. The intermittent conveying assembly includes two conveyor belts 30. The inner side of the conveyor belt 30 is provided with a driving roller 31 and a driven roller 32 through contact transmission. The driving roller 31 has a stepped structure. The diameters of the two ends of the driving roller 31 are smaller than the diameter of the middle part. On the two sides where the conveyor belts 30 are away from each other, there are side plates 33. Inside the conveyor belt 30, there are several supporting rollers. The supporting rollers rotate between the two side plates 33 and are in contact with the lower side of the top of the conveyor belt 30. The two side plates 33 on the same side are fixed. One side of the side plate 33 is provided with two round holes. The driving roller 31 and the driven roller 32 rotate inside the round holes. The capping part 403 is fixed on the upper side of the side plate 33. Below the conveyor belt 30, there is a chassis 34. The side plate 33 is fixed on the upper side of the chassis 34. During production, the bowl placing part 401 can place the pear soup bowls one by one on one conveyor belt 30. The conveyor belt 30 can convey the pear soup bowls, so that the pear soup bowls can be conveyed to the feeding part 402 for adding materials, and can also convey the pear soup bowls below the filling elbow 23 for filling sugar water, and can also convey the pear soup bowls to the capping part 403 for capping, as Figure 4 shown in the figure, the two driving rollers 31 are connected by a belt and a pulley in transmission, so that when one conveyor belt 30 runs, it can drive the other conveyor belt 30 to run. And the running speed of the conveyor belt 30 closer to the steaming section 7 is lower than that of the other conveyor belt 30, which can make the pear soup bowls be fed into the steaming section 7 more compactly. The motor 25 is fixed on the chassis 34, and the connecting frame 16 is fixed on one side of one side plate 33.
[0030] In order to enable the pear soup bowls to move intermittently, as Figure 7 、 Figures 10 - 14As shown in the figure, an intermittent rotation assembly is provided between a driving roller 31 and a reciprocating translation assembly. The intermittent rotation assembly includes a rack 35, an intermittent shaft 37, and a gear 39. A receiving hole is provided on the lower side of the connecting frame 16. The gear 39 is located inside the receiving hole. One end of the rack 35 is fixed to one side of the moving seat 28. A guide frame 36 is slidably provided on the upper side of the rack 35. The guide frame 36 is of an inverted U-shaped structure and is fixed to the upper side of the bottom of the connecting frame 16. A support seat 38 is rotatably provided on the outer periphery of the intermittent shaft 37, and the support seat 38 is fixed to the lower side of the connecting frame 16. The gear 39 is in meshing transmission connection with the lower side of the rack 35. The intermittent shaft 37 is located inside the gear 39. The intermittent shaft 37 and a driving roller 31 are in transmission connection through a chain and a sprocket. The intermittent shaft 37 is the driving sprocket, and the driving roller 31 is the driven sprocket. The speed ratio of the driving sprocket to the driven sprocket is 1:2.2. A one-way driving assembly is provided between the intermittent shaft 37 and the gear 39. The one-way driving assembly includes a ratchet 40 and two connecting rings 41. The ratchet 40 and the connecting rings 41 are fixed to the outer periphery of the intermittent shaft 37. The ratchet 40 is located between the two connecting rings 41. The connecting rings 41 rotate on the inner wall of the gear 39. A number of ratchet teeth 42 are rotatably provided on the inner wall of the gear 39. Specifically: as Figure 14As shown, a connection hole is provided on one side of the ratchet 42. A round shaft rotates inside the connection hole. Two shaft seats rotate on the outer periphery of the round shaft, and the shaft seats are fixed on the inner wall of the gear 39. Thus, it can be ensured that when the ratchet 42 catches the ratchet wheel 40, the ratchet 42 can be stably stressed. The ratchet 42 is in contact with the ratchet wheel 40. A spring 43 is fixedly provided on one side of the ratchet 42, and the other end of the spring 43 is fixed on the inner wall of the gear 39. When adding sugar water, the moving seat 28 will make a reciprocating translational motion. The moving seat 28 will drive the rack 35 to move together. When the rack 35 moves, it can drive the gear 39 to rotate. When the rack 35 and the straight pipe 22 are close to the measuring cylinder 17, the sugar water in the measuring cylinder 17 will be discharged through the filling elbow 23 for filling. At this time, the ratchet 42 cannot catch the ratchet wheel 40, so it cannot drive the intermittent shaft 37 and the driving roller 31 to rotate. At this time, the conveyor belt 30 is in a stopped state, so it can be ensured that when adding sugar water, the conveyor belt 30 and the pear soup bowl will not move. When the filling is completed, when the rack 35 and the straight pipe 22 are far away from the measuring cylinder 17, the ratchet 42 can catch the ratchet wheel 40. At this time, the gear 39 can drive the intermittent shaft 37 to rotate. When the intermittent shaft 37 rotates, it can drive the driving roller 31 to rotate. When the driving roller 31 rotates, it can drive the conveyor belt 30 to run, so that the pear soup bowl can move. When the rack 35 completes a reciprocating translational motion, it can drive the gear 39 to rotate 0.8 circles. The intermittent shaft 37 and the driving sprocket will also rotate 0.8 circles. The driven sprocket and the driving roller 31 connected to it will rotate 1.76 circles. Then it can drive a conveyor belt 30 under the capping part 403 to move 262 mm, so that the pear soup bowl can be driven to translate 262 mm. The diameter of the pear soup bowl is 141 mm. The distance between the bowl placing part 401 and the feeding part 402, the distance between the feeding part 402 and the outlet of the filling elbow 23, and the distance between the filling elbow 23 and the capping part 403 are multiples of the single moving distance of the pear soup bowl. Thus, it can be ensured that the pear soup bowl can accurately stop at the processing or filling position. Furthermore, it can be realized that: the quantitative water adding component drives the intermittent conveying component to intermittently convey the pear soup bowl, and the intermittent rotation component and the reciprocating translation component cooperate to drive the driving roller 31 to rotate when no sugar water is added.
[0031] As Figures 1 - 2 shown, the filled pear soup bowl can be conveyed to the steaming part 7 through the conveyor belt 30. The steaming part 7 is used for steaming the pear soup. Then the pear soup is subjected to high-temperature steaming by the steaming part 7. The sterilizing part 8 is used for sterilizing the pear soup. The steamed pear soup is transferred to the sterilizing part 8 by manual or machine for sterilization treatment. After the sterilization treatment is completed, it is taken out from the sterilizing part 8, and the processing can be completed.
[0032] It should be noted that the cleaning unit 1, cutting unit 2, sorting unit 3, filling unit 4, bowl placing unit 401, feeding unit 402, capping unit 403, sugar melting unit 5, sugar melting pan 501, water supply unit 6, purified water unit 601, water storage bucket 602, steaming unit 7, sterilization unit 8, and conveying unit 9 proposed in this application are prior arts, which have functions and usage methods and will not be elaborated herein.
[0033] In summary, the working process of this embodiment is as follows: the snow pears are cleaned by the cleaning unit 1, then sliced by the cutting unit 2, then the snow pear pieces are sorted by the sorting unit 3 and manually, the sugar is melted and stored by the sugar melting unit 5 and the transfer assembly, and sugar water is supplied to the filling unit 4. Then, the filling is carried out by the filling unit 4. During filling, the pear soup bowls are intermittently conveyed through the cooperation of the quantitative water adding assembly and the intermittent conveying assembly, and the filled pear soup is conveyed to the steaming unit 7 for steaming. Finally, the pear soup is sterilized by the sterilization unit 8.
[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing production line for small bottle of Sydney pear soup, including a filling section, characterized in that, The filling section includes a quantitative water adding assembly for quantitatively filling sugar water. There is a transfer assembly on one side of the quantitative water adding assembly, which is used to heat pure water, temporarily store sugar water and supply it to the quantitative water adding assembly. There is an intermittent conveying assembly on one side of the filling section. The quantitative water adding assembly drives the intermittent conveying assembly to intermittently convey the pear soup bowls.
2. The processing production line of small pear syrup according to claim 1, characterized in that, It further includes: a cleaning section for cleaning Sydney pears; a cutting section for slicing Sydney pears; a sorting section for sorting Sydney pear pieces; The filling section further includes a bowl placing section, a feeding section, and a capping section, and is used for filling raw materials and sugar water; a sugar dissolving section for dissolving sugar, and the sugar dissolving section includes a sugar dissolving pot; a water supply section for providing pure water, and the water supply section includes a water purification section and a water storage bucket; a steaming section for steaming pear soup; a sterilization section for sterilizing pear soup; a number of conveying sections for conveying raw materials. The cleaning section is connected to the cutting section through a conveying section, the cutting section is connected to the sorting section through a conveying section, and the sorting section is connected to the filling section through a conveying section.
3. The processing production line of small pear syrup soup according to claim 2, characterized in that, The transfer assembly includes a staircase frame, an upper heating barrel, and a lower heating barrel. The upper heating barrel and the lower heating barrel are fixed on the staircase frame. A first water pump is fixedly connected to the bottom of the sugar dissolving pot through a pipeline. The first water pump is fixedly connected to the lower heating barrel through a pipeline. A valve is fixedly connected to the top of the sugar dissolving pot through a pipeline. The valve is fixedly connected to the upper heating barrel through a pipeline. A second water pump is fixedly connected to one side of the water storage bucket through a pipeline. The second water pump is fixedly connected to the upper heating barrel through a pipeline. The tops of the upper heating barrel and the lower heating barrel are detachably provided with barrel covers.
4. A processing production line for small pear soup according to claim 3, characterized in that, The quantitative water adding assembly includes a connecting frame. A quantitative cylinder is fixedly provided on the upper side of the bottom of the connecting frame. A piston plate is slidably arranged inside the quantitative cylinder. An inlet check valve is fixedly connected to one side of the quantitative cylinder through a pipeline. A suction pipe is fixedly connected to one side of the inlet check valve. There is a through hole on one side of the lower heating barrel, and the suction pipe is fixed inside the through hole. An outlet check valve is fixedly connected to one side of the piston plate through a pipeline. A straight pipe is fixedly connected to one side of the outlet check valve. There is a through hole on one side of the connecting frame, and a filling elbow is fixedly arranged inside the through hole. A flexible pipe is fixedly arranged inside the filling elbow, and the flexible pipe is fixed inside the straight pipe. A reciprocating translation assembly is arranged on one side of the straight pipe.
5. A small pear soup processing production line according to claim 4, characterized in that, The reciprocating translation assembly includes a motor. A rotating disk is fixedly provided at the shaft end of the motor. There is a shaft hole on one side of the rotating disk, and a connecting shaft is rotatably arranged inside the shaft hole. A moving seat is fixedly arranged on the outer periphery of the straight pipe. There is a movable hole on the lower side of the connecting frame, and the moving seat slides inside the movable hole. There is a straight hole on one side of the moving seat, and the connecting shaft slides inside the straight hole.
6. The processing production line of small pear soup according to claim 5, characterized in that, The intermittent conveying assembly includes two conveyor belts. An active roller and a driven roller are provided inside the conveyor belts through contact transmission. Side plates are provided on two sides of the conveyor belts away from each other. Two side plates on the same side are fixed. Two round holes are provided on one side of the side plates. The active roller and the driven roller rotate inside the round holes. A chassis is provided below the conveyor belts. The side plates are fixed on the upper side of the chassis. The two active rollers are connected through a belt and a pulley. The motor is fixed on the chassis. The connecting frame is fixed on one side of a side plate. An intermittent rotation assembly is provided between one active roller and the reciprocating translation assembly. Through the cooperation of the intermittent rotation assembly and the reciprocating translation assembly, the active roller is driven to rotate when no sugar water is added.
7. The processing production line of small pear soup according to claim 6, characterized in that, The intermittent rotation assembly includes a rack, an intermittent shaft, and a gear. A receiving hole is provided on the lower side of the connecting frame. The gear is located inside the receiving hole. One end of the rack is fixed on one side of the moving seat. A guiding frame is slidably provided on the upper side of the rack. The guiding frame is fixed on the upper side of the bottom of the connecting frame. A support seat is rotatably provided on the outer periphery of the intermittent shaft. The support seat is fixed on the lower side of the connecting frame. The gear is in meshing transmission connection with the lower side of the rack. The intermittent shaft is located inside the gear. The intermittent shaft and one active roller are connected through a chain and a sprocket. A one-way driving assembly is provided between the intermittent shaft and the gear.
8. The processing production line of small pear soup according to claim 7, characterized in that, The one-way driving assembly includes a ratchet and two connecting rings. The ratchet and the connecting rings are fixed on the outer periphery of the intermittent shaft. The connecting rings rotate on the inner wall of the gear. A number of ratchet teeth are rotatably provided on the inner wall of the gear. The ratchet teeth are in contact with the ratchet. A spring is fixed on one side of the ratchet teeth. The other end of the spring is fixed on the inner wall of the gear.
9. The processing production line of small pear soup according to claim 4, wherein An annular groove is provided on the outer periphery of the piston plate. A sealing ring is fixed inside the annular groove.
Citation Information
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