Multifunctional laser descaling equipment
Through a multi-functional laser descaling equipment with integrated clamping, cleaning and laser descaling functions, the environmental pollution problem of existing equipment with single functions and traditional descaling methods is solved, and efficient and automated descaling process and recycling of cleaning liquid is achieved.
Patent Information
- Application Number
- CN202510673580.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing laser descaling equipment has a single function and is difficult to meet the diverse descaling needs. Traditional descaling methods such as chemical cleaning and mechanical scraping have risks of environmental pollution and equipment damage.
A multi-function laser descaling equipment is designed, integrating clamping, cleaning and laser descaling functions. Through the combination of servo motor, screw rod and electric telescopic rod, the workpiece is stable clamped and precise cleaning and descaling, and the cleaning components equipped with a water tank and a water pump are used to recycle the cleaning liquid.
It improves the quality and efficiency of descaling, reduces labor intensity, reduces environmental pollution, and realizes the automated operation of equipment and the recycling of cleaning liquid.
Smart Images
Figure CN120362172A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of industrial equipment cleaning, and particularly relates to a multifunctional laser descaling device. Background Art
[0002] Descaling refers to the process of removing impurities such as dirt, water scale, and rust scale attached to the surface or inside of an object. These scale layers are composed of different substances. For example, in industrial equipment, water scale is usually formed by the crystallization and deposition of calcium, magnesium and other ions in water at high temperatures; rust scale is the product of the oxidation reaction of metals with oxygen and moisture in the air.
[0003] Regarding the above related technologies, the inventor believes that in the fields of industrial production and equipment maintenance, the cleaning of scale layers is an important and frequent task. Traditional descaling methods such as chemical cleaning and mechanical scraping have many drawbacks. Chemical cleaning is likely to cause corrosion to the equipment, and improper treatment of the cleaning waste liquid will cause environmental pollution; mechanical scraping has low efficiency and is likely to damage the surface of the equipment. For equipment with complex structures and shapes, it is even more difficult to achieve an ideal descaling effect. With the development of technology, laser descaling technology has gradually been applied to actual production, but the existing laser descaling devices have single functions and often only have the function of laser descaling, making it difficult to meet diverse descaling requirements. Summary of the Invention
[0004] In order to solve the problems raised in the above background art, the present application provides a multifunctional laser descaling device.
[0005] The multifunctional laser descaling device provided by the present application adopts the following technical solutions:
[0006] A multifunctional laser descaling device includes a fixed platform, a clamping assembly, a cleaning assembly, and a descaling assembly. A L-shaped plate is fixedly connected to the surface of the fixed platform. A first servo motor is fixedly connected to the outer side wall of the L-shaped plate. The output end of the first servo motor penetrates through the side wall of the L-shaped plate and is fixedly connected to a first lead screw through a coupling. A first slider is threadedly connected to the outside of the first lead screw. A horizontal pipe is fixedly installed at the bottom of the first slider through a connecting rod. A plurality of spray heads are equidistantly communicated with the bottom of the horizontal pipe.
[0007] Preferably, the descaling assembly includes a second servo motor fixedly connected to the surface of the fixed platform. The output end of the second servo motor is fixedly connected to a second lead screw through a coupling. A second slider is threadedly connected to the outside of the second lead screw. A first electric telescopic rod is fixedly connected to the top of the second slider. A laser descaling machine is installed at the output end of the first electric telescopic rod.
[0008] Preferably, a processing table is fixedly connected to the surface of the fixed platform. The clamping assembly includes two second electric telescopic rods fixedly connected to the surface of the processing table, and clamping plates are fixedly connected to the output ends of the two second electric telescopic rods.
[0009] Preferably, the cleaning assembly includes a water tank and a water pump fixedly connected to the top wall of the L-shaped plate. A water suction pipe is communicated with the water suction port of the water pump, and one end of the water suction pipe away from the water pump extends into the interior of the water tank. A drainage hose is communicated with the drainage port of the water pump, and one end of the drainage hose away from the water pump extends into the interior of the horizontal pipe.
[0010] Preferably, a water storage cavity is formed inside the processing table. The water storage cavity penetrates through the top wall of the processing table, and a plurality of railings are fixedly connected to the surface of the water storage cavity at equal intervals.
[0011] Preferably, a drain pipe is communicated with the bottom inner wall of the water storage cavity, and a valve is arranged inside the drain pipe.
[0012] Preferably, a water injection pipe is communicated with the top wall of the water tank, and a cap is clamped on the top of the water injection pipe.
[0013] Preferably, support legs are fixedly connected to the four corners at the bottom of the fixed platform.
[0014] In summary, the present application includes the following beneficial technical effects:
[0015] 1. Multi-functional integration: This device integrates multiple functions such as clamping, cleaning, and laser descaling. The clamping assembly drives the clamping plate through the second electric telescopic rod, which can stably fix workpieces to be descaled with different sizes, ensuring the safety and stability of the descaling process. The water tank and water pump of the cleaning assembly cooperate with the spray head to clean the workpiece before and after laser descaling, improving the descaling quality and efficiency. The laser descaling machine of the descaling assembly, with the cooperation of components such as the first electric telescopic rod and the second lead screw, can accurately perform descaling operations on different positions of the workpiece, meeting diverse descaling requirements.
[0016] 2. High degree of automation: The settings of the first servo motor, the second servo motor, and the electric telescopic rod realize the automatic operation of the device. By driving the lead screw to rotate with the motor, the positions of the horizontal pipe and the laser descaling machine can be accurately controlled, eliminating the need for frequent manual adjustment, improving work efficiency, and reducing labor intensity.
[0017] 3. Recycling of cleaning liquid: The water storage cavity inside the processing table, in cooperation with the drain pipe and the valve, can collect the waste water during the cleaning process, facilitating subsequent treatment and recycling. This not only saves water resources but also reduces environmental pollution. The design of the water injection pipe and the cap of the water tank is convenient for adding cleaning liquid to ensure the continuous progress of the cleaning work. Description of the Drawings
[0018] Figure 1 It is the first overall structural schematic diagram of the application embodiment.
[0019] Figure 2 It is the second overall structural schematic diagram of the application embodiment.
[0020] Figure 3 It is the cross-sectional structural schematic diagram of the application embodiment.
[0021] Figure 4 It is Figure 1 The enlarged schematic diagram of the structure at position A in
[0022] Figure 5 It is Figure 2 The enlarged schematic diagram of the structure at position B in
[0023] Figure 6 It is Figure 3 The enlarged schematic diagram of the structure at position C in
[0024] Explanation of reference numerals: 1, fixed platform; 2, L-shaped plate; 3, first servo motor; 4, first lead screw; 5, first slider; 6, horizontal pipe; 7, spray head; 8, second servo motor; 9, second lead screw; 10, second slider; 11, first electric telescopic rod; 12, laser descaling machine; 13, processing table; 14, second electric telescopic rod; 15, clamping plate; 16, water tank; 17, water pump; 18, drainage hose; 19, water storage cavity; 20, railing; 21, drain pipe; 22, valve; 23, water injection pipe; 24, cap; 25, support leg; 26, water suction pipe. Detailed implementation manners
[0025] The following further elaborates on this application in conjunction with the attached Figures 1-6 drawings.
[0026] The embodiment of this application discloses a multifunctional laser descaling device. Referring to Figures 1-6 , it includes a fixed platform 1, a clamping assembly, a cleaning assembly, and a descaling assembly. A L-shaped plate 2 is fixedly connected to the surface of the fixed platform 1. A first servo motor 3 is fixedly connected to the outer side wall of the L-shaped plate 2. The output end of the first servo motor 3 penetrates through the side wall of the L-shaped plate 2 and is fixedly connected to a first lead screw 4 through a coupling. A first slider 5 is threadedly connected to the outside of the first lead screw 4. The top of the first slider 5 is in close fit with the inner wall of the top of the L-shaped plate 2. The bottom of the first slider 5 is fixedly installed with a horizontal pipe 6 through a connecting rod. A plurality of spray heads 7 are equidistantly communicated with the bottom of the horizontal pipe 6.
[0027] Specifically, the fixed platform 1 serves as the basic load-bearing structure of the entire device, providing a stable platform for the installation and operation of other components. The L-shaped plate 2 is fixed on the surface of the fixed platform 1, and the first servo motor 3 installed thereon is the power source for realizing the horizontal movement of the horizontal pipe 6 and the spray head 7. When the first servo motor 3 is started, its output end drives the first lead screw 4 to rotate through a coupling. Since the first lead screw 4 is threadedly connected to the first slider 5, according to the principle of screw drive, the first slider 5 will move linearly along the axis of the lead screw 4 on the first lead screw 4. The first slider 5 is fixedly connected to the horizontal pipe 6 through a connecting rod, thereby driving the horizontal pipe 6 and a plurality of spray heads 7 arranged at equal intervals at the bottom to move horizontally, so as to perform spraying operations at different positions.
[0028] Referring to Figure 2 , Figure 3 and Figure 6 , the descaling assembly includes a second servo motor 8 fixedly connected to the surface of the fixed platform 1. The output end of the second servo motor 8 is fixedly connected to a second lead screw 9 through a coupling. The outer part of the second lead screw 9 is threadedly connected to a second slider 10. The bottom of the second slider 10 is in close contact with the surface of the fixed platform 1. The top of the second slider 10 is fixedly connected to a first electric telescopic rod 11, and the output end of the first electric telescopic rod 11 is provided with a laser descaling machine 12.
[0029] Specifically, in the descaling assembly, the second servo motor 8 is fixed on the surface of the fixed platform 1, and it is the core component for driving the horizontal movement of the laser descaling machine 12. After the second servo motor 8 is started, it drives the second lead screw 9 to rotate through a coupling. The second lead screw 9 is in threaded cooperation with the second slider 10, so that the second slider 10 moves linearly on the second lead screw 9. The first electric telescopic rod 11 fixed to the top of the second slider 10 can be telescopically adjusted in the vertical direction. By controlling the telescopic length of the first electric telescopic rod 11, the height position of the laser descaling machine 12 can be accurately adjusted. In this way, through the coordinated work of the second servo motor 8 and the first electric telescopic rod 11, the laser descaling machine 12 can be adjusted in position in both the horizontal and vertical dimensions, so as to perform precise laser descaling operations on scale at different positions and heights.
[0030] Referring to Figures 1-3 , a processing table 13 is fixedly connected to the surface of the fixed platform 1. The clamping assembly includes two second electric telescopic rods 14 fixedly connected to the surface of the processing table 13, and the output ends of the two second electric telescopic rods 14 are both fixedly connected to clamping plates 15.
[0031] Specifically, the processing table 13 is fixed on the surface of the fixed platform 1 and is used to place the workpiece to be processed. Two second electric telescopic rods 14 are fixedly connected to the surface of the processing table 13, and they are the key components for clamping and fixing the workpiece. When processing the workpiece is required, the two second electric telescopic rods 14 are started, and their output ends drive the clamping plates 15 to move towards the middle. Through the relative movement of the two clamping plates 15, the workpiece placed on the processing table 13 is firmly clamped, ensuring that the workpiece will not be displaced during the subsequent cleaning and descaling processes, and guaranteeing the stability and accuracy of the processing.
[0032] Referring to Figure 1 and Figure 2 , the cleaning assembly includes a water tank 16 and a water pump 17 fixedly connected to the top wall of the L-shaped plate 2. A water injection pipe 23 is communicated with the top wall of the water tank 16, and a cap 24 is clamped at the top of the water injection pipe 23. The water suction port of the water pump 17 is communicated with a water suction pipe 26, and one end of the water suction pipe 26 away from the water pump 17 extends into the interior of the water tank 16. The water discharge port of the water pump 17 is communicated with a drainage hose 18. The drainage hose 18 can undergo telescopic deformation, so that it can deform as the cross pipe 6 moves. One end of the drainage hose 18 away from the water pump 17 extends into the interior of the cross pipe 6.
[0033] Specifically, in the cleaning assembly, the water tank 16 and the water pump 17 are fixed on the top wall of the L-shaped plate 2. The water tank 16 is used to store cleaning water. Water is injected into the water tank 16 through the water injection pipe 23. The cap 24 at the top of the water injection pipe 23 can prevent sundries from entering the water tank 16. When the water pump 17 works, the water in the water tank 16 is pumped out through the water suction pipe 26. Since the drainage hose 18 communicated with the water discharge port of the water pump 17 can undergo telescopic deformation and one end of it extends into the interior of the cross pipe 6, as the cross pipe 6 moves horizontally driven by the first servo motor 3, the drainage hose 18 can telescopically deform accordingly, ensuring that the water flow can be continuously and stably delivered to the cross pipe 6 and evenly sprayed out through the spray heads 7 at the bottom of the cross pipe 6 to perform a cleaning operation on the workpiece to be processed.
[0034] Referring to Figure 2 and Figure 3 , a water storage cavity 19 is formed inside the processing table 13. The water storage cavity 19 penetrates through the top wall of the processing table 13. A plurality of railings 20 are fixedly connected to the surface of the water storage cavity 19 at equal intervals. A drain pipe 21 is communicated with the bottom inner wall of the water storage cavity 19, and a valve 22 is arranged inside the drain pipe 21.
[0035] Specifically, the water storage cavity 19 opened inside the processing table 13 penetrates through the top wall of the processing table 13 and is used to collect the sewage generated during the cleaning process. The railings 20 arranged at equal intervals on the surface of the water storage cavity 19 can initially intercept larger impurities in the sewage to prevent them from blocking the drain pipe 21. When the sewage in the water storage cavity 19 reaches a certain amount and needs to be discharged, the valve 22 inside the drain pipe 21 is opened, and the sewage is discharged from the device through the drain pipe 21 under the action of gravity for subsequent sewage treatment.
[0036] Refer to Figure 1 , support legs 25 are fixedly connected to the four corners at the bottom of the fixed platform 1.
[0037] Specifically, the support legs 25 fixedly connected to the four corners at the bottom of the fixed platform 1 play a role in supporting the entire device and stably support the device on the ground. The four support legs 25 are evenly distributed to ensure that the device remains balanced during operation and avoid affecting the accuracy and effect of the cleaning and descaling operations due to the shaking of the device.
[0038] The implementation principle of a multi-functional laser descaling device in an embodiment of this application is as follows: The first servo motor 3 and the second servo motor 8 are both preferably of the HBS57 type, the water pump 17 is preferably of the LY-JLM type, and the first electric telescopic rod 11 and the second electric telescopic rod 14 are both preferably of the LX600 type. The first servo motor 3, the second servo motor 8, the first electric telescopic rod 11, and the second electric telescopic rod 14 are all electrically connected to an external power source through switches. When the multi-functional laser descaling device is working, first place the workpiece to be processed on the processing table 13 on the surface of the fixed platform 1. Start the two second electric telescopic rods 14 through the switch, and their output ends drive the clamping plates 15 to move towards the middle, firmly clamping the workpiece through relative movement to ensure processing stability. Subsequently, the first servo motor 3 on the outer side wall of the L-shaped plate 2 is started through the switch, and drives the first lead screw 4 to rotate through the coupling. Since the first lead screw 4 is threadedly connected to the first slider 5, the first slider 5 moves linearly along the axis of the lead screw, thereby driving the horizontal pipe 6 and the spray head 7 fixed to the bottom connecting rod to move horizontally. At the same time, the water pump 17 on the top wall of the L-shaped plate 2 is started through the switch, pumps water from the water tank 16 through the water suction pipe 26, and the drainage hose 18 moves and expands with the horizontal pipe 6, delivering the water to the horizontal pipe 6, and spraying it out from the spray head 7 to pre-clean the workpiece. The sewage generated by the cleaning falls into the water storage cavity 19 in the processing table 13, and the railings 20 on the cavity wall intercept large impurities. After the sewage is full, open the valve 22 of the drain pipe 21 to discharge it. After the cleaning is completed, the second servo motor 8 on the surface of the fixed platform 1 is started through the switch, driving the second lead screw 9 to rotate, and the second slider 10 moves linearly along the lead screw, cooperating with the expansion and contraction of the first electric telescopic rod 11 at the top, to achieve precise positioning of the laser descaling machine 12 in the horizontal and vertical directions, and perform laser descaling operations on the workpiece. During the whole process, the four support legs 25 at the bottom of the fixed platform 1 are evenly distributed to stably support the device, ensuring the accuracy and effect of the cleaning and descaling operations. The thread opening angle on the outside of the first lead screw 4 and the second lead screw 9 is 20 degrees, and the self-locking condition of the thread needs to meet the following formula calculation: Self-locking condition = coefficient of friction × tan(helix angle) ≥ 1.
[0039] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Up", "down", "left", "right", etc. are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change;
[0040] Secondly: In the attached drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments of the present invention are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0041] Finally, the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
[0042] The above are all the preferred embodiments of this application, and do not limit the protection scope of this application accordingly. Therefore, any equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A multifunctional laser descaling device, comprising a fixed platform (1), a clamping assembly, a cleaning assembly and a descaling assembly, characterized in that: The surface of the fixed platform (1) is fixedly connected with an L-shaped plate (2). The outer side wall of the L-shaped plate (2) is fixedly connected with a first servo motor (3). The output end of the first servo motor (3) penetrates through the side wall of the L-shaped plate (2) and is fixedly connected with a first lead screw (4) through a coupling. The outer part of the first lead screw (4) is threadedly connected with a first slider (5). The bottom of the first slider (5) is fixedly installed with a cross pipe (6) through a connecting rod. The bottom of the cross pipe (6) is communicated with a plurality of spray heads (7) at equal intervals.
2. The multifunctional laser descaling device according to claim 1, wherein: The descaling component includes a second servo motor (8) fixedly connected to the surface of the fixed platform (1). The output end of the second servo motor (8) is fixedly connected with a second lead screw (9) through a coupling. The outer part of the second lead screw (9) is threadedly connected with a second slider (10). The top of the second slider (10) is fixedly connected with a first electric telescopic rod (11). The output end of the first electric telescopic rod (11) is equipped with a laser descaling machine (12).
3. A multifunctional laser descaling device according to claim 1, characterized in that: The surface of the fixed platform (1) is fixedly connected with a processing table (13). The clamping component includes two second electric telescopic rods (14) fixedly connected to the surface of the processing table (13). The output ends of the two second electric telescopic rods (14) are both fixedly connected with clamping plates (15).
4. A multifunctional laser descaling device according to claim 1, wherein: The cleaning component includes a water tank (16) and a water pump (17) fixedly connected to the top wall of the L-shaped plate (2). The water suction port of the water pump (17) is communicated with a water suction pipe (26). One end of the water suction pipe (26) far away from the water pump (17) extends into the interior of the water tank (16). The water discharge port of the water pump (17) is communicated with a drainage hose (18). One end of the drainage hose (18) far away from the water pump (17) extends into the interior of the cross pipe (6).
5. The multifunctional laser descaling device according to claim 3, characterized in that: A water storage cavity (19) is opened inside the processing table (13). The water storage cavity (19) penetrates through the top wall of the processing table (13). The surface of the water storage cavity (19) is fixedly connected with a plurality of railings (20) at equal intervals.
6. A multifunctional laser descaling device according to claim 5, characterized in that: A drain pipe (21) is communicated with the bottom inner wall of the water storage cavity (19). A valve (22) is arranged inside the drain pipe (21).
7. A multifunctional laser descaling device according to claim 4, characterized in that: A water injection pipe (23) is communicated with the top wall of the water tank (16). A cap (24) is clamped at the top of the water injection pipe (23).
8. A multifunctional laser descaling device according to claim 1, characterized in that: Support legs (25) are fixedly connected to the four corners at the bottom of the fixed platform (1).