Efficient mixing device for soil remediation agent
By designing an efficient mixing device for soil repair agents, using rotary tillage, soil shoveling, conveying and mixing devices, the automation and efficiency of large-area soil repairs have been achieved, and the problems of low repair efficiency and high energy consumption in the existing technology have been solved.
Patent Information
- Application Number
- CN202510793575.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-06-13
AI Technical Summary
Existing soil repair devices are difficult to quickly and efficiently repair large areas of soil. It takes too long to mix soil with soil repair substances during repair, resulting in low repair efficiency and high energy consumption.
An efficient mixing device for soil repair agents is designed, including a rotary tillage device, a soil shovel device, a conveyor belt assembly, a soil repair agent mixing device and a spreading device. The soil is broken through the rotary tillage device, the shovel device shovels the broken soil blocks, and the conveyor belt assembly is transported to the soil repair agent mixing device for mixing, and the mixed soil is spread on the surface through the spreading device to achieve automatic repair.
It realizes the automation and efficiency of soil repair, simplifies the operation process, improves the repair efficiency, and reduces energy consumption.
Smart Images

Figure CN120362243A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of ecological restoration, and particularly relates to a high-efficiency mixing device for soil repair agents. Background Art
[0002] Ecological restoration is a comprehensive method for repairing polluted environments under the guidance of ecological principles, based on bioremediation, combined with various physical, chemical, and engineering technical measures, and optimized to achieve the best results and the lowest cost. The successful implementation of ecological restoration requires the participation of multiple disciplines such as ecology, physics, chemistry, botany, microbiology, molecular biology, cultivation, and environmental engineering.
[0003] In the process of soil repair, soil repair substances can be mixed into the soil for repair. However, most of the existing soil repair devices are difficult to quickly and efficiently repair large areas of soil. The mixing of soil and soil repair substances during repair takes too much time, resulting in low repair efficiency and high energy consumption during repair.
[0004] Therefore, there is an urgent need for a high-efficiency mixing device for soil repair agents to solve this problem. Summary of the Invention
[0005] The purpose of the present invention is to provide a high-efficiency mixing device for soil repair agents to solve the above problems.
[0006] To achieve the above purpose, the present invention provides the following solution:
[0007] A high-efficiency mixing device for soil repair agents, comprising:
[0008] A vehicle body;
[0009] A rotary tillage device located at the front end of the vehicle body in the traveling direction, the rotary tillage device being connected to the vehicle body, and the rotary tillage device being used for soil fragmentation;
[0010] A soil shoveling device, the feeding end of which is communicated with the discharging end of the rotary tillage device, and the soil shoveling device is connected to the vehicle body;
[0011] A conveyor belt assembly, the feeding end of which is communicated with the discharging end of the soil shoveling device, the conveyor belt assembly being used for soil transportation, and one end of the conveyor belt assembly being connected to the soil shoveling device;
[0012] A soil repair agent mixing device, the feeding end of which is communicated with the discharging end of the conveyor belt assembly, and the other end of the conveyor belt assembly is connected to the soil repair agent mixing device, and the soil repair agent mixing device is used for uniformly mixing soil and repair agents;
[0013] The spreading device has its feeding end communicated with the discharging end of the soil remediation agent mixing device. The spreading device is connected to the vehicle body, and the discharging end of the spreading device faces the ground surface, and is used for spreading the soil mixed with the remediation agent on the ground surface.
[0014] Optionally, the soil remediation agent mixing device includes a stone separation component and a remediation agent mixing component. The feeding end of the stone separation component is communicated with the discharging end of the conveyor belt component. The stone discharging end of the stone separation component is communicated with the ground surface, and the soil mass discharging end of the stone separation component is communicated with the feeding end of the remediation agent mixing component.
[0015] Optionally, the stone separation component includes:
[0016] A feeding cylinder, fixedly connected to the bottom of the vehicle body through a support arm. An earth-rock inlet and a stone outlet are respectively arranged on both sides of the feeding cylinder, and the earth-rock inlet is communicated with the discharging end of the conveyor belt component;
[0017] A rotating shaft, the bottom end of which is rotationally connected to the inner wall of the bottom of the feeding cylinder. The top end of the rotating shaft is in transmission connection with the remediation agent mixing component. A auger is sleeved on the outer side of the bottom of the rotating shaft, and the conveying direction of the auger is upward, and the auger is axially connected to the rotating shaft;
[0018] A lifting cylinder, vertically and slidably connected inside the feeding cylinder. The feeding cylinder and the lifting cylinder are coaxially arranged. The lifting cylinder is in transmission connection with the rotating shaft, and the rotating shaft drives the lifting cylinder to lift up and down repeatedly;
[0019] A sieve, sleeved on the outer side of the lifting cylinder. The sieve is fixedly connected to the lifting cylinder. The sieve is inclined. The high end of the sieve is communicated with the earth-rock inlet, and the low end of the sieve is communicated with the stone outlet;
[0020] A vibration part, in transmission connection with the sieve;
[0021] The feeding end of the auger is communicated with the bottom chamber of the feeding cylinder, and the feeding end of the auger is located below the sieve.
[0022] Optionally, the vibration part includes two vibrators. The two vibrators are respectively arranged on the top and bottom of the sieve. The vibrators are in contact with the sieve. The two vibrators alternately contact the top surface or the bottom surface of the sieve. One of the vibrators is fixedly connected below the earth-rock inlet, and the other vibrator is fixedly connected below the stone outlet.
[0023] Optionally, the remediation agent mixing component includes:
[0024] The chassis is an annular structure, the chassis is coaxially arranged with the lifting cylinder and the rotating shaft, the chassis and the lifting cylinder are vertically slidably matched, a stirring inner barrel is coaxially sleeved on the outer side of the chassis, and the stirring inner barrel is fixedly connected to the chassis;
[0025] A stirring outer barrel is coaxially sleeved on the outer side of the stirring inner barrel, the top of the stirring inner barrel is fixedly connected to the inner wall of the top of the stirring outer barrel, the stirring outer barrel is fixed to the vehicle body, a gap is arranged between the inner wall of the stirring outer barrel and the outer wall of the stirring inner barrel, a spacer ring is arranged in the middle of the gap, the spacer ring is coaxially sleeved on the outer side of the stirring inner barrel, the spacer ring divides the gap into a repairing agent chamber located at the top and an extrusion chamber located at the bottom, the liquid outlet end of the repairing agent chamber and the liquid inlet end of the extrusion chamber are connected through a plurality of one-way valves, and the liquid outlet end of the extrusion chamber is connected with the inner side of the stirring inner barrel through a plurality of one-way valves;
[0026] A plurality of the one-way valves are embedded in the spacer ring at equal intervals around the periphery;
[0027] A plurality of the one-way valves are embedded in the side wall of the mixing inner barrel at equal intervals in two circumferential directions;
[0028] A piston ring is sleeved on the outer side of the mixing inner barrel, the piston ring is vertically slidably arranged in the extrusion chamber, the outer wall of the piston ring contacts and slides with the inner wall of the mixing outer barrel, and the piston ring is drivingly connected with the lifting cylinder;
[0029] A stirring assembly is arranged inside the stirring inner barrel, and the stirring assembly is drivingly connected to the rotating shaft;
[0030] The discharge end at the top of the mixing inner barrel is connected to the feed end of the spreading device;
[0031] The top end of the rotating shaft is axially connected to the output shaft of the motor three, and the fixed end of the motor three is fixedly connected to the outer side of the top of the mixing outer barrel.
[0032] Optionally, the stirring assembly includes:
[0033] A rotating cylinder is sleeved on the outer side of the rotating shaft, the bottom end of the rotating cylinder is vertically limited with a limiting ring, the limiting ring is coaxially fixed with the rotating shaft, and the rotating cylinder and the limiting ring are rotatably arranged;
[0034] A plurality of stirring blade groups are coaxially fixed to the outer side of the rotating cylinder, and the plurality of stirring blade groups are arranged at equal intervals along the height direction of the rotating cylinder;
[0035] The stirring blade group includes a plurality of stirring blades arranged at equal intervals in the circumferential direction, and the stirring blades are fixedly connected to the outer wall of the rotating cylinder;
[0036] The toothed ring is sleeved outside the rotating shaft, and the toothed ring is fixedly connected to the inner wall of the top of the stirring outer barrel. The toothed ring is in transmission connection with the rotating cylinder;
[0037] A number of gears are meshed with the toothed ring. The gears are rotatably arranged on the rotating shaft, and the number of the gears are circumferentially and equidistantly arranged around the rotating shaft. The gears are meshed with the top of the rotating cylinder;
[0038] A sheath is coaxially sleeved outside the toothed ring. The sheath is fixedly connected to the inner wall of the top of the stirring outer barrel, and the sheath covers the outside of a number of the gears.
[0039] Optionally, a V-shaped continuous bending slideway communicating head to tail is formed in the middle of the rotating shaft. Two symmetrically arranged slide bars are slidably matched in the V-shaped continuous bending slideway. The slide bars are fixedly connected to the inner wall of the lifting cylinder. When the slide bars slide along the V-shaped continuous bending slideway, the lifting cylinder is driven to reciprocate in the vertical direction;
[0040] The piston ring is connected to the outer wall of the lifting cylinder through a number of L-shaped connecting rods. One end of the L-shaped connecting rod is fixedly connected to the outer wall of the lifting cylinder, and the other end of the L-shaped connecting rod is fixedly connected to the bottom of the piston ring. The number of the L-shaped connecting rods are circumferentially and equidistantly arranged.
[0041] Optionally, the rotary tillage device includes:
[0042] Rotary tillage blades. Slide bars I are respectively rotatably connected to both ends of the rotary tillage blades. The slide bars I slide vertically inside the first upright column. The first upright column is fixedly connected to the bottom of the vehicle body. A first spring is arranged between the inner wall of the first upright column and the top of the slide bars I. One end of the first spring is fixedly connected to the inner wall of the first upright column, and the other end of the first spring is fixedly connected to the top end of the slide bars I;
[0043] A first motor. The output shaft of the first motor is axially connected to one end of the rotary tillage blade, and the fixed end of the first motor is fixedly connected to any one of the slide bars I.
[0044] Optionally, the soil shoveling device includes:
[0045] A slope-shaped shovel. Slide bars II are respectively fixedly connected to both ends of the slope-shaped shovel. The slide bars II slide vertically inside the second upright column. The second upright column is fixedly connected to the bottom of the vehicle body. A second spring is arranged between the inner wall of the second upright column and the top of the slide bars II. One end of the second spring is fixedly connected to the inner wall of the second upright column, and the other end of the second spring is fixedly connected to the top end of the slide bars II;
[0046] A connecting rod. One end of the connecting rod is fixedly connected to the bottom of the slide bar II. One of the rotating shafts of the conveyor belt assembly is rotatably arranged between the two connecting rods. The fixed end of a second motor is fixedly connected to one of the connecting rods, and the output shaft of the second motor is axially connected to the rotating shaft of the conveyor belt assembly.
[0047] Optionally, the spreading device includes:
[0048] A discharge channel, the bottom feed end of the discharge channel is communicated with the top discharge end of the inner stirring barrel, and the discharge channel is fixed to the outer stirring barrel;
[0049] A slope, the high end of the slope is communicated with the discharge end of the discharge channel, and the low end of the slope is fixedly connected to the vehicle body.
[0050] Compared with the prior art, the present invention has the following advantages and technical effects:
[0051] During use, by moving the vehicle body, the soil is chopped by the rotary tillage device during the forward movement of the vehicle body and conveyed to the soil shoveling device. After the soil shoveling device shovels up the broken soil blocks, as the vehicle body moves forward, the broken soil blocks automatically move towards the conveyor belt assembly and are conveyed to the soil conditioner mixing device through the conveyor belt assembly. In the soil conditioner mixing device, the conditioner and the soil are mixed. After the mixing is completed, the soil containing the conditioner is spread onto the ground surface through the spreading device, completing the soil remediation of this area. The operator can automatically complete the in-situ mixing of the soil conditioner with the soil by driving the vehicle body, realizing soil remediation. Compared with the traditional method that requires manual excavation and mixing of the soil layer and then laying, this device has the characteristics of simple operation and high remediation efficiency. Description of the Drawings
[0052] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:
[0053] Figure 1 It is a schematic structural diagram of the present invention;
[0054] Figure 2 It is a schematic structural diagram of the rotary tillage device of the present invention;
[0055] Figure 3 It is a sectional view of the rotary tillage device of the present invention;
[0056] Figure 4 It is a schematic structural diagram of the soil shoveling device of the present invention;
[0057] Figure 5 It is a sectional view of the soil shoveling device of the present invention;
[0058] Figure 6 It is a sectional view of the soil conditioner mixing device of the present invention;
[0059] Figure 7For the present invention Figure 6 The partial enlarged view at position A in the present invention;
[0060] Figure 8 For the present invention Figure 6 The partial enlarged view at position B in the present invention;
[0061] Figure 9 For the present invention Figure 6 The partial enlarged view at position C in the present invention;
[0062] Figure 10 For the present invention Figure 6 The partial enlarged view at position D in the present invention;
[0063] Wherein, 1, vehicle body; 2, rotary tillage device; 3, soil shoveling device; 4, conveyor belt assembly; 5, soil conditioner mixing device; 6, spreading device; 201, first column; 202, first spring; 203, first slide bar; 204, rotary tillage blade; 205, first motor; 301, second column; 302, second spring; 303, second slide bar; 304, slope shovel; 305, connecting rod; 306, second motor; 501, feeding cylinder; 502, stone outlet; 503, soil and stone inlet; 504, rotating shaft; 505, lifting cylinder; 506, vibrator; 507, screen; 508, support arm; 509, L-shaped connecting rod; 510, chassis; 511, outer stirring barrel; 512, inner stirring barrel; 513, sheath; 514, third motor; 515, toothed ring; 516, gear; 517, rotating cylinder; 518, stirring blade; 519, spacer ring; 520, piston ring; 521, check valve one; 522, check valve two; 523, auger; 524, V-shaped continuously bent slideway; 525, slide bar; 526, conditioner cavity; 527, extrusion cavity; 528, limit ring; 601, discharge channel; 602, slope. Detailed implementation manners
[0064] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
[0065] To make the above objects, features, and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation manners.
[0066] Referring to Figures 1 to 10 , the present invention discloses a high-efficiency mixing device for soil conditioners, including:
[0067] Vehicle body 1;
[0068] The rotary tillage device 2 is located at the front end in the traveling direction of the vehicle body 1. The rotary tillage device 2 is connected to the vehicle body 1 and is used for breaking up the soil body;
[0069] The soil shoveling device 3 has its feeding end communicated with the discharging end of the rotary tillage device 2. The soil shoveling device 3 is connected to the vehicle body 1;
[0070] The conveyor belt assembly 4 has its feeding end communicated with the discharging end of the soil shoveling device 3. The conveyor belt assembly 4 is used for conveying the soil body. One end of the conveyor belt assembly 4 is connected to the soil shoveling device 3;
[0071] The soil conditioner mixing device 5 has its feeding end communicated with the discharging end of the conveyor belt assembly 4. The other end of the conveyor belt assembly 4 is connected to the soil conditioner mixing device 5. The soil conditioner mixing device 5 is used for mixing the soil and the conditioner evenly;
[0072] The spreading device 6 has its feeding end communicated with the discharging end of the soil conditioner mixing device 5. The spreading device 6 is connected to the vehicle body 1. The discharging end of the spreading device 6 faces the ground surface and is used for spreading the soil mixed with the conditioner on the ground surface.
[0073] During use, by moving the vehicle body 1, the soil body is chopped by the rotary tillage device 2 during the forward movement of the vehicle body 1 and is conveyed to the soil shoveling device 3. After the soil shoveling device 3 shovels up the broken soil blocks, as the vehicle body 1 moves forward, the broken soil blocks automatically move towards the conveyor belt assembly 4 and are conveyed to the soil conditioner mixing device 5 through the conveyor belt assembly 4. The mixing of the conditioner and the soil is realized in the soil conditioner mixing device 5. After the mixing is completed, the soil containing the conditioner is spread on the ground surface through the spreading device 6, completing the soil remediation of this area. The operator can automatically complete the in-situ mixing of the soil conditioner with the soil body by driving the vehicle body 1, realizing soil remediation. Compared with the traditional method that requires manual excavation and mixing of the soil layer and then laying, this device has the characteristics of simple operation and high remediation efficiency.
[0074] The rotary tillage device 2 mentioned in this device, also known as a rotary tiller or rotary cultivator, is a soil tillage machine with rotary blades as the core working components. Its structure mainly consists of a frame, a transmission system (including a power input shaft, a gearbox, a gearbox, and a universal joint, etc.), a tool shaft, rotary tillage blades (common types include sickle blades, chisel blades, right-angle blades, and arc blades), a soil retaining housing, a land leveling drag plate, and a depth limiting device (such as a depth limiting wheel or a drag plate), etc. This device drives the blades to rotate at a high speed through the tool shaft (usually at a speed of 190 - 280 revolutions per minute), and realizes tillage by using the cutting and throwing actions of the blades on the soil. Its core functions include completing plowing and harrowing operations at one time, effectively breaking the plow sole to restore the soil tillage layer structure, enhancing the soil's water storage and moisture retention capacity, chopping the stubble below the ground surface and leveling the land, while reducing the breeding of pests, diseases, and weeds, and creating an ideal seedbed for subsequent sowing. Its working principle is based on power transmission and mechanical design: the power of the tractor drives the tool shaft to rotate through a universal shaft, and the blades cut into the soil along a rotation trajectory consistent with the forward direction of the tractor. The reaction force generated during the cutting process can assist in pushing the unit forward. The soil clods after soil fragmentation are broken again by colliding with the mudguard, and then the ground surface is scraped flat by the drag plate. The tillage depth is adjusted by the height of the depth limiting wheel or the contact surface of the drag plate (12 - 25 cm for dry tillage, 14 - 18 cm for wet tillage). According to the tool shaft configuration method, it can be divided into three types: horizontal shaft type (horizontally arranged, with strong soil fragmentation ability, suitable for reclaiming shrublands and conventional farmlands), vertical shaft type (vertically rotating, with good slurry-raising effect, suitable for paddy field tillage), and inclined type (the tool shaft is inclinedly installed, reducing tillage resistance). Among them, the horizontal shaft type is the most widely used, and the vertical shaft type has a higher popularity in paddy field areas such as Japan. Modern rotary tillers have developed towards combined operations (integrating functions such as sowing and fertilizing), wide-width high-speed, and energy-saving, and have become an important equipment in the modern agricultural mechanization production system.
[0075] By organically combining the structure of the modern rotary tillage device 2 with this device, function combination is achieved.
[0076] As an optional implementation manner, the soil conditioner mixing device 5 includes a stone separation component and a conditioner mixing component. The feed end of the stone separation component is communicated with the discharge end of the conveyor belt component 4, the stone discharge end of the stone separation component is communicated with the ground surface, and the soil clod discharge end of the stone separation component is communicated with the feed end of the conditioner mixing component.
[0077] Since the soil contains stones and soil clods, the stones cannot be chopped and processed, nor can they act with the conditioner. Therefore, before the soil is mixed with the conditioner, the stones need to be separated. This device first separates the stones from the soil clods through the stone separation component, and then makes the soil clods enter the conditioner mixing component.
[0078] As an optional implementation manner, the stone separation component includes:
[0079] The feed cylinder 501 is fixedly connected to the bottom of the vehicle body 1 through a support arm 508. Soil and stone inlets 503 and a stone outlet 502 are respectively arranged on both sides of the feed cylinder 501. The soil and stone inlet 503 is communicated with the discharge end of the conveyor belt assembly 4.
[0080] The rotating shaft 504 has its bottom end rotatably connected to the inner wall of the bottom of the feed cylinder 501. The top end of the rotating shaft 504 is drivingly connected to the repair agent mixing assembly. A screw conveyor 523 is sleeved on the outer side of the bottom of the rotating shaft 504. The conveying direction of the screw conveyor 523 is upward. The screw conveyor 523 is axially connected to the rotating shaft 504.
[0081] The lifting cylinder 505 is vertically slidably connected inside the feed cylinder 501. The feed cylinder 501 and the lifting cylinder 505 are coaxially arranged. The lifting cylinder 505 is drivingly connected to the rotating shaft 504. The rotating shaft 504 drives the lifting cylinder 505 to lift and lower repeatedly.
[0082] The screen 507 is sleeved on the outer side of the lifting cylinder 505. The screen 507 is fixedly connected to the lifting cylinder 505. The screen 507 is inclined. The high end of the screen 507 is communicated with the soil and stone inlet 503. The low end of the screen 507 is communicated with the stone outlet 502.
[0083] The vibration part is drivingly connected to the screen 507.
[0084] The feed end of the screw conveyor 523 is communicated with the bottom chamber of the feed cylinder 501. The feed end of the screw conveyor 523 is located below the screen 507.
[0085] As an optional implementation manner, the vibration part includes two vibrators 506. The two vibrators 506 are respectively arranged on the top and bottom of the screen 507. The vibrators 506 are in contact with the screen 507. The two vibrators 506 alternately contact the top or bottom surface of the screen 507. One of the vibrators 506 is fixedly connected below the soil and stone inlet 503, and the other vibrator 506 is fixedly connected below the stone outlet 502.
[0086] The specific working process is as follows:
[0087] The mixture of soil clods and stones enters the feed cylinder 501 from the soil and stone inlet 503 at the same time. At this time, due to the action of the rotating shaft 504, the lifting cylinder 505 reciprocates up and down. The lifting cylinder 505 drives the screen 507 to reciprocate up and down in the feed cylinder 501. The screen 507 is inclined. Both the soil clods and the stones can roll along the screen 507. During the up and down movement of the screen 507, the two vibrators 506 alternately contact the top or bottom surface of the screen 507 to vibrate the screen 507. The high-frequency vibration of the screen 507 can vibrate and disperse the soil clods, while the stones cannot be dispersed and will be discharged from the stone outlet 502.
[0088] The filtered soil residues enter below the screen 507 and are conveyed upward by the screw conveyor 523 into the repair agent mixing assembly.
[0089] As an optional embodiment, the repair agent mixing component includes:
[0090] The chassis 510 is an annular structure. The chassis 510 is coaxially arranged with the lifting cylinder 505 and the rotating shaft 504. The chassis 510 and the lifting cylinder 505 are vertically slidably matched. The outer side of the chassis 510 is coaxially sleeved with a stirring inner barrel 512. The stirring inner barrel 512 is fixedly connected to the chassis 510;
[0091] The stirring outer barrel 511 is coaxially sleeved on the outer side of the stirring inner barrel 512. The top of the stirring inner barrel 512 is fixedly connected to the inner wall of the top of the stirring outer barrel 511. The stirring outer barrel 511 is fixed to the vehicle body 1. A gap is set between the inner wall of the stirring outer barrel 511 and the outer wall of the stirring inner barrel 512. A spacer ring 519 is provided in the middle of the gap. The spacer ring 519 is coaxially sleeved on the outer side of the stirring inner barrel 512. The spacer ring 519 divides the gap into a repairing agent chamber 526 located at the top and an extrusion chamber 527 located at the bottom. The liquid outlet end of the repairing agent chamber 526 and the liquid inlet end of the extrusion chamber 527 are connected through a plurality of one-way valves 521, and the liquid outlet end of the extrusion chamber 527 is connected to the inner side of the stirring inner barrel 512 through a plurality of one-way valves 522;
[0092] A plurality of one-way valves 521 are embedded in the spacer ring 519 at equal intervals in the circumferential direction;
[0093] A plurality of one-way valves 522 are embedded in the side wall of the mixing inner barrel 512 at equal intervals in the circumferential direction;
[0094] The piston ring 520 is sleeved on the outer side of the mixing inner barrel 512. The piston ring 520 is vertically slidably arranged in the extrusion chamber 527. The outer wall of the piston ring 520 contacts and slides with the inner wall of the mixing outer barrel 511. The piston ring 520 is transmission-connected to the lifting cylinder 505.
[0095] A stirring assembly is arranged inside the stirring inner barrel 512, and the stirring assembly is drivingly connected to the rotating shaft 504;
[0096] The top discharge end of the mixing inner barrel 512 is connected to the feed end of the spreading device 6;
[0097] The top end of the rotating shaft 504 is axially connected to the output shaft of the motor three 514 , and the fixed end of the motor three 514 is fixedly connected to the outer side of the top of the mixing outer barrel 511 .
[0098] The specific working process of the repair agent mixing component is:
[0099] The motor 3 514 drives the rotating shaft 504 to rotate. During the rotation of the rotating shaft 504, the auger 523 is driven to rotate and the lifting cylinder 505 is driven to lift and reciprocate.
[0100] The auger 523 transports the soil into the mixing inner barrel 512 and drives the mixing assembly to stir the soil through the rotating shaft 504 .
[0101] The repair agent chamber 526 is filled with a repair agent and is connected to the extrusion chamber 527 through a one-way valve 521. The lifting cylinder 505 drives the piston ring 520 to move in the extrusion chamber 527 during the reciprocating lifting process. When the piston ring 520 descends, the extrusion chamber 527 is in a negative pressure environment, and the repair agent in the repair agent chamber 526 is sucked into the extrusion chamber 527 through the one-way valve 521. When the piston ring 520 rises, the one-way valve 521 is closed, and the repair agent in the extrusion chamber 527 is squeezed through the one-way valve 522 into the mixing inner barrel 512, mixed with the soil, and mixed evenly with the stirring component.
[0102] A one-way valve, also known as a check valve or non-return valve, is an automatic control valve that only allows fluid to flow in one direction. Its core function is to prevent the backflow of the medium and ensure the safe operation of the system. Structurally, a one-way valve is mainly composed of a valve body, a valve disc (or valve ball), a valve seat, a spring and a sealing component. Common types include straight-through, right-angle, swing, lift, butterfly and hydraulically controlled types. The straight-through type is directly connected to the pipeline through threads, while the right-angle type provides threaded, plate or flange connection options. The hydraulically controlled one-way valve adds a control oil circuit based on the conical valve core to achieve precise control of bidirectional flow. Special fields such as liquid chromatography systems use precision ceramic components of ruby valve balls and sapphire valve seats, and high-pressure sealing is achieved through nano-level grinding technology.
[0103] The core function of a one-way valve is to block the reverse flow of fluid. It is widely used in hydraulic systems to prevent oil backflow, pneumatic systems to prevent compressed air backflow, water pumps to prevent siphon damage, and air compressor tanks to maintain pressure. Its working principle is based on the synergy of fluid dynamics and mechanics: during forward flow, the medium pressure overcomes the spring resistance or the gravity of the valve disc to open the channel, and during reverse flow, the spring force, the valve disc's own weight and the reverse pressure work together to achieve instantaneous locking. For example, the swing type relies on the fluid to push open the rotating valve disc, and it resets itself after losing pressure; the spring type uses the medium pressure to lift the spring valve disc, and the spring presses down to close the flow channel after the pressure disappears; the hydraulically controlled type achieves bidirectional controllable flow by unlocking the valve disc through external control oil pressure.
[0104] The one-way valve 1 521 and the one-way valve 2 522 of the device are spring-type one-way valves.
[0105] As an optional embodiment, the stirring assembly includes:
[0106] The rotating cylinder 517 is sleeved on the outer side of the rotating shaft 504. The bottom end of the rotating cylinder 517 is vertically limited by a limiting ring 528. The limiting ring 528 is coaxially fixed with the rotating shaft 504. The rotating cylinder 517 and the limiting ring 528 are rotatably arranged.
[0107] A number of stirring blade groups are coaxially and fixedly connected to the outside of the rotating cylinder 517, and the number of stirring blade groups are arranged at equal intervals along the height direction of the rotating cylinder 517;
[0108] The stirring blade group includes a number of stirring blades 518 arranged at equal intervals circumferentially, and the stirring blades 518 are fixedly connected to the outer wall of the rotating cylinder 517;
[0109] The toothed ring 515 is sleeved on the outside of the rotating shaft 504, the toothed ring 515 is fixedly connected to the inner wall of the top of the stirring outer barrel 511, and the toothed ring 515 is drivingly connected to the rotating cylinder 517;
[0110] A number of gears 516 are meshed with the toothed ring 515, the gears 516 are rotatably arranged on the rotating shaft 504, the number of gears 516 are arranged at equal intervals circumferentially around the rotating shaft 504, and the gears 516 are meshed with the top of the rotating cylinder 517;
[0111] A sheath 513 is coaxially sleeved on the outside of the toothed ring 515, the sheath 513 is fixedly connected to the inner wall of the top of the stirring outer barrel 511, and the sheath 513 covers the outside of the number of gears 516.
[0112] The working process of the stirring assembly is as follows:
[0113] When the rotating shaft 504 rotates, it drives a number of gears 516 to rotate. Under the meshing action of the toothed ring 515 and the gears 516, the gears 516 rotate self - rotatably. The self - rotation of the gears 516 drives the rotating cylinder 517 to rotate relative to the rotating shaft 504, and drives a number of stirring blades 518 to stir the soil body, realizing the mixing of the soil and the repair agent.
[0114] As an optional implementation manner, a V - shaped continuous bending slideway 524 with its head and tail connected is opened in the middle of the rotating shaft 504. Two symmetrically arranged slide bars 525 are slidably fitted in the V - shaped continuous bending slideway 524. The slide bars 525 are fixedly connected to the inner wall of the lifting cylinder 505. When the slide bars 525 slide along the V - shaped continuous bending slideway 524, they drive the lifting cylinder 505 to reciprocate in the vertical direction;
[0115] The piston ring 520 is connected to the outer wall of the lifting cylinder 505 through a number of L - shaped connecting rods 509. One end of the L - shaped connecting rod 509 is fixedly connected to the outer wall of the lifting cylinder 505, and the other end of the L - shaped connecting rod 509 is fixedly connected to the bottom of the piston ring 520. The number of L - shaped connecting rods 509 are arranged at equal intervals circumferentially.
[0116] A V - shaped continuous bending slideway 524 with its head and tail connected is opened in the middle of the rotating shaft 504. When the rotating shaft 504 rotates, the slide bars 525 move in the V - shaped continuous bending slideway 524. The slide bars 525 continuously move from the top end to the bottom end and then to the top end in the V - shaped continuous bending slideway 524. During this process, the lifting cylinder 505 is driven to move up and down.
[0117] The piston ring 520 is connected to the outer wall of the lifting cylinder 505 through a number of L-shaped connecting rods 509, so that the lifting cylinder 505 drives the piston ring 520 to move up and down through the L-shaped connecting rods 509.
[0118] As an alternative embodiment, the rotary tillage device 2 includes:
[0119] Rotary tillage blades 204, with sliding rods one 203 rotatably connected to both ends of the rotary tillage blades 204. The sliding rods one 203 slide vertically inside the first upright column 201, and the first upright column 201 is fixedly connected to the bottom of the vehicle body 1. A first spring 202 is provided between the inner wall of the first upright column 201 and the top of the sliding rod one 203. One end of the first spring 202 is fixedly connected to the inner wall of the first upright column 201, and the other end of the first spring 202 is fixedly connected to the top end of the sliding rod one 203;
[0120] A first motor 205, the output shaft of the first motor 205 is axially connected to one end of the rotary tillage blade 204, and the fixed end of the first motor 205 is fixedly connected to any one of the sliding rods one 203.
[0121] Driving the rotary tillage blade 204 to rotate by the first motor 205 can break up the soil mass, and the setting of the first spring 202 ensures that the rotary tillage blade 204 contacts the soil mass.
[0122] As an alternative embodiment, the soil shoveling device 3 includes:
[0123] A slope-shaped shovel 304, with sliding rods two 303 fixedly connected to both ends of the slope-shaped shovel 304. The sliding rods two 303 slide vertically inside the second upright column 301, and the second upright column 301 is fixedly connected to the bottom of the vehicle body 1. A second spring 302 is provided between the inner wall of the second upright column 301 and the top of the sliding rod two 303. One end of the second spring 302 is fixedly connected to the inner wall of the second upright column 301, and the other end of the second spring 302 is fixedly connected to the top end of the sliding rod two 303;
[0124] A connecting rod 305, one end of which is fixedly connected to the bottom of the sliding rod two 303. One of the rotating shafts of the conveyor belt assembly 4 is rotatably arranged between the two connecting rods 305. The fixed end of a second motor 306 is fixedly connected to one of the connecting rods 305, and the output shaft of the second motor 306 is axially connected to the rotating shaft of the conveyor belt assembly 4.
[0125] The setting of the second spring 302 ensures that the feeding end of the slope-shaped shovel 304 contacts the soil mass, and the divided soil blocks can be shoveled up. As the vehicle body 1 moves, the broken soil blocks move towards the feeding end of the conveyor belt assembly 4. The output shaft of the second motor 306 is axially connected to the rotating shaft of the conveyor belt assembly 4, and the second motor 306 is installed on one of the connecting rods 305, which can realize the transportation of the soil mass.
[0126] The conveyor belt assembly 4 includes two rotating shafts and a conveyor belt wound around the outer sides of the two rotating shafts. The transmission between the rotating shafts and the conveyor belt is achieved through frictional engagement. One of the rotating shafts is rotatably arranged between the two connecting rods 305, and the other rotating shaft is rotatably arranged at the soil and stone inlet 503.
[0127] As an alternative embodiment, the spreading device 6 includes:
[0128] A discharge channel 601, the bottom feed end of the discharge channel 601 is communicated with the top discharge end of the inner stirring barrel 512, and the discharge channel 601 is fixed to the outer stirring barrel 511;
[0129] A slope 602, the high end of the slope 602 is communicated with the discharge end of the discharge channel 601, and the low end of the slope 602 is fixedly connected to the vehicle body 1.
[0130] Since the soil in the inner stirring barrel 512 increases until it is full, the subsequent soil entering the inner stirring barrel 512 squeezes the previously mixed soil with the repair agent into the discharge channel 601, enters the slope 602 from the discharge channel 601, and slides down the vehicle body 1 under the action of gravity.
[0131] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0132] The above-described embodiments are only descriptions of the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention shall fall within the protection scope determined by the claims of the present invention.
Claims
1. An efficient mixing device for soil remediation agents, characterized in that Comprising: Vehicle body (1); Rotary tillage device (2), located at the front end in the traveling direction of the vehicle body (1), the rotary tillage device (2) is connected to the vehicle body (1), and the rotary tillage device (2) is used for soil fragmentation; Soil shoveling device (3), the feeding end is communicated with the discharging end of the rotary tillage device (2), and the soil shoveling device (3) is connected to the vehicle body (1); Conveyor belt assembly (4), the feeding end is communicated with the discharging end of the soil shoveling device (3), the conveyor belt assembly (4) is used for soil transportation, and one end of the conveyor belt assembly (4) is connected to the soil shoveling device (3); Soil conditioner mixing device (5), the feeding end is communicated with the discharging end of the conveyor belt assembly (4), the other end of the conveyor belt assembly (4) is connected to the soil conditioner mixing device (5), and the soil conditioner mixing device (5) is used for uniformly mixing soil and conditioner; Spreading device (6), the feeding end is communicated with the discharging end of the soil conditioner mixing device (5), the spreading device (6) is connected to the vehicle body (1), and the discharging end of the spreading device (6) faces the ground surface, and is used for spreading the soil mixed with the conditioner on the ground surface.
2. The high-efficiency mixing device for a soil remediation agent according to claim 1, characterized in that: The soil conditioner mixing device (5) includes a stone separation component and a conditioner mixing component, the feeding end of the stone separation component is communicated with the discharging end of the conveyor belt assembly (4), the stone discharging end of the stone separation component is communicated with the ground surface, and the soil block discharging end of the stone separation component is communicated with the feeding end of the conditioner mixing component.
3. The high-efficiency mixing device for a soil remediation agent according to claim 2, wherein, The stone separation component includes: Feeding cylinder (501), fixedly connected to the bottom of the vehicle body (1) through a support arm (508), soil and stone inlets (503) and stone outlets (502) are respectively arranged on both sides of the feeding cylinder (501), and the soil and stone inlet (503) is communicated with the discharging end of the conveyor belt assembly (4); Rotating shaft (504), the bottom end is rotationally connected to the inner wall of the bottom of the feeding cylinder (501), the top end of the rotating shaft (504) is in transmission connection with the conditioner mixing component, a screw conveyor (523) is sleeved on the outer side of the bottom of the rotating shaft (504), the conveying direction of the screw conveyor (523) is upward, and the screw conveyor (523) is axially connected to the rotating shaft (504); Lifting cylinder (505), vertically slidably connected inside the feeding cylinder (501), the feeding cylinder (501) and the lifting cylinder (505) are coaxially arranged, the lifting cylinder (505) is in transmission connection with the rotating shaft (504), and the rotating shaft (504) drives the lifting cylinder (505) to lift repeatedly; Sieve mesh (507), sleeved on the outer side of the lifting cylinder (505), the sieve mesh (507) is fixedly connected to the lifting cylinder (505), the sieve mesh (507) is inclined, the high end of the sieve mesh (507) is communicated with the soil and stone inlet (503), and the low end of the sieve mesh (507) is communicated with the stone outlet (502); Vibration part, in transmission connection with the sieve mesh (507); The feed end of the auger (523) is connected to the bottom chamber of the feed barrel (501), and the feed end of the auger (523) is located below the screen (507).
4. The highly efficient mixing device for a soil remediation agent according to claim 3, characterized in that: The vibrating part comprises two vibrators (506), the two vibrators (506) are respectively arranged at the top and the bottom of the screen (507), the vibrators (506) are in contact with the screen (507), and the two vibrators (506) are alternately in contact with the top surface or the bottom surface of the screen (507), one of the vibrators (506) is fixedly connected below the soil and stone inlet (503), and the other vibrator (506) is fixedly connected below the stone outlet (502).
5. The high-efficiency mixing device for a soil remediation agent according to claim 4, characterized in that, The repair agent mixing assembly comprises: A chassis (510), wherein the chassis (510) is an annular structure, the chassis (510) is coaxially arranged with the lifting cylinder (505) and the rotating shaft (504), the chassis (510) and the lifting cylinder (505) are vertically slidably matched, the outer side of the chassis (510) is coaxially sleeved with a stirring inner barrel (512), and the stirring inner barrel (512) is fixedly connected to the chassis (510); The stirring outer barrel (511) is coaxially sleeved on the outer side of the stirring inner barrel (512); the top of the stirring inner barrel (512) is fixedly connected to the inner wall of the top of the stirring outer barrel (511); the stirring outer barrel (511) is fixed to the vehicle body (1); a gap is provided between the inner wall of the stirring outer barrel (511) and the outer wall of the stirring inner barrel (512); a spacer ring (519) is provided in the middle of the gap; the spacer ring (519) is coaxially sleeved on the On the outside of the stirring inner barrel (512), the spacer ring (519) divides the gap into a repairing agent chamber (526) located at the top and an extrusion chamber (527) located at the bottom, the liquid outlet end of the repairing agent chamber (526) and the liquid inlet end of the extrusion chamber (527) are connected via a plurality of one-way valves (521), and the liquid outlet end of the extrusion chamber (527) and the inside of the stirring inner barrel (512) are connected via a plurality of one-way valves (522); A plurality of one-way valves (521) are embedded in the spacer ring (519) at equal intervals in the circumferential direction; A plurality of one-way valves (522) are embedded and fixed on the side wall of the mixing inner barrel (512) at equal intervals in the circumferential direction; A piston ring (520) is sleeved on the outer side of the stirring inner barrel (512), the piston ring (520) is vertically slidably arranged in the extrusion chamber (527), the outer wall of the piston ring (520) is in contact with the inner wall of the stirring outer barrel (511) and is slidably arranged, and the piston ring (520) is drivingly connected to the lifting cylinder (505); A stirring assembly, arranged inside the stirring inner barrel (512), the stirring assembly being in driving connection with the rotating shaft (504); The top discharge end of the stirring inner barrel (512) is in communication with the feed end of the spreading device (6); The top end of the rotating shaft (504) is pivotally connected to the output shaft of the third motor (514), and the fixed end of the third motor (514) is fixedly connected to the outer side of the top of the stirring outer barrel (511).
6. The high-efficiency mixing device for a soil remediation agent according to claim 5, wherein, The stirring assembly includes: A rotating cylinder (517) sleeved outside the rotating shaft (504). The bottom end of the rotating cylinder (517) is vertically limited and fitted with a limiting ring (528). The limiting ring (528) is coaxially fixed to the rotating shaft (504), and the rotating cylinder (517) is rotatably arranged with the limiting ring (528); A plurality of stirring blade groups coaxially and fixedly connected to the outside of the rotating cylinder (517), and the plurality of stirring blade groups are arranged at equal intervals along the height direction of the rotating cylinder (517); Each stirring blade group includes a plurality of stirring blades (518) arranged at equal intervals in the circumferential direction, and the stirring blades (518) are fixedly connected to the outer wall of the rotating cylinder (517); A toothed ring (515) sleeved outside the rotating shaft (504), the toothed ring (515) is fixedly connected to the inner wall of the top of the stirring outer barrel (511), and the toothed ring (515) is in transmission connection with the rotating cylinder (517); The toothed ring (515) meshes with a plurality of gears (516). The gears (516) are rotatably arranged with the rotating shaft (504). The plurality of gears (516) are arranged at equal intervals in the circumferential direction around the rotating shaft (504), and the gears (516) mesh with the top of the rotating cylinder (517); A sheath (513) is coaxially sleeved outside the toothed ring (515), the sheath (513) is fixedly connected to the inner wall of the top of the stirring outer barrel (511), and the sheath (513) covers the outside of the plurality of gears (516).
7. An efficient mixing device for a soil remediation agent according to claim 6, characterized in that: A V-shaped continuous bending slideway (524) with its head and tail connected is formed in the middle of the rotating shaft (504). Two symmetrically arranged slide bars (525) are slidably fitted in the V-shaped continuous bending slideway (524). The slide bars (525) are fixedly connected to the inner wall of the lifting cylinder (505). When the slide bars (525) slide along the V-shaped continuous bending slideway (524), the lifting cylinder (505) is driven to reciprocate in the vertical direction; The piston ring (520) is connected to the outer wall of the lifting cylinder (505) through a plurality of L-shaped connecting rods (509). One end of the L-shaped connecting rod (509) is fixedly connected to the outer wall of the lifting cylinder (505), and the other end of the L-shaped connecting rod (509) is fixedly connected to the bottom of the piston ring (520). The plurality of L-shaped connecting rods (509) are arranged at equal intervals in the circumferential direction.
8. The high-efficiency mixing device for a soil remediation agent according to claim 1, characterized in that, The rotary tillage device (2) includes: Rotary tillage blade (204), both ends of the rotary tillage blade (204) are respectively rotatably connected with a first sliding rod (203), the first sliding rod (203) slides vertically inside the first upright column (201), the first upright column (201) is fixedly connected to the bottom of the vehicle body (1), and a first spring (202) is arranged between the inner wall of the first upright column (201) and the top of the first sliding rod (203). One end of the first spring (202) is fixedly connected to the inner wall of the first upright column (201), and the other end of the first spring (202) is fixedly connected to the top end of the first sliding rod (203); First motor (205), the output shaft of the first motor (205) is axially connected to one end of the rotary tillage blade (204), and the fixed end of the first motor (205) is fixedly connected to any one of the first sliding rods (203).
9. The high-efficiency mixing device for a soil remediation agent according to claim 1, characterized in that, The soil shoveling device (3) includes: Slope shovel (304), both ends of the slope shovel (304) are respectively fixedly connected with a second sliding rod (303), the second sliding rod (303) slides vertically inside the second upright column (301), the second upright column (301) is fixedly connected to the bottom of the vehicle body (1), and a second spring (302) is arranged between the inner wall of the second upright column (301) and the top of the second sliding rod (303). One end of the second spring (302) is fixedly connected to the inner wall of the second upright column (301), and the other end of the second spring (302) is fixedly connected to the top end of the second sliding rod (303); Connecting rod (305), one end is fixedly connected to the bottom of the second sliding rod (303), one of the rotating shafts of the conveyor belt assembly (4) is rotatably arranged between the two connecting rods (305), and the fixed end of a second motor (306) is fixedly connected to one of the connecting rods (305), and the output shaft of the second motor (306) is axially connected to the rotating shaft of the conveyor belt assembly (4).
10. The high-efficiency mixing device for a soil remediation agent according to claim 5, wherein, The spreading device (6) includes: Discharge channel (601), the bottom feeding end of the discharge channel (601) is communicated with the top discharging end of the inner stirring barrel (512), and the discharge channel (601) is fixed to the outer stirring barrel (511); Slope (602), the high end of the slope (602) is communicated with the discharging end of the discharge channel (601), and the low end of the slope (602) is fixedly connected to the vehicle body (1).
Citation Information
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