Automobile headlamp support casting mold

By introducing lifting components and hydraulic cylinder-driven buffer components into the car headlight bracket casting mold, the problems of inconvenience in mold replacement and collision damage during disassembly are solved, and the stable fixation and rapid disassembly of the mold are achieved, which improves the service life and maintenance efficiency of the mold.

CN120362425APending Publication Date: 2025-07-25WUHU POWER TECH
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Patent Information

Application Number
CN202510747282.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-07-25

AI Technical Summary

Technical Problem

The existing automobile headlight bracket casting molds have inconvenience when replacing the mold chamber, and it is difficult to effectively avoid rigid collision and damage of the mold during the disassembly.

Method used

A car headlight bracket casting mold is designed. By setting up a lifting assembly and a buffer assembly driven by hydraulic cylinder, the lower mold casting chamber is easily replaced, and the stable fixation and disassembly of the mold is ensured through the principle of rubber extrusion pads and leverage. The buffer assembly absorbs impact force to protect the mold.

Benefits of technology

It realizes rapid replacement of the lower mold casting bin and stable disassembly and assembly of the upper mold casting bin, avoids rigid collision damage during the disassembly process, and improves the service life and maintenance efficiency of the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of automobile molds, and provides an automobile headlamp bracket casting mold which is characterized in that two lifting assemblies are arranged to lift a moving plate on the surfaces of four polished rods, so that a lower mold casting bin which is arranged in a mold groove in the middle of the moving plate in a sliding manner moves downwards relatively until the lower mold casting bin is completely separated from the moving plate; in this way, the lower die casting bin can be easily taken out of the sliding groove, so that lower die casting bins of headlamp supports of other sizes are replaced, the lower die casting bin is limited in the sliding groove through the die groove of the movable plate, the lower die casting bin is embedded and fixed in the sliding groove through the rubber extrusion pad, and therefore fixing is stable, and dismounting is convenient. The hydraulic cylinder is arranged to drive the buffer assembly to move downwards, the buffer assembly is detachably provided with the upper die casting bin and the lower die casting bin which are combined for casting, and therefore the upper die casting bin and the lower die casting bin are both detachable and convenient to replace.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile molds, in particular to a casting mold for an automobile headlight bracket. Background Art

[0002] The bracket of the automobile lamp is generally cast by casting a casting mold. The metal is melted into a liquid that meets certain requirements and poured into the casting mold. After cooling, solidification, and cleaning, a casting with a predetermined shape, size, and performance is obtained. The mold is generally divided into an upper mold and a lower mold. A cavity is formed between the upper mold and the lower mold. The liquid metal is added to the inside of the cavity from the pouring channel and formed after cooling. Chinese patent document announcement number: CN220576418U discloses a headlight bracket mold, including an upper mold, the bottom of the upper mold is fitted with a lower mold, the left and right sides of the lower mold are fixedly connected with positioning blocks, the upper surface of the positioning block is provided with positioning holes, the left and right sides of the upper mold are fixedly connected with hollow blocks, and the inner wall of the hollow block is fixedly connected with a threaded barrel. The above-mentioned equipment ensures the stability of the bracket during production by fixing the mold, but the device is still limited. The above-mentioned equipment cannot replace other casting mold bins or the disassembly of the casting mold bin is troublesome. Therefore, a casting mold for a car headlight bracket that can easily replace the casting mold bin is needed. Summary of the invention

[0003] In view of this, the purpose of the present invention is to provide a casting mold for a car headlight bracket, which solves the problems in the background technology.

[0004] Based on the above purpose, the present invention provides a casting mold for a car headlight bracket, including a base plate, lifting components are arranged on both sides of the top of the base plate, a movable plate is commonly connected between the two lifting components, and vertical light rods are slidably arranged at the four corners of the movable plate; the bottom end of the light rod is fixed to the top of the base plate, and a top plate is commonly arranged at the top ends of the four light rods, a hydraulic cylinder is arranged on the top of the top plate, and a buffer component is connected to the bottom output end of the hydraulic cylinder, the buffer component slides outside the four light rods, and the buffer component includes a detachable upper mold bin; a slide groove is opened on the top of the base plate below the movable plate, a lower mold bin slides in the slide groove, a mold groove that runs through from top to bottom is opened in the middle of the movable plate, the lower mold bin slides in the mold groove in a matching manner, and the lower mold bin and the upper mold bin are arranged correspondingly up and down.

[0005] Preferably, a rubber extrusion pad is fixedly installed on the inner wall of the slide groove, and the lower mold bin is embedded in the slide groove through the rubber extrusion pad.

[0006] Preferably, the buffer assembly includes a sliding plate whose four corners are slidably connected to four optical rods. The top of the sliding plate is fixedly connected to the output end of the bottom of the hydraulic cylinder. Four sliding columns are longitudinally slidably arranged on the surface of the sliding plate. The bottom ends of the four sliding columns are fixedly connected together with a fixing plate. A limiting bump is arranged at the bottom and top ends of the sliding column. A contraction spring is sleeved outside the sliding column, and the two ends of the contraction spring are respectively fixedly connected to the bottom of the sliding plate and the top of the fixing plate. A casting mold upper chamber is fixedly connected through the middle of the fixing plate. The top end of the casting mold upper chamber is detachably fixed to the top of the fixing plate, and the bottom end of the casting mold upper chamber is flush with the bottom end of the fixing plate.

[0007] Preferably, four connecting pieces are fixedly connected to the four corners of the top end of the casting mold upper chamber, and the four connecting pieces and the top of the fixing plate are fixedly connected through a bolt and nut assembly.

[0008] Preferably, two liquid inlet pipes are fixedly communicated with one side of the casting mold upper chamber.

[0009] Preferably, the lifting assembly includes a vertical first connecting rod arranged on the top of the bottom plate. One side of the bottom of the first connecting rod is rotatably connected to a cylinder. The top of the first connecting rod is rotatably connected to a horizontal second connecting rod. One end of the second connecting rod is fixedly connected to the output end of the top of the cylinder. The other end of the second connecting rod is movably connected to a rotating rod. The bottom of the rotating rod is fixedly connected to a pressing column. The bottom end of the pressing column is fixedly connected to one end of a third connecting rod. The middle of the third connecting rod is rotatably connected to a rotating frame near one side of the pressing column. The bottom of the rotating frame is fixedly connected to the surface of the bottom plate. The other end of the third connecting rod is fixedly connected to one side of the moving plate.

[0010] Preferably, a chute frame is fixedly connected to the middle of the side of the first connecting rod away from the cylinder. A T-shaped chute is fixedly connected to one side of the pressing column, and the T-shaped chute is slidably connected to the chute frame.

[0011] Preferably, limiting posts are arranged on the top of the moving plate, and slots for clamping the sliding columns are opened at the four corners of the limiting posts.

[0012] Preferably, a notch for the casting mold upper chamber to pass through is opened in the middle of the limiting post.

[0013] The beneficial effects of the present invention: In the present invention, two lifting components are provided to lift the moving plate on the surfaces of four optical rods. In this way, the lower die casting bin slidingly arranged in the die slot in the middle of the moving plate will move downward relative to the moving plate until it is completely separated from the moving plate. In this way, the lower die casting bin can be easily taken out from the chute, so as to replace the lower die casting bin of the front headlight bracket of other sizes. The lower die casting bin is limited in the chute through the die slot of the moving plate, and the lower die casting bin is fitted and fixed in the chute through a rubber extrusion pad. In this way, the fixing is stable and the disassembly is convenient; by setting a hydraulic cylinder to drive the buffer component to move downward, the buffer component is detachably arranged to combine the upper die casting bin and the lower die casting bin for casting. In this way, both the upper die casting bin and the lower die casting bin are detachable and the replacement is convenient.

[0014] In the buffer component of the present invention, the sliding plate connected to the output end of the hydraulic cylinder is used for lifting and lowering. The fixed plate slides on the bottom of the sliding plate through four sliding columns, and the sliding plate and the fixed plate are connected by a contraction spring, so as to form an elastic buffer layer. When the hydraulic cylinder drives the upper casting mold bin to lift and lower, the impact can be effectively absorbed to avoid damage to the mold caused by rigid collision; the upper die casting bin is fixedly connected to the top of the fixed plate through the connecting pieces at the four corners by a bolt and nut assembly, which is convenient for quick disassembly, installation and maintenance of the upper casting mold bin, and the setting of the liquid inlet pipe is beneficial to the accurate injection of the casting liquid.

[0015] In the lifting component of the present invention, the cylinder is set to drive the second connecting rod to rotate around the first connecting rod, the second connecting rod drives the rotating rod to lift and lower, so as to drive the pressing column to lift and lower. The pressing column is slidably connected to the chute frame of the first connecting rod through a T-shaped chute, so as to provide guidance and limit for the lifting and lowering of the pressing column. The lifting and lowering of the pressing column drives the third connecting rod to rotate around the rotating frame, so that the other end of the connecting rod drives the moving plate to lift and lower, so as to realize the lifting. In this way, using the lever principle, with the rotating frame as the fulcrum, when the cylinder drives the lifting component, the third connecting rod amplifies the acting force by means of the lever to realize the efficient lifting and lowering of the moving plate and the limiting pile. The sliding fit between the T-shaped chute and the chute frame ensures the accurate movement track of the lever and avoids shaking.

[0016] A limiting pile is arranged on the moving plate of the present invention to be clamped with the slot when the sliding column descends to the lowest point, so as to limit the positions of the upper die casting bin and the lower die casting bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only those of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 is the overall schematic diagram of the present invention; Figure 2 is the schematic diagram of the buffer component of the present invention; Figure 3 It is a schematic diagram of the lifting component of the present invention; Figure 4 It is a schematic diagram when the moving plate of the present invention is lifted.

[0019] The markings in the figure are: 1. Telescopic pump; 2. Buffer component; 3. Lifting component; 4. Bottom plate; 5. Lower mold bin; 6. Sliding bin; 7. Sliding plate; 8. Compression spring; 9. Fixed plate; 10. Liquid inlet pipe; 11. Upper mold bin; 12. Sliding column; 13. First connecting rod; 14. Air pump; 15. Chute frame; 16. Rotating frame; 17. T-shaped chute; 18. Second connecting rod; 19. Pressing column; 20. Rotating rod; 21. Third connecting rod; 22. Mold groove; 23. Moving plate; 24. Smooth rod; 25. Limiting pile; 26. Rubber extrusion pad; 27. Slot; 28. Top plate. Detailed implementation manners

[0020] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below in conjunction with specific embodiments.

[0021] It should be noted that unless otherwise defined, the technical terms or scientific terms used in the present invention should have the ordinary meanings understood by those with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar terms used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. The terms such as "including" or "comprising" mean that the elements or objects appearing before this term cover the elements or objects listed after this term and their equivalents, without excluding other elements or objects. The terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left" and "right" are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0022] Such as Figures 1 to 4As shown in the figure, this embodiment provides a casting mold for an automotive headlight bracket, which includes a bottom plate 4. On both sides of the top of the bottom plate 4, there are lifting components 3. A moving plate 23 is commonly connected between the two lifting components 3. Four vertical optical rods 24 are slidably arranged at the four corners of the moving plate 23; the bottom ends of the optical rods 24 are fixed to the top of the bottom plate 4, and the top ends of the four optical rods 24 are commonly provided with a top plate 28. A hydraulic cylinder 1 is arranged on the top of the top plate 28. The output end of the bottom of the hydraulic cylinder 1 is connected with a buffer component 2. The buffer component 2 is slidably sleeved outside the four optical rods 24. The buffer component 2 includes a detachable upper casting mold cavity 11; a chute 6 is opened below the moving plate 23 on the top of the bottom plate 4. A lower casting mold cavity 5 is slidably arranged in the chute 6. A rubber extrusion pad 26 is fixedly installed on the inner wall of the chute 6. The lower casting mold cavity 5 is fitted in the chute 6 through the rubber extrusion pad 26; a mold groove 22 that penetrates up and down is opened in the middle of the moving plate 23. The lower casting mold cavity 5 is slidably arranged in the mold groove 22 in a fitting manner, and the lower casting mold cavity 5 and the upper casting mold cavity 11 are arranged corresponding to each other up and down. By setting two lifting components 3 to lift the moving plate 23 on the surfaces of the four optical rods 24, the lower mold casting cavity 5 slidably arranged in the mold groove 22 in the middle of the moving plate 23 will move downward relatively until it is completely separated from the moving plate 23. In this way, the lower mold casting cavity 5 can be easily taken out from the chute 6, so as to replace the lower mold casting cavity 5 of other sizes of the headlight bracket. The lower mold casting cavity 5 is limited in the chute 6 through the mold groove 22 of the moving plate 23, and the rubber extrusion 26 pad in the chute 6 is used to fit and fix the lower mold casting cavity 5. In this way, the fixing is stable and the disassembly is convenient; by setting the hydraulic cylinder 1 to drive the buffer component 2 to move downward, the buffer component 2 is detachably provided with the upper mold casting cavity 11 and the lower mold casting cavity 5 to be combined for casting. In this way, both the upper mold casting cavity 11 and the lower mold casting cavity 5 are detachable and the replacement is convenient.

[0023] The buffer assembly 2 includes a sliding plate 7 whose four corners are slidably connected to four optical rods 24. The top of the sliding plate 7 is fixedly connected to the output end of the bottom of the hydraulic cylinder 1. Four sliding columns 12 are longitudinally slidably arranged on the surface of the sliding plate 7. The bottom ends of the four sliding columns 12 are fixedly connected together with a fixing plate 9. Limiting bumps are arranged at the bottom and top ends of the sliding columns 12. A contraction spring 8 is sleeved outside the sliding columns 12. Two ends of the contraction spring 8 are respectively fixedly connected to the bottom of the sliding plate 7 and the top of the fixing plate 9. A top casting mold chamber 11 is fixedly connected through the middle of the fixing plate 9. The top end of the top casting mold chamber 11 is detachably fixed to the top of the fixing plate 9. The bottom end of the top casting mold chamber 11 is flush with the bottom end of the fixing plate 9. Four corners of the top end of the top casting mold chamber 11 are fixedly connected with connecting pieces, and the four connecting pieces and the top of the fixing plate 9 are fixedly connected through a bolt and nut assembly. One side of the top casting mold chamber 11 is fixedly communicated with two liquid inlet pipes 10. The buffer assembly 2 is lifted and lowered by means of the sliding plate 7 connected to the output end of the hydraulic cylinder 1. The fixing plate 9 slides on the bottom of the sliding plate 7 through four sliding columns 12. The sliding plate 7 and the fixing plate 9 are connected through a contraction spring 8, thus forming an elastic buffer layer. When the hydraulic cylinder 1 drives the top casting mold chamber 11 to lift and lower, the impact can be effectively absorbed, avoiding damage to the mold caused by rigid collision. The top casting mold chamber 11 is fixedly connected to the top of the fixing plate 9 through the connecting pieces at the four corners through a bolt and nut assembly, facilitating the quick disassembly, installation and maintenance of the top casting mold chamber 11. The arrangement of the liquid inlet pipes 10 is conducive to the accurate injection of the casting liquid.

[0024] The lifting assembly 3 includes a vertical first connecting rod 13 disposed on the top of the bottom plate 4. One side of the bottom of the first connecting rod 13 is rotatably connected to a cylinder 14. The top of the first connecting rod 13 is rotatably connected to a horizontal second connecting rod 18. One end of the second connecting rod 18 is fixedly connected to the top output end of the cylinder 14. The other end of the second connecting rod 18 is movably connected to a rotating rod 20. The bottom of the rotating rod 20 is fixedly connected to a pressing column 19. The bottom end of the pressing column 19 is fixedly connected to one end of a third connecting rod 21. The middle of the third connecting rod 21 is rotatably connected to a rotating frame 16 near one side of the pressing column 19. The bottom of the rotating frame 16 is fixedly connected to the surface of the bottom plate 4. The other end of the third connecting rod 21 is fixedly connected to one side of a moving plate 23. A chute frame 15 is fixedly connected to the middle of the first connecting rod 13 on the side away from the cylinder 14. A T-shaped chute 17 is fixedly connected to one side of the pressing column 19. The T-shaped chute 17 is slidably connected to the chute frame 15. The lifting assembly drives the second connecting rod 18 to rotate around the first connecting rod 13 by setting the cylinder 14. The second connecting rod 18 drives the rotating rod 20 to rise and fall, so that the pressing column 19 rises and falls. The pressing column 19 is slidably connected to the chute frame 15 of the first connecting rod 13 through the T-shaped chute 17, thereby providing guidance and limitation for the lifting of the pressing column 19. The lifting and falling of the pressing column 19 drives the third connecting rod 21 to rotate around the rotating frame 16, so that the other end of the connecting rod 21 drives the moving plate 23 to rise and fall, thereby realizing lifting. In this way, using the lever principle, with the rotating frame 16 as the fulcrum, when the cylinder 14 drives the lifting assembly 3, the third connecting rod 21 amplifies the acting force by means of the lever, realizing the efficient lifting of the moving plate 23 and the limiting pile 25. The sliding fit between the T-shaped chute 17 and the chute frame 15 ensures the accurate movement track of the lever and avoids shaking.

[0025] A limiting pile 25 is arranged on the top of the moving plate 23. Slots 27 for clamping the sliding columns 12 are formed at the four corners of the limiting pile 25. A notch for the upper casting mold bin 11 to pass through is formed in the middle of the limiting pile 25. The limiting pile 25 is arranged on the moving plate to be clamped with the slot when the sliding column descends to the lowest point, so as to limit the positions of the upper mold casting bin and the lower mold casting bin.

[0026] Those of ordinary skill in the art should understand that the discussion of any above embodiment is only exemplary, not intended to imply that the scope of the present invention is limited to these examples; under the idea of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of the present invention as described above, which are not provided in detail for the sake of brevity. Any omission, modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A casting mold for an automotive headlight bracket, comprising a bottom plate (4), characterized in that, On both sides of the top of the bottom plate (4), there are lifting components (3). A moving plate (23) is commonly connected between the two lifting components (3). Vertical light rods (24) are slidably arranged at the four corners of the moving plate (23); the bottom ends of the light rods (24) are fixed to the top of the bottom plate (4), and a top plate (28) is commonly arranged at the top ends of the four light rods (24). A hydraulic cylinder (1) is arranged at the top of the top plate (28). The bottom output end of the hydraulic cylinder (1) is connected to a buffer component (2). The buffer component (2) is slidably sleeved outside the four light rods (24). The buffer component (2) includes a detachable upper mold cavity (11); a chute (6) is formed at the top of the bottom plate (4) below the moving plate (23). A lower mold cavity (5) is slidably arranged in the chute (6). A mold groove (22) that penetrates up and down is formed in the middle of the moving plate (23). The lower mold cavity (5) is slidably arranged in the mold groove (22) in a fitting manner. The lower mold cavity (5) and the upper mold cavity (11) are arranged corresponding to each other up and down.

2. The casting mold for the front headlight bracket of an automobile according to claim 1, characterized in that, A rubber extrusion pad (26) is fixedly installed on the inner wall of the chute (6). The lower mold cavity (5) is fitted into the chute (6) through the rubber extrusion pad (26).

3. The casting mold for an automotive headlight bracket according to claim 1, characterized in that, The buffer component (2) includes a sliding plate (7) whose four corners are slidably connected to the four light rods (24). The top of the sliding plate (7) is fixedly connected to the bottom output end of the hydraulic cylinder (1). Four sliding columns (12) are longitudinally slidably arranged on the surface of the sliding plate (7). The bottom ends of the four sliding columns (12) are commonly fixedly connected to a fixing plate (9). Limit bumps are arranged at the top and bottom ends of the sliding columns (12). A contraction spring (8) is sleeved outside the sliding columns (12). The two ends of the contraction spring (8) are respectively fixedly connected to the bottom of the sliding plate (7) and the top of the fixing plate (9). A through hole is formed in the middle of the fixing plate (9) and fixedly connected to the upper mold cavity (11). The top end of the upper mold cavity (11) is detachably fixed to the top of the fixing plate (9). The bottom end of the upper mold cavity (11) is flush with the bottom end of the fixing plate (9).

4. The casting mold for an automotive headlight bracket according to claim 3, characterized in that, Four connecting pieces are fixedly connected to the four corners of the top end of the upper mold cavity (11), and the four connecting pieces and the top of the fixing plate (9) are fixedly connected through a bolt and nut assembly.

5. The casting mold for the front headlight bracket of an automobile according to claim 3, wherein, Two liquid inlet pipes (10) are fixedly communicated with one side of the upper mold cavity (11).

6. The casting mold for the front headlight bracket of an automobile according to claim 1, wherein, The lifting component (3) includes a vertical first connecting rod (13) arranged on the top of the bottom plate (4). One side of the bottom of the first connecting rod (13) is rotatably connected to a cylinder (14). The top of the first connecting rod (13) is rotatably connected to a horizontal second connecting rod (18). One end of the second connecting rod (18) is fixedly connected to the top output end of the cylinder (14). The other end of the second connecting rod (18) is movably connected to a rotating rod (20). The bottom of the rotating rod (20) is fixedly connected to a pressing column (19). The bottom end of the pressing column (19) is fixedly connected to one end of a third connecting rod (21). The middle of the third connecting rod (21) is rotatably connected to a rotating frame (16) on one side close to the pressing column (19). The bottom of the rotating frame (16) is fixedly connected to the surface of the bottom plate (4). The other end of the third connecting rod (21) is fixedly connected to one side of the moving plate (23).

7. The casting mold for the front headlight bracket of an automobile according to claim 6, characterized in that A chute frame (15) is fixedly connected to the middle of the side of the first connecting rod (13) away from the cylinder (14). A T-shaped chute (17) is fixedly connected to one side of the pressing column (19), and the T-shaped chute (17) is slidably connected to the chute frame (15).

8. The casting mold for the front headlight bracket of an automobile according to claim 1, characterized in that, A limiting pile (25) is arranged at the top of the moving plate (23), and slots (27) for clamping the sliding columns (12) are formed at the four corners of the limiting pile (25).

9. The casting mold for an automotive headlight bracket according to claim 8, characterized in that, A notch for the upper casting mold bin (11) to pass through is formed in the middle of the limiting pile (25).

Citation Information

Patent Citations

  • Headlamp support mold

    CN220576418U