Dynamic and static scroll plates and multi-station turn-milling one-step type finish machining equipment and use method thereof
Through the multi-station turning and milling one-step finishing equipment, the detection head and scraper assembly are integrated to achieve efficient and precise processing of dynamic and static scrolls, solving the problems of low processing efficiency and difficult to ensure the accuracy of traditional scrolls, and improving the overall performance and production efficiency of the compressor.
Patent Information
- Application Number
- CN202510804839.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-06-17
AI Technical Summary
The traditional scroll processing method is inefficient and the machining accuracy is difficult to ensure. Positioning errors accumulate in multiple process processing, resulting in a decrease in compressor performance. The existing clamping method is prone to displacement affecting accuracy when the cutting volume is large.
It adopts one-step finishing equipment for turning and milling of multi-stations, integrating detection heads, rotating cylinders, scraper components and cleaning components to achieve fully automated operation, real-time monitoring of placement status, automatically cleaning up clamping cylinder impurities, and combining scraper design to achieve efficient and precise chamfering and processing.
Improve processing accuracy and yield rate, reduce manual intervention, improve production efficiency, ensure processing quality and appearance quality, and avoid errors caused by improper placement or accumulation of impurities.
Smart Images

Figure CN120362959A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of metal processing combined machine tools, and relates to a static and dynamic scroll plate, a multi-station turning and milling one-step finishing equipment thereof, and a using method thereof. Background Art
[0002] In the field of scroll compressor manufacturing, as the core components, the static and dynamic scroll plates' machining accuracy and efficiency directly affect the overall performance and manufacturing cost of the compressor. The traditional machining method of scroll plates often adopts a single-station and multi-process machining mode, that is, different processes such as turning, milling, and chamfering are completed by multiple devices respectively. This machining method has many drawbacks.
[0003] On the one hand, the traditional machining method is inefficient. Since it is necessary to frequently transfer and clamp the workpiece between different devices, it not only increases the manual operation time and labor intensity, but also easily causes the workpiece to be damaged or mispositioned during the transfer process, thus affecting the machining accuracy. In addition, in the single-station machining mode, the device is idle when machining one workpiece, and the device resources cannot be fully utilized, resulting in low overall machining efficiency.
[0004] On the other hand, the traditional machining method is difficult to guarantee the machining accuracy. During the multi-process machining process, each clamping may introduce new positioning errors, and the accumulation of these errors will significantly reduce the machining accuracy of the workpiece. Especially for parts like scroll plates with extremely high precision requirements, tiny errors may lead to a decline or even failure of the compressor performance. In addition, the traditional chamfering process often relies on manual operation, which is not only inefficient, but also difficult to guarantee the chamfering quality and consistency.
[0005] At the same time, during the machining process of the existing static and dynamic scroll plates, an internal expansion clamping cylinder is relied on for clamping. When the cutting amount is large, displacement is likely to occur, affecting the machining accuracy.
[0006] Therefore, we propose a static and dynamic scroll plate, a multi-station turning and milling one-step finishing equipment thereof, and a using method thereof to solve the above-mentioned problems. Summary of the Invention
[0007] In view of this, in order to solve the problem that the traditional machining method is difficult to guarantee the machining accuracy, and during the multi-process machining process, each clamping may introduce new positioning errors, and the accumulation of these errors will significantly reduce the machining accuracy of the workpiece, the present invention provides a static and dynamic scroll plate, a multi-station turning and milling one-step finishing equipment thereof, and a using method thereof.
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] A static and dynamic scroll plate, comprising:
[0010] The moving scroll disk is integrally formed by a moving scroll disk bottom and moving scroll teeth. A positioning groove is formed in the bottom of the moving scroll disk bottom, and an annular column is provided.
[0011] The stationary scroll disk is integrally formed by a stationary scroll disk bottom, an outer ring, and stationary scroll teeth. The stationary scroll teeth are located inside the outer ring. A plurality of mounting holes are formed in the top of the stationary scroll disk bottom, and a convex column is provided at the top end of the outer ring.
[0012] Fixing grooves are formed in the outer walls of the moving scroll disk bottom and the stationary scroll disk bottom, and the cross section of the fixing groove is trapezoidal.
[0013] A multi-station turning and milling one-step finish machining device for machining the above-mentioned moving and stationary scroll disks includes:
[0014] A machining center is provided with a lifting table and four groups of spindles. A milling cutter is provided at the bottom end of the spindle.
[0015] A fixture table is provided with two groups of rotary cylinders, and a clamping cylinder is connected to the output end of the rotary cylinder.
[0016] A plurality of first corner pressing cylinders are annularly arranged on the top of the fixture table, and a clamping block matched with the fixing groove is connected to the output end thereof.
[0017] Two groups of second corner pressing cylinders are provided, and a swing rod is connected to the output end thereof. Pressing plates are provided at both ends of the swing rod.
[0018] Among them, the pressing plate is provided with a first chamfering component and a second chamfering component. The first chamfering component includes a rotating ring and a plurality of first scraping knives, and the second chamfering component includes a sliding seat and a second scraping knife.
[0019] The clamping cylinder is provided with a detection head, and the detection head includes:
[0020] A cylinder body is connected to the top end of the clamping cylinder through a first connecting pipe.
[0021] A sliding rod is slidably arranged on the top of the cylinder body, and a sealing plate is provided at the top end thereof.
[0022] A first spring is sleeved on the sliding rod.
[0023] Among them, an air inlet hole communicating with the first connecting pipe is formed in the bottom of the cylinder body. When the moving scroll disk is placed in place, the sealing plate seals the top end of the cylinder body.
[0024] The diameter of the cylinder body is adapted to the positioning groove, and the sealing plate abuts against the top wall of the positioning groove.
[0025] The rotating ring is fixed to the outer wall of the pressing plate by screws, and the first scraping knives are arranged in a V shape on the outer wall of the rotating ring.
[0026] The sliding seat is slidably arranged at the bottom of the pressure plate through a guide rod. Second springs and third springs are sleeved on the guide rod and located on both sides. The second springs and third springs are used to limit the sliding seat, and the second scraper is arranged in the sliding seat.
[0027] It further includes a cleaning component, and the cleaning component includes:
[0028] A second connecting pipe, fixed to the top end of the fixture table;
[0029] A third connecting pipe, fixed to one side of the swing rod and communicating with the two pressure plates;
[0030] Wherein, the pressure plate is of a hollow structure, and a plurality of air outlet holes are opened at the bottom thereof.
[0031] A plurality of rubber pads are provided at the top end of the clamping cylinder, and the thickness of the rubber pads is 2-5 mm.
[0032] The number of the first corner pressing cylinders is the same as the number of the fixed grooves, and they are arranged in an equiangular annular pattern.
[0033] The usage method of the multi-station turning and milling one-step finishing equipment, applied to the above-mentioned multi-station turning and milling one-step finishing equipment, includes the following steps:
[0034] S1. Place the moving scroll plate on the clamping cylinder, and detect the placement state through the detection head;
[0035] S2. Start the second corner pressing cylinder to drive the pressure plate to press down the moving scroll plate;
[0036] S3. Sequentially complete the machining of the outer circle at the bottom of the moving scroll and the moving scroll teeth through the machining center;
[0037] S4. Start the rotating cylinder to drive the moving scroll plate to rotate, and complete the chamfering at the bottom of the moving scroll through the first scraper;
[0038] S5. Complete the chamfering at the top of the moving scroll teeth through the second scraper.
[0039] The beneficial effects of the present invention are as follows:
[0040] 1. For the multi-station turning and milling one-step finishing equipment disclosed by the present invention, through the design of a highly sensitive detection head, the equipment can real-time monitor the placement state of the moving scroll plate. Once it detects that the placement is not in place, it will issue an alarm and stop the machining, avoiding machining errors and waste products caused by improper placement, further improving the machining accuracy and the qualified product rate. At the same time, the cleaning component integrated on the pressure plate can automatically and efficiently clean the impurities on the surface of the clamping cylinder through the high-pressure gas provided by the external air source, avoiding machining errors and equipment failures caused by the accumulation of impurities, and improving the clamping efficiency and accuracy;
[0041] 2. The multi-station turning and milling one-step fine machining equipment disclosed by the present invention drives the clamping cylinder and the moving scroll plate to rotate through a rotary cylinder, and combines with the precise design of the first scraper to achieve efficient and precise chamfering and deburring at the top end and the bottom corner of the bottom of the moving scroll plate, improving the chamfering quality and efficiency. Moreover, multiple first scrapers can be replaced and used;
[0042] 3. The multi-station turning and milling one-step fine machining equipment disclosed by the present invention enables the pressing plate of the second chamfering assembly to move flexibly through the second corner pressing cylinder, and combines with the adaptive design of the second scraper to automatically adjust the chamfering angle and force according to the shape and size of the moving scroll teeth, achieving precise and uniform chamfering at the top end of the moving scroll teeth, and further improving the processing quality and appearance quality of the product;
[0043] 4. The multi-station turning and milling one-step fine machining equipment disclosed by the present invention realizes a fully automated operation process through a highly integrated controller. Each link from clamping, detection, machining to chamfering and cleaning is closely connected, reducing manual intervention and waiting time, and further improving production efficiency and machining accuracy.
[0044] Other advantages, objectives and features of the present invention will be described to some extent in the subsequent specification, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be learned from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following specification. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in preferred detail below in conjunction with the drawings, where:
[0046] Figure 1 is a schematic structural diagram of the moving scroll plate of the present invention;
[0047] Figure 2 is a schematic structural diagram of the moving scroll plate from another perspective of the present invention;
[0048] Figure 3 is a schematic structural diagram of the stationary scroll plate of the present invention;
[0049] Figure 4 is a schematic structural diagram of the machining center and the fixture table of the multi-station turning and milling one-step fine machining equipment of the present invention;
[0050] Figure 5 is a schematic structural diagram of the installation position of the corner pressing cylinder and the clamping cylinder of the multi-station turning and milling one-step fine machining equipment of the present invention;
[0051] Figure 6 is a schematic structural diagram of the clamping cylinder of the multi-station turning and milling one-step fine machining equipment of the present invention;
[0052] Figure 7 Schematic cross-sectional structure diagram of the detection head of the multi-station turning and milling one-step finishing equipment of the present invention;
[0053] Figure 8 Schematic structure diagram of the swing rod and the pressure plate of the multi-station turning and milling one-step finishing equipment of the present invention;
[0054] Figure 9 Schematic structure diagram of the pressure plate and the first scraper of the multi-station turning and milling one-step finishing equipment of the present invention;
[0055] Figure 10 Schematic structure diagram of the pressure plate and the second scraper of the multi-station turning and milling one-step finishing equipment of the present invention.
[0056] Reference numerals: 1, moving scroll plate; 2, moving scroll teeth; 3, bottom of moving scroll disk; 4, positioning groove; 5, fixing groove; 6, annular column; 7, stationary scroll plate; 8, bottom of stationary scroll disk; 9, outer ring; 10, stationary scroll teeth; 11, convex column; 12, mounting hole; 13, machining center; 14, lifting table; 15, main shaft; 16, milling cutter; 17, fixture table; 18, rotary cylinder; 19, clamping cylinder; 20, first corner pressing cylinder; 21, clamping block; 22, second corner pressing cylinder; 23, swing rod; 24, rubber pad; 25, detection head; 26, first connecting pipe; 27, cylinder body; 28, air inlet hole; 29, sliding rod; 30, first spring; 31, sealing plate; 32, second connecting pipe; 33, connecting hose; 34, pressure plate; 35, third connecting pipe; 36, first scraper; 37, rotating ring; 38, screw; 39, guide rod; 40, second spring; 41, third spring; 42, sliding seat; 43, second scraper; 44, fixed seat; 45, air outlet hole. Detailed implementation manners
[0057] The following illustrates the implementation manners of the present invention through specific specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the drawings provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.
[0058] Among them, the attached drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as a limitation on the present invention; in order to better illustrate the embodiments of the present invention, some components in the attached drawings will be omitted, enlarged or reduced, which does not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the attached drawings may be omitted.
[0059] In the attached drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "left", "right", "front", "rear", etc. indicating the orientation or positional relationship, they are based on the orientation or positional relationship shown in the attached drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the attached drawings are only for illustrative purposes and should not be construed as a limitation on the present invention. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0060] Embodiment 1
[0061] As Figures 1-3 shown, the moving and stationary scroll disks include two parts: a moving scroll disk 1 and a stationary scroll disk 7.
[0062] The moving scroll disk 1 is composed of a moving scroll disk bottom 3 and moving scroll teeth 2. The moving scroll disk bottom 3 and the moving scroll teeth 2 are manufactured by an integral molding process to ensure the integrity and strength of its structure. A positioning groove 4 is provided at the bottom of the moving scroll disk bottom 3, and this positioning groove 4 is used for positioning during the processing to ensure the accurate position of the moving scroll disk 1 during processing. In addition, a circular column 6 is also provided at the bottom of the moving scroll disk bottom 3, and this circular column 6 can be used for cooperation or positioning with other components.
[0063] The stationary scroll disk 7 is composed of a stationary scroll disk bottom 8, an outer ring 9 and stationary scroll teeth 10, and is also manufactured by an integral molding process. The stationary scroll teeth 10 are located inside the outer ring 9 to form a specific scroll shape. A plurality of mounting holes 12 are provided at the top of the stationary scroll disk bottom 8, and these mounting holes 12 are used to mount the stationary scroll disk 7 to the corresponding equipment. A convex column 11 is provided at the top end of the outer ring 9, and this convex column 11 can be used for cooperation or positioning with other components.
[0064] Fixing grooves 5 are provided on the outer walls of both the moving scroll disk bottom 3 and the stationary scroll disk bottom 8, and these fixing grooves 5 are used for clamping during the processing to ensure the stability of the scroll disk during processing.
[0065] Embodiment 2
[0066] Refer to Figures 4-10, a multi-station turning and milling one-step fine machining equipment for machining the above-mentioned dynamic and static scroll disks, including components such as a machining center 13, a fixture table 17, a first corner pressing cylinder 20, and a second corner pressing cylinder 22.
[0067] Inside the machining center 13, there is a lifting table 14. At the bottom end of the lifting table 14, there are four groups of spindles 15. At the bottom end of the spindle 15, there is a milling cutter 16, and a fine adjustment setscrew is arranged on the shank of the milling cutter 16. Inside the machining center 13, there is also a tool magazine that cooperates with the spindle 15 for storing and replacing different milling cutters 16 to meet the requirements of different machining processes.
[0068] The fixture table 17 is arranged on the workpiece table inside the machining center 13 through bolts. At its top, there are two groups of rotary cylinders 18 connected by bolts, and the number of each group of rotary cylinders 18 is four. The output end of the rotary cylinder 18 is connected to a clamping cylinder 19 through bolts, and a shock pad can be installed between them. The clamping cylinder 19 is used to clamp the dynamic scroll disk 1, enabling multiple dynamic scroll disks 1 to be clamped at one time, which can improve the machining efficiency. The clamping cylinder 19 adopts a pneumatic integrated internal support clamp seat from Desheng Precision Technology and is externally sleeved with an annular protective sleeve.
[0069] There is a detection head 25 on the clamping cylinder 19. The detection head 25 includes a first connecting pipe 26 fixedly arranged through the top of the annular protective sleeve of the clamping cylinder 19. At the top of the first connecting pipe 26, there is a cylinder body 27 welded. A sliding rod 29 is slidably arranged through the top of the cylinder body 27. At the top end of the sliding rod 29, there is a sealing plate 31 for sealing the top end of the cylinder body 27. The two ends of the sliding rod 29 are sleeved with a first spring 30. The two ends of the first spring 30 respectively abut against the bottom wall of the cylinder body 27 and the bottom of the sealing plate 31 through connecting seats. The sealing plate 31 is provided with a sealing ring to increase the sealing performance. An air inlet hole 28 communicating with the first connecting pipe 26 is opened at the bottom of the cylinder body 27. By detecting the air pressure inside the cylinder body 27, it can be judged whether the dynamic scroll disk 1 is placed in place. The principle is that during the placement of the dynamic scroll disk 1, it will squeeze the sealing plate 31 to move downward, so that it moves into the cylinder body 27 and can seal the top end of the cylinder body 27. When inflating into the cylinder body 27, since the cylinder body 27 is in a sealed state, the internal air pressure will increase. When it is not placed in place, the sealing plate 31 will not seal the cylinder body 27, and the gas inside the cylinder body 27 will leak. In addition, a plurality of rubber pads 24 are adhesively bonded to the top end of the clamping cylinder 19 to increase the friction during clamping and ensure the stability of the dynamic scroll disk 1.
[0070] A plurality of first corner downward pressure cylinders 20 are arranged in a ring on the top of the fixture table 17 with the rotating cylinder 18 as the center, and the number corresponds to the fixing grooves 5 on the outer walls of the movable scroll bottom 3 and the fixed scroll bottom 8. The output end of the first corner downward pressure cylinder 20 is connected to a clamping block 21 used in conjunction with the fixing groove 5 by bolts, and the working surface thereof is processed with serrations for fixing the movable scroll 1 during the processing, such as Figure 5 As shown, the clamping block 21 is in an unclamped state.
[0071] The two sets of second corner pressing cylinders 22 are fixed to the top of the fixture table 17 by bolts. The number of each set of second corner pressing cylinders 22 is two and they are located between two adjacent clamping cylinders 19. The output ends of the second corner pressing cylinders 22 are connected to the swing rods 23 by bolts. The bottoms of both ends of the swing rods 23 are fixed with pressure plates 34. Figure 5 As shown, the pressure plate 34 is in a reset state, and after rotating and pressing down, it is located at the top of the two movable scroll plates 1. The pressure plate 34 is provided with a first chamfering component for chamfering the movable scroll bottom 3 and a second chamfering component for chamfering the top of the movable scroll tooth 2. In addition, the pressure plate 34 is also provided with a cleaning component for cleaning impurities on the top of the clamping cylinder 19.
[0072] The first chamfering assembly includes a rotating ring 37 that is rotatably sleeved on the outer wall of the pressure plate 34. A plurality of first scrapers 36 (HRC60-62) are welded to the outer wall of the rotating ring 37. The first scraper 36 is in an eight-shaped shape and can chamfer and remove burrs at the top and bottom corners of the movable scroll bottom 3. A screw 38 is provided through the thread on the outer wall of the rotating ring 37 to fix the position of the rotating ring 37. During the chamfering process, the clamping cylinder 19 and the movable scroll 1 are driven to rotate by the rotating cylinder 18, and the top and bottom corners of the movable scroll bottom 3 are chamfered by the first scraper 36, so that it does not need to be manually removed by using an additional scraper, and the movable scroll bottom 3 is larger than the diameter of the top of the clamping cylinder 19 to avoid the first scraper 36 from interfering with the clamping cylinder 19.
[0073] The second chamfering assembly includes a sliding seat 42 movably arranged at the bottom of the pressure plate 34, and a second scraper 43 is arranged in the sliding seat 42. The two pressure plates 34 are arranged in a V shape to better adapt to the shape of the moving scroll tooth 2. Two fixing seats 44 are welded to the bottom of the pressure plate 34, and a guide rod 39 is welded between the two fixing seats 44. The sliding seat 42 is slidably sleeved on the guide rod 39 by a chute-slider, and a second spring 40 and a third spring 41 are sleeved on the outer wall of the guide rod 39. The second spring 40 and the third spring 41 are located on both sides of the sliding seat 42, and their two ends respectively abut against the mutually close sides of the sliding seat 42 and the fixing seat 44, so as to limit the sliding seat 42 by using the second spring 40 and the third spring 41. During the chamfering process, the pressure plate 34 is driven to move downward by the second rotation angle pressing cylinder 22, so that the second scraper 43 contacts the middle part of the moving scroll tooth 2. Then, the clamping cylinder 19 and the moving scroll disk 1 are driven to rotate, and the moving scroll tooth 2 is used to drive the second scraper 43 to reciprocate, so as to chamfer the top end of the moving scroll tooth 2 in sequence. And when pressing down the moving scroll disk 1, the second scraper 43 can correspond to the ramp of the moving scroll tooth 2 to avoid the second scraper 43 from contacting the moving scroll tooth 2.
[0074] The cleaning assembly includes a second connecting pipe 32 corresponding to the second rotation angle pressing cylinder 22. The second connecting pipe 32 penetrates and is fixedly arranged at the top end of the fixture table 17. A third connecting pipe 35 is fixedly arranged on one side of the swing rod 23. The two ends of the third connecting pipe 35 are respectively communicated with the two pressure plates 34. The pressure plate 34 is hollow, and a plurality of air outlet holes 45 are opened at its bottom. The top end of the second connecting pipe 32 is communicated with the third connecting pipe 35 through a connecting hose 33. During the cleaning process, by opening the external air source, the gas can enter the pressure plate 34 through the second connecting pipe 32, the connecting hose 33, and the third connecting pipe 35, and finally spray out from the air inlet and outlet holes 28 to clean the impurities on the surface of the clamping cylinder 19, which can improve the clamping efficiency and accuracy.
[0075] During processing, first, the second rotation angle pressing cylinder 22 is started to rotate by the controller. During the rotation of the second rotation angle pressing cylinder 22, the swing rod 23 can be driven to swing, so that the two pressure plates 34 move to the top of the clamping cylinder 19, and the external air source is opened. The gas can enter the pressure plate 34 through the second connecting pipe 32, the connecting hose 33, and the third connecting pipe 35, and finally spray out from the air outlet holes 45, so as to clean the impurities on the surface of the clamping cylinder 19. Then, the second rotation angle pressing cylinder 22 is started to rotate back to its original position;
[0076] Place the moving scroll disk 1 on the corresponding clamping cylinder 19, and make the detection head 25 stuck in the corresponding positioning groove 4. Start the second angular pressing cylinder 22 to rotate, drive the pressing plate 34 to move above the moving scroll disk 1, and press down. The moving scroll disk 1 can be pressed onto the clamping cylinder 19. During the pressing process, the moving scroll disk 1 can press the sealing plate 31 to move downward, so that the sealing plate 31 seals the top of the cylinder body 27. Start the clamping cylinder 19 to expand outward to clamp the moving scroll disk 1, and start the external air source to inflate the cylinder body 27 and detect the air pressure. When the air pressure is less than the set value, the placement is unqualified and needs to be re-placed. When the air pressure is equal to the set value, the placement is qualified. Until all the moving scroll disks 1 are placed qualified, start the second angular pressing cylinder 22 to reset;
[0077] Start the machining center 13 to first machine the outer circle of the bottom of the moving scroll 3, and then replace the milling cutter 16 to mill the fixing groove 5 on the outer wall of the bottom of the moving scroll 3. After the milling is completed, start the first angular pressing cylinder 20 to drive the clamping block 21 to move upward, and then control the clamping block 21 to rotate so that the clamping block 21 moves into the fixing groove 5. Then control the first angular pressing cylinder 20 to retract, drive the clamping block 21 to move downward, and cooperate with the fixing groove 5 again to fix the moving scroll disk 1 on the clamping cylinder 19;
[0078] Then start the machining center 13 to replace the milling cutter 16 and machine the moving scroll teeth 2 until the machining is completed;
[0079] Start the second angular pressing cylinder 22 to rotate, drive the swing rod 23 to approach the moving scroll disk 1. At the same time, start the rotary cylinder 18 to drive the clamping cylinder 19 to rotate, which can drive the moving scroll disk 1 to rotate. During the rotation process, the first scraper 36 can be used to chamfer the top and bottom corners of the bottom of the moving scroll 3;
[0080] Then drive the second angular pressing cylinder 22 to extend and rotate until the pressing plate 34 moves to the top of the moving scroll disk 1. Then control the second angular pressing cylinder 22 to retract. During the retraction process, drive the pressing plate 34 to move downward, so that the second scraper 43 can contact the middle teeth of the moving scroll teeth 2. Then drive the clamping cylinder 19 to rotate. During the rotation of the moving scroll disk 1, the moving scroll teeth 2 can drive the second scraper 43 to reciprocate, and chamfer the top of the moving scroll teeth 2 in turn.
[0081] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the present technical solution, and they should all be covered within the scope of the claims of the present invention.
Claims
1. Dynamic and static scroll plates, characterized in that, Comprising: A moving scroll disk (1), integrally formed by a moving scroll disk bottom (3) and moving scroll teeth (2), a positioning groove (4) is formed at the bottom of the moving scroll disk bottom (3), and an annular column (6) is provided; A stationary scroll disk (7), integrally formed by a stationary scroll disk bottom (8), an outer ring (9) and stationary scroll teeth (10), the stationary scroll teeth (10) are located inside the outer ring (9), a plurality of mounting holes (12) are formed at the top of the stationary scroll disk bottom (8), and a convex column (11) is provided at the top end of the outer ring (9); Fixing grooves (5) are formed on the outer walls of the moving scroll disk bottom (3) and the stationary scroll disk bottom (8), and the cross section of the fixing groove (5) is trapezoidal.
2. A multi-station turning and milling one-step finish machining device for machining the stationary and moving scroll disks as described in claim 1, characterized in that, Comprising: A machining center (13), provided with a lifting table (14) and four groups of spindles (15), a milling cutter (16) is provided at the bottom end of the spindle (15); A fixture table (17), provided with two groups of rotary cylinders (18), and a clamping cylinder (19) is connected to the output end of the rotary cylinder (18); A plurality of first corner pressing cylinders (20), annularly arranged on the top of the fixture table (17), and a clamping block (21) cooperating with the fixing groove (5) is connected to the output end thereof; Two groups of second corner pressing cylinders (22), a swing rod (23) is connected to the output end thereof, and pressing plates (34) are provided at both ends of the swing rod (23); Wherein, the pressing plate (34) is provided with a first chamfering component and a second chamfering component, the first chamfering component includes a rotating ring (37) and a plurality of first scrapers (36), and the second chamfering component includes a sliding seat (42) and a second scraper (43).
3. The multi-station turning and milling one-step finishing equipment according to claim 2, characterized in that, The clamping cylinder (19) is provided with a detection head (25), and the detection head (25) includes: A cylinder body (27), connected to the top end of the clamping cylinder (19) through a first connecting pipe (26); A sliding rod (29), slidably arranged on the top of the cylinder body (27), and a sealing plate (31) is provided at the top end thereof; A first spring (30), sleeved on the sliding rod (29); Wherein, an air inlet hole (28) communicating with the first connecting pipe (26) is formed at the bottom of the cylinder body (27), and when the moving scroll disk (1) is placed in place, the sealing plate (31) seals the top end of the cylinder body (27).
4. The multi-station turning and milling one-step finish machining equipment according to claim 3, characterized in that, The diameter of the cylinder body (27) is adapted to the positioning groove (4), and the sealing plate (31) abuts against the top wall of the positioning groove (4).
5. The multi-station turning and milling one-step finishing equipment according to claim 2, characterized in that, The rotating ring (37) is fixed to the outer wall of the pressing plate (34) by screws (38), and the first scrapers (36) are arranged in a V shape on the outer wall of the rotating ring (37).
6. The multi-station turning and milling one-step finishing equipment according to claim 2, characterized in that, The sliding seat (42) is slidably arranged at the bottom of the pressing plate (34) through a guide rod (39), second springs (40) and third springs (41) are sleeved on the guide rod (39) and are used to limit the sliding seat (42), and the second scraper (43) is arranged in the sliding seat (42).
7. The multi-station turning and milling one-step finish machining equipment according to claim 2, characterized in that It further includes a cleaning component, and the cleaning component includes: A second connecting pipe (32), fixed to the top end of the fixture table (17); A third connecting pipe (35), fixed to one side of the swing rod (23) and communicating with the two pressing plates (34); Among them, the pressure plate (34) is of a hollow structure, and a plurality of air outlet holes (45) are formed at the bottom thereof.
8. The multi-station turning and milling one-step finishing equipment according to claim 2, characterized in that, A plurality of rubber pads (24) are provided at the top end of the clamping cylinder (19), and the thickness of the rubber pads (24) is 2-5 mm.
9. The multi-station turning and milling one-step finishing equipment according to claim 2, characterized in that, The number of the first corner pressing cylinders (20) is the same as the number of the fixing grooves (5), and they are arranged in an equiangular annular pattern.
10. Method for using the multi-station turning and milling one-step finish machining equipment, applied to the multi-station turning and milling one-step finish machining equipment according to any one of claims 2-9, characterized in that, It includes the following steps: S1. Place the moving scroll plate (1) on the clamping cylinder (19), and detect the placement state through the detection head (25); S2. Start the second corner pressing cylinder (22) to drive the pressure plate (34) to press down the moving scroll plate (1); S3. Sequentially complete the machining of the outer circle of the bottom of the moving scroll plate (3) and the moving scroll teeth (2) through the machining center (13); S4. Start the rotating cylinder (18) to drive the moving scroll plate (1) to rotate, and complete the chamfering of the bottom of the moving scroll plate (3) through the first scraper (36); S5. Complete the chamfering of the top end of the moving scroll teeth (2) through the second scraper (43).
Citation Information
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