Rubber cutting device for rubber-coated metal product
Through mechanical transmission control of clamping components and rotary cutting components, the problems of low glue cutting efficiency and inconsistent accuracy of glue-encapsulated metal products are solved, and a high-precision and stable glue cutting process is achieved, extending the cutting knife life and simplifying the device structure.
Patent Information
- Application Number
- CN202510717817.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-25
AI Technical Summary
In the prior art, the glue cutting method of the glue-inclusion metal product is inefficient, the glue cutting accuracy is inconsistent, and the cutting knife is prone to passivation and damage, which affects production efficiency and product quality.
The clamping assembly and a rotary cutting assembly are adopted. The clamping assembly includes an end head and end tail clamping assembly. The rotary cutting assembly includes a drive piece and a cutting knife. The cutting knife is accurately controlled to circumcision through mechanical transmission, reducing manual operation errors and improving the cutting accuracy and stability.
It improves the accuracy and stability of glue-encapsulated metal products, extends the service life of the cutting knife, reduces the risk of damage to metal products, and simplifies the device structure.
Smart Images

Figure CN120363274A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cutting technology, and in particular to a rubber cutting device for rubber-coated metal products. Background Art
[0002] In the actual production and manufacturing process of metal products, it is usually necessary to perform rubber coating treatment on the outer surface of the metal products to prevent surface damage during the transportation or handling of the metal products. However, in the process of assembling and applying metal products, for example, when assembling metal products to vehicles, it is necessary to remove the rubber coating on the surface of the metal products. The currently commonly used rubber cutting method requires manual placement of the metal products at the cutting position of the rubber cutting device, and then the device switch is started for rubber cutting operations. This operation mode not only results in low rubber cutting efficiency, but also makes it difficult to ensure the consistency of rubber cutting accuracy. In addition, the cutting tool will inevitably become dull or even damaged during continuous operation, which not only affects the rubber cutting quality, but also may damage the metal products themselves, seriously affecting production efficiency and the quality of metal products. Summary of the Invention
[0003] The present application provides a rubber cutting device for rubber-coated metal products to at least solve the problems such as how to improve the rubber cutting accuracy in the related art. The technical solution of the present application is as follows: According to the first aspect of the embodiments of the present application, a rubber cutting device for rubber-coated metal products is provided, including a clamping component and a rotary cutting component arranged along the transmission direction; the clamping component is used for clamping the rubber-coated metal products; the rotary cutting component includes a driving member and at least one cutting tool, the driving member is in transmission connection with the cutting tool, and the driving member is used for driving the cutting tool to perform circumferential cutting on the end rubber coating of the rubber-coated metal products when the clamping component clamps the rubber-coated metal products.
[0004] In a possible implementation manner, the clamping component includes a head end clamping component and a tail end clamping component; the rotary cutting component is arranged between the head end clamping component and the tail end clamping component; the head end clamping component is used for clamping the rubber-coated metal products when one end of the rubber-coated metal products is transmitted to the rotary cutting component; the tail end clamping component is used for clamping the rubber-coated metal products when the other end of the rubber-coated metal products is transmitted to the rotary cutting component, and the rubber-coated metal products are rubber-coated metal rods or rubber-coated metal tubes.
[0005] In a possible implementation manner, the head end clamping component includes a first clamping jaw, a second clamping jaw, a first slide rail, and a first cylinder; the first clamping jaw and the second clamping jaw are symmetrically arranged on the first slide rail; the rubber-coated metal products are transmitted between the first clamping jaw and the second clamping jaw; the first cylinder is arranged on the first slide rail, and the first cylinder is respectively connected to the first clamping jaw and the second clamping jaw, and is used for controlling the clamping actions of the first clamping jaw and the second clamping jaw.
[0006] In a possible implementation, the end-tail clamping component includes a third clamping jaw, a fourth clamping jaw, a second slide rail, and a second air cylinder; the third clamping jaw and the fourth clamping jaw are symmetrically arranged on the second slide rail; the rubber-coated metal product is transmitted between the third clamping jaw and the fourth clamping jaw; the second air cylinder is arranged on the second slide rail, and the second air cylinder is respectively connected to the third clamping jaw and the fourth clamping jaw, and is used to control the clamping actions of the third clamping jaw and the fourth clamping jaw.
[0007] In a possible implementation, the rotary cutting component further includes a track plate and at least one cutter slot; the number of the cutter slots is the same as the number of the cutters; the cutters are clamped with the cutter slots, a plurality of rotation holes are arranged on the track plate, and the track plate is rotationally connected to the cutters through the rotation holes, and the track plate is used to drive the cutters to perform circumferential cutting on the end of the rubber-coated metal product.
[0008] In a possible implementation, the driving member further includes a gear set and a driving motor, the gear set includes a first gear and a second gear, the transmission speeds of the first gear and the second gear are different, and the driving motor is respectively connected to the first gear and the second gear, and is used to drive the first gear and the second gear to drive the track plate to rotate.
[0009] In a possible implementation, the rotary cutting component includes a head-end rotary cutting component and an end-tail rotary cutting component, and the clamping component is arranged between the head-end rotary cutting component and the end-tail rotary cutting component; the clamping component is used to clamp the rubber-coated metal product, so that both ends of the rubber-coated metal product are respectively located in the head-end rotary component and the end-tail rotary component.
[0010] In a possible implementation, the rubber cutting device further includes a speed monitoring component; the speed monitoring component includes two rubber-coated rollers and a speed sensor, the rubber-coated rollers and the speed sensor are coaxially arranged, and the speed sensor is used to obtain the transmission speed of the rubber-coated metal product when the rubber-coated metal product passes through the rubber-coated rollers.
[0011] In a possible implementation, the rubber cutting device further includes a linear module; the linear module is arranged at the bottom of the rotary cutting component; the linear module is used to drive the rotary cutting component to return to the initial cutting position after one end of the rubber-coated metal product is cut.
[0012] In a possible implementation, the rubber cutting device is further provided with a control module, the control module includes a touch screen and control buttons, and the control module is respectively communicatively connected to the clamping component and the rotary cutting component.
[0013] It should be understood that the above general description and the following detailed description are merely exemplary and explanatory, and do not limit the present invention.
[0014] The technical solutions provided by the embodiments of the present application at least bring the following beneficial effects: By setting the clamping component and the glue cutting component, the manual operation steps are reduced, the stability and accuracy of the plastic-encased metal product during the glue cutting process are ensured, and the glue cutting precision of the plastic-encased metal product is improved; The rotary cutting component includes a driving member and at least one cutting knife. By adopting mechanical transmission, the cutting knife is accurately controlled, the accuracy of the glue cutting position and depth is improved, the error in manual operation is avoided, and at the same time, the cutting knife performs fine cutting under the control of the driving member, reducing the risk of damage to the surface of the metal product, also reducing the wear and passivation caused by the cutting knife touching the surface of the metal product, and extending the service life of the cutting knife.
[0015] According to the following detailed description of the exemplary embodiments with reference to the accompanying drawings, other features and aspects of the present invention will become clear. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions and advantages in the embodiments of the present specification or the prior art, the accompanying drawings required for use in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present specification. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 is a structural diagram of a glue cutting device for a plastic-encased metal product shown according to an exemplary embodiment.
[0018] Figure 2 is a structural diagram of a speed monitoring component shown according to an exemplary embodiment.
[0019] Figure 3 is a structural diagram of a clamping component for the end head shown according to an exemplary embodiment.
[0020] Figure 4 is a structural diagram of a rotary cutting component shown according to an exemplary embodiment.
[0021] Figure 5 is a structural diagram of a cutting knife slot shown according to an exemplary embodiment.
[0022] Figure 6 is a structural diagram of a track plate shown according to an exemplary embodiment.
[0023] Figure 7 is a structural diagram of a waste collection component shown according to an exemplary embodiment.
[0024] In the figure, 1 is a speed monitoring component, 2 is a head clamping component, 3 is a rotary cutting component, 4 is a tail clamping component, 5 is a waste collection component, 11 is a rubber-coated roller, 12 is a speed sensor, 21 is a first jaw, 22 is a second jaw, 23 is a first slide rail, 24 is a first cylinder, 31 is a first gear, 32 is a second gear, 33 is a driving motor, 34 is a cutting tool, 35 is a cutting tool slot, 36 is a track plate, 37 is a rotating hole, 51 is a waste guide rail, and 52 is a waste bin. Detailed implementation manners
[0025] In order to enable those of ordinary skill in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present specification will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present specification. Obviously, the described embodiments are only a part of the embodiments of the specification, rather than all the embodiments. Based on the embodiments in this specification, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the scope of protection of the present invention.
[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances so that the embodiments of the present invention described here can be implemented in an order different from those illustrated or described here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or server including a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0027] The various exemplary embodiments, features and aspects of the present invention will be described in detail below with reference to the accompanying drawings. The same reference numerals in the drawings denote elements having the same or similar functions. Although various aspects of the embodiments are shown in the drawings, the drawings do not have to be drawn to scale unless otherwise specified.
[0028] As used herein, the term "exemplary" means "serving as an example, embodiment, or illustration". Any embodiment described as "exemplary" herein need not be construed as superior to or better than other embodiments. As used herein, the term "and / or" merely describes an associative relationship between associated objects and indicates that three relationships may exist. For example, A and / or B may represent: A exists alone, A and B exist simultaneously, or B exists alone. Additionally, as used herein, the term "at least one" means any one of a plurality or any combination of at least two of a plurality. For example, including at least one of A, B, and C may represent including any one or more elements selected from the set consisting of A, B, and C.
[0029] In addition, for a better illustration of the present invention, numerous specific details are given in the following detailed description. Those skilled in the art should understand that the present invention can be implemented without some of these specific details. In some instances, methods, means, elements, and circuits well known to those skilled in the art are not described in detail so as to highlight the gist of the present invention.
[0030] It should be noted that the following shows a possible order of steps, and in fact, it is not necessarily limited to this strict order. Some steps can be executed in parallel without dependence on each other. The user information (including but not limited to user device information, user personal information, user behavior information, etc.) and data (including but not limited to data for display, training data, etc.) involved in the present invention are all information and data authorized by the user or fully authorized by all parties.
[0031] Figure 1 is a structural diagram of a rubber cutting device for a rubber-coated metal product shown according to an exemplary embodiment. As Figure 1 shown, the rubber cutting device includes a clamping component and a rotary cutting component 3 arranged along the transmission direction.
[0032] At the initial transmission position in the transmission direction, that is, the starting position in the transmission direction, a transmission component for the rubber-coated metal product is provided. The rubber-coated metal product can be set as a rubber-coated metal rod or a rubber-coated metal tube, such as a rubber-coated aluminum rod, a rubber-coated copper rod, a rubber-coated stainless steel rod, or a rubber-coated aluminum tube, a rubber-coated copper tube, a stainless steel metal tube, etc. The present application does not limit the type of the rubber-coated metal product, and it can be determined according to the actual situation specifically. The rubber-coated metal product can be one with a rubber or other elastic material wrapped on the outer surface of the metal product. Such a design can increase the friction on the surface of the metal product, protect the metal product from corrosion during storage, and avoid the metal product from being knocked and worn during production and handling. The present application does not limit the type of the material wrapped on the outer surface of the rubber-coated metal product.
[0033] The steps of the clamping component and the rotary cutting component 3 for clamping and rotary cutting the rubber-coated metal product are after the conveying step of the conveying component. Before the clamping component and the rotary cutting component 3 perform rubber cutting on the rubber-coated metal product, a conveying component for conveying the rubber-coated metal product needs to be set at the initial conveying position. Exemplarily, the conveying component can be set as a belt conveying component, which can be composed of a belt, a driving wheel, and a support frame. The rubber-coated metal products can be conveyed one by one from the belt conveying component into the clamping component and the rotary cutting component 3. The conveying component can also be set as a roller conveying component, which can include a plurality of rollers. The rollers can be driven by a motor, so that the rubber-coated metal products can be conveyed along the conveying direction on the rollers into the clamping component. The specific type of the conveying component is not limited in this application.
[0034] In a possible implementation manner, before the rubber-coated metal product is conveyed to the clamping component and the rotary cutting component 3, a speed monitoring component 1 is further provided on the rubber cutting device, that is, after the rubber-coated metal product is conveyed from the conveying component, it immediately enters the speed monitoring component 1 of the rubber cutting device.
[0035] Figure 2 It is a structural diagram of a speed monitoring component shown according to an exemplary embodiment. As Figure 2 shown, the speed monitoring component 1 includes two rubber-coated rollers 11 and a speed sensor 12. Among them, the two rubber-coated rollers 11 can be symmetrically arranged along the rubber cutting route, and the speed sensor 12 is coaxially arranged with the rubber-coated roller 11. A spacing adjustment module is provided at the bottom of the rubber-coated roller 11. The spacing adjustment module includes a fixed slide rail and a sliding block. By sliding the sliding block between the sliding blocks, the spacing between the rubber-coated rollers 11 is adjusted. Specifically, the spacing between the rubber-coated rollers 11 can be adjusted according to the diameter of the rubber-coated metal product. The rubber-coated metal product passes through the rubber-coated rollers 11 under the drive of the conveying component and then is conveyed to the clamping component and the rotary cutting component 3. The speed sensor 12 is used to obtain the conveying speed of the rubber-coated metal product when the rubber-coated metal product passes through the rubber-coated rollers 11. Setting the speed monitoring component 1 can accurately obtain the conveying speed of the rubber-coated metal product, enable the clamping component to accurately clamp the rubber-coated metal product, and further enable the rotary cutting component 3 to accurately cut the rubber coating at both ends of the rubber-coated metal product.
[0036] There are many types of speed sensors 12 of the speed monitoring component 1. Exemplarily, the following types can be included: an encoder, which is a commonly used speed monitoring device that can directly or indirectly contact the rubber-coated metal product and calculate the moving speed of the rubber-coated metal product by measuring the rotation angle or displacement. Its installation method can be set to be coaxially connected with the rubber-coated roller 11. For example, when the rubber-coated metal rod or rubber-coated metal tube is transmitted from the transmission component to the rubber-coated roller 11, the outer surface of the rubber-coated metal rod, that is, the rubber coating on the surface of the rubber-coated metal rod is in contact with the surface of the rubber-coated roller 11. At the same time, the encoder can determine the transmission speed of the rubber-coated metal rod by measuring the rotation speed of the roller. Furthermore, the speed monitoring component 1 is connected to the control module, and the speed monitoring component 1 transmits the transmission speed of the rubber-coated metal product to the control module in real time, so that the control module can accurately control the clamping component to clamp the rubber-coated metal product.
[0037] Photoelectric sensor, the photoelectric sensor measures the corresponding speed by detecting the marks or features on the surface of the rubber-coated metal product. The installation method is to install photoelectric sensors on both sides of the speed monitoring component 1, that is, on both sides of the rubber-coated roller 11. The outer surface of the rubber-coated metal product can be provided with corresponding marks or characteristic symbols. For example, a fluorescent mark is set every 10 cm on the surface rubber coating of the rubber-coated metal product. This is not limited in the present application. When the rubber-coated metal product passes through the rubber-coated roller 11, the photoelectric sensor can detect the fluorescent mark of the rubber-coated metal product, and then calculate the transmission speed of the corresponding rubber-coated metal product by calculating the time interval. Similarly, the transmission speed of the rubber-coated metal product is transmitted to the control module for the next step of processing.
[0038] Laser speed meter, the laser speed meter can measure the transmission speed of the rubber-coated metal product by emitting a laser beam and receiving the emitted light. The laser speed meter can be installed above the transmission path of the rubber-coated metal product, for example, above the rubber-coated roller 11. The laser speed meter can perform non-contact speed measurement on the rubber-coated metal product. When the rubber-coated metal product passes through the rubber-coated roller 11, the laser speed meter can scan the rubber-coated metal product and immediately obtain the transmission speed of the rubber-coated metal product.
[0039] Hall sensor, Hall sensor measures speed by detecting changes in magnetic field, and is usually used in conjunction with magnetic marks or magnetic rings. The specific setting method can be to install a magnetic mark on the rubber-coated metal product, or to set a corresponding magnetic ring on the rubber-coated roller 11. When the rubber-coated metal product reaches the speed monitoring component 1, the Hall sensor receives the magnetic mark on the rubber-coated metal product or the magnetic ring on the rubber-coated roller 11. The Hall sensor detects the corresponding magnetic field changes based on the magnetic mark on the rubber-coated metal product or the magnetic ring on the rubber-coated roller 11, and then determines the transmission speed of the corresponding rubber-coated metal product.
[0040] The speed measurement wheel is a direct contact type speed measurement device, which can be integrally provided with the rubber-coated roller 11. Then, by contacting the surface of the rubber-coated metal product through the rubber-coated roller 11 and moving with it, the transmission speed can be measured. This application does not limit the above several types of speed sensors 12, and the specific type of the speed sensor 12 can be determined according to the actual situation.
[0041] In a possible implementation manner, the rubber cutting device is further provided with a control module. Among them, the control module may include a touch screen and control buttons. The control module further includes a plurality of communication interfaces for connecting each component of the rubber cutting device, that is, the control module is connected to the speed transmission component, the rotary cutting component 3, and the clamping component. The touch screen can be set as an operation interface, allowing the operator to input rotary cutting instructions, adjustment parameters of the rubber-coated metal product, etc. For example, the length and radius of the rubber-coated metal product, the length of the rubber to be cut, the depth of the rubber cutting, etc. This application does not limit the specific adjustment parameters. Setting the touch screen can adjust the parameters of the rubber-coated metal product in a timely manner and simplify the human-machine interaction process; during the rubber cutting process, if any failure occurs to the rubber cutting device, the operator can pause the rubber cutting device through the touch screen to avoid danger.
[0042] The control button can provide an operation button for the operator to execute a certain preset function. Among them, the control button may include an emergency stop button, a start button, a shutdown button, etc. This application does not limit the type of the control button. The emergency stop button can be pressed by the operator in time when someone approaches the rubber cutting device to prevent safety problems; when rubber cutting treatment is required, the operator can press the start button, and then the rubber cutting device can cut the rubber of the rubber-coated metal product. Setting the control button can quickly and effectively respond to any situation of the rubber cutting device. The control module also establishes a communication connection with the clamping component and the rotary cutting component 3, that is, the clamping component and the rotary cutting component 3 can receive the corresponding control instructions from the control module to perform corresponding clamping actions and rotary cutting actions.
[0043] In a possible implementation manner, after the start button of the control button of the control module is turned on, the control module sends a transmission instruction to the transmission component. After receiving the transmission instruction sent by the control module, the transmission component sequentially transmits the rubber-coated metal product to the speed monitoring module. After the rubber-coated roller 11 on the speed monitoring module contacts the rubber-coated metal product, the speed sensor 12 coaxially arranged with the rubber-coated roller 11 immediately monitors the speed of the rubber-coated metal product to obtain the transmission speed of the rubber-coated metal product. Further, after receiving the transmission speed of the rubber-coated metal product, the speed sensor 12 immediately sends the transmission speed to the control module, and the control module sends a clamping instruction to the end head clamping component 2 according to the transmission speed.
[0044] In a possible implementation, the clamping component may include a head-end clamping component 2 and a tail-end clamping component 4. The head-end clamping component 2 and the tail-end clamping component 4 may be respectively arranged at both ends of the cutting component 3.
[0045] Figure 3 is a structural diagram of a head-end clamping component shown according to an exemplary embodiment. As Figure 3 shown, the head-end clamping component 2 includes a first jaw 21, a second jaw 22, a first slide rail 23, and a first cylinder 24.
[0046] The first jaw 21 and the second jaw 22 are symmetrically arranged. Specifically, the first jaw 21 and the second jaw 22 are symmetrically arranged on the first slide rail 23. The first cylinder 24 is also arranged on the first slide rail 23. The first cylinder 24 may be set as a linear motion cylinder, and the present application does not limit this. The connection manner between the first cylinder 24 and the first slide rail 23 may be snap connection, that is, a fixed card slot is arranged on one side of the first slide rail 23, and a snap corresponding to the size of the card slot is arranged on the first cylinder 24, and then the snap is connected to the card slot; the first cylinder 24 may be screwed to the first slide rail 23, that is, a threaded hole is opened on the first slide rail 23, and the first cylinder 24 is connected by a screw corresponding to the size of the threaded hole; the first cylinder 24 may also be fixed to the first slide rail 23 by welding, and the first cylinder 24 may also be connected by means such as magnetic attraction and gluing. The present application does not limit the specific connection manner between the first cylinder 24 and the first slide rail 23. The first cylinder 24 is respectively connected to the first jaw 21 and the second jaw 22. That is, under the drive of the first cylinder 24, the first jaw 21 and the second jaw 22 are controlled to move simultaneously on the slide rail. Preferably, the first jaw 21 and the second jaw 22 slide up and down along the slide rail. Elastic pads may be arranged on the inner sides of the first jaw 21 and the second jaw 22 for protecting the rubber-coated metal product from damage when clamping the rubber-coated metal product. Among them, the types of elastic pads include: silicone pads, polyurethane pads, rubber pads, sponge pads, and thermoplastic elastomer pads, etc., and the present application does not limit this.
[0047] When one end of the rubber-coated metal product, that is, the head-end of the rubber-coated metal product reaches the cutting position of the cutting component 3, the control module immediately sends a clamping signal to the first cylinder 24. After receiving the clamping signal, the first cylinder 24 immediately drives the first jaw 21 and the second jaw 22 to move synchronously towards the rubber-coated metal product, thereby clamping the rubber-coated metal product so that the cutting component 3 can accurately perform cutting processing on the head-end of the rubber-coated metal product and avoid cutting deviation caused by vibration of the rubber-coated metal product. After the cutting component 3 completes the cutting task on the head-end of the rubber-coated metal product, the first cylinder 24 moves in the reverse direction and immediately drives the first jaw 21 and the second jaw 22 to release the rubber-coated metal product so that the rubber-coated metal product continues to move towards the tail-end clamping component 4.
[0048] At the other end of the rotary cutting assembly 3, a tail end clamping assembly 4 can be provided. The tail end clamping assembly 4 can include a third jaw, a fourth jaw, a second slide rail, and a second cylinder.
[0049] The third jaw and the fourth jaw are symmetrically arranged. Specifically, the third jaw and the fourth jaw are symmetrically arranged on the second slide rail. The second cylinder is also arranged on the second slide rail. Similarly, the second cylinder can also be set as a linear motion cylinder, specifically, it can be set as a double-acting cylinder, that is, compressed air alternately enters both sides of the piston to achieve two-way drive. This application does not make any limitations in this regard. The connection method between the second cylinder and the second slide rail can be snap connection, that is, a fixed slot is provided on one side of the second slide rail, and a snap corresponding to the size of the slot is provided on the second cylinder, and then the snap is connected to the slot; the second cylinder can be screwed to the second slide rail, that is, threaded holes are provided on the second slide rail, and the second cylinder is connected by screws corresponding to the size of the threaded holes; the second cylinder can also be fixed to the second slide rail by welding, and the second cylinder can also be connected by magnetic attraction, gluing and other methods. This application does not make any limitations on the specific connection method between the second cylinder and the second slide rail.
[0050] The second cylinder is respectively connected to the third jaw and the fourth jaw, that is, the second cylinder controls the third jaw and the fourth jaw to slide on the second slide rail. Preferably, the third jaw and the fourth jaw slide up and down along the slide rail. Elastic pads are provided on the inner sides of both the third jaw and the fourth jaw, which are used to protect the rubber-coated metal product from damage when clamping the rubber-coated metal product. Among them, the type of the elastic pad is the same as that of the elastic pads corresponding to the first jaw 21 and the second jaw 22, and this application will not elaborate here.
[0051] At the other end of the rubber-coated metal product, that is, when the tail end of the rubber-coated metal product reaches the rotary cutting position of the rotary cutting assembly 3, the control module immediately sends a clamping signal to the second cylinder. After receiving the clamping signal, the second cylinder immediately drives the third jaw and the fourth jaw to move synchronously towards the rubber-coated metal product, and then clamps the rubber-coated metal product, so as to avoid vibration causing cutting deviation of the rubber-coated metal product when the rotary cutting assembly 3 performs rotary cutting on the tail end of the rubber-coated metal product, and further causing damage to the cutting tool 34 or the rubber-coated metal product. After the rotary cutting assembly 3 completes the rotary cutting task on the tail end of the rubber-coated metal product, the second cylinder moves in the reverse direction and immediately drives the third jaw and the fourth jaw to release the rubber-coated metal product, so that the rubber-coated metal product enters the assembly or transportation step.
[0052] Figure 4 is a structural diagram of a rotary cutting assembly shown according to an exemplary embodiment. As Figure 4As shown, the peeling assembly 3 includes a driving member. The driving member is used when the clamping assembly clamps the rubber-coated metal product to drive the cutter 34 to perform circular cutting on the end of the rubber-coated metal product. Among them, the driving member includes a gear set and a drive motor 33. The drive motor 33 can use a servo motor or a stepper motor, and the present application does not limit the type of the drive motor 33. The gear set includes a first gear 31 and a second gear 32. The transmission speeds of the first gear 31 and the second gear 32 are different, that is, the number of teeth of the first gear 31 and the second gear 32 are different. The drive motor 33 is respectively connected to the first gear 31 and the second gear 32, and the drive motor 33 has a dual-axis output or drives the first gear 31 and the second gear 32 respectively through a transfer case.
[0053] Figure 5 1 is a structural diagram of a cutter slot according to an exemplary embodiment. Figure 5 As shown, the rotary cutting assembly 3 also includes at least one cutter 34. Preferably, the present application uses four cutters 34. The driving member is connected to the cutter 34 by transmission, and the driving member is used to drive the cutter 34 to perform circular cutting on the end of the rubber-coated metal product, the head and the tail of the rubber-coated metal product when the clamping assembly clamps the rubber-coated metal product. The rotary cutting assembly 3 also includes at least one cutter slot 35, and the number of the cutter slots 35 is consistent with the number of the cutters 34. Preferably, the present application sets four cutter slots 35, and the cutters 34 are clamped with the cutter slots 35.
[0054] Figure 6 FIG. 1 is a structural diagram of a track pad according to an exemplary embodiment. Figure 6 As shown, the rotary cutting mechanism further includes a track plate 36. The track plate 36 is provided with a plurality of rotating holes 37, and the track plate 36 is rotatably connected to the cutter 34 through the rotary cutting holes, and then driven by the driving motor 33, the track plate 36 drives the cutter 34 to perform circular cutting on the end of the rubber-coated metal product.
[0055] In a possible implementation, the rubber cutting device also includes a linear module. The linear module can be arranged at the bottom of the rotary cutting component 3. A moving device is arranged on the linear module to drive the rotary cutting component 3 to move in the direction of the transmission position. When the rubber cutting device is started, the linear module moves the rotary cutting component 3 to the initial cutting position, that is, the position where the end of the rubber-coated metal product is cut, and waits for the rubber-coated metal product to enter the rotary cutting component 3. After the end of the rubber-coated metal product is cut, the linear module moves the rotary cutting component 3 to the end of the rubber-coated metal product. After the rubber-coated metal product is completely rotary cut, the linear module drives the rotary cutting component 3 to return to the initial cutting position.
[0056] Figure 7 FIG. 1 is a structural diagram of a waste collection assembly according to an exemplary embodiment. Figure 7As shown in the figure, the rubber cutting device further includes a waste collection component 5, which is used to collect the rubber waste generated during the rotary cutting of the rubber-coated metal product in a timely manner, preventing the accumulation of waste from affecting the operation of the equipment or causing environmental pollution. Among them, the waste collection component 5 includes a waste guide rail 51 and a waste bin 52. The waste guide rail 51 is connected to the rotary cutting component 3 and is used to guide the flow direction of the waste generated during the cutting process. The waste guide rail 51 is set as an inclined structure with one end higher than the other end. This setting can enable the rubber waste of the rubber-coated metal product to slide quickly into the waste bin 52, avoiding blockage or residue. The waste guide rail 51 is made of smooth metal material. Specifically, it can be made of stainless steel material or aluminum alloy material with surface polishing treatment. The present application does not limit this.
[0057] The waste bin 52 is arranged below the lower side of the waste guide rail 51 and is used to collect the waste sliding down from the waste guide rail 51. The waste bin 52 is set as a detachable structure, which is convenient for regular cleaning and maintenance, improving the usability and sustainable operation ability of the equipment.
[0058] In a possible implementation manner, the number of the waste collection components 5 can be 2. That is, one is arranged at each end of the rotary cutting component 3, respectively used to collect the waste at the head end and the waste at the tail end of the rubber-coated metal product. The present application does not limit this.
[0059] In another possible implementation manner, the rotary cutting component can include a head-end rotary cutting component and a tail-end rotary cutting component. The clamping component is arranged between the head-end rotary cutting component and the tail-end rotary cutting component and is used to fix and support the rubber-coated metal product to be rotary cut during the rotary cutting process. That is, a head-end rotary cutting component is set to perform rotary cutting treatment on the head end of the rubber-coated metal product. The tail-end rotary cutting component is used to perform synchronous rotary cutting treatment on the tail end of the rubber-coated metal product. Specifically, when the middle position of the rubber-coated metal product is transmitted to the clamping component, the clamping component immediately clamps the rubber-coated metal product. At this time, the head-end rotary cutting component immediately performs rotary cutting treatment on the head end of the rubber-coated metal product. At the same time, the tail-end rotary cutting component immediately performs rotary cutting treatment on the tail end of the rubber-coated metal product. After the rotary cutting is completed, it can automatically return to the initial position through the linear module. This setting can perform rotary cutting treatment on both ends of the rubber-coated metal product at the same time, significantly improving the processing efficiency and shortening the single operation time.
[0060] In the case of setting one clamping component and two rotary cutting components, namely the head-end rotary cutting component and the tail-end rotary cutting component, the internal components of the rest of the rubber cutting device, such as the transmission component, the speed monitoring component 1, the control module and other components, have the same structure as those of the above two clamping components and one rotary cutting component, and the present application will not elaborate here.
[0061] In a possible implementation, the glue cutting device further includes a fixed base, and the speed monitoring component 1, the end head clamping component 2, the rotary cutting component 3, and the end tail clamping component 4 are all arranged on the fixed base.
[0062] Regarding the device in the above embodiments, the specific manners in which each module performs operations have been described in detail in the embodiments related to the method, and will not be elaborated here.
[0063] Those skilled in the art will readily conceive of other embodiments of the present application after considering the specification and practicing the present application disclosed herein. The present application is intended to cover any variations, uses, or adaptations of the present application, which follow the general principles of the present application and include common general knowledge or conventional technical means in the technical field not disclosed in the present application. The specification and embodiments are only regarded as exemplary, and the true scope and spirit of the present application are pointed out by the following claims.
[0064] It should be understood that the present application is not limited to the exact structures already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present application is only limited by the appended claims.
Claims
1. A cutting device for rubber-coated metal products, characterized in that, It includes a clamping component and a rotary cutting component arranged along the transmission direction; The clamping component is used to clamp the rubber-coated metal product; The rotary cutting component includes a driving member and at least one cutting tool, the driving member is in transmission connection with the cutting tool, and the driving member is used to drive the cutting tool to perform a circumferential cutting on the end rubber coating of the rubber-coated metal product when the clamping component clamps the rubber-coated metal product.
2. The rubber cutting device according to claim 1, characterized in that, The clamping component includes a head-end clamping component and a tail-end clamping component; the rotary cutting component is arranged between the head-end clamping component and the tail-end clamping component; The head-end clamping component is used to clamp the rubber-coated metal product when one end of the rubber-coated metal product is transported to the rotary cutting component; the tail-end clamping component is used to clamp the rubber-coated metal product when the other end of the rubber-coated metal product is transported to the rotary cutting component, and the rubber-coated metal product is a rubber-coated metal rod or a rubber-coated metal tube.
3. The rubber cutting device according to claim 2, characterized in that, The head-end clamping component includes a first clamping jaw, a second clamping jaw, a first slide rail and a first cylinder; The first clamping jaw and the second clamping jaw are symmetrically arranged on the first slide rail; the rubber-coated metal product is transported between the first clamping jaw and the second clamping jaw; the first cylinder is arranged on the first slide rail, and the first cylinder is respectively connected to the first clamping jaw and the second clamping jaw, and is used to control the clamping actions of the first clamping jaw and the second clamping jaw.
4. The rubber cutting device according to claim 2, characterized in that The tail-end clamping component includes a third clamping jaw, a fourth clamping jaw, a second slide rail and a second cylinder; The third clamping jaw and the fourth clamping jaw are symmetrically arranged on the second slide rail; the rubber-coated metal product is transported between the third clamping jaw and the fourth clamping jaw; the second cylinder is arranged on the second slide rail, and the second cylinder is respectively connected to the third clamping jaw and the fourth clamping jaw, and is used to control the clamping actions of the third clamping jaw and the fourth clamping jaw.
5. The rubber cutting device according to claim 1, wherein The rotary cutting component further includes a track plate and at least one cutting tool slot; The number of the cutting tool slots is the same as the number of the cutting tools; the cutting tools are clamped with the cutting tool slots, a plurality of rotating holes are arranged on the track plate, the track plate is rotationally connected to the cutting tools through the rotating holes, and the track plate is used to drive the cutting tools to perform a circumferential cutting on the end of the rubber-coated metal product.
6. The rubber cutting device according to claim 5, characterized in that, The driving member includes a gear set and a driving motor, the gear set includes a first gear and a second gear, the transmission speeds of the first gear and the second gear are different, and the driving motor is respectively connected to the first gear and the second gear, and is used to drive the first gear and the second gear to drive the track plate to rotate.
7. The rubber cutting device according to claim 1, characterized in that, The rotary cutting component includes a head-end rotary cutting component and a tail-end rotary cutting component, and the clamping component is arranged between the head-end rotary cutting component and the tail-end rotary cutting component; The clamping component is used to clamp the rubber-coated metal product so that both ends of the rubber-coated metal product are respectively located in the head-end rotating component and the tail-end rotating component.
8. The rubber cutting device according to claim 1, wherein The rubber cutting device further includes a speed monitoring component; The speed monitoring component includes two rubber-coated rollers and a speed sensor. The rubber-coated rollers and the speed sensor are coaxially arranged. The speed sensor is used to obtain the transmission speed of the rubber-coated metal product when the rubber-coated metal product passes through the rubber-coated rollers.
9. The rubber cutting device according to claim 1, wherein, The rubber cutting device further includes a linear module; the linear module is arranged at the bottom of the rotary cutting component; The linear module is used to drive the rotary cutting component back to the initial cutting position after one end of the rubber-coated metal product is cut.
10. The rubber cutting device according to claim 1, wherein The rubber cutting device is further provided with a control module. The control module includes a touch screen and control buttons. The control module is respectively communicatively connected with the clamping component and the rotary cutting component.