Concrete structural member cutting apparatus
By introducing a spraying component and a mobile protective component into the concrete structural component cutting device, the problem of the water-cement mixture not being effectively blocked during the cutting process was solved, thereby improving the protection and cleaning efficiency of the cutting process.
Patent Information
- Application Number
- CN202510847183.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-06-24
AI Technical Summary
In the current concrete structure component cutting device, the protective cover cannot effectively block the water-cement mixture during the cutting process, resulting in poor cutting effect and inconvenient cleaning.
A concrete structural component cutting device was designed, comprising a drive shaft, a cutting blade, a fixed protective component, and a spraying component. The spraying component drives the moving protective component to slide inside the fixed protective component, adjusting the protective height. During the cutting process, water is sprayed to cool down and clean the mud. Combined with a three-axis drive component, multi-directional movement is achieved. The cleaning component is used to clean the accumulation on the inner wall.
It effectively shields the mud generated during cutting, prevents contamination, lowers the temperature, improves cleaning efficiency, and simplifies the cleaning process.
Smart Images

Figure CN120363353B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete processing, in particular to a concrete structure component cutting device. BACKGROUND
[0002] The concrete structure refers to a load-bearing structure system formed by mixing cement, sand (fine aggregate), gravel (coarse aggregate), water and other materials in proportion, and then stirring, pouring and curing and hardening; the concrete structure has become the core material of modern engineering construction due to its multifunctionality, economy and wide applicability.
[0003] In related technologies, in order to prevent the water and ash mixture generated during the cutting of the concrete component from being thrown into the cutting machine shell and solidified to affect the normal use of the cutting equipment, for example, the prior art with the publication number CN212602624U provides a concrete slicing machine for engineering construction, which connects two fixed pins by fixed bolts, and in the cutting process, the first protective cover and the second protective cover jointly form a protective cover to prevent the blade from causing harm to the workers; since the blade can easily throw the water containing dust into the protective shell and solidify into a solid block, after the cutting is completed, the fixed bolts are twisted to rotate the second protective cover to separate it, so that the inside of the protective cover can be cleaned without the need to disassemble the blade and the protective cover, thereby improving the maintenance efficiency.
[0004] Although the prior art in the above can achieve the effect of blocking the water and ash mixture by detachably arranging the second protective cover outside the blade, and cleaning the accumulated mixture by detaching the second protective cover, in order to ensure the cutting depth of the blade, the first protective cover and the second protective cover are usually arranged at a fixed height; when the blade starts to cut the concrete component, since the protective structure is far away from the cutting surface, the protective structure cannot block the water and ash mixture generated at the beginning of the cutting, and there is a defect that the protection effect is poor during the cutting of the concrete component.
[0005] In view of this, we propose a concrete structure component cutting device. SUMMARY
[0006] Technical problem to be solved
[0007] In view of one of the above-mentioned shortcomings of the prior art, the present application provides a concrete structure component cutting device.
[0008] Technical scheme
[0009] To achieve the above purpose, the present application is realized by the following technical scheme:
[0010] The present application provides a concrete structure component cutting device, characterized in that it comprises:
[0011] a driving shaft extending in a transverse direction;
[0012] a cutting blade arranged in a circular shape and connected to the driving shaft;
[0013] a fixed protection assembly comprising side plates A and B arranged in parallel on both sides of the cutting blade, the side plates A and B being connected by a surrounding plate, the side plate A being connected to the driving shaft, and a part of the cutting blade extending out of the fixed protection assembly to cut a concrete structural member;
[0014] a spraying assembly arranged on the side of the side plate B away from the side plate by a ring-shaped disc, and arranged in correspondence with the cutting blade, the spraying assembly being rotatable relative to the cutting blade with the connecting part of the ring-shaped disc as the axis.
[0015] Preferably, the apparatus further comprises:
[0016] a second driving mechanism for driving the spraying assembly to rotate relative to the cutting blade with the connecting part of the ring-shaped disc as the axis;
[0017] a first driving mechanism connected to the driving shaft for providing driving force for the rotation of the driving shaft.
[0018] Preferably, the second driving mechanism comprises:
[0019] a support shaft arranged on the side of the cutting blade facing the side plate B by a fixed disc at one end and extending out of the side plate B at the other end, the ring-shaped disc being connected to the support shaft by a double-direction bearing;
[0020] a driven gear fixedly sleeved on the outside of the ring-shaped disc;
[0021] a driving gear arranged in meshing with the driven gear;
[0022] a second driving member connected to the driving gear for providing driving force for the rotation of the driving gear.
[0023] Preferably, the side plate B is provided with a mounting hole for mounting the ring-shaped disc;
[0024] the ring-shaped disc is coaxially arranged with the driving shaft;
[0025] a movable protection assembly arranged on the end of the spraying assembly away from the ring-shaped disc and slidable along the inside of the protection assembly under the driving of the spraying assembly to adjust the protection height.
[0026] Preferably, the spraying assembly comprises:
[0027] a support plate arranged in parallel on both sides of the cutting blade;
[0028] A U-shaped connector is connected to one end of the two support plates facing the moving protective assembly; the two support plates and the U-shaped connector form a U-shaped structure with the opening facing the axis of the cutting blade;
[0029] Two spray pipes are installed on the support plate. One end of the two spray pipes is connected by a U-shaped connector, and the other end of one of the spray pipes is connected to an external water source.
[0030] Spray nozzles are spaced apart on the spray pipe, with the openings of the spray nozzles facing the cutting blade.
[0031] Preferably, the spray assembly further includes:
[0032] Water supply pipe 313, one end connected to an external water source;
[0033] The sealing disc is fixed to the side plate B by a fixing ring; the outer side is connected to the water supply pipe through a connecting pipe, and the inner side is rotatably connected to the annular disc; the sealing disc is configured as a shell structure, and multiple connecting holes B are provided on the sealing disc;
[0034] The annular disk is provided with a water-containing cavity and a connecting hole A. The water-containing cavity is connected to the connecting hole B, and is also connected to the spray pipe through the connecting hole A.
[0035] Preferably, the first driving mechanism includes:
[0036] The first driving component has its power output end connected to the drive shaft and is used to provide the driving force for the rotation of the drive shaft.
[0037] The drive disc is fixedly connected to the cutting blade on one side and connected to the drive shaft passing through the side plate A on the other side;
[0038] A one-way bearing is fitted onto the drive shaft;
[0039] Connecting block, connecting the fixed protective component and the one-way bearing.
[0040] Preferably, the mobile protection component includes:
[0041] An arc-shaped protective cover, the cross-section of which is "I" shaped, and one end of which is fixedly installed on the outside of the spray assembly;
[0042] An elastic sheet is fixedly disposed along the arc surface on the inner side of the arc-shaped protective cover;
[0043] A friction plate is fixedly installed on the inner side of the arc-shaped protective cover by an elastic sheet, and the friction plate is located on the inner side of the enclosure.
[0044] Preferably, it also includes a cleaning component disposed at the end of the enclosure away from the movable protective component, for cleaning the inner side of the arc-shaped shield.
[0045] Preferably, the cleaning assembly comprises:
[0046] The friction block is provided with a spring away from one side of the enclosing plate, and the spring is installed on the inner side of the fixed protection assembly through a fixing block.
[0047] Preferably, a three-axis driving assembly is further included for driving the fixed protection assembly to move in X, Y and Z directions:
[0048] The three-axis driving assembly comprises:
[0049] The arc-shaped limiting plate is slidingly arranged on the outer side of the enclosing plate; and the inner side of the arc-shaped limiting plate is slidingly matched with the outer surface of the enclosing plate;
[0050] The enclosing plate and the arc-shaped limiting plate are respectively provided with a socket A and a socket B at the top, and the sockets A and B are internally provided with a latch.
[0051] Preferably, the enclosing plate is provided with an inclined surface B on the side that is self-rotated downward, and the latch is provided with an inclined surface A at the bottom corresponding to the inclined surface B.
[0052] Beneficial effects
[0053] Compared with the prior art, the technical scheme provided by the application has the following beneficial effects:
[0054] (1) The spraying assembly drives the movable protection assembly to slide on the inner side of the fixed protection assembly, so that the bottom of the movable protection assembly can move upward along with the cutting depth of the cutting blade, the cutting opening generated in the cutting process of the cutting blade always keeps a certain distance from the movable protection assembly, the shielding effect on the mud is increased, and the protection effect in the working process is greatly increased through the ingenious arrangement of the spraying assembly, the fixed protection assembly and the movable protection assembly.
[0055] (2) Water is sprayed to the two sides of the cutting blade during the cutting process, and the movable protection assembly can slide greatly in the fixed protection assembly under the driving of the spraying assembly, so that the movable protection assembly can clean the inner wall of the fixed protection assembly during the sliding process, and the accumulation of mud particles on the inner side of the fixed protection assembly is prevented from caking; through the coordinated action of various mechanisms of the application, the cleaning work in the later stage of the application is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0056] In order to more clearly illustrate the technical scheme in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.
[0057] Figure 1 The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0058] Figure 2 The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0059] Figure 3 The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0060] Figure 4 The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0061] Figure 5 The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0062] Figure 6 The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0063] Figure 7 The structural schematic diagram of the embodiment of the present application is shown in the figure; Figure 1
[0064] Figure 8 The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0065] Figure 9 The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0066] Figure 10 The structural schematic diagram of the embodiment of the present application is shown in the figure; Figure 2
[0067] The structural schematic diagram of the embodiment of the present application is shown in the figure;
[0068] 1, the fixed protection assembly; 11, side plate A; 12, the fence; 13, side plate B; 14, the jack A; 15, the latch; 151, the inclined plane A; 16, the inclined plane B; 17, the fixed block; 18, the fixed ring; 19, the connecting block;
[0069] 2, the cutting blade; 21, the driving disc; 22, motor A; 23, the driving shaft; 24, the one-way bearing; 25, the fixed disc; 26, the support shaft;
[0070] 3, the spray assembly; 31, the U-shaped communication device; 32, the support plate; 33, the spray pipe; 34, the spray head; 35, the annular disc; 36, the two-way bearing; 37, the communication hole A; 38, the sealing disc; 39, the sealing plate; 310, the communication hole B; 311, the connecting pipe; 312, the driven gear; 313, the water supply pipe;
[0071] 4, the mobile protection assembly; 41, the arc-shaped shield; 42, the elastic sheet; 43, the friction plate;
[0072] 5, three-axis drive assembly; 51, guide rail assembly; 52, electric sliding seat; 53, hydraulic drive assembly A; 54, moving block; 55, hydraulic drive assembly B; 56, lifting platform; 57, shell; 58, arc-shaped limiting plate; 59, jack B;
[0073] 6, cleaning assembly; 61, friction block; 62, spring;
[0074] 7, motor B; 71, driving gear. DETAILED DESCRIPTION
[0075] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0076] The present application will be further described below in conjunction with the embodiments.
[0077] Please refer to Figures 1-10 The present application provides a technical scheme: a concrete structural member cutting device, comprising a driving shaft 22, a cutting blade 2, a fixed protection assembly 1 and a spraying assembly 3.
[0078] The driving shaft 22 extends in the transverse direction; the cutting blade 2 is circular and connected to the driving shaft 22; the fixed protection assembly 1 comprises side plates A11 and B13 arranged in parallel on both sides of the cutting blade 2; the side plates A11 and B13 are connected by a coaming 12 above; the side plate A11 is connected to the driving shaft 22; part of the cutting blade 2 extends out of the fixed protection assembly 1 to cut the concrete structural member to be cut; the spraying assembly 3 is arranged on the side of the side plate B13 away from the side plate A11 by rotating the annular disc 35; and the spraying assembly 3 is arranged correspondingly to the cutting blade 2, so that the spraying assembly 3 can rotate relative to the cutting blade 2 with the connecting part of the annular disc 35 as the axis.
[0079] On the basis of the above-mentioned scheme, a second driving mechanism and a first driving mechanism are further included. The second driving mechanism is used to drive the spraying assembly 3 to rotate relative to the cutting blade 2 with the connecting part of the annular disc 35 as the axis; and the first driving mechanism is connected to the driving shaft 22 and used to provide driving force for the rotation of the driving shaft 22.
[0080] On the basis of the above-mentioned scheme, the present application provides a specific embodiment of the second driving mechanism, which comprises a support shaft 26, a driven gear 312, a driving gear 71 and a second driving member 7.
[0081] The support shaft 26 is arranged on one side of the cutting blade 2 towards the side plate B13 through the fixing disc 25, and the other end extends out of the side plate B13; the annular disc 35 is sleeved on the support shaft 26 through the double-direction bearing 36; the driven gear 312 is fixedly sleeved outside the annular disc 35; the driving gear 71 is arranged in meshing with the driven gear 312; and the second driving member 7 is connected to the driving gear 71 and used for providing driving force for rotating the driving gear 71. Specifically, the second driving member 7 can be an electric motor B or a driving mechanism capable of providing driving force for rotating the driving gear 71.
[0082] Specifically, the side plate B13 is provided with a mounting hole for mounting the annular disc 35; the annular disc 35 is coaxially arranged with the driving shaft 22; and the movable protection assembly 4 is arranged at one end of the spraying assembly 3 away from the annular disc 35 and can slide along the inner side of the protection assembly 1 under the driving of the spraying assembly 3 to adjust the protection height.
[0083] In specific implementation, the movable protection assembly 4 is located at the circumferential side of the cutting blade 2, is located at the inner side of the fixed protection assembly 1, and adjusts the protection height under the driving of the spraying assembly 3; and the movable protection assembly 4 is driven by the spraying assembly 3 to clean the inner side of the surrounding plate 12.
[0084] In implementation, the movable protection assembly 4 is located at one side of the cutting blade 2 from which the water-cement mixture is thrown out.
[0085] On the basis of the above scheme, a specific implementation of the spraying assembly is provided, and the spraying assembly 3 comprises a support plate 32, a U-shaped communicating vessel 31, two spraying pipes 33, and a spray head 34.
[0086] The support plate 32 is arranged in parallel at both sides of the cutting blade 2; the U-shaped communicating vessel 31 is connected to one end of the two support plates 32 towards the movable protection assembly 4; the two support plates 32 and the U-shaped communicating vessel 31 form a U-shaped structure with an opening towards the axis of the cutting blade 2; the two spraying pipes 33 are arranged on the support plates 32, one end of the two spraying pipes 33 is communicated through the U-shaped communicating vessel 31, and the other end of one of the spraying pipes 33 is communicated with an external water source; and the spray heads 34 are arranged at intervals on the spraying pipes 33, and the opening of the spray head 34 is arranged towards the cutting blade 2. Specifically, in use, the spraying assembly 3 is used for cooling the cutting blade 2 and supplying water into the fixed protection assembly 1.
[0087] On the basis of the above scheme, the spraying assembly 3 further comprises a water supply pipe 313 and a sealing disc 38.
[0088] Specifically, one end of the water supply pipe 313 is connected to an external water source; the other end of the water supply pipe 313 is connected to an external water supply device (such as a water pump). The sealing disc 38 is fixed to the side plate B13 by a fixing ring 18; the outer side is connected to the water supply pipe 313 through a connecting pipe 311, and the inner side is rotatably connected to the annular disc 35; the sealing disc 38 is configured as a shell structure, and multiple connecting holes B310 are provided on the sealing disc 38; the sealing disc 38 is rotatably and sealingly connected to the water supply pipe 313 through the outer connecting pipe 311.
[0089] Specifically, the annular disk 35 is provided with a water-receiving cavity and a connecting hole A37. The water-receiving cavity is connected to the connecting hole B310 and is also connected to the spray pipe 33 through the connecting hole A37. In a specific implementation, the sealing disk 38 is rotatably disposed on the outside of the annular disk 35, and a sealing plate 39 is fixedly disposed inside the sealing disk 38. A connecting hole B310 is opened on the inner side of the sealing plate 39 to connect the sealing disk 38 and the annular disk 35.
[0090] Specifically, the annular disk 35 is rotatably mounted on the outside of the support shaft 26 via a bidirectional bearing 36. A fixed disk 25 is fixedly mounted on one end of the support shaft 26. The fixed disk 25 is fixedly mounted on the side of the cutting blade 2 away from the drive disk 21. A driven gear 312 is fixedly mounted on the outside of the annular disk 35. A motor B7 is fixedly mounted on the outside of the side plate B13. A drive gear 71 is mounted on the drive end of the motor B7. The drive gear 71 is meshed on the outside of the driven gear 312.
[0091] Based on the above-mentioned solution, this application provides a specific implementation of the first driving mechanism. The first driving mechanism includes a first driving component, a driving disk 21, a one-way bearing 24, and a connecting block 19.
[0092] The first driving component's power output end is connected to the drive shaft 23 to provide driving force for the rotation of the drive shaft 23; one side of the drive disc 21 is fixedly connected to the cutting blade 2, and the other side is connected to the drive shaft 23 passing through the side plate A11; a one-way bearing 24 is sleeved on the drive shaft 23; and a connecting block 19 is connected to the fixed protective assembly 1 and the one-way bearing 24. Specifically, the first driving component is a motor A22.
[0093] Based on the above solution, this application provides a specific implementation of a mobile protection component 4, which includes an arc-shaped shield 41 and an elastic sheet 42.
[0094] Specifically, the arc-shaped shield 41 has an "I"-shaped cross-section, and one end of the arc-shaped shield 41 is fixedly disposed on the outside of the spray assembly 3; the elastic sheet 42 is fixedly disposed on the inside of the arc-shaped shield 41 along the arc surface; a friction plate 43 is fixedly disposed on the inside of the arc-shaped shield 41 through the elastic sheet 42, and the friction plate 43 is located on the inside of the enclosure 12. Specifically, one end of the arc-shaped shield 41 is fixedly disposed on the outside of the U-shaped communicating vessel 31.
[0095] On the basis of the above scheme, the application further comprises a cleaning assembly 6. The cleaning assembly 6 is arranged at one end of the fence 12 away from the moving protection assembly 4, and is used for cleaning the inner side of the arc-shaped shield 41.
[0096] On the basis of the above scheme, the application provides a specific embodiment of the cleaning assembly, and the cleaning assembly 6 comprises a friction block 61.
[0097] Specifically, the friction block 61 is provided with a spring 62 away from one side of the fence 12, and the spring 62 is mounted on the inner side of the fixed protection assembly 1 through a fixing block 17. Specifically, the fixing block 17 is fixedly arranged at the side where the side plate A11 and the side plate B13 are close to each other.
[0098] On the basis of the above scheme, the application further comprises a three-axis driving assembly 5; the three-axis driving assembly 5 is used for driving the fixed protection assembly 1 to move in X, Y and Z three directions.
[0099] Specifically, in the specific implementation, the three-axis driving assembly 5 comprises a guide rail assembly 51, and an electric sliding seat 52 is slidingly arranged at the top of the guide rail assembly 51, and is used for driving the fixed protection assembly 1 to move along the X-axis direction.
[0100] One side of the electric sliding seat 52 is provided with a hydraulic driving assembly A53, a moving block 54 is fixedly arranged at the driving end of the hydraulic driving assembly A53, and the moving block 54 is used for driving the fixed protection assembly 1 to move along the Y-axis direction; a hydraulic driving assembly B55 is arranged at the top of the moving block 54, a lifting platform 56 is arranged at the top of the hydraulic driving assembly B55, an outer shell 57 is fixedly arranged outside the lifting platform 56, an arc-shaped limiting plate 58 is fixedly arranged outside the outer shell 57, and the outer shell 57 is rotationally arranged with the fixed protection assembly 1, and is used for driving the fixed protection assembly 1 to move along the Z-axis. Specifically, a motor A22 is fixedly arranged in the inner side of the outer shell 57.
[0101] As a specific embodiment, the three-axis driving assembly 5 comprises the arc-shaped limiting plate 58.
[0102] The arc-shaped limiting plate 58 is slidingly arranged outside the fence 12; the inner side of the arc-shaped limiting plate 58 is slidingly matched with the outer surface of the fence 12.
[0103] The fence 12 and the arc-shaped limiting plate 58 are respectively provided with a insertion hole A14 and an insertion hole B59 at the top, and a bolt 15 is insertedly arranged in the inner side of the insertion hole A14 and the insertion hole B59.
[0104] Specifically, one side of the fence 12 is provided with an inclined surface B16, and the bottom of the bolt 15 is provided with an inclined surface A151 corresponding to the inclined surface B16.
[0105] Specifically, the corresponding central angle of the side plate A11 and the surrounding plate 12 is greater than 180°, and the inner side of the arc-shaped limiting plate 58 is in sliding fit with the outer surface of the surrounding plate 12, so that when the opening is upward, the two sides of the fixed protection assembly 1 are located on the inner side of the arc-shaped limiting plate 58, and the fixed protection assembly 1 is supported under the action of the arc-shaped limiting plate 58, preventing the fixed protection assembly 1 from being damaged due to internal bearing water and silt and vibration caused by the spraying assembly 3 and the moving protection assembly 4 during cleaning, and improving the stability of use safety.
[0106] Specifically, the water and cement mixture is driven to rotate to the opening upward state by its own gravity, as a cleaning container.
[0107] To further illustrate the principle and advantages of the concrete structure member cutting device provided by the embodiments of the application, the specific working principle is as follows:
[0108] First, the guide rail assembly 51 is arranged in the cutting direction, and the cutting blade 2 is driven to be located at the cutting position by the sliding of the electric sliding seat 52 on the top of the guide rail assembly 51. During the cutting process, the cutting is carried out along the X-axis direction by continuously moving the electric sliding seat 52, and different depths can be cut by driving the fixed protection assembly 1 to ascend and descend by the hydraulic driving assembly B55, so as to ensure that the concrete member is cut off.
[0109] After cutting a cutting seam, the fixed protection assembly 1 is horizontally moved by the hydraulic driving assembly A53, so as to move the cutting blade 2 to another parallel cutting position, and finally the direction of the guide rail assembly 51 is adjusted for cutting in other directions.
[0110] Specifically, during the continuous cutting process, water is supplied to the inside of the water supply pipe 313 by an external water supply device, so that the water source is input into the inside of the sealing disc 38 through the water supply pipe 313, and then input into the inside of the annular disc 35 through the communication hole B310 on the inner side of the sealing plate 39, and then input into the inside of one of the spraying pipes 33 through the communication hole A37 in the inside of the annular disc 35, and finally input into the inside of the other spraying pipe 33 through the U-shaped communication device 31, so that the two spraying pipes 33 can spray water sources to the outside of the cutting blade 2 at the same time through the nozzles 34 connected outside, so as to prevent the temperature of the cutting blade 2 from being too high during the cutting process.
[0111] At the same time, the water source mixes with the dust generated by the cutting blade 2, and the generated slurry is thrown to the inside of the moving protection assembly 4 under the action of the cutting blade 2. The moving protection assembly 4 can prevent the slurry from being thrown out of a large range to cause unnecessary pollution, and as the cutting depth of the cutting blade 2 changes, the motor B7 drives the driving gear 71 to rotate, the driving gear 71 drives the driven gear 312 to rotate, and then the annular disc 35 rotates, the annular disc 35 drives the support plate 32 to rotate inside the fixed protection assembly 1, and then the bottom of the arc-shaped shield 41 gradually moves upward, realizing effective shielding of the slurry.
[0112] Specifically, the moving protection assembly 4 is driven by the spraying assembly 3 to slide inside the fixed protection assembly 1, so that the bottom of the moving protection assembly 4 can move upward with the cutting depth of the cutting blade 2, so that the cutting opening generated during the cutting process of the cutting blade 2 always maintains a certain distance from the moving protection assembly 4, realizing effective shielding of the slurry and improving the protection effect; and the moving protection assembly 4 can be driven by the spraying assembly 3 to slide inside the fixed protection assembly 1, so that the moving protection assembly 4 can clean the inner wall of the fixed protection assembly 1 during the sliding process, preventing the slurry particles from accumulating and caking on the inside of the fixed protection assembly 1, and causing inconvenience for later cleaning work.
[0113] In addition, when the fixed protection assembly 1 and the moving protection assembly 4 in the concrete structure cutting device are cleaned, the pin 15 at the top of the arc-shaped limiting plate 58 of the fixed protection assembly 1 is pulled out, so that the pin 15 releases the locking of the fixed protection assembly 1. At this time, the moving protection assembly 4 on one side of the fixed protection assembly 1 deflects, and then drives the whole fixed protection assembly 1 to rotate, so as to adjust the opening of the fixed protection assembly 1 to an upward state.
[0114] Then, the spraying assembly 3 sprays water outside the cutting blade 2, and the water flow flows downward along the outside of the cutting blade 2 into the inside of the fixed protection assembly 1, and the fixed protection assembly 1 acts as a water container; the motor B7 outside the side plate B13 drives the spraying assembly 3 to rotate, so that the spraying assembly 3 drives the moving protection assembly 4 to slide inside the fixed protection assembly 1. During the sliding process, the friction plate 43 outside the arc-shaped shield 41 is tightly attached to the inner wall of the fixed protection assembly 1 under the action of the elastic sheet 42, and is elastically compressed, so that the slurry particles on the inner wall of the fixed protection assembly 1 can be cleaned by the friction plate 43 during the rotation of the arc-shaped shield 41. When the arc-shaped shield 41 rotates by a certain angle, it gradually approaches the cleaning assembly 6, and finally the friction block 61 is elastically compressed inside the arc-shaped shield 41 under the action of the spring 62, so that the arc-shaped shield 41 cleans the inside of itself during the rotation process, preventing the slurry inside the arc-shaped shield 41 from accumulating and caking.
[0115] When the arc-shaped cover 41 drives the friction plate 43 to rotate repeatedly for a certain period, the motor A22 drives the driving shaft 23 to rotate, so that the driving shaft 23 drives the cutting blade 2 to rotate in the opposite direction of the cutting direction. At this time, the driving shaft 23 drives the outer ring of the one-way bearing 24 to rotate, so that the driving shaft 23 drives the connecting block 19 to make a circular motion through the one-way bearing 24, and then drives the fixed protection assembly 1 to rotate outside the shell 57 through the connecting block 19.
[0116] When the slope B16 on one side of the fixed protection assembly 1 approaches the bottom of the plug 15, the slope B16 first approaches the bottom of the slope A151. Under the extrusion of the fixed protection assembly 1, the plug 15 is lifted upward. When the fixed protection assembly 1 drives the plug hole A14 to be located directly below the plug 15, the plug 15 is automatically inserted into the plug hole A14 under the action of its own gravity to lock the fixed protection assembly 1, so as to reset the fixed protection assembly 1 after cleaning. During the rotation and resetting of the fixed protection assembly 1, the wastewater generated by cleaning in the fixed protection assembly 1 can be automatically discharged, and the spraying assembly 3 can be continuously driven to reciprocate by the motor B7, so that the spraying assembly 3 can continuously spray water to the inside of the fixed protection assembly 1 and the outside of the cutting blade 2 during the resetting of the fixed protection assembly 1, so as to automatically wash the fixed protection assembly 1 and the cutting blade 2 during the resetting of the fixed protection assembly 1, so as to clean the silt and impurities generated during cleaning.
[0117] It is worth noting that the above cleaning method has the following advantages:
[0118] Advantage one: when cleaning the inside of the fixed protection assembly 1, only the plug 15 needs to be pulled out to make the fixed protection assembly 1 automatically flip by relying on the gravity of the moving protection assembly 4, so that the opening of the fixed protection assembly 1 faces upward as a water container, thereby ensuring the cleaning effect.
[0119] Advantage two: after the fixed protection assembly 1 is cleaned, the driving shaft 23 is driven to rotate in the opposite direction (relative to the rotating direction of the cutting blade 2) by the motor A22, so that the fixed protection assembly 1 is automatically reset by the connecting block 19 provided on the outer ring of the one-way bearing 24, which is more convenient to use.
[0120] Advantage three: in order to ensure the stability of the fixed protection assembly 1 after resetting, a slope B16 is arranged on one side of the fixed protection assembly 1. When the slope B16 on one side of the fixed protection assembly 1 approaches the plug 15, the slope B16 first approaches the bottom of the slope A151. Finally, under the interaction of the slope B16 and the slope A151, the plug 15 is lifted upward. When the fixed protection assembly 1 drives the plug hole A14 to be located directly below the plug 15, the plug 15 is automatically inserted into the plug hole A14 under the action of its own gravity to lock the fixed protection assembly 1, which further improves the convenience of use.
[0121] The fourth advantage is that when the inner side of the fixed protection assembly 1 is cleaned, the movable protection assembly 4 is driven by the spraying assembly 3 to slide on the inner side of the fixed protection assembly 1, and the friction plate 43 elastically arranged on the outer side of the arc-shaped cover 41 can clean the inner side of the fixed protection assembly 1, and during the cutting process of the cutting blade 2, the movable protection assembly 4 effectively shields the mud under the driving of the spraying assembly 3, and then the spraying assembly 3 can be used in different working conditions by changing the movement state, thereby reducing the cleaning cost and improving the cleaning efficiency.
[0122] The fifth advantage is that when the fixed protection assembly 1 is reset under the driving of the motor A22, the opening of the fixed protection assembly 1 is gradually tilted to automatically clean the silt and water generated during the cleaning, thereby further improving the cleaning efficiency.
[0123] The sixth advantage is that during the reset process of the fixed protection assembly 1, the spraying assembly 3 is driven to reciprocate by the motor B7, so that the spraying assembly 3 always sprays water to the inner side of the fixed protection assembly 1 and the outer side of the cutting blade 2 during the tilting process of the fixed protection assembly 1, so as to wash and remove the residual silt and impurities on the surface, and make the cleaning of the equipment more sufficient.
[0124] The seventh advantage is that during the movement of the movable protection assembly 4 driven by the spraying assembly 3, the arc-shaped cover 41 automatically cooperates with the cleaning assembly 6 on the inner side of the fixed protection assembly 1, so that the arc-shaped cover 41 can be cleaned while cleaning the inner side of the fixed protection assembly 1, and the silt accumulated on the inner side of the arc-shaped cover 41 is prevented from affecting the subsequent use.
[0125] In actual application, the pin 15 needs to be kept in a lubricated state between the pin hole A14 and the pin hole B59. In order to ensure the stability of the sliding reset of the pin 15, lubricating oil needs to be added to the inside of the pin hole B59 and the pin hole A14 before each cleaning, and in order to ensure that the inclined surface A151 at the bottom of the pin 15 faces the inclined surface B16, the pin hole B59 at the top of the arc-shaped limiting plate 58 is slidably arranged, so that the pin 15 can only slide vertically along the axial direction.
[0126] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements will not change the essence of the corresponding technical solutions out of the protection scope of the technical solutions of the embodiments of the present application.
Claims
1. A device for cutting a concrete structural member, characterized by include: The drive shaft (23) extends in the lateral direction; The cutting blade (2) is circular and connected to the drive shaft (23). The fixed protective assembly (1) includes side plates A (11) and B (13) arranged parallel to each other on both sides of the cutting blade (2); the side plates A (11) and B (13) are connected above by a surrounding plate (12); the side plate A (11) is connected to the drive shaft (23); part of the cutting blade (2) extends out of the fixed protective assembly (1) to cut the concrete structural member to be cut; The spray assembly (3) is rotatably mounted on the side of the side plate B (13) away from the side plate A (11) via the annular disk (35); it is correspondingly mounted to the cutting blade (2), and the spray assembly (3) can rotate relative to the cutting blade (2) with the connection point with the annular disk (35) as the axis. The side plate B (13) has mounting holes for mounting the annular disk (35); The annular disk (35) is coaxially arranged with the drive shaft (23); The movable protective component (4) is located at the end of the spray component (3) away from the annular disc (35). Driven by the spray component (3), it can slide along the inner side of the fixed protective component (1) to adjust the protective height. The spray assembly (3) includes: Support plates (32) are arranged parallel to both sides of the cutting blade (2); The U-shaped connector (31) is connected to one end of the two support plates (32) facing the moving protective assembly (4); the two support plates (32) and the U-shaped connector (31) form a U-shaped structure with the opening facing the axis of the cutting blade (2); Two spray pipes (33) are installed on the support plate (32). One end of the two spray pipes (33) is connected by a U-shaped connector (31), and the other end of one of the spray pipes (33) is connected to an external water source. Spray nozzles (34) are spaced apart from the spray pipe (33), and the openings of the spray nozzles (34) are oriented toward the cutting blade (2); The mobile protection component (4) includes: Arc-shaped shield (41), the cross-section of the arc-shaped shield (41) is "I" shaped, and one end of the arc-shaped shield (41) is fixedly set on the outside of the spray assembly (3); An elastic sheet (42) is fixedly disposed on the inner side of the arc-shaped shield (41) along the arc surface; A friction plate (43) is fixedly installed on the inner side of the arc-shaped shield (41) by an elastic sheet (42), and the friction plate (43) is located on the inner side of the enclosure (12); It also includes a cleaning component (6), which is located at one end of the enclosure (12) away from the moving protective component (4) and is used to clean the inside of the arc-shaped shield (41); The cleaning component (6) includes: A friction block (61) is provided with a spring (62) on the side away from the enclosure (12), and the spring (62) is installed on the inside of the fixed protective assembly (1) by a fixing block (17).
2. The apparatus of claim 1 wherein, Also includes: The second drive mechanism is used to drive the spray assembly (3) to rotate relative to the cutting blade (2) with the connection point with the annular disk (35) as the axis; A first drive mechanism, connected to the drive shaft (23), is used to provide the driving force for the rotation of the drive shaft (23).
3. The apparatus of claim 2 wherein the cutting head is mounted on a carriage which is movable along the length of the formwork. The second driving mechanism comprises: A support shaft (26) is arranged on one side of the cutting blade (2) towards the side plate B (13) through a fixing disc (25), and the other end of the support shaft (26) extends out of the side plate B (13); the annular disc (35) is sleeved on the support shaft (26) through a double-direction bearing (36); A driven gear (312) is fixedly sleeved on the outside of the annular disc (35); A driving gear (71) is arranged in meshing with the driven gear (312); A second driving member (7) is connected to the driving gear (71) for providing driving force for the rotation of the driving gear (71).
4. The apparatus of claim 3 wherein the cutting head is mounted on a carriage which is movable along the length of the formwork. The spraying assembly (3) further comprises: A water supply pipe (313) is externally connected to a water source at one end; A sealing disc (38) is fixed on the side plate B (13) through a fixing ring (18), and is in communication with the water supply pipe (313) through a connecting pipe (311) on the outside and is in rotational connection with the annular disc (35) on the inside; the sealing disc (38) is arranged in a housing structure, and a plurality of communication holes B (310) are arranged on the sealing disc (38); The annular disc (35) is provided with a water containing cavity and a communication hole A (37), the water containing cavity is in communication with the communication hole B (310), and the communication hole A (37) is in communication with the spraying pipe (33).
5. The apparatus of claim 3 wherein the cutting head is mounted on a carriage which is movable along the length of the formwork. The first driving mechanism comprises: A first driving member is connected to the driving shaft (23) at the power output end for providing driving force for the rotation of the driving shaft (23); A driving disc (21) is fixedly connected to one side of the cutting blade (2) and is connected to the driving shaft (23) penetrating through the side plate A (11) on the other side; A one-way bearing (24) is sleeved on the driving shaft (23); A connecting block (19) is connected to the fixed protection assembly (1) and the one-way bearing (24).
6. The apparatus of claim 1 wherein, A three-axis driving assembly (5) is further arranged for driving the fixed protection assembly (1) to move in X, Y and Z directions: The three-axis driving assembly (5) comprises: An arc-shaped limiting plate (58) is slidingly arranged on the outside of the fence (12); the inside of the arc-shaped limiting plate (58) is in sliding fit with the outer surface of the fence (12); The fence (12) and the arc-shaped limiting plate (58) are respectively provided with a jack A (14) and a jack B (59) at the top, and the inside of the jack A (14) and the jack B (59) is insertedly provided with a latch (15).
7. The apparatus of claim 6 wherein the cutting head is mounted on a carriage which is movable along the length of the formwork. The side of the fence (12) which is self-rotated downward is provided with an inclined surface B (16), and the bottom of the latch (15) is provided with an inclined surface A (151) corresponding to the inclined surface B (16).
Citation Information
Patent Citations
Concrete slicer for engineering construction
CN212602624U
Concrete slicing machine for road and bridge construction
CN112026013A
Movable disk saw protective cover
CN118926608A