Automobile photovoltaic power generation roof box capable of achieving environment induction linkage forced retraction
Through the environmental induction system and multi-layer subframe design of automotive photovoltaic power generation roof box, the intelligent shrinkage and deployment of photovoltaic panels are achieved, solving the problem of structural damage in environmental changes of existing devices, and improving the stability and reliability of photovoltaic power generation.
Patent Information
- Application Number
- CN202510781984.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-07-25
AI Technical Summary
The existing foldable photovoltaic expansion device cannot automatically adjust the state of the photovoltaic panel according to environmental changes, resulting in structural collision damage, reducing the stability and reliability of photovoltaic power generation.
A roof box of the automotive photovoltaic power generation vehicle with environmental induction linkage forced retraction was designed. The environmental changes are monitored in real time through optical rainwater sensors, vibration sensors and electric-to-wind speed testers. The telescopic brake controller and multi-layer subframe design are used to realize the intelligent shrinkage and deployment of the photovoltaic panel.
It improves the stability and reliability of photovoltaic power generation, protects photovoltaic panels from damage, adapts to different environmental conditions, is suitable for long-distance transportation and outbound travel of electric vehicles and traditional cars, and provides green energy solutions.
Smart Images

Figure CN120363727A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an automobile photovoltaic power generation device, and more particularly to an automobile photovoltaic power generation roof box with environmental induction linkage and forced retraction. Background Art
[0002] Photovoltaic power generation technology is a technology that converts light energy into electrical energy. Based on the advantages of clean and pollution-free energy and convenience in obtaining energy, its application scenarios are very extensive. Traditional photovoltaic and optoelectronic technologies are mainly applied to fixed buildings, such as being fixedly installed on the top floor or roof of buildings as a power system. With the rapid development of new energy vehicles in China, the charging problem has become the primary problem to be solved for new energy vehicles. For example, the popularization of charging piles in many cities is small and the mobility is poor. Therefore, there is an urgent need to provide a foldable photovoltaic expansion device based on photovoltaic power generation technology so that car owners can carry it with them and use it when going out.
[0003] However, there are still many problems with the foldable photovoltaic expansion devices currently on the market that have not been perfected. They cannot forcibly and automatically retract the sailboards in various scenarios, resulting in structural collision damage. For example, when parking and suddenly encountering heavy rain, the sailboards cannot be forcibly and automatically retracted according to rain induction, resulting in short circuits caused by the photovoltaic power generation device coming into contact with water; for example, during the slow driving of the vehicle, vibration signals cannot be detected, resulting in the vibrating and colliding of the deployed sailboards, causing component deformation and damage, affecting its lifespan; for another example, during the slow driving or parking of the vehicle, wind speed cannot be detected, resulting in the deployed sailboards being blown by strong winds and colliding with each other, causing component deformation and damage, affecting its lifespan. In summary, the existing foldable photovoltaic expansion devices cannot automatically adjust the state of the photovoltaic panels according to environmental changes, reducing the stability and reliability of photovoltaic power generation. Summary of the Invention
[0004] Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide an automobile photovoltaic power generation roof box with environmental induction linkage and forced retraction.
[0005] The technical solution adopted by the present invention to solve its technical problems is:
[0006] An automotive photovoltaic power generation roof box with environmental induction linkage forced retraction, comprising a roof box main frame, a lower-layer roof box sub-frame movably installed within the roof box main frame and capable of sliding out from the front end of the roof box main frame, an upper-layer roof box sub-frame movably installed within the roof box main frame and capable of sliding out from the rear end of the roof box main frame, a battery assembly assembled at the inner bottom of the roof box main frame, a telescopic braking controller installed at the lower end of the side of the roof box main frame, and an environmental induction system installed within the roof box main frame and connected to the telescopic braking controller. The environmental induction system includes a waterproof PCB circuit board embedded at the front end of the roof box main frame housing and connected to the telescopic braking controller through a wire, an optical rain sensor and a vibration sensor soldered onto the surface of the waterproof PCB circuit board, an angle steel mounting seat fixedly installed on one side of the front end of the roof box main frame, and an electric rotation anemometer connected to the waterproof PCB circuit board through a wire and fixedly installed on the angle steel mounting seat.
[0007] Preferably, the roof box main frame includes a roof box main frame body, a main frame auxiliary support member welded at the central part inside the roof box main frame body, a first main frame photovoltaic panel side extension frame movably installed inside the roof box main frame body and supported by the main frame auxiliary support member, a second main frame photovoltaic panel side extension frame movably installed inside the roof box main frame body and suspended by the main frame auxiliary support member, and a first drive assembly installed inside the roof box main frame body for driving the telescopic movement of the first main frame photovoltaic panel side extension frame and the second main frame photovoltaic panel side extension frame;
[0008] Furthermore, a lower-layer sub-frame double-hole power-on female connector is installed on one side of the front end of the roof box main frame body, and an upper-layer sub-frame double-hole power-on female connector is installed on one side of the rear end of the roof box main frame body;
[0009] Furthermore, the main frame auxiliary support member includes a main frame auxiliary rod with both sides bent downward to form guide grooves, a main frame auxiliary long support foot welded below one end of the main frame auxiliary rod, a main frame auxiliary short support foot welded above the other end of the main frame auxiliary rod, and a main frame auxiliary T-shaped steel bar welded above one end of the main frame auxiliary rod close to the main frame auxiliary long support foot;
[0010] Furthermore, the first main frame photovoltaic panel side extension frame includes two first main frame side extension guide rails fixedly installed on the main body of the roof box main frame through bolts, a first main frame side extension slide rod fitted and assembled with the first main frame side extension guide rails, a square frame fixedly installed on the first main frame side extension slide rod by screws and sleeved on the first main frame side extension guide rails, a first main frame photovoltaic panel side male connector installed on the square frame and connected to the photovoltaic panel through a wire, a first main frame photovoltaic panel side female connector installed outside the end of the first main frame side extension guide rail and used for butt-joint power transmission with the first main frame photovoltaic panel side male connector, an outer connection frame bar welded and fixed to the first main frame side extension slide rod at both ends, two first main frame side extension photovoltaic panel support rods welded and fixed to the first main frame side extension slide rod at both ends, and a first main frame side extension intermediate guide slide rod fixedly installed on the two first main frame side extension photovoltaic panel support rods by screws and parallel to the first main frame side extension slide rod;
[0011] Furthermore, the second main frame photovoltaic panel side extension frame includes two second main frame side extension guide rails fixedly installed on the main body of the roof box main frame through bolts, a second main frame side extension slide rod fitted and assembled with the second main frame side extension guide rails, an L-shaped frame fixedly installed on the second main frame side extension slide rod by screws and extending outside the second main frame side extension guide rails, a second main frame photovoltaic panel side male connector installed on the L-shaped frame and connected to the photovoltaic panel through a wire, a second main frame photovoltaic panel side female connector installed outside the end of the second main frame side extension guide rail and used for butt-joint power transmission with the second main frame photovoltaic panel side male connector, two second main frame side extension photovoltaic panel support rods welded and fixed to the second main frame side extension slide rod at both ends, a second main frame side extension intermediate guide rod fixedly installed on the two second main frame side extension photovoltaic panel support rods by screws and parallel to the second main frame side extension slide rod, and a T-shaped sliding part welded above one end of the second main frame side extension intermediate guide rod;
[0012] Furthermore, the first driving assembly includes a first driving assembly bracket fixedly installed on the main body of the roof box main frame through bolts, a first driving motor installed below the first driving assembly bracket, a first double-layer winch installed above the first driving assembly bracket and installed at the output end of the first driving motor, and a telescopic steel rope of the main frame photovoltaic panel side extension frame fixed at both ends to the first double-layer winch and extending to the four corners inside the main body of the roof box main frame.
[0013] Furthermore, the telescopic steel rope of the main frame photovoltaic panel side extension frame includes a first main frame steel rope steering wheel and a second main frame steel rope steering wheel installed at both ends of one side of the main body of the roof box main frame and used for pulling the first main frame photovoltaic panel side extension frame to perform telescopic activities, and a third main frame steel rope steering wheel and a fourth main frame steel rope steering wheel installed at both ends of the other side of the main body of the roof box main frame and used for pulling the second main frame photovoltaic panel side extension frame to perform telescopic activities.
[0014] Preferably, the lower-layer roof box sub-frame includes a sub-frame sliding guide rail installed inside the main body of the roof box main frame, a roof box sub-frame body movably assembled with the sub-frame sliding guide rail, a second driving component installed inside the main body of the roof box main frame for driving the roof box sub-frame body to slide out, a sub-frame auxiliary support member welded in the middle part inside the roof box sub-frame body, a first sub-frame photovoltaic panel side extension frame movably installed inside the roof box sub-frame body and suspended by the sub-frame auxiliary support member, a second sub-frame photovoltaic panel side extension frame movably installed inside the roof box sub-frame body and supported by the sub-frame auxiliary support member, and a third driving component installed inside the roof box sub-frame body for driving the first sub-frame photovoltaic panel side extension frame and the second sub-frame photovoltaic panel side extension frame to expand and contract.
[0015] Further, on both sides of the roof box sub-frame body, sub-frame sliding strips cooperating with the sub-frame sliding guide rail are fixedly installed by screws. One end of the sub-frame sliding strip facing the sub-frame sliding guide rail extends out of the roof box sub-frame body, and an L-shaped bracket is fixedly installed by screws at the extended section of the sub-frame sliding strip. An upper outer end of the L-shaped bracket is fixedly installed with a steel sheet by screws. Above one end of the steel sheet facing the roof box sub-frame body, a lower-layer sub-frame double-hole energized male connector is installed. An upper end of the L-shaped bracket is also installed with a steel rope fixing block by screws.
[0016] Further, the second driving component includes a second double-layer winch fixedly installed with the main body of the roof box main frame by bolts, a second adjusting servo motor fixedly installed with the main body of the roof box main frame by bolts and with its output end connected to the second double-layer winch, and a sub-frame photovoltaic panel side extension frame telescopic steel rope with both ends fixedly connected to the second double-layer winch and arranged on the main body of the roof box main frame and the roof box sub-frame body; the sub-frame photovoltaic panel side extension frame telescopic steel rope includes a first sub-frame steel rope turning wheel and a second sub-frame steel rope turning wheel installed on the main body of the roof box main frame for pulling the sub-frame sliding strip to expand and contract, and a third sub-frame steel rope turning wheel and a fourth sub-frame steel rope turning wheel installed on both sides at one end of the roof box sub-frame body.
[0017] Further, the sub-frame auxiliary support member includes a sub-frame auxiliary rod with both sides bent downward to form guide grooves at the lower ends, a sub-frame auxiliary short support foot welded above one end of the sub-frame auxiliary rod and welded and fixed to the roof box sub-frame body, a sub-frame auxiliary long support foot welded below the other end of the sub-frame auxiliary rod and welded and fixed to the roof box sub-frame body, and a sub-frame auxiliary T-shaped steel bar welded above one end of the sub-frame auxiliary rod close to the sub-frame auxiliary long support foot.
[0018] Further, the first sub-frame photovoltaic panel side extension frame includes two first sub-frame side extension guide rails fixedly installed on the sub-frame body of the roof box by bolts, a first sub-frame photovoltaic panel side female seat installed at the outer end of the first sub-frame side extension guide rail, a first sub-frame side extension guide bar movably assembled with the first sub-frame side extension guide rail, a first sub-frame sheet metal part fixedly assembled with the first sub-frame side extension guide bar and having a steel wire rope clamp block, a reinforcing angle steel bar located at the lower end of the first sub-frame side extension guide bar near the first sub-frame side extension guide rail and fixedly installed with the first sub-frame side extension guide bar by screws, a first sub-frame photovoltaic panel side male head installed at both ends of the reinforcing angle steel bar and located outside the first sub-frame side extension guide bar, a first sub-frame photovoltaic panel installation frame fixedly installed with the first sub-frame side extension guide bar by screws, a first sub-frame center rod with one end vertically fixed to the reinforcing angle steel bar and the other end fixedly installed with the first sub-frame photovoltaic panel installation frame by screws, and a center rod T-shaped part welded above one end of the first sub-frame center rod and facing the sub-frame auxiliary support member;
[0019] Further, the second sub-frame photovoltaic panel side extension frame includes two second sub-frame side extension guide rails fixedly installed on the sub-frame body of the roof box by bolts, a second sub-frame photovoltaic panel side female seat installed at the outer end of the second sub-frame side extension guide rail, a second sub-frame side extension guide bar movably assembled with the second sub-frame side extension guide rail, a second sub-frame sheet metal part fixedly assembled with the second sub-frame side extension guide bar and having a steel wire rope clamp block, a second sub-frame photovoltaic panel side male head installed outside the second sub-frame sheet metal part and docked with the second sub-frame photovoltaic panel side female seat, a second sub-frame photovoltaic panel installation frame fixedly installed inside the second sub-frame side extension guide bar by screws, and a second sub-frame center rod fixedly installed in the middle of the second sub-frame photovoltaic panel installation frame and having both ends bent downward to form guide grooves;
[0020] Further, the third drive assembly includes a third double-layer winch fixedly installed on the sub-frame body of the roof box by bolts, a third drive motor fixedly installed on the sub-frame body of the roof box by bolts and having an output end connected to the third double-layer winch, and a sub-frame photovoltaic panel unfolding and retracting steel wire rope with both ends fixedly connected to the third double-layer winch and arranged on the sub-frame body of the roof box; the sub-frame photovoltaic panel unfolding and retracting steel wire rope includes a fifth sub-frame steel wire rope turning wheel and a sixth sub-frame steel wire rope turning wheel installed on both sides of one end of the sub-frame body of the roof box for pulling the first sub-frame photovoltaic panel side extension frame to perform telescopic activities, and a seventh sub-frame steel wire rope turning wheel and an eighth sub-frame steel wire rope turning wheel installed on both sides of the other end of the first sub-frame photovoltaic panel side extension frame for pulling the second sub-frame photovoltaic panel side extension frame.
[0021] Preferably, the environmental induction system is linked and controlled with the telescopic brake controller, and four scenarios for the forced retraction state of the photovoltaic panels installed on the car's photovoltaic power generation roof box are realized through an optical rain sensor, a vibration sensor, and an electric rotating anemometer.
[0022] Furthermore, the trigger condition for forced retraction by rain sensing through an optical rain sensor is that the optical rain sensor detects continuous rainfall, including the following steps:
[0023] A1. After the environmental sensing system detects continuous rainfall through the optical rain sensor, it sends a rain amount over-limit signal to the telescopic braking controller;
[0024] A2. The telescopic braking controller starts the forced retraction program. Since the structure of the upper roof box sub-frame is the same as that of the lower roof box sub-frame, during the retraction of the lower roof box sub-frame, the upper roof box sub-frame is retracted simultaneously in the same steps. The specific steps are as follows:
[0025] A21. Start the third drive motor to rotate counterclockwise, so that the upper winch of the third double-layer winch winds up the steel cable for pulling and retracting the sub-frame photovoltaic panel. The steel cable for pulling and retracting the sub-frame photovoltaic panel pulls the first sub-frame sheet metal part and the second sub-frame sheet metal part, so that the first sub-frame photovoltaic panel side extension frame and the second sub-frame photovoltaic panel side extension frame slide into the roof box sub-frame body along the first sub-frame side extension guide rail and the second sub-frame side extension guide rail. The male head on the side of the first sub-frame photovoltaic panel is separated from the female seat on the side of the first sub-frame photovoltaic panel, and the male head on the side of the second sub-frame photovoltaic panel is separated from the female seat on the side of the second sub-frame photovoltaic panel;
[0026] A22. After completing the specific step A21, start the second adjustment servo motor to rotate counterclockwise, so that the upper winch of the second double-layer winch winds up the telescopic steel cable of the sub-frame photovoltaic panel side extension frame. The telescopic steel cable of the sub-frame photovoltaic panel side extension frame pulls the L-shaped bracket through the steel cable fixing block, so that the sub-frame sliding strip slides along the sub-frame sliding guide rail, driving the roof box sub-frame body to slide into the roof box main frame. At this time, the male connector with double holes on the lower sub-frame is separated from the female connector with double holes on the lower sub-frame;
[0027] A23. After completing the specific step A22, start the first drive motor to rotate counterclockwise, so that the upper winch of the first double-layer winch winds up the telescopic steel cable of the main frame photovoltaic panel side extension frame. The telescopic steel cable of the main frame photovoltaic panel side extension frame pulls the square frame and the L-shaped frame. The first main frame photovoltaic panel side extension frame slides into the roof box main frame body along the first main frame side extension guide rail, and the second main frame photovoltaic panel side extension frame slides into the roof box main frame body along the second main frame side extension guide rail. At this time, the male head on the side of the first main frame photovoltaic panel is separated from the female seat on the side of the first main frame photovoltaic panel, and the male head on the side of the second main frame photovoltaic panel is separated from the female seat on the side of the second main frame photovoltaic panel;
[0028] A3. After complete retraction, the system enters the standby state.
[0029] Furthermore, forced retraction by vibration sensing is achieved by detecting abnormal vibrations during driving through a vibration sensor. The trigger condition is that the vehicle speed > 30 km / h, including the following steps:
[0030] B1. When the environmental sensing system detects a severe vibration through the vibration sensor under the condition that the vehicle speed > 30 km / h, it sends a signal of "start recovery due to vibration exceeding the limit" to the telescopic braking controller;
[0031] B2. The telescopic braking controller starts the forced recovery program. Since the structure of the upper roof box sub-frame is the same as that of the lower roof box sub-frame, during the recovery of the lower roof box sub-frame, the upper roof box sub-frame is recovered simultaneously in the same steps. The specific steps are as follows:
[0032] B21. Start the third drive motor to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the third double-layer winch slowly winds up the steel cable for pulling and retracting the sub-frame photovoltaic panel. The steel cable for pulling and retracting the sub-frame photovoltaic panel pulls the first sub-frame sheet metal part and the second sub-frame sheet metal part, so that the first sub-frame photovoltaic panel side extension frame and the second sub-frame photovoltaic panel side extension frame slide into the roof box sub-frame body along the first sub-frame side extension guide rail and the second sub-frame side extension guide rail. The male head on the side of the first sub-frame photovoltaic panel is separated from the female seat on the side of the first sub-frame photovoltaic panel, and the male head on the side of the second sub-frame photovoltaic panel is separated from the female seat on the side of the second sub-frame photovoltaic panel;
[0033] B22. After completing the specific step B21, start the second adjustment servo motor to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the second double-layer winch slowly winds up the telescopic steel cable of the sub-frame photovoltaic panel side extension frame. The telescopic steel cable of the sub-frame photovoltaic panel side extension frame pulls the L-shaped bracket through the steel cable fixing block, so that the sub-frame sliding strip slides along the sub-frame sliding guide rail, driving the roof box sub-frame body to slide into the roof box main frame. At this time, the double-hole power-on male connector of the lower sub-frame is separated from the double-hole power-on female socket of the lower sub-frame;
[0034] B23. After completing the specific step B22, start the first drive motor to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the first double-layer winch slowly winds up the telescopic steel cable of the main frame photovoltaic panel side extension frame. The telescopic steel cable of the main frame photovoltaic panel side extension frame pulls the square frame and the L-shaped frame. The first main frame photovoltaic panel side extension frame slides into the roof box main frame body along the first main frame side extension guide rail, and the second main frame photovoltaic panel side extension frame slides into the roof box main frame body along the second main frame side extension guide rail. At this time, the male head on the side of the first main frame photovoltaic panel is separated from the female seat on the side of the first main frame photovoltaic panel, and the male head on the side of the second main frame photovoltaic panel is separated from the female seat on the side of the second main frame photovoltaic panel;
[0035] B3. After complete recovery, the system enters the standby state.
[0036] Furthermore, the wind speed induction forced recovery is realized by detecting the wind speed during driving through an electric rotation anemometer. The triggering condition is that the wind speed > 30 km / h and the vehicle speed > 30 km / h, including the following steps:
[0037] C1. When the vehicle speed > 30 km / h, after the environmental sensing system detects that the wind speed > 30 km / h through the electric rotation anemometer, it sends a signal of "wind speed over-limit starts recovery" to the telescopic braking controller;
[0038] C2. The telescopic braking controller starts the forced retraction program. Since the structure of the upper roof box sub-frame is the same as that of the lower roof box sub-frame, during the retraction of the lower roof box sub-frame, the upper roof box sub-frame is retracted simultaneously in the same steps. The specific steps are as follows:
[0039] C21. Start the third drive motor to rotate counterclockwise, so that the upper winch of the third double-layer winch winds up the steel cable for pulling and retracting the sub-frame photovoltaic panel, and the steel cable for pulling and retracting the sub-frame photovoltaic panel pulls the first sub-frame sheet metal part and the second sub-frame sheet metal part through the steel cable for pulling and retracting the sub-frame photovoltaic panel, thereby making the first sub-frame photovoltaic panel side extension frame and the second sub-frame photovoltaic panel side extension frame slide into the roof box sub-frame body along the first sub-frame side extension guide rail and the second sub-frame side extension guide rail, and the male head on the side of the first sub-frame photovoltaic panel is separated from the female seat on the side of the first sub-frame photovoltaic panel, and the male head on the side of the second sub-frame photovoltaic panel is separated from the female seat on the side of the second sub-frame photovoltaic panel;
[0040] C22. After completing the specific step C21, start the second adjustment servo motor to rotate counterclockwise, so that the upper winch of the second double-layer winch winds up the telescopic steel cable of the sub-frame photovoltaic panel side extension frame. The telescopic steel cable of the sub-frame photovoltaic panel side extension frame pulls the L-shaped bracket through the steel cable fixing block, so that the sub-frame sliding strip slides along the sub-frame sliding guide rail, driving the roof box sub-frame body to slide into the roof box main frame. At this time, the male connector with double holes on the lower sub-frame is separated from the female connector with double holes on the lower sub-frame;
[0041] C23. After completing the specific step C22, start the first drive motor to rotate counterclockwise, so that the upper winch of the first double-layer winch winds up the telescopic steel cable of the main frame photovoltaic panel side extension frame. The telescopic steel cable of the main frame photovoltaic panel side extension frame pulls the square frame and the L-shaped frame, and the first main frame photovoltaic panel side extension frame slides into the roof box main frame body along the first main frame side extension guide rail, and the second main frame photovoltaic panel side extension frame slides into the roof box main frame body along the second main frame side extension guide rail. At this time, the male head on the side of the first main frame photovoltaic panel is separated from the female seat on the side of the first main frame photovoltaic panel, and the male head on the side of the second main frame photovoltaic panel is separated from the female seat on the side of the second main frame photovoltaic panel;
[0042] C3. After complete retraction, the system enters the standby state.
[0043] Furthermore, during the parking process, the wind speed induction forced retraction is realized through the electric rotation anemometer. The triggering condition is that the wind speed > 30 km / h, including the following steps:
[0044] D1. After the environmental sensing system detects that the wind speed > 30 km / h through the electric rotation anemometer, it sends a signal of "wind speed over-limit starts recovery" to the telescopic braking controller;
[0045] D2. The telescopic brake controller starts the forced retraction program. Since the structure of the upper roof box sub-frame is the same as that of the lower roof box sub-frame, during the retraction of the lower roof box sub-frame, the upper roof box sub-frame is retracted simultaneously in the same steps. The specific steps are as follows:
[0046] D21. Start the third drive motor to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the third double-layer winch slowly winds up the steel cable for pulling and retracting the sub-frame photovoltaic panel. The steel cable for pulling and retracting the sub-frame photovoltaic panel pulls the first sub-frame sheet metal part and the second sub-frame sheet metal part, so that the first sub-frame photovoltaic panel side extension frame and the second sub-frame photovoltaic panel side extension frame slide into the roof box sub-frame body along the first sub-frame side extension guide rail and the second sub-frame side extension guide rail. The male head on the side of the first sub-frame photovoltaic panel is separated from the female seat on the side of the first sub-frame photovoltaic panel, and the male head on the side of the second sub-frame photovoltaic panel is separated from the female seat on the side of the second sub-frame photovoltaic panel;
[0047] D22. After completing the specific step D21, start the second adjustment servo motor to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the second double-layer winch slowly winds up the telescopic steel cable of the sub-frame photovoltaic panel side extension frame. The telescopic steel cable of the sub-frame photovoltaic panel side extension frame pulls the L-shaped bracket through the steel cable fixing block, so that the sub-frame sliding strip slides along the sub-frame sliding guide rail, driving the roof box sub-frame body to slide into the roof box main frame. At this time, the double-hole power-on male connector on the lower sub-frame is separated from the double-hole power-on female socket on the lower sub-frame;
[0048] D23. After completing the specific step B22, start the first drive motor to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the first double-layer winch slowly winds up the telescopic steel cable of the main frame photovoltaic panel side extension frame. The telescopic steel cable of the main frame photovoltaic panel side extension frame pulls the square frame and the L-shaped frame. The first main frame photovoltaic panel side extension frame slides into the roof box main frame body along the first main frame side extension guide rail, and the second main frame photovoltaic panel side extension frame slides into the roof box main frame body along the second main frame side extension guide rail. At this time, the male head on the side of the first main frame photovoltaic panel is separated from the female seat on the side of the first main frame photovoltaic panel, and the male head on the side of the second main frame photovoltaic panel is separated from the female seat on the side of the second main frame photovoltaic panel;
[0049] D3. After complete retraction, the system enters the standby state.
[0050] Advantages of the present invention: Through the real-time feedback of the environmental sensing system, the unfolding and retracting of the photovoltaic panel are intelligently controlled, which makes the roof box more intelligent, can adapt to the changes in the external environment, protect the photovoltaic panel from damage, and adopts a multi-layer sub-frame design and multiple driving motors. The electric winch and steel wire rope system ensure the smooth and precise telescopic process of the photovoltaic panel. Therefore, it is applicable to electric vehicles and traditional vehicles that need to use the roof box for long-distance transportation or often travel outside. While providing a green energy solution, it improves the safety of the vehicle and the utilization rate of photovoltaic power generation, enhances the stability and reliability of photovoltaic power generation, and meets the requirements of modern transportation for sustainable energy and intelligent technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] Figure 1 is a schematic structural diagram of a vehicle photovoltaic power generation roof box with environmental sensing linkage forced retraction according to the present invention;
[0052] Figure 2 is Figure 1 the unfolding structure diagram;
[0053] Figure 3 is Figure 2 the structural framework diagram;
[0054] Figure 4 is Figure 3 the schematic structural diagram of removing the battery assembly;
[0055] Figure 5 is Figure 4 the specific framework structure diagram of the main frame of the roof box in
[0056] Figure 6 is Figure 5 the specific structure diagram of the assembly of the main frame auxiliary support, the first main frame photovoltaic panel side extension frame, the second main frame photovoltaic panel side extension frame and the first driving assembly in
[0057] Figure 7 is Figure 5 the specific structure diagram of the main frame auxiliary support in
[0058] Figure 8 is Figure 7 the enlarged structure diagram of the partial view A in
[0059] Figure 9 is Figure 4 the specific framework structure diagram of the lower-layer roof box sub-frame in
[0060] Figure 10 is Figure 9 the specific structure diagram of the assembly of the sub-frame auxiliary support, the first sub-frame photovoltaic panel side extension frame, the second sub-frame photovoltaic panel side extension frame and the third driving assembly in
[0061] Figure 11 is Figure 10 the enlarged structural view of the partial view B in
[0062] Figure 12 is Figure 1 the structural view of the environmental sensing system connecting the telescopic braking controller in Specific embodiments
[0063] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and be able to implement it, but the specific embodiments cited do not limit the present invention.
[0064] Embodiment
[0065] An automobile photovoltaic power generation roof box with environmental sensing linkage forced retraction, as Figures 1-4 shown, includes a roof box main frame 1, a lower roof box sub-frame 2 movably installed inside the roof box main frame 1 and capable of sliding out from the front end of the roof box main frame 1, an upper roof box sub-frame 3 movably installed inside the roof box main frame 1 and capable of sliding out from the rear end of the roof box main frame 1, a battery assembly 4 assembled at the bottom inside the roof box main frame 1, a telescopic braking controller 5 installed at the lower end of the side of the roof box main frame 1, and an environmental sensing system 6 installed inside the roof box main frame 1 and connected to the telescopic braking controller 5.
[0066] As Figures 5-8 shown, the roof box main frame 1 includes a roof box main frame body 11, a main frame auxiliary support member 12 welded at the central part inside the roof box main frame body 11, a first main frame photovoltaic panel side extension frame 13 movably installed inside the roof box main frame body 11 and supported by the main frame auxiliary support member 12, a second main frame photovoltaic panel side extension frame 14 movably installed inside the roof box main frame body 11 and suspended by the main frame auxiliary support member 12, and a first drive assembly 15 installed inside the roof box main frame body 11 for driving the telescopic movement of the first main frame photovoltaic panel side extension frame 13 and the second main frame photovoltaic panel side extension frame 14.
[0067] A lower sub-frame double-hole power-on female connector 111 is installed on one side of the front end of the roof box main frame body 11, and an upper sub-frame double-hole power-on female connector 112 is installed on one side of the rear end of the roof box main frame body 11. Specifically, the lower sub-frame double-hole power-on female connector 111 and the upper sub-frame double-hole power-on female connector 112 are connected to the battery assembly 4 through wires, and can transmit the electric energy generated by photovoltaic power generation after the lower roof box sub-frame 2 and the upper roof box sub-frame 3 are unfolded to the battery assembly 4 for storage, and at the same time can provide power for the extension or retraction of the lower roof box sub-frame 2 and the upper roof box sub-frame 3;
[0068] The main frame auxiliary support 12 includes a main frame auxiliary rod 121 with both sides bent downward to form guide grooves at the lower ends, a main frame auxiliary long support foot 122 welded below one end of the main frame auxiliary rod 121, a main frame auxiliary short support foot 123 welded above the other end of the main frame auxiliary rod 121, and a main frame auxiliary T-shaped steel bar 124 welded above one end of the main frame auxiliary rod 121 close to the main frame auxiliary long support foot 122. Specifically, one end of the main frame auxiliary rod 121 where the main frame auxiliary long support foot 122 is welded extends towards the first main frame photovoltaic panel side extension frame 13, and the first main frame photovoltaic panel side extension frame 13 is supported in cooperation with the main frame auxiliary T-shaped steel bar 124, while the main frame auxiliary rod 121 cooperates with the second main frame photovoltaic panel side extension frame 14 to be suspended movably, preventing the first main frame photovoltaic panel side extension frame 13 and the second main frame photovoltaic panel side extension frame 14 from sagging and deforming due to lack of support at the middle part after extending;
[0069] The first main frame photovoltaic panel side extension frame 13 includes two first main frame side extension guide rails 131 fixedly installed with the roof box main frame body 11 by bolts, a first main frame side extension slide bar 132 assembled in cooperation with the first main frame side extension guide rail 131, a square frame 133 fixedly installed with the first main frame side extension slide bar 132 by screws and sleeved on the first main frame side extension guide rail 131, a first main frame photovoltaic panel side male head 134 installed on the square frame 133 and connected to the photovoltaic panel by a wire, a first main frame photovoltaic panel side female seat 135 installed outside the end of the first main frame side extension guide rail 131 and connected to the first main frame photovoltaic panel side male head 134 for power transmission, an outer connection frame bar 136 welded and fixed to the first main frame side extension slide bar 132 at both ends, two first main frame side extension photovoltaic panel support rods 137 welded and fixed to the first main frame side extension slide bar 132 at both ends, and a first main frame side extension intermediate guide slide bar 138 fixedly installed with the two first main frame side extension photovoltaic panel support rods 137 by screws and parallel to the first main frame side extension slide bar 132. Specifically, both sides of the first main frame side extension intermediate guide slide bar 138 are bent downward at the lower ends and can cooperate with the main frame auxiliary T-shaped steel bar 124. During actual operation, the first main frame side extension intermediate guide slide bar 138 uses the main frame auxiliary T-shaped steel bar 124 for guiding and sliding, and the first main frame side extension intermediate guide slide bar 138 and the main frame auxiliary T-shaped steel bar 124 cooperate to enhance the structural strength of the first main frame photovoltaic panel side extension frame 13, preventing the first main frame photovoltaic panel side extension frame 13 from sagging and deforming due to lack of support at the middle part after extending;
[0070] The second main frame photovoltaic panel side extension frame 14 includes two second main frame side extension guide rails 141 fixedly installed on the main body 11 of the roof box main frame through bolts, a second main frame side extension slide rod 142 fitted and assembled with the second main frame side extension guide rail 141, an L-shaped frame 143 fixedly installed on the second main frame side extension slide rod 142 by screws and extending to the outside of the second main frame side extension guide rail 141, a second main frame photovoltaic panel side male head 144 installed on the L-shaped frame 143 and connected to the photovoltaic panel through a wire, a second main frame photovoltaic panel side female socket 145 installed on the outside of the end of the second main frame side extension guide rail 141 and used for butt-joint power transmission with the second main frame photovoltaic panel side male head 144, two second main frame side extension photovoltaic panel supporting rods 146 welded and fixed at both ends to the second main frame side extension slide rod 142, a second main frame side extension intermediate guide rod 147 fixedly installed on the two second main frame side extension photovoltaic panel supporting rods 146 by screws and parallel to the second main frame side extension slide rod 142, and a T-shaped sliding member 148 welded above one end of the second main frame side extension intermediate guide rod 147. Specifically, the end of the second main frame side extension intermediate guide rod 147 where the T-shaped sliding member 148 is welded faces the main body 11 of the roof box main frame and cooperates with the main frame auxiliary rod 121 whose two sides are bent downward at the lower end to form a guide groove. The guide groove formed by the bending of the main frame auxiliary rod 121 is used for guiding, and the T-shaped sliding member 148 is suspended by the guide groove to prevent the second main frame photovoltaic panel side extension frame 14 from sagging and deforming due to lack of support in the middle part after extension;
[0071] The first driving assembly 15 includes a first driving assembly bracket 151 fixedly installed on the main body 11 of the roof box main frame through bolts, a first driving motor 152 installed below the first driving assembly bracket 151, a first double-layer winch 153 installed above the first driving assembly bracket 151 and installed at the output end of the first driving motor 152, and a main frame photovoltaic panel side extension frame telescopic steel cable 154 fixed at both ends to the first double-layer winch 153 and extending to the four corners inside the main body 11 of the roof box main frame;
[0072] The telescopic steel cable 154 of the main frame photovoltaic panel side extension frame includes a first main frame steel cable steering wheel 155a and a second main frame steel cable steering wheel 155b installed at both ends of one side of the main frame body 11 of the roof box, which are used to pull the first main frame photovoltaic panel side extension frame 13 for telescopic movement, and a third main frame steel cable steering wheel 155c and a fourth main frame steel cable steering wheel 155d installed at both ends of the other side of the main frame body 11 of the roof box, which are used to pull the second main frame photovoltaic panel side extension frame 14 for telescopic movement. Specifically, the telescopic steel cable 154 of the main frame photovoltaic panel side extension frame sequentially passes through the square frames 133 at both ends of the first main frame photovoltaic panel side extension frame 13 and the L-shaped frames 143 at both ends of the second main frame photovoltaic panel side extension frame 14, and the square frames 133 and the L-shaped frames 143 are fixed to the telescopic steel cable 154 of the main frame photovoltaic panel side extension frame by screwing and squeezing, so that the telescopic steel cable 154 of the main frame photovoltaic panel side extension frame simultaneously pulls the first main frame photovoltaic panel side extension frame 13 and the second main frame photovoltaic panel side extension frame 14 for telescopic movement through the square frames 133 and the L-shaped frames 143.
[0073] It should be further noted that the first main frame photovoltaic panel side female seat 135 and the second main frame photovoltaic panel side female seat 145 are connected to the battery assembly 4 through wires, and the first drive motor 152 is connected to the telescopic brake controller 5 through a wire.
[0074] When the first main frame photovoltaic panel side extension frame 13 and the second main frame photovoltaic panel side extension frame 14 are extended, the specific method is as follows: The first drive motor 152 drives clockwise to drive the first double-layer winch 153 to rotate. The upper winch of the first double-layer winch 153 releases the telescopic steel cable 154 of the main frame photovoltaic panel side extension frame, while the lower winch of the first double-layer winch 153 winds up the telescopic steel cable 154 of the main frame photovoltaic panel side extension frame. During this process, the telescopic steel cable 154 of the main frame photovoltaic panel side extension frame simultaneously pulls the square frame 133 and the L-shaped frame 143, so that the first main frame photovoltaic panel side extension frame 13 and the second main frame photovoltaic panel side extension frame 14 slide out from the main frame body 11 of the roof box, and drive the first main frame photovoltaic panel side male head 134 to dock with the first main frame photovoltaic panel side female seat 135 and the second main frame photovoltaic panel side male head 144 to dock with the second main frame photovoltaic panel side female seat 145. At this time, the extended first main frame photovoltaic panel side extension frame 13 and the second main frame photovoltaic panel side extension frame 14 transmit the electric energy generated by the solar invention to the battery assembly 4 for storage;
[0075] When the first main frame PV panel side extension frame 13 and the second main frame PV panel side extension frame 14 are retracted, the specific method is as follows: Driven counterclockwise by the first driving motor 152, the first double-layer winch 153 rotates. The upper winch of the first double-layer winch 153 retracts the telescopic steel cable 154 of the main frame PV panel side extension frame, while the lower winch of the first double-layer winch 153 releases the telescopic steel cable 154 of the main frame PV panel side extension frame. During this process, the telescopic steel cable 154 of the main frame PV panel side extension frame simultaneously pulls the square frame 133 and the L-shaped frame 143, causing the first main frame PV panel side extension frame 13 and the second main frame PV panel side extension frame 14 to slide into the interior of the roof box main frame body 11 from the outside, and driving the first main frame PV panel side male connector 134 to be pulled out from the first main frame PV panel side female socket 135 and the second main frame PV panel side male connector 144 to be pulled out from the second main frame PV panel side female socket 145. At this time, the retracted first main frame PV panel side extension frame 13 and the second main frame PV panel side extension frame 14 are disconnected from the battery assembly 4, avoiding short-circuit situations.
[0076] As Figures 9-11 shown, the lower-layer roof box sub-frame 2 includes a sub-frame sliding guide rail 21 installed inside the roof box main frame body 11, a roof box sub-frame body 22 movably assembled with the sub-frame sliding guide rail 21, a second driving component 23 installed inside the roof box main frame body 11 for driving the roof box sub-frame body 22 to slide out, a sub-frame auxiliary support member 24 welded at the central part inside the roof box sub-frame body 22, a first sub-frame PV panel side extension frame 25 movably installed inside the roof box sub-frame body 22 and suspended by the sub-frame auxiliary support member 24, a second sub-frame PV panel side extension frame 26 movably installed inside the roof box sub-frame body 22 and supported by the sub-frame auxiliary support member 24, and a third driving component 27 installed inside the roof box sub-frame body 22 for driving the first sub-frame PV panel side extension frame 25 and the second sub-frame PV panel side extension frame 26 to telescopically move.
[0077] On both sides of the roof box sub-frame body 22, sub-frame sliding strips 221 cooperating with the sub-frame sliding guide rail 21 are fixedly installed by screws. One end of the sub-frame sliding strip 221 facing the sub-frame sliding guide rail 21 extends out of the roof box sub-frame body 22, and an L-shaped bracket 212 is fixedly installed by screws at the extended section of the sub-frame sliding strip 221. At the upper end of the outer side of the L-shaped bracket 212, a steel sheet 223 is fixedly installed by screws. Above one end of the steel sheet 223 facing the roof box sub-frame body 22, a lower-layer sub-frame double-hole energized male connector 224 is installed. At the upper end of the L-shaped bracket 212, a steel cable fixing block 225 is also installed by screws;
[0078] The second driving component 23 includes a second double-layer winch 231 fixedly installed on the main frame body 11 of the roof box by bolts, a second adjusting servo motor 232 fixedly installed on the main frame body 11 of the roof box by bolts and with its output end connected to the second double-layer winch 231, and a telescopic steel cable 233 of the side extension frame of the sub-frame photovoltaic panel with both ends fixedly connected to the second double-layer winch 231 and arranged on the main frame body 11 of the roof box and the sub-frame body 22 of the roof box; the telescopic steel cable 233 of the side extension frame of the sub-frame photovoltaic panel includes a first sub-frame steel cable turning wheel 234a and a second sub-frame steel cable turning wheel 234b installed on the main frame body 11 of the roof box for pulling the sliding strip 221 of the sub-frame to perform telescopic activities, and a third sub-frame steel cable turning wheel 234c and a fourth sub-frame steel cable turning wheel 234d installed on both sides at one end of the sub-frame body 22 of the roof box. Specifically, the telescopic steel cable 233 of the side extension frame of the sub-frame photovoltaic panel sequentially passes through the steel cable fixing blocks 225 installed on the L-shaped brackets 212 on the sliding strips 221 on both sides of the sub-frame body 22 of the roof box, and screws are screwed in to cooperate with the steel cable fixing blocks 225 for fixation, so that the telescopic steel cable 233 of the side extension frame of the sub-frame photovoltaic panel pulls the sub-frame body 22 of the roof box to slide out of or into the main frame body 11 of the roof box through the steel cable fixing blocks 225;
[0079] The sub-frame auxiliary support 24 includes a sub-frame auxiliary rod 241 with guide grooves formed by bending downward at both sides, a sub-frame auxiliary short support foot 242 welded above one end of the sub-frame auxiliary rod 241 and fixedly welded to the sub-frame body 22 of the roof box, a sub-frame auxiliary long support foot 243 welded below the other end of the sub-frame auxiliary rod 241 and fixedly welded to the sub-frame body 22 of the roof box, and a sub-frame auxiliary T-shaped steel bar 244 welded above one end of the sub-frame auxiliary rod 241 close to the sub-frame auxiliary long support foot 243. Specifically, one end of the sub-frame auxiliary rod 241 where the sub-frame auxiliary short support foot 242 is welded faces the first side extension frame 25 of the sub-frame photovoltaic panel, and the first side extension frame 25 of the sub-frame photovoltaic panel is suspended by the sub-frame auxiliary rod 241 itself. One end of the main-frame auxiliary rod 121 where the sub-frame auxiliary long support foot 243 is welded faces the second side extension frame 26 of the sub-frame photovoltaic panel, and the second side extension frame 26 of the sub-frame photovoltaic panel is supported by the cooperation of the sub-frame auxiliary T-shaped steel bar 244 to prevent the first side extension frame 25 and the second side extension frame 26 of the sub-frame photovoltaic panel from sagging and deforming due to lack of support in the middle part after extension;
[0080] The first auxiliary frame photovoltaic panel side extension frame 25 includes two first auxiliary frame side extension guide rails 251 fixedly installed on the auxiliary frame body 22 of the roof box by bolts, a first auxiliary frame photovoltaic panel side female seat 252 installed at the outer end of the first auxiliary frame side extension guide rail 251, a first auxiliary frame side extension guide bar 253 movably assembled with the first auxiliary frame side extension guide rail 251, a first auxiliary frame sheet metal part 254 fixedly assembled with the first auxiliary frame side extension guide bar 253 and having a steel wire clamp block, a reinforcing angle steel bar 255 located at the lower end of the first auxiliary frame side extension guide bar 253 close to the first auxiliary frame side extension guide rail 251 and fixedly installed with the first auxiliary frame side extension guide bar 253 by screws, first auxiliary frame photovoltaic panel side male connectors 256 installed at both ends of the reinforcing angle steel bar 255 and located outside the first auxiliary frame side extension guide bar 253, a first auxiliary frame photovoltaic panel installation frame 257 fixedly installed with the first auxiliary frame side extension guide bar 253 by screws, a first auxiliary frame center rod 258 with one end perpendicularly fixed to the reinforcing angle steel bar 255 and the other end fixedly installed with the first auxiliary frame photovoltaic panel installation frame 257 by screws, and a center rod T-shaped part 259 welded above one end of the first auxiliary frame center rod 258 and facing the auxiliary support member 24 of the auxiliary frame. Specifically, the center rod T-shaped part 259 welded on the center rod T-shaped part 259 cooperates with the auxiliary frame auxiliary rods 241 with guide grooves formed by bending downward at both sides, uses the guide grooves formed by bending the auxiliary frame auxiliary rods 241 for guiding, and suspends the center rod T-shaped part 259 by using the guide grooves to prevent the first auxiliary frame photovoltaic panel side extension frame 25 from sagging and deforming due to lack of support at the central part after extension;
[0081] The second auxiliary frame photovoltaic panel side extension frame 26 includes two second auxiliary frame side extension guide rails 261 fixedly installed on the auxiliary frame body 22 of the roof box by bolts, a second auxiliary frame photovoltaic panel side female seat 262 installed at the outer end of the second auxiliary frame side extension guide rail 261, a second auxiliary frame side extension guide bar 263 movably assembled with the second auxiliary frame side extension guide rail 261, a second auxiliary frame sheet metal part 264 fixedly assembled with the second auxiliary frame side extension guide bar 263 and having a steel wire rope clamp block, a second auxiliary frame photovoltaic panel side male head 265 installed outside the second auxiliary frame sheet metal part 264 and docked with the second auxiliary frame photovoltaic panel side female seat 262, a second auxiliary frame photovoltaic panel installation frame 266 fixedly installed inside the second auxiliary frame side extension guide bar 253 by screws, and a second auxiliary frame center rod 267 fixedly installed in the middle of the second auxiliary frame photovoltaic panel installation frame 266 and having both ends bent downward to form a guide groove. Specifically, both sides of the second auxiliary frame center rod 267 are bent downward at the lower end, which can cooperate with the auxiliary frame auxiliary T-shaped steel bar 244. During actual operation, the second auxiliary frame center rod 267 uses the auxiliary frame auxiliary T-shaped steel bar 244 for guiding and sliding, and the cooperation between the second auxiliary frame center rod 267 and the auxiliary frame auxiliary T-shaped steel bar 244 enhances the structural strength of the second auxiliary frame photovoltaic panel side extension frame 26, preventing the second auxiliary frame photovoltaic panel side extension frame 26 from sagging and deforming due to lack of support at the middle part after extension;
[0082] The third drive assembly 27 includes a third double-layer winch 271 fixedly installed on the auxiliary frame body 22 of the roof box by bolts, a third drive motor 272 fixedly installed on the auxiliary frame body 22 of the roof box by bolts and having an output end connected to the third double-layer winch 271, and an auxiliary frame photovoltaic panel deployment and retraction steel wire rope 273 with both ends fixedly connected to the third double-layer winch 271 and arranged on the auxiliary frame body 22 of the roof box; the auxiliary frame photovoltaic panel deployment and retraction steel wire rope 273 includes a fifth auxiliary frame steel wire rope turning wheel 274a and a sixth auxiliary frame steel wire rope turning wheel 274b installed on both sides of one end of the auxiliary frame body 22 of the roof box for pulling the first auxiliary frame photovoltaic panel side extension frame 25 to perform telescopic activities, and a seventh auxiliary frame steel wire rope turning wheel 274c and an eighth auxiliary frame steel wire rope turning wheel 274d installed on both sides of the other end of the first auxiliary frame photovoltaic panel side extension frame 25 for pulling the second auxiliary frame photovoltaic panel side extension frame 26. Specifically, the auxiliary frame photovoltaic panel deployment and retraction steel wire rope 273 sequentially passes through the first auxiliary frame sheet metal part 254 with a steel wire rope clamp block and the second auxiliary frame sheet metal part 264 with a steel wire rope clamp block, and is fixed by screwing in screws in cooperation with the steel wire rope clamp block, so that the auxiliary frame photovoltaic panel deployment and retraction steel wire rope 273 pulls the first auxiliary frame photovoltaic panel side extension frame 25 and the second auxiliary frame photovoltaic panel side extension frame 26 to slide out of the auxiliary frame body 22 of the roof box or slide into the auxiliary frame body 22 of the roof box simultaneously through the first auxiliary frame sheet metal part 254 with a steel wire rope clamp block and the second auxiliary frame sheet metal part 264 with a steel wire rope clamp block.
[0083] It should be further noted that the lower-layer sub-frame double-hole energized male connector 224 is connected to the first sub-frame photovoltaic panel side female socket 252 in the first sub-frame photovoltaic panel side extension frame 25, the second sub-frame photovoltaic panel side female socket 262 in the second sub-frame photovoltaic panel side extension frame 26, and the third drive motor 272 in the third drive assembly 27 through wires, and the second adjustment servo motor 232 is connected to the telescopic brake controller 5 through a wire.
[0084] Specifically, the telescopic movement process of the lower-layer roof box sub-frame 2 is as follows:
[0085] When the lower-layer roof box sub-frame 2 is extended, the specific method is as follows: The second adjustment servo motor 232 drives the second double-layer winch 231 to rotate clockwise, drives the second adjustment servo motor 232 to rotate, uses the upper winch of the second double-layer winch 231 to release the telescopic steel cable 233 of the sub-frame photovoltaic panel side extension frame, and the lower winch of the second double-layer winch 231 winds up the telescopic steel cable 233 of the sub-frame photovoltaic panel side extension frame. During this process, the telescopic steel cable 233 of the sub-frame photovoltaic panel side extension frame pulls the roof box sub-frame body 22 out of the roof box main frame body 11 through the steel cable fixing block 225, and makes the lower-layer sub-frame double-hole energized male connector 224 dock with the lower-layer sub-frame double-hole energized female socket 111 on the front side of the roof box main frame body 11, so that the lower-layer roof box sub-frame 2 is connected to the battery assembly 4, and at the same time provides power for the start of the third drive motor 272. Driven by the third drive motor 272 clockwise, drives the third drive motor 272 to rotate, uses the upper winch of the third double-layer winch 271 to release the pulling and retracting steel cable 273 for the expansion of the sub-frame photovoltaic panel, and the lower winch of the third double-layer winch 271 winds up the pulling and retracting steel cable 273 for the expansion of the sub-frame photovoltaic panel. During this process, the pulling and retracting steel cable 273 for the expansion of the sub-frame photovoltaic panel simultaneously pulls the first sub-frame sheet metal part 254 with a steel cable clamp block and the second sub-frame sheet metal part 264 with a steel cable clamp block to pull the first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 out of the roof box sub-frame body 22 at the same time, and drives the first sub-frame photovoltaic panel side male head 256 to dock with the first sub-frame photovoltaic panel side female socket 252 and the second sub-frame photovoltaic panel side male head 26 to dock with the second sub-frame photovoltaic panel side female socket 262. At this time, the expanded first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 transmit the electric energy generated by the solar invention to the battery assembly 4 for storage;
[0086] When the lower-layer roof box sub-frame 2 retracts, the telescopic brake controller 5 controls the third drive assembly 27 to drive the first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 to retract first, and then controls the lower-layer roof box sub-frame 2 to slide into the roof box main frame body 11. The specific method is as follows: The third drive motor 272 rotates counterclockwise to drive the third drive motor 272 to rotate. The upper winch of the third double-layer winch 271 winds the sub-frame photovoltaic panel deployment and retraction steel cable 273, while the lower winch of the third double-layer winch 271 releases the sub-frame photovoltaic panel deployment and retraction steel cable 273. During this process, the sub-frame photovoltaic panel deployment and retraction steel cable 273 simultaneously pulls the first sub-frame sheet metal part 254 with a steel cable clamp block and the second sub-frame sheet metal part 264 with a steel cable clamp block to pull the first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 to slide into the roof box sub-frame body 22 simultaneously, and makes the first sub-frame photovoltaic panel side male connector 256 pull out from the first sub-frame photovoltaic panel side female seat 252, and the second sub-frame photovoltaic panel side male connector 26 pull out from the second sub-frame photovoltaic panel side female seat 262. At this time, the retracted first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 are disconnected from the battery assembly 4 to avoid short-circuit situations. After the first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 are retracted, the second adjustment servo motor 232 is started to drive the second double-layer winch 231 to rotate counterclockwise, driving the second adjustment servo motor 232 to rotate. The upper winch of the second double-layer winch 231 winds the sub-frame photovoltaic panel side extension frame telescopic steel cable 233, while the lower winch of the second double-layer winch 231 releases the sub-frame photovoltaic panel side extension frame telescopic steel cable 233. During this process, the sub-frame photovoltaic panel side extension frame telescopic steel cable 233 pulls the roof box sub-frame body 22 to slide into the roof box main frame body 11 through the steel cable fixing block 225, and makes the lower-layer sub-frame double-hole power-on male connector 224 pull out from the lower-layer sub-frame double-hole power-on female socket 111 on the front side of the roof box main frame body 11, so that the lower-layer roof box sub-frame 2 disconnects the charging connection and the power supply of the third drive assembly 27 to avoid short-circuit situations.
[0087] It should be further noted that the structure of the upper-layer roof box sub-frame 3 is the same as that of the lower-layer roof box sub-frame 2. In actual assembly, the sub-frame auxiliary support parts in the upper-layer roof box sub-frame 3 are welded according to their actual lengths. In this embodiment, since the upper-layer roof box sub-frame 3 is shorter in length, there is no need to weld the sub-frame auxiliary support parts.
[0088] As Figure 12As shown in the figure, the environmental sensing system 6 includes a waterproof PCB circuit board 61 embedded at the front end of the housing of the main frame 1 of the roof box and connected to the telescopic braking controller 5 through a wire, an optical rain sensor 62 and a vibration sensor 63 soldered on the surface of the waterproof PCB circuit board 61, an angle steel mounting seat 64 fixedly installed on one side of the front end of the main frame 1 of the roof box, and an electric rotation anemometer 65 connected to the waterproof PCB circuit board 61 through a wire and fixedly installed on the angle steel mounting seat 64.
[0089] It should be further noted that the environmental sensing system 6 is linked with the telescopic braking controller 5 to achieve the forced retraction state of the photovoltaic panels installed on the car's photovoltaic power generation roof box in four scenarios through the optical rain sensor 62, the vibration sensor 63 and the electric rotation anemometer 65.
[0090] Scenario 1: The trigger condition for rain-induced forced retraction through the optical rain sensor 62 is that the optical rain sensor 62 detects continuous rainfall, including the following steps:
[0091] A1. After the environmental sensing system 6 detects continuous rainfall through the optical rain sensor 62, it sends a rain volume over-limit signal to the telescopic braking controller 5;
[0092] A2. The telescopic braking controller 5 starts the forced retraction program. Since the structure of the upper roof box sub-frame 3 is the same as that of the lower roof box sub-frame 2, during the retraction of the lower roof box sub-frame 2, the upper roof box sub-frame 3 retracts simultaneously in the same steps. The specific steps are as follows:
[0093] A21. Start the third drive motor 272 to rotate counterclockwise, so that the upper winch of the third double-layer winch 271 winds up the steel rope 273 for pulling out the sub-frame photovoltaic panel. The first sub-frame sheet metal part 254 and the second sub-frame sheet metal part 264 are pulled by the steel rope 273 for pulling out the sub-frame photovoltaic panel, so that the first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 slide into the roof box sub-frame body 22 along the first sub-frame side extension guide rail 251 and the second sub-frame side extension guide rail 261. The male head 256 on the side of the first sub-frame photovoltaic panel is separated from the female seat 252 on the side of the first sub-frame photovoltaic panel, and the male head 265 on the side of the second sub-frame photovoltaic panel is separated from the female seat 262 on the side of the second sub-frame photovoltaic panel;
[0094] After completing the specific step A21, start the second adjusting servo motor 232 to rotate counterclockwise, so that the upper winch of the second double-layer winch 231 winds up the telescopic steel cable 233 of the extension frame on the side of the sub-frame photovoltaic panel. The telescopic steel cable 233 of the extension frame on the side of the sub-frame photovoltaic panel pulls the L-shaped bracket 212 through the steel cable fixing block 225, so that the sliding strip 221 of the sub-frame slides along the sliding guide 21 of the sub-frame, driving the sub-frame body 22 of the roof box into the main frame 1 of the roof box. At this time, the double-hole power supply male connector 224 of the lower layer of the sub-frame is separated from the double-hole power supply female socket 111 of the lower layer of the sub-frame;
[0095] After completing the specific step A22, start the first driving motor 152 to rotate counterclockwise, so that the upper winch of the first double-layer winch 153 winds up the telescopic steel cable 154 of the extension frame on the side of the main-frame photovoltaic panel. The telescopic steel cable 154 of the extension frame on the side of the main-frame photovoltaic panel pulls the square frame 133 and the L-shaped frame 143. The first extension frame 13 on the side of the main-frame photovoltaic panel slides into the main body 11 of the roof box main frame along the first side extension guide rail 131 of the main frame, and the second extension frame 14 on the side of the main-frame photovoltaic panel slides into the main body 11 of the roof box main frame along the second side extension guide rail 141 of the main frame. At this time, the male connector 134 on the side of the first main-frame photovoltaic panel is separated from the female socket 135 on the side of the first main-frame photovoltaic panel, and the male connector 144 on the side of the second main-frame photovoltaic panel is separated from the female socket 145 on the side of the second main-frame photovoltaic panel;
[0096] After complete retraction, the system enters the standby state.
[0097] Scenario 2: Vibration induction forced retraction is achieved by detecting abnormal vibrations during driving through the vibration sensor 63. The trigger condition is that the vehicle speed > 30 km / h, including the following steps:
[0098] When the environmental sensing system 6 detects severe vibrations through the vibration sensor 63 under the condition that the vehicle speed > 30 km / h, it sends a signal of "vibration overrun start recovery" to the telescopic brake controller 5;
[0099] The telescopic brake controller 5 starts the forced retraction program. Since the structure of the upper roof box sub-frame 3 is the same as that of the lower roof box sub-frame 2, during the retraction of the lower roof box sub-frame 2, the upper roof box sub-frame 3 is retracted simultaneously in the same steps. The specific steps are as follows:
[0100] B21. Start the third drive motor 272 to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the third double-layer winch 271 slowly winds up the steel cable 273 for pulling and retracting the sub-frame PV panels, and pull the first sub-frame sheet metal part 254 and the second sub-frame sheet metal part 264 through the steel cable 273 for pulling and retracting the sub-frame PV panels, so that the first sub-frame PV panel side extension frame 25 and the second sub-frame PV panel side extension frame 26 slide into the roof box sub-frame body 22 along the first sub-frame side extension guide rail 251 and the second sub-frame side extension guide rail 261, and the male connector 256 on the first sub-frame PV panel side is disengaged from the female connector 252 on the first sub-frame PV panel side, and the male connector 265 on the second sub-frame PV panel side is disengaged from the female connector 262 on the second sub-frame PV panel side;
[0101] B22. After completing the specific step B21, start the second adjustment servo motor 232 to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the second double-layer winch 231 slowly winds up the telescopic steel cable 233 for the sub-frame PV panel side extension frame. The telescopic steel cable 233 for the sub-frame PV panel side extension frame pulls the L-shaped bracket 212 through the steel cable fixing block 225, so that the sub-frame sliding strip 221 slides along the sub-frame sliding guide rail 21, driving the roof box sub-frame body 22 to slide into the roof box main frame 1. At this time, the lower-layer sub-frame double-hole energized male connector 224 is disengaged from the lower-layer sub-frame double-hole energized female connector seat 111;
[0102] B23. After completing the specific step B22, start the first drive motor 152 to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the first double-layer winch 153 slowly winds up the telescopic steel cable 154 for the main frame PV panel side extension frame. The telescopic steel cable 154 for the main frame PV panel side extension frame pulls the square frame 133 and the L-shaped frame 143. The first main frame PV panel side extension frame 13 slides into the roof box main frame body 11 along the first main frame side extension guide rail 131, and the second main frame PV panel side extension frame 14 slides into the roof box main frame body 11 along the second main frame side extension guide rail 141. At this time, the male connector 134 on the first main frame PV panel side is disengaged from the female connector 135 on the first main frame PV panel side, and the male connector 144 on the second main frame PV panel side is disengaged from the female connector 145 on the second main frame PV panel side;
[0103] B3. After complete retraction, the system enters the standby state.
[0104] Scenario 3: Wind speed induction forced retraction is realized during driving through the electric rotation wind speed tester 65. The trigger condition is wind speed > 30 km / h and vehicle speed > 30 km / h, including the following steps:
[0105] C1. When the vehicle speed > 30 km / h, after the environmental induction system 6 detects through the electric rotation wind speed tester 65 that the wind speed > 30 km / h, it sends a signal of "wind speed overlimit start recovery" to the telescopic brake controller 5;
[0106] C2. The telescopic braking controller 5 activates the forced retraction program. Since the structure of the upper roof box sub-frame 3 is the same as that of the lower roof box sub-frame 2, during the retraction of the lower roof box sub-frame 2, the upper roof box sub-frame 3 is retracted simultaneously in the same steps. The specific steps are as follows:
[0107] C21. Start the third drive motor 272 to rotate counterclockwise, so that the upper winch of the third double-layer winch 271 winds up the steel cable 273 for pulling and retracting the sub-frame photovoltaic panel. The steel cable 273 for pulling and retracting the sub-frame photovoltaic panel pulls the first sub-frame sheet metal part 254 and the second sub-frame sheet metal part 264, thereby causing the first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 to slide into the roof box sub-frame body 22 along the first sub-frame side extension guide rail 251 and the second sub-frame side extension guide rail 261. The first sub-frame photovoltaic panel side male connector 256 is disengaged from the first sub-frame photovoltaic panel side female socket 252, and the second sub-frame photovoltaic panel side male connector 265 is disengaged from the second sub-frame photovoltaic panel side female socket 262;
[0108] C22. After completing the specific step C21, start the second adjustment servo motor 232 to rotate counterclockwise, so that the upper winch of the second double-layer winch 231 winds up the telescopic steel cable 233 of the sub-frame photovoltaic panel side extension frame. The telescopic steel cable 233 of the sub-frame photovoltaic panel side extension frame pulls the L-shaped bracket 212 through the steel cable fixing block 225, causing the sub-frame sliding strip 221 to slide along the sub-frame sliding guide rail 21, driving the roof box sub-frame body 22 to slide into the roof box main frame 1. At this time, the lower sub-frame double-hole power-on male connector 224 is disengaged from the lower sub-frame double-hole power-on female socket 111;
[0109] C23. After completing the specific step C22, start the first drive motor 152 to rotate counterclockwise, so that the upper winch of the first double-layer winch 153 winds up the telescopic steel cable 154 of the main frame photovoltaic panel side extension frame. The telescopic steel cable 154 of the main frame photovoltaic panel side extension frame pulls the square frame 133 and the L-shaped frame 143. The first main frame photovoltaic panel side extension frame 13 slides into the roof box main frame body 11 along the first main frame side extension guide rail 131, and the second main frame photovoltaic panel side extension frame 14 slides into the roof box main frame body 11 along the second main frame side extension guide rail 141. At this time, the first main frame photovoltaic panel side male connector 134 is disengaged from the first main frame photovoltaic panel side female socket 135, and the second main frame photovoltaic panel side male connector 144 is disengaged from the second main frame photovoltaic panel side female socket 145;
[0110] C3. After complete retraction, the system enters the standby state.
[0111] Scenario 4: During parking, the wind speed induction forced retraction is detected by the electric rotation wind speed tester 65. The trigger condition is wind speed > 30 km / h, including the following steps:
[0112] D1. After the environmental sensing system 6 detects that the wind speed > 30 km / h through the electric rotating anemometer 65, it sends a signal of "wind speed overlimit starts recovery" to the telescopic braking controller 5;
[0113] D2. The telescopic braking controller 5 starts the forced recovery program. Since the structure of the upper roof box sub-frame 3 is the same as that of the lower roof box sub-frame 2, during the recovery process of the lower roof box sub-frame 2, the upper roof box sub-frame 3 is recovered simultaneously in the same steps. The specific steps are as follows:
[0114] D21. Start the third drive motor 272 to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the third double-layer winch 271 slowly winds up the steel rope 273 for pulling and retracting the sub-frame photovoltaic panel. The steel rope 273 for pulling and retracting the sub-frame photovoltaic panel pulls the first sub-frame sheet metal part 254 and the second sub-frame sheet metal part 264 through the steel rope 273 for pulling and retracting the sub-frame photovoltaic panel, so that the first sub-frame photovoltaic panel side extension frame 25 and the second sub-frame photovoltaic panel side extension frame 26 slide into the roof box sub-frame body 22 along the first sub-frame side extension guide rail 251 and the second sub-frame side extension guide rail 261. The first sub-frame photovoltaic panel side male head 256 is separated from the first sub-frame photovoltaic panel side female seat 252, and the second sub-frame photovoltaic panel side male head 265 is separated from the second sub-frame photovoltaic panel side female seat 262;
[0115] D22. After completing the specific step D21, start the second adjustment servo motor 232 to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the second double-layer winch 231 slowly winds up the steel rope 233 for telescoping the sub-frame photovoltaic panel side extension frame. The steel rope 233 for telescoping the sub-frame photovoltaic panel side extension frame pulls the L-shaped bracket 212 through the steel rope fixing block 225, so that the sub-frame sliding strip 221 slides along the sub-frame sliding guide rail 21, driving the roof box sub-frame body 22 to slide into the roof box main frame 1. At this time, the lower sub-frame double-hole energized male connector 224 is separated from the lower sub-frame double-hole energized female socket 111;
[0116] D23. After completing the specific step B22, start the first drive motor 152 to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the first double-layer winch 153 slowly winds up the steel rope 154 for telescoping the main frame photovoltaic panel side extension frame. The steel rope 154 for telescoping the main frame photovoltaic panel side extension frame pulls the square frame 133 and the L-shaped frame 143. The first main frame photovoltaic panel side extension frame 13 slides into the roof box main frame body 11 along the first main frame side extension guide rail 131, and the second main frame photovoltaic panel side extension frame 14 slides into the roof box main frame body 11 along the second main frame side extension guide rail 141. At this time, the first main frame photovoltaic panel side male head 134 is separated from the first main frame photovoltaic panel side female seat 135, and the second main frame photovoltaic panel side male head 144 is separated from the second main frame photovoltaic panel side female seat 145;
[0117] D3. After complete recovery, the system enters the standby state.
[0118] It should be further noted that during parking or driving, no matter which one of the rain-sensing signal, vibration-sensing signal, and wind-speed sensing signal is triggered first, the system follows the closed-loop control logic of "perception - decision - execution" to ensure the consistency of the forced retraction action, realizing the active protection function of "forced retraction when any one is triggered first" during parking or driving, ensuring that the photovoltaic panel is timely retracted into the main frame of the roof box in a complex environment, and improving the safety and reliability of the equipment.
[0119] In summary, the environmental sensing system 6 and the telescopic braking controller 5 are linked for control. By using the optical rain sensor 62, vibration sensor 63, and wind speed tester 65 to judge whether the photovoltaic panel of the roof box needs to be retracted through real-time monitoring of environmental data, and the environmental sensing system 6 transmits the data to the telescopic braking controller 5, thereby automatically controlling the linked retraction, so that the roof box automatically retracts, avoiding damage to the photovoltaic panel or reducing the power generation efficiency.
[0120] The above embodiments of the present invention do not limit the protection scope of the present invention. The implementation manners of the present invention are not limited to this. All kinds of modifications, substitutions or changes made to the above structure of the present invention according to the above content of the present invention, in accordance with the common general knowledge and customary means in the art, without departing from the above basic technical idea of the present invention, shall fall within the protection scope of the present invention.
Claims
1. An automotive photovoltaic power generation roof box with environmental induction linkage forced retraction, comprising a main roof box frame, a lower sub-roof box frame movably installed within the main roof box frame and capable of sliding out from the front end of the main roof box frame, an upper sub-roof box frame movably installed within the main roof box frame and capable of sliding out from the rear end of the main roof box frame, a battery assembly assembled at the inner bottom of the main roof box frame, a telescopic braking controller installed at the lower end of the side of the main roof box frame, and an environmental induction system installed inside the main roof box frame and connected to the telescopic braking controller, characterized in that, The environmental sensing system includes a waterproof PCB circuit board embedded at the front end of the main frame housing of the roof box and connected to the telescopic brake controller through a wire, an optical rain sensor and a vibration sensor soldered on the surface of the waterproof PCB circuit board, an angle steel mounting seat fixedly installed on one side of the front end of the main frame of the roof box, and an electric rotation anemometer connected to the waterproof PCB circuit board through a wire and fixedly installed on the angle steel mounting seat.
2. The vehicle photovoltaic power generation roof box with environment sensing linkage forced retraction according to claim 1, wherein, The main frame of the roof box includes a main frame body of the roof box, a main frame auxiliary support member soldered in the middle part inside the main frame body of the roof box, a first main frame photovoltaic panel side extension frame movably installed inside the main frame body of the roof box and supported by the main frame auxiliary support member, a second main frame photovoltaic panel side extension frame movably installed inside the main frame body of the roof box and suspended by the main frame auxiliary support member, and a first driving assembly installed inside the main frame body of the roof box and used to drive the telescopic movement of the first main frame photovoltaic panel side extension frame and the second main frame photovoltaic panel side extension frame; A lower layer sub-frame double-hole energized female connector is installed on one side of the front end of the main frame body of the roof box, and an upper layer sub-frame double-hole energized female connector is installed on one side of the rear end of the main frame body of the roof box; The main frame auxiliary support member includes a main frame auxiliary rod with both sides bent downward to form a guide groove at the lower end, a main frame auxiliary long support foot soldered below one end of the main frame auxiliary rod, a main frame auxiliary short support foot soldered above the other end of the main frame auxiliary rod, and a main frame auxiliary T-shaped steel bar soldered above one end of the main frame auxiliary rod close to the main frame auxiliary long support foot; The first main frame photovoltaic panel side extension frame includes two first main frame side extension guide rails fixedly installed on the main frame body of the roof box through bolts, a first main frame side extension sliding rod fitted with the first main frame side extension guide rails, a square frame fixedly installed on the first main frame side extension sliding rod through screws and sleeved on the first main frame side extension guide rails, a first main frame photovoltaic panel side male connector installed on the square frame and connected to the photovoltaic panel through a wire, a first main frame photovoltaic panel side female connector installed outside the end of the first main frame side extension guide rail and used for butt-joint power transmission with the first main frame photovoltaic panel side male connector, an outer connection frame bar welded and fixed to the first main frame side extension sliding rod at both ends, two first main frame side extension photovoltaic panel support rods welded and fixed to the first main frame side extension sliding rod at both ends, and a first main frame side extension intermediate guide sliding rod fixedly installed on the two first main frame side extension photovoltaic panel support rods through screws and parallel to the first main frame side extension sliding rod; The second main frame photovoltaic panel side extension frame includes two second main frame side extension guide rails fixedly installed with the roof box main frame body by bolts, a second main frame side extension sliding rod assembled with the second main frame side extension guide rails, an L-shaped frame fixedly installed with the second main frame side extension sliding rod by screws and extending to the outside of the second main frame side extension guide rails, a second main frame photovoltaic panel side male head installed on the L-shaped frame and connected to the photovoltaic panel by wires, a second main frame photovoltaic panel side female seat installed on the outside of the end of the second main frame side extension guide rail and connected to the second main frame photovoltaic panel side male head for power transmission, two second main frame side extension photovoltaic panel supporting rods respectively welded and fixed with the second main frame side extension sliding rods at both ends, a second main frame side extension intermediate guide rod fixedly installed with the two second main frame side extension photovoltaic panel supporting rods by screws and parallel to the second main frame side extension sliding rod, and a T-shaped sliding member welded above one end of the second main frame side extension intermediate guide rod; The first drive assembly includes a first drive assembly bracket fixedly installed with the roof box main frame body by bolts, a first drive motor installed below the first drive assembly bracket, a first double-layer winch installed above the first drive assembly bracket and installed with the output end of the first drive motor, and a main frame photovoltaic panel side extension frame telescopic steel rope with both ends respectively fixed to the first double-layer winch and extending to the four corners inside the roof box main frame body.
3. The vehicle photovoltaic power generation roof box with environment sensing linkage forced retraction according to claim 2, characterized in that, The telescopic steel rope of the main frame photovoltaic panel side extension frame includes a first main frame steel rope steering wheel and a second main frame steel rope steering wheel installed at both ends of one side of the roof box main frame body, for pulling the first main frame photovoltaic panel side extension frame to perform telescopic activities, and a third main frame steel rope steering wheel and a fourth main frame steel rope steering wheel installed at both ends of the other side of the roof box main frame body, for pulling the second main frame photovoltaic panel side extension frame to perform telescopic activities.
4. The automobile photovoltaic power generation roof box with environment sensing linkage forced retraction according to claim 1, characterized in that The lower roof box sub-frame includes a sub-frame slide-out guide rail installed inside the roof box main frame body, a roof box sub-frame body movably assembled with the sub-frame slide-out guide rail, a second drive assembly installed inside the roof box main frame body and used to drive the roof box sub-frame body to slide out, a sub-frame auxiliary support welded to the central part of the roof box sub-frame body, a first sub-frame photovoltaic panel side extension frame movably installed inside the roof box sub-frame body and suspended by the sub-frame auxiliary support, a second sub-frame photovoltaic panel side extension frame movably installed inside the roof box sub-frame body and supported by the sub-frame auxiliary support, and a third drive assembly installed inside the roof box sub-frame body and used to drive the first sub-frame photovoltaic panel side extension frame and the second sub-frame photovoltaic panel side extension frame to telescope; Sub-frame slide-out bars cooperating with the sub-frame slide-out guide rails are fixedly installed on both sides of the roof box sub-frame body by screws, the sub-frame slide-out bars extend out of the roof box sub-frame body toward one end of the sub-frame slide-out guide rails, and an L-shaped bracket is fixedly installed on the extended section of the sub-frame slide-out bar by screws, a steel sheet is fixedly installed on the outer upper end of the L-shaped bracket by screws, a lower sub-frame double-hole power male connector is installed above one end of the steel sheet facing the roof box sub-frame body, and a steel rope fixing block is also installed on the upper end of the L-shaped bracket by screws; The second driving component includes a second double-layer winch fixedly installed on the main frame body of the roof box by bolts, a second adjusting servo motor fixedly installed on the main frame body of the roof box by bolts and with its output end connected to the second double-layer winch, and telescopic steel ropes of the side extension frame of the sub-frame photovoltaic panel with both ends fixedly connected to the second double-layer winch and arranged on the main frame body and the sub-frame body of the roof box; The telescopic steel ropes of the side extension frame of the sub-frame photovoltaic panel include a first sub-frame steel rope steering wheel and a second sub-frame steel rope steering wheel installed on the main frame body of the roof box for pulling the sliding bar of the sub-frame to perform telescopic activities, and a third sub-frame steel rope steering wheel and a fourth sub-frame steel rope steering wheel installed on both sides at one end of the sub-frame body of the roof box. The sub-frame auxiliary support includes a sub-frame auxiliary rod with guide grooves formed by bending downward at both sides, a sub-frame auxiliary short support foot welded above one end of the sub-frame auxiliary rod and welded and fixed to the sub-frame body of the roof box, a sub-frame auxiliary long support foot welded below the other end of the sub-frame auxiliary rod and welded and fixed to the sub-frame body of the roof box, and a sub-frame auxiliary T-shaped steel bar welded above one end of the sub-frame auxiliary rod near the sub-frame auxiliary long support foot. The first sub-frame photovoltaic panel side extension frame includes two first sub-frame side extension guide rails fixedly installed on the sub-frame body of the roof box by bolts, a first sub-frame photovoltaic panel side female seat installed at the outer end of the first sub-frame side extension guide rail, a first sub-frame side extension guide bar movably assembled with the first sub-frame side extension guide rail, a first sub-frame sheet metal part with a steel rope clamp block fixedly assembled with the first sub-frame side extension guide bar, a reinforcing angle steel bar located at the lower end of the first sub-frame side extension guide bar near the first sub-frame side extension guide rail and fixedly installed with the first sub-frame side extension guide bar by screws, first sub-frame photovoltaic panel side male connectors installed at both ends of the reinforcing angle steel bar and located outside the first sub-frame side extension guide bar, a first sub-frame photovoltaic panel installation frame fixedly installed with the first sub-frame side extension guide bar by screws, a first sub-frame center rod with one end perpendicularly fixed to the reinforcing angle steel bar and the other end fixedly installed with the first sub-frame photovoltaic panel installation frame by screws, and a center rod T-shaped part welded above one end of the first sub-frame center rod and facing the sub-frame auxiliary support. The second sub-frame photovoltaic panel side extension frame includes two second sub-frame side extension guide rails fixedly installed on the sub-frame body of the roof box by bolts, a second sub-frame photovoltaic panel side female seat installed at the outer end of the second sub-frame side extension guide rail, a second sub-frame side extension guide bar movably assembled with the second sub-frame side extension guide rail, a second sub-frame sheet metal part with a steel rope clamp block fixedly assembled with the second sub-frame side extension guide bar, a second sub-frame photovoltaic panel side male connector installed outside the second sub-frame sheet metal part and docked with the second sub-frame photovoltaic panel side female seat, a second sub-frame photovoltaic panel installation frame fixedly installed inside the second sub-frame side extension guide bar by screws, and a second sub-frame center rod fixedly installed in the middle of the second sub-frame photovoltaic panel installation frame and with both ends bent downward to form guide grooves. The third drive assembly includes a third double-layer winch fixedly installed on the sub-frame body of the roof box by bolts, a third drive motor fixedly installed on the sub-frame body of the roof box by bolts and having an output end connected to the third double-layer winch, and a sub-frame PV panel deployment and retraction steel cable fixedly connected to both ends of the third double-layer winch and disposed on the sub-frame body of the roof box; the sub-frame PV panel deployment and retraction steel cable includes a fifth sub-frame steel cable turning wheel and a sixth sub-frame steel cable turning wheel installed on both sides of one end of the sub-frame body of the roof box for pulling the first sub-frame PV panel side extension frame to perform telescopic movement, and a seventh sub-frame steel cable turning wheel and an eighth sub-frame steel cable turning wheel installed on both sides of the other end of the first sub-frame PV panel side extension frame for pulling the second sub-frame PV panel side extension frame.
5. The vehicle photovoltaic power generation roof box with environmental induction linkage forced retraction according to claims 1-5, characterized in that, The environment sensing system is linked with the telescopic brake controller to control, and realizes the forced retraction state of the PV panels installed on the car's PV power generation roof box in four scenarios through an optical rain sensor, a vibration sensor and an electric rotation anemometer.
6. The vehicle photovoltaic power generation roof box with environment sensing linkage forced retraction according to claim 6, characterized in that The triggering condition for rain-induced forced retraction realized by the optical rain sensor is that the optical rain sensor detects continuous rainfall, and includes the following steps: A1. After the environment sensing system detects continuous rainfall by the optical rain sensor, it sends a rain amount over-limit signal to the telescopic brake controller; A2. The telescopic brake controller starts the forced retraction program. Since the structure of the upper sub-frame of the roof box is the same as that of the lower sub-frame of the roof box, during the retraction of the lower sub-frame of the roof box, the upper sub-frame of the roof box is retracted simultaneously in the same steps. The specific steps are as follows: A21. Start the third drive motor to rotate counterclockwise, so that the upper winch of the third double-layer winch winds up the sub-frame PV panel deployment and retraction steel cable, and the sub-frame PV panel deployment and retraction steel cable pulls the first sub-frame sheet metal part and the second sub-frame sheet metal part, so that the first sub-frame PV panel side extension frame and the second sub-frame PV panel side extension frame slide into the sub-frame body of the roof box along the first sub-frame side extension guide rail and the second sub-frame side extension guide rail, and the male head on the side of the first sub-frame PV panel disengages from the female seat on the side of the first sub-frame PV panel, and the male head on the side of the second sub-frame PV panel disengages from the female seat on the side of the second sub-frame PV panel; A22. After completing the specific step A21, start the second adjustment servo motor to rotate counterclockwise, so that the upper winch of the second double-layer winch winds up the telescopic steel cable of the sub-frame PV panel side extension frame. The telescopic steel cable of the sub-frame PV panel side extension frame pulls the L-shaped bracket through the steel cable fixing block, so that the sub-frame sliding strip slides along the sub-frame sliding guide rail, driving the sub-frame body of the roof box to slide into the main frame of the roof box. At this time, the double-hole power-on male connector on the lower sub-frame disengages from the double-hole power-on female connector on the lower sub-frame. A23. After completing the specific steps of A22, start the first drive motor to rotate counterclockwise, so that the upper winch of the first double-layer winch winds up the telescopic steel cable on the side of the main frame photovoltaic panel. The telescopic steel cable on the side of the main frame photovoltaic panel pulls the square frame and the L-shaped frame. The first side extension of the main frame photovoltaic panel slides into the main body of the roof box along the first side extension guide rail of the main frame, and the second side extension of the main frame photovoltaic panel slides into the main body of the roof box along the second side extension guide rail of the main frame. At this time, the male connector on the side of the first main frame photovoltaic panel is separated from the female connector on the side of the first main frame photovoltaic panel, and the male connector on the side of the second main frame photovoltaic panel is separated from the female connector on the side of the second main frame photovoltaic panel; A3. After complete retraction, the system enters the standby state.
7. The vehicle photovoltaic power generation roof box with environment sensing linkage forced retraction according to claim 6, characterized in that, Vibration induction forced retraction is achieved by detecting abnormal vibrations during driving through a vibration sensor. The trigger condition is vehicle speed > 30 km / h, and it includes the following steps: B1. When the ambient sensing system detects severe vibrations through the vibration sensor under the condition of vehicle speed > 30 km / h, it sends a signal of "vibration overlimit start recovery" to the telescopic brake controller; B2. The telescopic brake controller starts the forced retraction program. Since the structure of the upper sub-frame of the roof box is the same as that of the lower sub-frame of the roof box, during the retraction of the lower sub-frame of the roof box, the upper sub-frame of the roof box is retracted simultaneously in the same steps. The specific steps are as follows: B21. Start the third drive motor to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the third double-layer winch slowly winds up the pulling and retracting steel cable for the deployment of the sub-frame photovoltaic panel. Through the pulling and retracting steel cable for the deployment of the sub-frame photovoltaic panel, the first sub-frame sheet metal part and the second sub-frame sheet metal part are pulled, so that the first side extension of the sub-frame photovoltaic panel and the second side extension of the sub-frame photovoltaic panel slide into the sub-frame body of the roof box along the first side extension guide rail and the second side extension guide rail of the sub-frame. The male connector on the side of the first sub-frame photovoltaic panel is separated from the female connector on the side of the first sub-frame photovoltaic panel, and the male connector on the side of the second sub-frame photovoltaic panel is separated from the female connector on the side of the second sub-frame photovoltaic panel; B22. After completing the specific steps of B21, start the second adjustment servo motor to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the second double-layer winch slowly winds up the telescopic steel cable on the side of the sub-frame photovoltaic panel extension. The telescopic steel cable on the side of the sub-frame photovoltaic panel extension pulls the L-shaped bracket through the steel cable fixing block, so that the sub-frame sliding strip slides along the sub-frame sliding guide rail, driving the sub-frame body of the roof box to slide into the main frame of the roof box. At this time, the double-hole powered male connector on the lower sub-frame is separated from the double-hole powered female connector on the lower sub-frame; B23. After completing the specific steps of B22, start the first drive motor to rotate counterclockwise at 50% of the rated speed, so that the upper winch of the first double-layer winch slowly winds up the telescopic steel cable on the side of the main frame photovoltaic panel extension. The telescopic steel cable on the side of the main frame photovoltaic panel extension pulls the square frame and the L-shaped frame. The first side extension of the main frame photovoltaic panel slides into the main body of the roof box along the first side extension guide rail of the main frame, and the second side extension of the main frame photovoltaic panel slides into the main body of the roof box along the second side extension guide rail of the main frame. At this time, the male connector on the side of the first main frame photovoltaic panel is separated from the female connector on the side of the first main frame photovoltaic panel, and the male connector on the side of the second main frame photovoltaic panel is separated from the female connector on the side of the second main frame photovoltaic panel; B3. After complete retraction, the system enters the standby state.
8. The vehicle photovoltaic power generation roof box with environment sensing linkage forced retraction according to claim 6, characterized in that, During driving, the wind speed induction is forcibly retracted through an electric rotation wind speed tester. The trigger conditions are wind speed > 30 km / h and vehicle speed > 30 km / h, and the steps are as follows: C1. When the vehicle speed > 30 km / h, after the environmental induction system detects that the wind speed > 30 km / h through the electric rotation wind speed tester, it sends a signal of "wind speed exceeding the limit to start recovery" to the telescopic braking controller; C2. The telescopic braking controller starts the forced recovery program. Since the structure of the upper roof box sub-frame is the same as that of the lower roof box sub-frame, during the recovery of the lower roof box sub-frame, the upper roof box sub-frame is recovered simultaneously in the same steps. The specific steps are as follows: C21. Start the third drive motor to rotate counterclockwise, so that the upper winch of the third double-layer winch winds up the steel cable for pulling and retracting the sub-frame photovoltaic panel. The steel cable for pulling and retracting the sub-frame photovoltaic panel pulls the first sub-frame sheet metal part and the second sub-frame sheet metal part, so that the first sub-frame photovoltaic panel side extension frame and the second sub-frame photovoltaic panel side extension frame slide into the roof box sub-frame body along the first sub-frame side extension guide rail and the second sub-frame side extension guide rail. The male head on the side of the first sub-frame photovoltaic panel is separated from the female seat on the side of the first sub-frame photovoltaic panel, and the male head on the side of the second sub-frame photovoltaic panel is separated from the female seat on the side of the second sub-frame photovoltaic panel; C22. After completing the specific step C21, start the second adjustment servo motor to rotate counterclockwise, so that the upper winch of the second double-layer winch winds up the telescopic steel cable of the sub-frame photovoltaic panel side extension frame. The telescopic steel cable of the sub-frame photovoltaic panel side extension frame pulls the L-shaped bracket through the steel cable fixing block, so that the sub-frame sliding strip slides along the sub-frame sliding guide rail, driving the roof box sub-frame body to slide into the roof box main frame. At this time, the double-hole power-on male connector of the lower sub-frame is separated from the double-hole power-on female socket of the lower sub-frame; C23. After completing the specific step C22, start the first drive motor to rotate counterclockwise, so that the upper winch of the first double-layer winch winds up the telescopic steel cable of the main frame photovoltaic panel side extension frame. The telescopic steel cable of the main frame photovoltaic panel side extension frame pulls the square frame and the L-shaped frame. The first main frame photovoltaic panel side extension frame slides into the roof box main frame body along the first main frame side extension guide rail, and the second main frame photovoltaic panel side extension frame slides into the roof box main frame body along the second main frame side extension guide rail. At this time, the male head on the side of the first main frame photovoltaic panel is separated from the female seat on the side of the first main frame photovoltaic panel, and the male head on the side of the second main frame photovoltaic panel is separated from the female seat on the side of the second main frame photovoltaic panel; C3. After complete retraction, the system enters the standby state.
9. The vehicle photovoltaic power generation roof box with environmental induction linkage forced retraction according to claim 6, characterized in that, During parking, the wind speed induction is forcibly retracted through an electric rotation wind speed tester. The trigger condition is wind speed > 30 km / h, and the steps are as follows: D1. After the environmental induction system detects that the wind speed > 30 km / h through the electric rotation wind speed tester, it sends a signal of "wind speed exceeding the limit to start recovery" to the telescopic braking controller; D2. The telescopic braking controller starts the forced recovery program. Since the structure of the upper roof box sub-frame is the same as that of the lower roof box sub-frame, during the recovery of the lower roof box sub-frame, the upper roof box sub-frame is recovered simultaneously in the same steps. The specific steps are as follows: D21. Start the third drive motor to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the third double-layer winch slowly winds up the steel cable for pulling and retracting the auxiliary frame photovoltaic panel, and the steel cable for pulling and retracting the auxiliary frame photovoltaic panel pulls the first auxiliary frame sheet metal part and the second auxiliary frame sheet metal part, thereby causing the first auxiliary frame photovoltaic panel side extension frame and the second auxiliary frame photovoltaic panel side extension frame to slide into the roof box auxiliary frame body along the first auxiliary frame side extension guide rail and the second auxiliary frame side extension guide rail, and the male connector on the side of the first auxiliary frame photovoltaic panel is disengaged from the female connector on the side of the first auxiliary frame photovoltaic panel, and the male connector on the side of the second auxiliary frame photovoltaic panel is disengaged from the female connector on the side of the second auxiliary frame photovoltaic panel; D22. After completing the specific step D21, start the second adjustment servo motor to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the second double-layer winch slowly winds up the telescopic steel cable of the auxiliary frame photovoltaic panel side extension frame. The telescopic steel cable of the auxiliary frame photovoltaic panel side extension frame pulls the L-shaped bracket through the steel cable fixing block, causing the auxiliary frame sliding strip to slide along the auxiliary frame sliding guide rail, driving the roof box auxiliary frame body to slide into the roof box main frame. At this time, the lower-layer auxiliary frame double-hole power-on male connector is disengaged from the lower-layer auxiliary frame double-hole power-on female socket; D23. After completing the specific step B22, start the first drive motor to rotate counterclockwise at 25% of the rated speed, so that the upper winch of the first double-layer winch slowly winds up the telescopic steel cable of the main frame photovoltaic panel side extension frame. The telescopic steel cable of the main frame photovoltaic panel side extension frame pulls the square frame and the L-shaped frame, and the first main frame photovoltaic panel side extension frame slides into the roof box main frame body along the first main frame side extension guide rail, and the second main frame photovoltaic panel side extension frame slides into the roof box main frame body along the second main frame side extension guide rail. At this time, the male connector on the side of the first main frame photovoltaic panel is disengaged from the female connector on the side of the first main frame photovoltaic panel, and the male connector on the side of the second main frame photovoltaic panel is disengaged from the female connector on the side of the second main frame photovoltaic panel; D3. After complete retraction, the system enters the standby state.