Establishing method of ship segmented scaffold

By directly installing components such as chucks, longitudinal beams, support feet and horses on the ship segments, a flexible construction platform is formed, which solves the problems of long construction cycles and high costs in the existing technology, and achieves efficient and safe construction results.

CN120364088APending Publication Date: 2025-07-25CHINA SHIPPING IND JIANGSU
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Patent Information

Application Number
CN202510789201.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-13
Publication Date
2025-07-25

AI Technical Summary

Technical Problem

In the prior art, the construction cycle of the ship segmented scaffolding is long, the production cost is high, and the pre-installed first-face plate needs to be cut off, which is time-consuming and labor-intensive.

Method used

Components such as chucks, longitudinal beams, support feet and horses are directly installed on the construction surface and connected by bolt components to form a flexible construction platform, without cutting or welding during removal.

Benefits of technology

It shortens the construction cycle, reduces production costs, and improves the safety and flexibility of construction, making it convenient for reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a building method of a ship segmented scaffold. The building method of the ship segmented scaffold comprises the steps that firstly, the chucks are installed; secondly, longitudinal beams are installed; thirdly, supporting feet are installed; fourthly, a horse is installed; fifthly, scaffold boards are installed; and sixthly, a fence is installed. The problems that in the prior art, time and labor are wasted, the construction period is long, and the production cost is high are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of shipbuilding, and in particular to a method for constructing a ship segmented scaffold. Background Art

[0002] The existing Chinese utility model patent with the publication number CN219770135U and the name "A kind of marine eye plate support scaffolding convenient for efficient erection and dismantling" discloses that "the utility model includes a first eye plate 1 pre-installed and fixed on the main body of a ship or marine engineering structure, a first bracket 2 is movably sleeved on the outside of the first eye plate 1, a sleeve bevel 11 is provided at the sleeve joint of the first bracket 2 and the first eye plate 1, and the first bracket 2 and the first eye plate 1 are connected by a first bolt 3; when in use, the first bracket 2 is sleeved with the first eye plate 1 pre-installed and fixed on the main body of the ship or marine engineering structure, so that the sleeve bevel 11 is sleeved on the outside of the first eye plate 1, and then the first bracket 2 and the first eye plate 1 are connected by the first bolt 3 to avoid separation, and then the scaffolding board 7 and guardrail 8 are laid on the first bracket 2 to form a working platform for personnel to use for construction work". However, the pre-installed first eye plate needs to be cut off afterwards, and there are subsequent operations such as welding and painting, which is time-consuming and labor-intensive, with a long construction period and high production cost. Summary of the invention

[0003] The purpose of the present invention is to provide a method for building a ship segmented scaffolding which can shorten the construction period and reduce the production cost in view of the shortcomings of the prior art.

[0004] To achieve the above purpose, the technical solution adopted by the method for constructing a ship segmented scaffold of the present invention is:

[0005] A method for constructing a ship segmented scaffold comprises the following steps:

[0006] Step 1, install the chuck: the chuck includes a hook, which is a U-shaped part, one side of the U-shaped part is threadedly connected with a locking bolt, and the other side is provided with an ear plate, and the ear plate is provided with a plurality of first eye holes. When installing, the U-shaped part is buckled on the upper edge of the surface to be constructed of the ship segment, and the locking bolt is screwed to squeeze the side wall of the upper edge, so that the ear plate is supported on the outer side of the upper edge of the surface to be constructed;

[0007] Step 2: Install the longitudinal beam: The longitudinal beam is formed by splicing a number of side panels from top to bottom. A number of second eyelets are opened on the side panels in a straight line and evenly arranged. During installation, the top of the uppermost side panel is connected to the ear panel by at least one bolt assembly, and the remaining side panels are connected end to end by a number of bolt assemblies from top to bottom and extend to the lower side of the surface to be constructed;

[0008] Step 3: Install the support legs: Arrange the support legs evenly on the longitudinal beams, and install the support legs on the longitudinal beams through bolt assemblies. The support legs support the longitudinal beams on the surface to be constructed, leaving construction space;

[0009] Step 4: Install the horses: evenly arrange the horses on the longitudinal beam and install them on the longitudinal beam through the bolt assembly;

[0010] Step 5: Install the scaffolding board: Lay the scaffolding board on the same floor;

[0011] Step 6: Install the fence.

[0012] Preferably, the horse includes a cross bracing beam, one end of which is provided with a sleeve for installing a fence, and the other end is provided with a third eyelet, and the cross bracing beam is provided with a plurality of fourth eyelets around the third eyelet, and the third and fourth eyelets are used for connecting the side panels.

[0013] Preferably, the cross bracing beam is provided with a plurality of fifth eyelets for connecting the diagonal bracing rods, one side of the diagonal bracing rod is provided with a sixth eyelet for connecting the cross bracing beam, and the other side is provided with a plurality of seventh eyelets for connecting the side panels.

[0014] Preferably, the support leg comprises a flat plate in contact with the surface to be constructed, a vertical plate is arranged on the top surface of the flat plate, and an eighth eyelet for connecting the side plate is provided on a side of the vertical plate away from the flat plate.

[0015] Preferably, the side walls of the vertical plates are provided with blocks for supporting the side plates.

[0016] Preferably, the number of the first eyelets is 2, and a line AB connecting the centers of the two first eyelets is parallel to the opening direction of the U-shaped member.

[0017] Preferably, the ear plate is provided with a reserved hole between the first eyelet and the U-shaped member.

[0018] Preferably, the number of the first eyelets is 8, wherein a line CD connecting the centers of two first eyelets is perpendicular to the opening direction of the U-shaped member, and the other six are evenly divided into two groups, arranged in a circular arc array on both sides of the line CD, and symmetrical about the line CD.

[0019] Compared with the prior art, the present invention has the following advantages:

[0020] 1. There is no need to install PIECE (i.e., the first eye plate recorded in the prior art) on the surface to be constructed in advance. The scaffolding board can be supported directly by the clamp and the support leg. The side plate, the horse and the support leg are also installed by the bolt assembly. The operation is convenient and the subsequent dismantling is convenient. There is no cutting or repair welding operation, which can shorten the construction period and reduce the production cost.

[0021] 2. When installing the longitudinal beam, you can choose to use the second eyelet on the side panel to connect the side panels as needed, so that the longitudinal beam can change with the shape of the construction surface, provide stability support for the scaffolding board, improve safety, and also ensure the construction quality of the construction surface.

[0022] 3. The chuck, side plate, support foot, and other components can be freely combined, with high flexibility and can be used repeatedly. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a process diagram of a method for constructing a ship segmented scaffold according to the present invention.

[0024] Figure 2 It is a schematic diagram of the construction scene of the first embodiment.

[0025] Figure 3 yes Figure 2 Enlarged view of X.

[0026] Figure 4 It is a schematic diagram of the structure of the chuck of the first embodiment.

[0027] Figure 5 It is a structural schematic diagram of the side plate of the present invention.

[0028] Figure 6 It is a structural schematic diagram of the support leg of the present invention.

[0029] Figure 7 It is a structural schematic diagram of a horse of the present invention.

[0030] Figure 8 It is a structural schematic diagram of the diagonal brace of the present invention.

[0031] Figure 9 It is a schematic diagram of the construction scene of the second embodiment.

[0032] Figure 10 yes Figure 9 Enlarged view of Y.

[0033] Figure 11 It is a schematic diagram of the structure of the chuck of the second embodiment.

[0034] Figure 12 It is a schematic diagram of the construction scene of the third embodiment.

[0035] Figure 13 yes Figure 12 Enlarged view of point Z.

[0036] Among them, 1 is a chuck, 11 is a hook, 12 is a locking bolt, 13 is an ear plate, 14 is a first hole, 15 is a reserved hole, 2 is a side plate, 21 is a second hole, 3 is a support leg, 31 is a flat plate, 32 is a vertical plate, 33 is an eighth hole, 34 is a block, 4 is a horse, 41 is a horizontal bracing beam, 42 is a sleeve, 43 is a third hole, 44 is a fourth hole, 45 is a fifth hole, 5 is a diagonal bracing rod, 51 is a sixth hole, 52 is a seventh hole, and 6 is a scaffolding board. DETAILED DESCRIPTION

[0037] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. After reading the present invention, various equivalent forms of modifications to the present invention by those skilled in the art all fall within the scope defined by the claims attached to this application.

[0038] Embodiment 1, as Figure 1-8 As shown, a method for constructing a ship segmented scaffolding comprises the following steps:

[0039] Step 1, install the chuck 1: For the working environment where the surface to be constructed is an inclined surface, the chuck includes a hook 11, which is a U-shaped part. The right side of the U-shaped part is threadedly connected to two locking bolts 12, and the left side of the U-shaped part is welded with an ear plate 13. Eight first eye holes 14 are opened on the ear plate, wherein the center line CD of the two first eye holes is perpendicular to the opening direction of the U-shaped part, and the other six are evenly divided into two groups, which are arranged in the form of arc arrays on both sides of the line CD and are symmetrical about the line CD. When installing, the U-shaped part is buckled on the upper edge of the surface to be constructed of the ship segment, and the locking bolts are turned to squeeze the side wall of the upper edge, so that the ear plate is supported on the outer side of the upper edge of the surface to be constructed;

[0040] Step 2, install the longitudinal beam: the longitudinal beam is formed by splicing a 1-meter-long side panel 2 and three 4-meter-long side panels from top to bottom, and a plurality of second eye holes 21 are provided on the side panels in a straight line and evenly arranged. During installation, 1-2 second eye holes on the upper side of the 1-meter-long side panel that can be aligned with the first eye holes on the ear panel are selected, and the 1-meter-long side panel is installed on the ear panel through a bolt assembly, and the remaining side panels are connected end to end from top to bottom through a plurality of bolt assemblies and extend to the lower side of the surface to be constructed;

[0041] Step 3, install the support legs 3: the support legs include a flat plate 31 that contacts the surface to be constructed, a vertical plate 32 is welded to the top surface of the flat plate, an eighth eyelet 33 for connecting the side plate is provided on the side of the vertical plate away from the flat plate, a stopper 34 for supporting the side plate is welded to the side wall of the vertical plate to improve the supporting force of the side plate, the support legs are evenly arranged on the longitudinal beam, and after the eighth eyelet and the corresponding second eyelet are aligned, the support legs are installed on the side plate by a bolt assembly, and the support legs support the longitudinal beam on the surface to be constructed, leaving construction space;

[0042] Step 4, install a horse 4: a horse includes a cross brace beam 41, a sleeve 42 is welded to the left end of the cross brace beam, a third eyelet 43 is provided at the right end of the cross brace beam, and four fourth eyelets 44 are provided around the third eyelet. The four fourth eyelets are evenly arranged on an arc whose center is co-pointed with the first eyelet, and the central angle of the arc is 90°. The third and fourth eyelets are used to connect the side panels, and the cross brace beam has six fifth eyelets 45. The fifth eyelets are arranged in a straight line from left to right for connecting the diagonal brace rod 5. A sixth eyelet 51 for connecting the cross brace beam is provided on the top side of the diagonal brace rod, and four seventh eyelets 52 for connecting the side panels are provided on the bottom side of the diagonal brace rod. The horses are evenly arranged on the longitudinal beam. During installation, first align the third eyelet with the corresponding second eyelet, and use a bolt assembly to bolt the cross brace beam to the longitudinal beam, and then install the diagonal brace rod between the left side of the cross brace beam and the longitudinal beam, and constrain the left side of the cross brace beam by the diagonal brace rod to support the cross brace beam in a horizontal state;

[0043] Step 5: Install the scaffolding board 6: Lay the scaffolding board on the same floor;

[0044] Step 6: Install the fence.

[0045] Embodiment 2, as Figure 1 , 9 , 10, and 11, a method for constructing a ship segmented scaffold comprises the following steps:

[0046] Step 1, install the chuck: for the working environment where the surface to be constructed is a vertical surface, the chuck includes a hook, which is a U-shaped part. The right side of the U-shaped part is threadedly connected to two locking bolts. The left side of the U-shaped part is welded with an ear plate. Two first eye holes are provided on the ear plate. The number of the first eye holes is 2. The center line AB of the two first eye holes is parallel to the opening direction of the U-shaped part. The ear plate is located between the first eye hole and the U-shaped part to provide a reserved hole 15. The reserved hole not only plays a role in weight reduction, but also facilitates the insertion of scaffolding pipes due to construction needs in the later stage. During installation, the U-shaped part is buckled on the upper edge of the surface to be constructed of the ship segment, and the locking bolts are turned to squeeze the side wall of the upper edge to support the ear plate on the outer side of the upper edge of the surface to be constructed;

[0047] Step 2, install the longitudinal beam: the longitudinal beam is spliced from top to bottom by a 1-meter-long side panel and a 4-meter-long side panel. A number of second holes arranged in a straight line and evenly are opened on the side panel. During installation, select the two second holes on the upper side of the 1-meter-long side panel that can be aligned with the first holes on the ear panel, and install the 1-meter-long side panel on the ear panel through a bolt assembly. The 4-meter-long side panel is installed on the lower side of the 1-meter-long side panel through a number of bolt assemblies and extends to the lower side of the surface to be constructed;

[0048] Step 3, install the support legs: the support legs include a flat plate that contacts the surface to be constructed, a vertical plate is welded to the top surface of the flat plate, an eighth eyelet for connecting the side plate is provided on the side of the vertical plate away from the flat plate, a block for supporting the side plate is welded to the side wall of the vertical plate to increase the support force of the side plate, the support legs are evenly arranged on the longitudinal beam, the eighth eyelet is aligned with the corresponding second eyelet, and the support legs are installed on the side plate by a bolt assembly, and the support legs support the longitudinal beam on the surface to be constructed, leaving construction space;

[0049] Step 4, install a horse: a horse includes a cross brace beam, a sleeve is welded on the left end of the cross brace beam, a third eyelet is opened on the right end of the cross brace beam, and four fourth eyelets are opened around the third eyelet of the cross brace beam. The four fourth eyelets are evenly arranged on an arc whose center is co-pointed with the first eyelet. The central angle of the arc is 90°. The third and fourth eyelets are used to connect the side panels. The cross brace beam has six fifth eyelets, and the fifth eyelets are arranged in a straight line from left to right for connecting the diagonal brace rod. The top side of the diagonal brace rod has a sixth eyelet for connecting the cross brace beam, and the bottom side of the diagonal brace rod has four seventh eyelets for connecting the side panels. The horse is evenly arranged on the longitudinal beam. During installation, align the third eyelet and a fourth eyelet directly below it with the corresponding second eyelet, and bolt them with a bolt assembly to keep the cross brace beam in a horizontal state. At this time, a diagonal brace rod can also be installed between the cross brace beam and the longitudinal beam to improve the stability of the cross brace beam, or you can choose not to install the diagonal brace rod;

[0050] Step 5: Install the scaffolding board: Lay the scaffolding board on the same floor;

[0051] Step 6: Install the fence.

[0052] Embodiment three, as Figure 1 , 12 , 13, a method for constructing a ship segmented scaffolding, comprising the following steps:

[0053] Step 1, install the chuck: for the working environment where the surface to be constructed is an arc-shaped surface, the chuck includes a hook, which is a U-shaped part. The right side of the U-shaped part is threadedly connected to two locking bolts. The left side of the U-shaped part is welded with an ear plate, and 8 first eye holes are opened on the ear plate, wherein the center line CD of the two first eye holes is perpendicular to the opening direction of the U-shaped part, and the other six are evenly divided into two groups, which are arranged in the form of arc arrays on both sides of the line CD, and are symmetrical about the line CD. When installing, the U-shaped part is buckled on the upper edge of the surface to be constructed of the ship segment, and the locking bolts are turned to squeeze the side wall of the upper edge, so that the ear plate is supported on the outer side of the upper edge of the surface to be constructed;

[0054] Step 2, install the longitudinal beam: the longitudinal beam is formed by splicing two 1-meter-long side panels and two 2-meter-long side panels from top to bottom, and a plurality of second eye holes are opened on the side panels in a straight line and evenly arranged. During installation, a second eye hole on the upper side of the 1-meter-long side panel that can be aligned with the first eye hole on the ear plate is selected, and the 1-meter-long side panel is bolted to the ear plate through a bolt assembly, and the remaining side panels are connected end to end from top to bottom through a plurality of bolt assemblies and extend to the lower side of the surface to be constructed. The difference from Embodiment 1 and Embodiment 2 is that adjacent side panels are bolted through a group of bolt assemblies, so that the longitudinal beam can change with the shape of the arc-shaped surface to be constructed, so as to ensure the fit between the longitudinal beam and the arc-shaped surface to be constructed;

[0055] Step 3, install the support legs: the support legs include a flat plate that contacts the surface to be constructed, a vertical plate is welded to the top surface of the flat plate, an eighth eyelet for connecting the side plate is provided on the side of the vertical plate away from the flat plate, a block for supporting the side plate is welded to the side wall of the vertical plate to increase the support force of the side plate, the support legs are evenly arranged on the longitudinal beam, the eighth eyelet is aligned with the corresponding second eyelet, and the support legs are installed on the side plate by a bolt assembly, and the support legs support the longitudinal beam on the surface to be constructed, leaving construction space;

[0056] Step 4, install a horse: a horse includes a cross brace beam, a sleeve is welded on the left end of the cross brace beam, a third eyelet is opened on the right end of the cross brace beam, four fourth eyelets are opened around the third eyelet on the cross brace beam, the third and fourth eyelets are used to connect the side panels, the cross brace beam has six fifth eyelets, the fifth eyelets are arranged in a straight line from left to right, and are used to connect the diagonal brace rod, a sixth eyelet is opened on the top side of the diagonal brace rod for connecting the cross brace beam, and four seventh eyelets are opened on the bottom side of the diagonal brace rod for connecting the side panels. The horses are evenly arranged on the longitudinal beam. During installation, since the angle between the upper part of the longitudinal beam and the vertical line is large, the horse installed in this area can refer to the installation method of Example 1; the angle between the lower part of the longitudinal beam and the vertical line is small, and the horse installed in this area can refer to the installation method of Example 2;

[0057] Step 5: Install the scaffolding board: Lay the scaffolding board on the same floor;

[0058] Step 6: Install the fence.

[0059] The present invention is assembled from a clamp, a longitudinal beam, a support leg, a horse and other devices into a temporary frame attached to the surface to be constructed. It is easy to assemble and disassemble and has high efficiency. The longitudinal beam is spliced by multiple side panels, and its shape can change with the shape of the surface to be constructed. It provides a safe construction platform for various construction environments and can also improve the construction quality. After dismantling, only the area blocked by the support leg needs to be repainted, and there is no cutting, repair welding and other fire operations, thereby improving the safety of the operation, shortening the construction period, and reducing the production cost.

Claims

1. A method for building a scaffolding for a ship section, characterized in that, The steps include: Step 1, install the chuck: the chuck includes a hook, which is a U-shaped part, one side of the U-shaped part is threadedly connected with a locking bolt, and the other side is provided with an ear plate, and the ear plate is provided with a plurality of first eye holes. When installing, the U-shaped part is buckled on the upper edge of the surface to be constructed of the ship segment, and the locking bolt is screwed to squeeze the side wall of the upper edge, so that the ear plate is supported on the outer side of the upper edge of the surface to be constructed; Step 2: Install the longitudinal beam: The longitudinal beam is formed by splicing a number of side panels from top to bottom. A number of second eyelets are opened on the side panels in a straight line and evenly arranged. During installation, the top of the uppermost side panel is connected to the ear panel by at least one bolt assembly, and the remaining side panels are connected end to end by a number of bolt assemblies from top to bottom and extend to the lower side of the surface to be constructed; Step 3: Install the support legs: Arrange the support legs evenly on the longitudinal beams, and install the support legs on the longitudinal beams through bolt assemblies. The support legs support the longitudinal beams on the surface to be constructed, leaving construction space; Step 4: Install the horses: evenly arrange the horses on the longitudinal beam and install them on the longitudinal beam through the bolt assembly; Step 5: Install the scaffolding board: Lay the scaffolding board on the same floor; Step 6: Install the fence.

2. The method for building a ship section scaffolding according to claim 1, characterized in that: The horse comprises a cross bracing beam, one end of which is provided with a sleeve for installing a fence, and the other end is provided with a third eyelet, and the cross bracing beam is provided with a plurality of fourth eyelets around the third eyelet, and the third and fourth eyelets are used for connecting the side panels.

3. The method for building a scaffolding for a ship section according to claim 2, wherein: The cross bracing beam is provided with a plurality of fifth eyelets for connecting the diagonal bracing rods, one side of the diagonal bracing rod is provided with a sixth eyelet for connecting the cross bracing beam, and the other side is provided with a plurality of seventh eyelets for connecting the side panels.

4. The construction method of the ship section scaffolding according to claim 1, characterized in that: The support leg comprises a flat plate which contacts the surface to be constructed, a vertical plate is arranged on the top surface of the flat plate, and an eighth eyelet for connecting the side plate is arranged on a side of the vertical plate away from the flat plate.

5. The method for building the ship section scaffolding according to claim 4, characterized in that: The side walls of the vertical plates are provided with stoppers for supporting the side plates.

6. The method for building a scaffolding for a ship section according to claim 1, characterized in that: The number of the first eyelets is 2, and a line AB connecting the centers of the two first eyelets is parallel to the opening direction of the U-shaped member.

7. The method for building a ship section scaffolding according to claim 6, characterized in that: The ear plate is provided with a reserved hole between the first eyelet and the U-shaped piece.

8. The construction method of the ship section scaffolding according to claim 1, characterized in that: The number of the first eyelets is 8, wherein the line CD connecting the centers of two first eyelets is perpendicular to the opening direction of the U-shaped piece, and the other six are evenly divided into two groups, which are arranged in the form of arc arrays on both sides of the line CD and are symmetrical about the line CD.

Citation Information

Patent Citations

  • Marine eye plate support type scaffold capable of being conveniently and efficiently erected and disassembled

    CN219770135U