Concrete vibrating equipment
By designing three automated vibration mechanisms and assembly mechanisms, the problem of low construction efficiency of existing concrete vibration equipment is solved, and efficient and comprehensive concrete vibration and flexible construction adjustment are achieved.
Patent Information
- Application Number
- CN202510516523.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-07-25
AI Technical Summary
The existing concrete vibration equipment has low construction efficiency, slow construction speed, and is prone to vibration leakage and over vibration.
A concrete vibration equipment including three sets of vibration mechanisms is designed, using automated vibration rods and guide components, combined with assembly mechanisms, to realize synchronous vibration and modular construction.
Improve construction efficiency, reduce vibration leakage and overvibration phenomena, ensure comprehensive vibration of concrete, save labor, and flexibly adjust the vibration length according to construction needs.
Smart Images

Figure CN120367394A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete processing, and in particular to a concrete vibrating device. Background Art
[0002] When unloading concrete into the side wall casting bin, the bubbles must be removed. The required operation is concrete vibration. The principle is to generate vibration inside the concrete to make the particles move relative to each other, eliminate air and bubbles, and eliminate the honeycomb surface of the concrete. At the same time, the resistance and heat generated by the friction between the particles can promote the rapid solidification and hardening of the concrete cement, thereby enhancing the strength of the concrete and ensuring the quality of the concrete components.
[0003] At present, in order to eliminate the honeycomb and rough surface of concrete, vibrating equipment is usually used to vibrate the concrete. When the existing vibrating equipment is used, it is generally necessary to manually support the vibrating rod to vibrate the concrete, which has the advantages of low construction efficiency and slow construction speed. The vibration position and time are determined manually, which is prone to missed vibration and over-vibration.
[0004] The above contents are only used to assist in understanding the technical solution of the present invention, and do not constitute an admission that the above contents are the closest prior art. Summary of the invention
[0005] The purpose of the present invention is to solve the above-mentioned shortcomings and provide a concrete vibrating device.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solution: a concrete vibrating device, comprising a loading platform, a support frame is provided on the bottom surface of the loading platform, and a walking wheel for walking is provided at the bottom end corner of the support frame, and further comprising:
[0007] The vibrating mechanism, which is in three groups, comprises a vibrating rod arranged on the loading platform and a power member for driving the vibrating rod to move in a vertical direction, and is used for vibrating the concrete.
[0008] Furthermore, the power member includes a connecting pipe connected to the vibrating rod and a winch for winding up the connecting pipe.
[0009] Furthermore, a guide assembly for guiding the connecting pipe is provided on the loading platform;
[0010] The guide assembly includes an oblique guide frame obliquely arranged on the loading platform for guiding the connecting pipe, a longitudinal guide frame for guiding the connecting pipe between the oblique guide frame and the winch, and a vertical guide frame for guiding the connecting pipe between the oblique guide frame and the vibrating rod.
[0011] Furthermore, a clamping assembly for locking the connecting pipe is provided inside the vertical guide frame at the position where the vibrating rod and the connecting pipe are connected;
[0012] The clamping assembly includes a fixed block disposed inside the vertical guide frame and outside the horizontal side of the connecting pipe, and a movable clamping block that moves horizontally relative to the fixed block. One end of the movable clamping block is provided with an electric telescopic rod.
[0013] Furthermore, an assembling mechanism is provided on two opposite sides of the loading platform for assembling two or more loading platforms.
[0014] Furthermore, the assembling mechanism includes:
[0015] A first assembling component is provided on one side of the loading platform;
[0016] A second assembling component is provided on the other side of the loading platform opposite to the first assembling component and cooperates with the first assembling component.
[0017] Furthermore, the first assembling component includes a positioning plate rotatably disposed on one side of the loading platform. A rack is provided on the positioning plate, and two symmetric first assembly grooves are provided on the loading platform on both sides of the positioning plate. Wedge-shaped grooves are provided on the closer sides of the two first assembly grooves.
[0018] Furthermore, the second assembling component includes a positioning groove provided on the other side of the loading platform and cooperating with the positioning plate, and a second assembly groove communicated with the lower part of the positioning groove. A lead screw is horizontally disposed in the second assembly groove. A cylindrical gear is provided on the lead screw. Movable plates are symmetrically provided on both sides of the cylindrical gear on the lead screw. A limiting wedge block is fixed on the inner surface of the movable plate.
[0019] Furthermore, one end of the lead screw penetrates through the side of the second assembly groove and extends to the outside of the loading platform to be provided with an operating handwheel.
[0020] Compared with the prior art, the present invention has the following beneficial effects: By providing a vibrating mechanism, the present invention solves the problems of low construction efficiency and slow construction speed existing in manual vibration. It is no longer necessary to determine the vibration position and time manually, reducing the occurrence of missed vibration and over-vibration. Moreover, the three groups of vibrating mechanisms vibrate synchronously, which can ensure the full vibration of concrete and save labor. Additionally, by providing an assembling mechanism, it is possible to use the first assembling component and the second assembling component to conduct combined connection between two adjacent or more than two of the present devices, achieving the stability of connection between two adjacent or more than two of the present devices. And with the modular construction method, the number of assembled groups can be selected according to the pouring length of the side wall to complete the adjustment of the vibration length. Overall, it is convenient for the staff to combine and separate the vibrating equipment, has universal applicability, and is convenient for the staff to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings forming a part of this application are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:
[0022] Figure 1 is a three-dimensional structure diagram of one perspective of the whole of an embodiment of the present invention;
[0023] Figure 2 is Figure 1 an enlarged structure diagram of part A in
[0024] Figure 3 is a three-dimensional structure diagram of another perspective of the whole of an embodiment of the present invention;
[0025] Figure 4 is Figure 3 an enlarged structure diagram of part B in
[0026] Figure 5 is a three-dimensional structure diagram of the third perspective of the whole of an embodiment of the present invention;
[0027] Figure 6 is a three-dimensional structure diagram of the application of more than two assemblies of an embodiment of the present invention.
[0028] In the figures: 1, loading platform; 2, support frame; 3, walking wheels; 4, vibrating mechanism; 41, vibrating rod; 42, connecting pipe; 43, guiding assembly; 431, vertical guiding frame; 432, inclined guiding frame; 433, longitudinal guiding frame; 44, clamping assembly; 441, fixed block; 442, movable clamping block; 443, telescopic rod; 5, assembling mechanism; 501, positioning plate; 5011, rack; 502, first assembly groove; 503, wedge-shaped groove; 504, positioning groove; 505, second assembly groove; 506, lead screw; 5061, operating handwheel; 507, cylindrical gear; 508, movable plate; 509, limiting wedge block. Detailed implementation mode
[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0030] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0031] In addition, if there are descriptions such as "first", "second", etc. involved in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or a solution where A and B are satisfied simultaneously. In addition, "a plurality" means two or more. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0032] As Figures 1-6 shown, a concrete vibrating device of the present invention includes a loading platform 1. A support frame 2 is provided on the bottom surface of the loading platform 1. Walking wheels 3 for walking are provided at the bottom end corners of the support frame 2. It further includes:
[0033] A vibrating mechanism 4, with three groups in number, includes vibrating rods 41 provided on the loading platform 1 and power components for driving the vibrating rods 41 to move in the vertical direction, for vibrating and constructing the concrete.
[0034] In specific implementation, through the support frame 2 welded to the bottom surface of the loading platform 1 and the walking wheels 3 welded to the bottom end corners of the support frame 2, it can be engaged and roll-connected with the inner groove of the equipment track installed on the formwork top construction platform, realizing the left and right walking of the equipment along the equipment track installed on the formwork top construction platform. Operate the equipment to walk to the position to be vibrated and perform vibrating construction;
[0035] Also, by installing a corresponding number of vibrating rods 41 in three groups of grooves machined on the front of the loading platform 1, and installing power components for vertical movement on each vibrating rod 41, it is possible to automatically achieve the lowering of the vibrating rod 41, the vibration of concrete, the slow lifting of the vibrating rod 41, the fast lifting of the vibrating rod 41 after vibration is completed, and the retraction of the vibrating rod 41 in sequence.
[0036] It should be noted that the vibrating rod 41 is a 50 cm magnetic vibrating rod 41, and the effective vibration radius is 75 cm.
[0037] In one embodiment, the power component includes a connecting pipe 42 connected to the vibrating rod 41 and a winch for winding the connecting pipe 42. With this design, by installing the connecting pipe 42 on the vibrating rod 41 and the winch for winding the connecting pipe 42, it is possible to achieve the slow lifting of the vibrating rod 41 during concrete vibration and the fast lifting of the vibrating rod 41 after vibration is completed under the power support of the winch in sequence.
[0038] In one embodiment, a guiding component 43 for guiding the connecting pipe 42 is provided on the loading platform 1;
[0039] The guiding component 43 includes an inclined guiding frame 432 obliquely arranged on the loading platform 1 for guiding the connecting pipe 42, a longitudinal guiding frame 433 for guiding the connecting pipe 42 between the inclined guiding frame 432 and the winch, and a vertical guiding frame 431 for guiding the connecting pipe 42 between the inclined guiding frame 432 and the vibrating rod 41. With this design, by sequentially installing the longitudinal guiding frame 433, the inclined guiding frame 432, and the vertical guiding frame 431 on the loading platform 1 with bolts, it is possible to provide stable support, limit, and guiding effects for the connecting pipe 42 under the support of the above structures, effectively preventing deviation.
[0040] It should be noted that both the vertical guiding frame 431 and the inclined guiding frame 432 are composed of a frame body and guide rollers, while the longitudinal guiding frame 433 is composed of a frame body and several groups of horizontally and equidistantly arranged guide wheels.
[0041] It should be noted that an L-shaped frame is installed on the part of the guiding component 43 close to the loading platform 1, and a cylinder for longitudinal length expansion and contraction is horizontally installed in the L-shaped frame and in the corresponding groove machined on the loading platform 1, increasing the vibration range.
[0042] In one embodiment, a clamping component 44 for locking the connecting pipe 42 is provided at the position where the vibrating rod 41 and the connecting pipe 42 are connected within the vertical guiding frame 431;
[0043] The clamping assembly 44 includes a fixed block 441 disposed within the vertical guide frame 431 and outside the horizontal outer side of the connecting pipe 42, and a movable clamping block 442 that moves horizontally relative to the fixed block 441. One end of the movable clamping block 442 is provided with a power-driven telescopic rod 443. With this design, by installing a fixed block 441 with a semi-circular arc that contacts the outer end of the upper half of the connecting pipe 42 on the inner bottom surface of the frame formed on the vertical guide frame 431, and a horizontally movable movable clamping block 442 that docks with the fixed block 441 and contacts the inner end of the upper half of the connecting pipe 42, when the telescopic rod 443 bolted to one end of the movable clamping block 442 extends, the movable clamping block 442 will approach the fixed block 441 horizontally on the inner bottom surface of the frame formed on the vertical guide frame 431, achieving clamping and fixing of a part of the connecting pipe 42. When vibrating during construction, the telescopic rod 443 can be activated to shorten and drive the movable clamping block 442 away from the fixed block 441, achieving the effect of quickly lowering the vibrating rod 41.
[0044] It should be noted that the relevant power start structures included in the above-mentioned vibrating mechanism 4 are all electrically connected to the bus controller in the automatic vibration control system to achieve the effect of automatic vibration construction.
[0045] Moreover, this device should have a data transmission function. The data of the hardware device can provide a platform data port with an HTTP transmission protocol with a fixed IP address, or the device supports uploading to a specified network address or network interface through the HTTP transmission protocol. The data needs to be uploaded once every 3 / 5 minutes, and the key information during the vibration process, including but not limited to, work points, equipment numbers, construction locations, times, vibration times, concrete information, status, and other important process information, needs to be transmitted to the intelligent construction site integration platform.
[0046] In one embodiment, the assembly mechanism 5 is disposed on two opposite sides of the loading platform 1 and is used to assemble two or more loading platforms 1. With this design, by installing the assembly mechanism 5 on two opposite sides of the loading platform 1, the first assembly component and the second assembly component included in the assembly mechanism 5 can be used for combined connection between adjacent two or more of this device, achieving the stability of the connection between adjacent two or more of this device. Moreover, with the modular construction method, the number of assembled groups can be selected according to the pouring length of the side wall to complete the adjustment of the vibration length, which is convenient for the staff to combine and separate the vibration equipment as a whole.
[0047] In one embodiment, the assembly mechanism 5 includes:
[0048] A first assembly component disposed on one side of the loading platform 1;
[0049] The second assembly component is arranged on the other side of the loading platform 1 relative to the first assembly component and cooperates with the first assembly component. With such a design, by the first assembly component installed on one side of the loading platform 1 and the second assembly component installed on the other side of the loading platform 1, according to the pouring length of the side wall, two or more of this equipment are taken. Subsequently, the first assembly component on one side of one equipment is inserted into the second assembly component of the adjacent and nearby other equipment along the moving direction of the equipment track in a positioning manner, so that the combined vibrating equipment can be applicable to different environments, which is convenient for the staff to use and the overall operation is simple.
[0050] In one embodiment, the first assembly component includes a positioning plate 501 rotatably arranged on one side of the loading platform 1. A rack 5011 is arranged on the positioning plate 501. Two symmetrical first assembly grooves 502 are arranged on both sides of the positioning plate 501 and on the loading platform 1. Wedge-shaped grooves 503 are arranged on the adjacent surfaces of the two first assembly grooves 502. With such a design, through the positioning plate 501 sleeved and connected with a rotating shaft in the groove machined by turning on the lower part of one side of the loading platform 1, the rack 5011 welded on one surface of the positioning plate 501, and the two symmetrically machined first assembly grooves 502 on the loading platform 1 and the wedge-shaped grooves 503 with a certain depth machined on one side of the first assembly grooves 502, when assembling according to the pouring length of the side wall, it can serve as the power output part of the assembly combination and is convenient to operate.
[0051] In one embodiment, the second assembly component includes a positioning groove 504 arranged on the other side of the loading platform 1 and cooperating with the positioning plate 501, and a second assembly groove 505 communicated with the lower part of the positioning groove 504. A lead screw 506 is horizontally arranged in the second assembly groove 505. A cylindrical gear 507 is arranged on the lead screw 506. Movable plates 508 are symmetrically arranged on both sides of the lead screw 506 and on both sides of the cylindrical gear 507. A limiting wedge 509 is fixed on the inner surface of the movable plate 508. With such a design, through the positioning groove 504 and the second assembly groove 505 which are machined by turning on the other side of the loading platform 1 and are communicated up and down, the lead screw 506 horizontally rotatably installed in the second assembly groove 505 and the cylindrical gear 507 sleeved and fixed on the lead screw 506, and the limiting parts composed of the movable plates 508 screwed and cooperated symmetrically on both sides of the lead screw 506 and the limiting wedges 509 welded.
[0052] It should be noted that the end of the movable plate 508 close to the second assembly groove 505 is slidably and guidingly connected to the second assembly groove 505, providing the guiding and limiting for the linear movement of the movable plate 508.
[0053] When assembling two vibrating devices, when they are inserted through the cooperation of the positioning groove 504 on one device and the positioning plate 501 on the adjacent and nearby other device, the rack 5011 machined by turning on the positioning plate 501 will mesh with the cylindrical gear 507 sleeved and installed on the lead screw 506, driving the cylindrical gear 507 to rotate, and then driving the lead screw 506 to rotate, so that the movable plates 508 and the limit wedges 509 installed on both sides with threaded rotation cooperation on the lead screw 506 approach the wedge-shaped groove 503 in the first assembly groove 502 on the side adjacent to and close to this device, realizing the assembly of two adjacent vibrating devices.
[0054] It should be noted that the positioning plate 501 and the positioning groove 504 can be positioned, realizing the function of rapid assembly.
[0055] In one embodiment, one end of the lead screw 506 penetrates through the side of the second assembly groove 505 and extends to the outside of the loading table 1, and an operating handwheel 5061 is provided. With such a design, by the operating handwheel 5061 welded to the outside through the side of the second assembly groove 505 on the lead screw 506, when separating, rotating the operating handwheel 5061 will drive the cylindrical gear 507 to rotate, so that the positioning plate 501 meshed with the cylindrical gear 507 disengages from the positioning groove 504, and at the same time drives the two movable plates 508 with threaded rotation cooperation on the lead screw 506 to move away from each other, realizing the convenient separation of the two assembled vibrating devices.
[0056] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention.
Claims
1. A concrete vibrating device, comprising a loading platform (1), a support frame (2) is arranged on the bottom surface of the loading platform (1), and walking wheels (3) for walking are arranged at the bottom end corners of the support frame (2), characterized in that, It also includes: A vibrating mechanism (4), with three sets in number, including vibrating rods (41) arranged on the loading platform (1) and power components for driving the vibrating rods (41) to move in the vertical direction, for vibrating the concrete during construction.
2. The concrete vibrating device according to claim 1, wherein: The power component includes a connecting pipe (42) connected to the vibrating rod (41) and a winch for winding the connecting pipe (42).
3. The concrete vibrating device according to claim 2, wherein: A guiding component (43) for guiding the connecting pipe (42) is arranged on the loading platform (1); The guiding component (43) includes an inclined guiding frame (432) obliquely arranged on the loading platform (1) for guiding the connecting pipe (42), a longitudinal guiding frame (433) for guiding the connecting pipe (42) between the inclined guiding frame (432) and the winch, and a vertical guiding frame (431) for guiding the connecting pipe (42) between the inclined guiding frame (432) and the vibrating rod (41).
4. A concrete vibrating device according to claim 3, characterized in that: A clamping component (44) for locking the connecting pipe (42) is arranged inside the vertical guiding frame (431) at the position where the vibrating rod (41) is connected to the connecting pipe (42); The clamping component (44) includes a fixed block (441) arranged inside the vertical guiding frame (431) and outside the horizontal side of the connecting pipe (42), and a movable clamping block (442) moving horizontally relative to the fixed block (441). One end of the movable clamping block (442) is provided with an electrically driven telescopic rod (443).
5. A concrete vibrating device according to claim 1, characterized in that, It also includes: An assembling mechanism (5), arranged on two opposite sides of the loading platform (1), for assembling two or more loading platforms (1).
6. The concrete vibrating device according to claim 5, characterized in that, The assembling mechanism (5) includes: A first assembling component, arranged on one side of the loading platform (1); A second assembling component, arranged on the other side of the loading platform (1) opposite to the first assembling component and cooperating with the first assembling component.
7. A concrete vibrating device according to claim 6, characterized in that: The first assembling component includes a positioning plate (501) rotatably arranged on one side of the loading platform (1). A rack (5011) is arranged on the positioning plate (501). Two symmetrical first assembly grooves (502) are arranged on both sides of the positioning plate (501) and on the loading platform (1). Wedge-shaped grooves (503) are arranged on the closer sides of the two first assembly grooves (502).
8. A concrete vibrating device according to claim 7, characterized in that: The second assembling component includes a positioning groove (504) arranged on the other side of the loading platform (1) and cooperating with the positioning plate (501), and a second assembly groove (505) communicated with the lower part of the positioning groove (504). A lead screw (506) is horizontally arranged in the second assembly groove (505). A cylindrical gear (507) is arranged on the lead screw (506). Movable plates (508) are symmetrically arranged on both sides of the cylindrical gear (507) on the lead screw (506). Limiting wedge blocks (509) are fixed on the inner surfaces of the movable plates (508).
9. A concrete vibrating device according to claim 8, characterized in that: One end of the lead screw (506) penetrates through the side of the second assembly groove (505) and extends to the outside of the loading platform (1), where an operating handwheel (5061) is provided.