Penicillin bottle production and processing equipment

Abstract

The invention discloses penicillin bottle production and processing equipment in the technical field of packaging equipment. The penicillin bottle production and processing equipment comprises a converging mechanism, a splitting mechanism, a discharging mechanism, a collecting mechanism, a synchronous transplanting mechanism, a boxing mechanism, a conveying mechanism, a boxing mechanism, a labeling mechanism, a packaging mechanism and a stacking mechanism which are sequentially arranged in the packaging direction. The converging mechanism comprises a first conveying assembly, a second conveying assembly, a material pushing assembly, a first detection device arranged on the first conveying assembly and a second detection device arranged on the second conveying assembly, the number of trays entering a feeding area is monitored in real time through a third detector, and the material pushing assembly is triggered to act when the number reaches a preset threshold value; the trays with the specified number are pushed to the second conveying assembly, it is ensured that the number of the trays fed each time is accurate and controllable, the problem of excessive materials or insufficient materials is avoided, and the accuracy of the subsequent boxing and boxing links is improved.

Description

Technical Field

[0001] The present invention relates to the field of packaging equipment, and particularly to a production and processing equipment for vials. Background Art

[0002] As a commonly used container in the pharmaceutical packaging field, the production and processing process of vials usually includes multiple links such as feeding, boxing, packing, labeling, and palletizing; at present, the production and processing equipment for vials has achieved a certain degree of automation. In the feeding process of vials, a vibrating disk, a conveyor belt, a manipulator or other methods are mostly used to realize the transportation and arrangement of vial bodies. Traditional feeding equipment lacks counting or detection devices, resulting in unstable numbers of vials entering the boxing or packing links, and there may be overloading or underloading situations, affecting the consistency of packaging specifications, and even causing material waste or blockage of subsequent processes, restricting production efficiency. Summary of the Invention

[0003] The purpose of the present invention is to provide a production and processing equipment for vials, which solves the problem that the existing feeding quantity is difficult to accurately control.

[0004] The present invention realizes the above purpose through the following technical solutions: A production and processing equipment for vials, comprising: a confluence mechanism, a lane-dividing mechanism, a blanking mechanism, an aggregate mechanism, a synchronous transplanting mechanism, a boxing mechanism, a transmission mechanism, a packing mechanism, a labeling mechanism, a packing mechanism, and a palletizing mechanism arranged in sequence along the packaging direction; The confluence mechanism includes a first transmission component, a second transmission component, a pushing component, a first detection device arranged on the first transmission component, and a second detection device arranged on the second transmission component. The pushing component is used to push a vial tray with a predetermined number detected by the first detection device on the first transmission component onto the second transmission component. The second transmission component is used to transmit the vial tray to the lane-dividing mechanism when detected by the second detection device.

[0005] Preferably, the first detection device includes a third detector and a second detector, which are arranged on the first transmission component in sequence along the transmission direction of the first transmission component. The second detection device is a first detector arranged on the second transmission component. The first transmission component and the second transmission component are arranged side by side and have opposite transmission directions.

[0006] Preferably, a first driving member is arranged on the first transmission component, and a blocking member is arranged on the moving end of the first driving member. The first driving member is used to drive the blocking member to move when the pushing component works, so as to cut off the first transmission component.

[0007] Preferably, the lane-dividing mechanism includes a third transmission component, a movable material lane, a double-track material lane, a second driving member, a fourth detector, and a fifth detector arranged on the third transmission component. The movable material lane and the double-track material lane are sequentially arranged on the third transmission component along the transmission direction of the third transmission component. The fourth detector and the fifth detector are respectively located at the input end and the output end of the movable material lane. The second driving member is used to drive the movable material lane to move when the fourth detector and the fifth detector detect that there are a predetermined number of vial trays on the movable material lane, so as to respectively correspond to the two channels of the double-track material lane.

[0008] Preferably, the blanking mechanism includes a fourth transmission component, a dialing wheel arranged at the end of the fourth transmission component, a third driving member for driving the dialing wheel to rotate, a sixth detector and a seventh detector arranged on the fourth transmission component. The sixth detector and the seventh detector are sequentially arranged on the fourth transmission component along the transmission direction of the fourth transmission component.

[0009] Preferably, the aggregate mechanism includes a fifth transmission component and a plurality of troughs sequentially arranged on the fifth transmission component along the transmission direction of the fifth transmission component. The fifth transmission component is perpendicular to the blanking mechanism.

[0010] Preferably, limiting baffles are arranged on both sides of the fifth transmission component, and the limiting baffles are located at the discharge port of the blanking mechanism.

[0011] Preferably, the synchronous transplanting mechanism includes a mounting frame, a pusher arranged on the mounting frame, and a fourth driving member for driving the pusher to move; Wherein, there are a plurality of the pushers, and the plurality of pushers are sequentially arranged along the transmission direction of the fifth transmission component.

[0012] Preferably, the synchronous transplanting mechanism further includes a moving track, the mounting frame is arranged on the moving track, and a fifth driving member for driving the mounting frame to move is arranged on the moving track.

[0013] The beneficial effects of the present invention are as follows: 1. The third detector monitors the number of trays entering the feeding area in real time, and triggers the action of the pusher assembly when the preset threshold is reached, pushing a specified number of trays to the second transmission component, ensuring that the number of trays fed each time is accurately controllable, avoiding the problems of overfeeding or underfeeding, and improving the accuracy of subsequent box loading and packing links; 2. After the first detector detects the tray, it coordinates the transmission mechanism to convey the tray to the lane-dividing mechanism, realizing batch and orderly transmission, avoiding the accumulation and blockage of trays during the feeding process, and thus improving the overall feeding efficiency; 3. When the seventh detector detects the tray, the controller drives the third driving member to drive the sorting wheel to rotate, discharging the tray from the fourth transmission component to ensure that the tray smoothly enters the next process. If the sixth detector is in a constantly lit state (continuously detecting the tray), the controller automatically pauses the third transmission component of the lane-dividing mechanism to prevent the trays from piling up due to congestion in the downstream process, achieving dynamic flow regulation and ensuring the stable operation of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the vial production and processing equipment of the present invention; Figure 2 is a schematic structural diagram of the connection between the synchronous transplanting mechanism and the box loading mechanism of the present invention; Figure 3 is a schematic structural diagram of the confluence mechanism of the present invention; Figure 4 For the present invention Figure 3 is an enlarged schematic diagram of the structure at A in Figure 5 is a schematic structural diagram of the lane-dividing mechanism of the present invention; Figure 6 is a schematic structural diagram of the connection between the second driving member and the moving material channel of the present invention; Figure 7 is a schematic structural diagram of the blanking mechanism of the present invention; Figure 8 is a schematic structural diagram of the aggregate mechanism of the present invention; Figure 9 is a schematic structural diagram of the synchronous transplanting mechanism of the present invention.

[0015] In the figure: 1. Confluence mechanism; 101. First transmission component; 102. Second transmission component; 103. Pushing component; 104. First detector; 105. Second detector; 106. Third detector; 107. First driving member; 108. Blocking member; 2. Lane-dividing mechanism; 201. Third transmission component; 202. Moving material channel; 203. Second driving member; 204. Double-channel material channel; 205. Fourth detector; 206. Fifth detector; 3. Blanking mechanism; 301. Fourth transmission component; 302. Sorting wheel; 303. Third driving member; 304. Sixth detector; 305. Seventh detector; 4. Aggregate mechanism; 401. Fifth transmission component; 402. Material trough; 403. Limit baffle; 5. Synchronous transplanting mechanism; 501. Mounting frame; 502. Pushing member; 503. Fourth driving member; 504. Moving track; 505. Fifth driving member; 6. Box loading mechanism; 7. Transmission mechanism; 8. Boxing mechanism; 9. Labeling mechanism; 10. Packing mechanism; 11. Palletizing mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] The present application will be further described in detail below with reference to the accompanying drawings. It is necessary to point out here that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the protection scope of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0017] Embodiment 1 Please refer to Figure 1 and Figure 2 , a vial production and processing device, comprising: a confluence mechanism 1, a lane splitting mechanism 2, a blanking mechanism 3, an aggregate mechanism 4, a synchronous transplanting mechanism 5, a cartoning mechanism 6, a transmission mechanism 7, a boxing mechanism 8, a labeling mechanism 9, a packing mechanism 10 and a palletizing mechanism 11 arranged in sequence along the vial processing direction; the processing device further comprises a controller (PLC controller).

[0018] Please refer to Figure 2 and Figure 3 , the confluence mechanism 1 includes a first transmission component 101, a second transmission component 102, a pushing component 103 (a support frame, a cylinder provided on the support frame, and a push plate provided on the moving end of the cylinder), a first detection device provided on the first transmission component 101, and a second detection device provided on the second transmission component 102. The first detection device includes a third detector 106 and a second detector 105. The third detector 106 and the second detector 105 are sequentially provided on the first transmission component 101 along the transmission direction of the first transmission component 101. The second detection device is a first detector 104 provided on the second transmission component 102. The first transmission component 101 and the second transmission component 102 are arranged side by side and have opposite transmission directions, and both are belt transmission devices.

[0019] It should be noted that the first detector 104, the second detector 105 and the third detector 106 are all photoelectric sensors.

[0020] Please refer to Figure 2 , Figure 5 and Figure 6, the lane-dividing mechanism 2 includes a third transmission component 201, a movable material channel 202 provided on the third transmission component 201 (the movable material channel 202 includes two guide rails and a bracket provided between the two guide rails), a double-channel material channel 204 (the double-channel material channel 204 is composed of four guide rails), a second driving member 203 (cylinder), a fourth detector 205, and a fifth detector 206; the movable material channel 202 and the double-channel material channel 204 are sequentially provided on the third transmission component 201 along the transmission direction of the third transmission component 201, the fourth detector 205 and the fifth detector 206 are respectively located at the input end and the output end of the movable material channel 202; both ends of the second driving member 203 are respectively hinged between the third transmission component 201 and the movable material channel 202; the entrance of the movable material channel 202 corresponds to the exit of the second transmission component 102.

[0021] It should be noted that both the fourth detector 205 and the fifth detector 206 are photoelectric sensors; the third transmission component 201 is a belt transmission device.

[0022] Please refer to Figure 2 and Figure 7 , the blanking mechanism 3 includes a fourth transmission component 301, a dialing wheel 302 provided at the end of the fourth transmission component 301, a third driving member 303 (motor) for driving the dialing wheel 302 to rotate, a sixth detector 304 and a seventh detector 305 provided on the fourth transmission component 301, the sixth detector 304 and the seventh detector 305 are sequentially provided on the fourth transmission component 301 along the transmission direction of the fourth transmission component 301, the fourth transmission component 301 has two transmission channels (guide rails are installed on the fourth transmission component 301, and the guide rails divide the fourth transmission component 301 into two transmission channels), the two transmission channels respectively correspond to the double-channel material channel 204, and the sixth detector 304 and the seventh detector 305 are installed on both transmission channels.

[0023] It should be noted that both the sixth detector 304 and the seventh detector 305 are photoelectric sensors; the fourth transmission component 301 is a belt transmission device.

[0024] Please refer to Figure 2 and Figure 8 , the aggregate mechanism 4 includes a fifth transmission component 401 (belt transmission device), and a plurality of material troughs 402 sequentially provided on the fifth transmission component 401 along the transmission direction of the fifth transmission component 401, and the transmission direction of the fifth transmission component 401 is perpendicular to the transmission direction of the fourth transmission component 301.

[0025] Please refer to Figure 2 and Figure 9, the synchronous transplanting mechanism 5 includes a mounting frame 501, a fourth driving member 503 and a pushing member 502; the mounting frame 501 is located on one side of the fifth transmission assembly 401, and the fourth driving member 503 is installed on the top of the mounting frame 501 (the fourth driving member 503 can be a cylinder, or a motor, a lead screw provided on the output shaft of the motor, and a sliding sleeve sleeved on the outer wall of the lead screw, and the sliding sleeve is slidably installed on the top of the mounting frame 501), there are several pushing members 502, and several pushing members 502 are arranged in sequence along the transmission direction of the fifth transmission assembly 401, and the pushing member 502 is installed on the moving end of the fourth driving member 503.

[0026] Working principle: The trays (the trays refer to plastic inner trays) containing vials are sequentially placed on the first transmission assembly 101 for transmission. When the tray moves to the loading area of the first transmission assembly 101 (the loading area refers to the end of the first transmission assembly 101), the tray will first pass through the third detector 106 (the tray passing through the third detector 106 will be counted by the controller) and then continue to be transmitted until it is detected by the second detector 105. At this time, after a predetermined number of trays have been detected by the third detector 106, the controller controls the pushing assembly 103 to work, and pushes several trays in the loading area onto the second transmission assembly 102 (the several trays are the detected trays). Until the first detector 104 detects that the tray has reached the second transmission assembly 102, the controller resets the pushing assembly 103 and controls the second transmission assembly 102 to drive; The second transmission assembly 102 transmits several trays to the moving chute 202. The tray will first pass through the fourth detector 205 (for counting to ensure that all the trays transmitted by the second transmission assembly 102 last time fall into the moving chute 202), and then reach the fifth detector 206 (for counting), and enter one of the channels in the double-channel chute 204. When a certain number of trays are introduced into one channel, the controller controls the second driving member 203 to work, so that the moving chute 202 moves to align with the other channel in the double-channel chute 204, and the remaining trays in the moving chute 202 are introduced into the other channel in the double-channel chute 204 to realize the split-channel transmission of the trays; after the trays in the moving chute 202 are transmitted, the controller controls the second driving member 203 to reset the moving chute 202; The trays in the double-channel chute 204 are transmitted on the fourth transmission assembly 301. When the seventh detector 305 detects a tray, the controller controls the third driving member 303 to drive the dialing wheel 302 to rotate, and discharge the tray from the fourth transmission assembly 301; when the sixth detector 304 is always on (always detecting a tray), the controller controls the third transmission assembly 201 of the split-channel mechanism 2 to stop transmission; After the pallets are discharged from the fourth conveyor assembly 301, they fall into the trough 402. Then, the fifth conveyor assembly 401 drives the pallets so that the empty trough 402 faces the discharge port of the fourth conveyor assembly 301 (two pallets are discharged from one side of the fourth conveyor assembly 301). When the trough 402 with the trays is aligned with the pushing member 502, the fourth driving member 503 drives the pushing member 502 to work, pushing the middle tray of the trough 402 onto the cartoning mechanism 6 (the pushing member 502 pushes eight trays onto the cartoning mechanism 6 at a time), and then the fourth driving member 503 drives the pushing member 502 to return to its original position; The cartoning mechanism 6 loads the tray into the packaging box, the packaging box is transported by the conveying mechanism 7 to the boxing mechanism 8 for boxing, and then is labeled by the labeling mechanism 9. After the packaging mechanism 10 packs, it is palletized by the stacking mechanism 11.

[0027] It should be noted that the cartoning mechanism 6 , the conveying mechanism 7 , the boxing mechanism 8 , the labeling mechanism 9 , the packaging mechanism 10 , and the palletizing mechanism 11 are all existing equipment and will not be described in detail here.

[0028] In this embodiment, as a further optimization solution, please refer to Figure 3 and Figure 4 A first driving member 107 (cylinder) is provided on the first transmission component 101, and a blocking member 108 is provided on the moving end of the first driving member 107; when the controller controls the pushing component 103 to work, the first driving member 107 drives the blocking member 108 to move to cut off the first transmission component 101, preventing the pallet from continuing to enter the loading area, and ensuring the accuracy of loading.

[0029] In this embodiment, as a further optimization solution, please refer to Figure 8 , limit baffles 403 are provided on both sides of the fifth transmission component 401, and the limit baffles 403 are located at the discharge port of the unloading mechanism 3; when the pallet is discharged from the fourth transmission component 301 and falls into the material trough 402, the limit baffles 403 will intercept the pallet to prevent the pallet from escaping from the material trough 402.

[0030] In this embodiment, as a further optimization solution, please refer to Figure 9 The synchronous transplanting mechanism 5 also includes a moving rail 504, on which the mounting frame 501 is slidably arranged. A fifth driving member 505 (such as a cylinder) is provided on the moving rail 504 for driving the mounting frame 501 to move and change the position of the mounting frame 501.

[0031] The above-described embodiments merely represent several implementation manners of the present invention. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention.

Claims

1. A vial production and processing device, characterized in that Including: A confluence mechanism (1), a lane-dividing mechanism (2), a blanking mechanism (3), an aggregate mechanism (4), a synchronous transplanting mechanism (5), a cartoning mechanism (6), a conveying mechanism (7), a boxing mechanism (8), a labeling mechanism (9), a packing mechanism (10) and a palletizing mechanism (11) arranged in sequence along the packaging direction; The confluence mechanism (1) includes a first conveying component (101), a second conveying component (102), a pushing component (103), a first detection device arranged on the first conveying component (101), and a second detection device arranged on the second conveying component (102). The pushing component (103) is used to push a predetermined number of vial trays on the first conveying component (101) onto the second conveying component (102) when the first detection device detects them, and the second conveying component (102) is used to convey the vial trays to the lane-dividing mechanism (2) when the second detection device detects them.

2. The ampoule production and processing equipment according to claim 1, characterized in that, The first detection device includes a third detector (106) and a second detector (105). The third detector (106) and the second detector (105) are arranged on the first conveying component (101) in sequence along the conveying direction of the first conveying component (101). The second detection device is a first detector (104) arranged on the second conveying component (102). The first conveying component (101) and the second conveying component (102) are arranged side by side and have opposite conveying directions.

3. The production and processing equipment for ampoules according to claim 2, characterized in that, A first driving member (107) is arranged on the first conveying component (101), and a blocking member (108) is arranged on the moving end of the first driving member (107). The first driving member (107) is used to drive the blocking member (108) to move when the pushing component (103) works, so as to cut off the first conveying component (101).

4. A vial production and processing device according to claim 1, characterized in that, The lane-dividing mechanism (2) includes a third conveying component (201), a moving material channel (202), a double-channel material channel (204), a second driving member (203), a fourth detector (205), and a fifth detector (206). The moving material channel (202) and the double-channel material channel (204) are arranged on the third conveying component (201) in sequence along the conveying direction of the third conveying component (201). The fourth detector (205) and the fifth detector (206) are respectively located at the input end and the output end of the moving material channel (202). The second driving member (203) is used to drive the moving material channel (202) to move when the fourth detector (205) and the fifth detector (206) detect a predetermined number of vial trays on the moving material channel (202), so as to respectively correspond to the two channels of the double-channel material channel (204).

5. A production and processing device for vials, characterized in that, The blanking mechanism (3) includes a fourth transmission component (301), a dialing wheel (302) provided at the end of the fourth transmission component (301), a third driving member (303) for driving the dialing wheel (302) to rotate, a sixth detector (304) and a seventh detector (305) provided on the fourth transmission component (301), and the sixth detector (304) and the seventh detector (305) are sequentially provided on the fourth transmission component (301) along the transmission direction of the fourth transmission component (301).

6. A production and processing device for ampoules, characterized in that, The aggregate mechanism (4) includes a fifth transmission component (401) and a plurality of material grooves (402) sequentially provided on the fifth transmission component (401) along the transmission direction of the fifth transmission component (401), and the fifth transmission component (401) is perpendicular to the blanking mechanism (3).

7. A production and processing device for vials, characterized in that, according to claim 6, Limit baffles (403) are provided on both sides of the fifth transmission component (401), and the limit baffles (403) are located at the discharge port of the blanking mechanism (3).

8. A production and processing device for ampoules, characterized in that, The synchronous transplanting mechanism (5) includes a mounting frame (501), a pusher (502) provided on the mounting frame (501), and a fourth driving member (503) for driving the pusher (502) to move; Among them, there are a plurality of the pushers (502), and the plurality of pushers (502) are sequentially arranged along the transmission direction of the fifth transmission component (401).

9. A production and processing device for ampoules, characterized in that, The synchronous transplanting mechanism (5) further includes a moving track (504), the mounting frame (501) is provided on the moving track (504), and a fifth driving member (505) for driving the mounting frame (501) to move is provided on the moving track (504).

Images