Chip inductor double-coil implanter

By designing a chip inductor dual coil implanter, the combination of longitudinal feed push rods, horizontal push rods and translation feeding disks, combined with four-axis robots and coil chucks, the problem of low efficiency of chip inductor coil implantation is solved, and efficient batch implantation is achieved.

CN120383182AActive Publication Date: 2025-07-29SUZHOU LIHONG ELECTRONIC EQUIP CO LTD

Patent Information

Application Number
CN202510886429.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-07-29
Estimated Expiration
2045-06-30

AI Technical Summary

Technical Problem

In the prior art, the efficiency of chip inductor coil implanting the fixture disc is low and cannot meet the needs of efficient automated production.

Method used

A chip inductor dual coil implanter is designed, including a fixture disk conveyor line, two sets of coil loading units and implanted robots. Through the coordination of longitudinal feed push rods, horizontal push rods and translation feeding plates, batch implantation of coil products is realized, and combined with the synchronous clamping of four-axis robots and coil chucks, the implantation efficiency is improved.

Benefits of technology

The efficiency of chip inductor coil implantation of the fixture disc is significantly improved, mass production is achieved, and the efficiency and production capacity of automated implantation is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a chip inductor double-coil implanting machine which comprises a jig disc conveying line, two coil feeding units and an implanting manipulator, each coil feeding unit comprises a feeding vibration disc, a bearing seat, a rotating disc type feeding disc, a longitudinal ejection push rod, a translation receiving disc and a horizontal push rod, and the bearing seat is mounted at an outlet of a straight vibration part of the feeding vibration disc; a first chip groove is formed in the circumference of the feeding disc, m second chip grooves are formed in the upper end face of the side, facing the discharging port station, of the translation receiving disc, and the longitudinal jacking push rod is used for jacking coil products in the receiving groove into the first chip groove of the feeding port station. The horizontal push rod is used for pushing coil products in the first chip groove in the discharging port station into the second chip groove, and the implanting mechanical arm is used for transferring the coil products in the two translation material receiving discs into the jig chip groove in batches. According to the invention, the efficiency of implanting the chip inductance coil into the jig plate can be improved.
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Description

Technical Field

[0001] The present invention relates to the field of chip inductor coil processing, in particular to a chip inductor double-coil implanting machine. Background Art

[0002] The chip inductor coil is U-shaped. During processing, the chip inductor coil needs to be implanted into the jig chip slot of the jig tray. The jig chip slots are arranged in a matrix and distributed on the jig tray. The current method of implanting the chip inductor coil into the jig chip slot is to implant them one by one. Although it can replace manual work, the implantation efficiency of this method is relatively low. Summary of the Invention

[0003] In order to overcome the above shortcomings, the purpose of the present invention is to provide a chip inductor double coil implanter that improves the efficiency of chip inductor coil implantation jig tray.

[0004] In order to achieve the above objectives, the technical solution adopted by the present invention is: a chip inductor double coil implanter, comprising a machine platform, a jig tray conveyor line is provided on the machine platform, the jig tray conveyor line is used to convey the jig tray, the jig tray is provided with a jig chip slot, and two sets of coil loading units and implantation manipulators are provided on the same side of the jig tray conveyor line, each set of the coil loading units includes: A feeding vibration plate, wherein a receiving seat is installed at the outlet of the straight vibration part of the feeding vibration plate, a receiving groove is provided on the side of the receiving seat to dock with the outlet of the straight vibration part, a third sensor is provided on both sides of the receiving groove, and a top material hole is provided on the receiving groove which passes through the upper and lower parts; A turntable-type loading tray, the circumference of which is provided with a first chip slot running through the front and back, the lower end of the loading tray is the feed port station, and the top is the discharge port station, the feed port station is located directly above the receiving slot, and any of the first chip slots can be rotated to the feed port station or the discharge port station; The longitudinal ejector push rod is installed just below the ejector hole and is driven up and down by the longitudinal ejector cylinder to push the coil product in the receiving groove into the first chip groove of the feed port station; A translation receiving tray is located on one side of the discharge port station and is driven by a translation servo linear module to move back and forth in the horizontal direction. The upper end surface of the translation receiving tray facing the discharge port station is provided with m second chip slots, where m is a natural number ≥ 2. Any of the second chip slots can be translated to dock with the first chip slot of the discharge port station. A horizontal push rod is installed on the other side of the discharge port station and is driven by a horizontal push cylinder to push the coil product in the first chip slot at the discharge port station horizontally into the second chip slot; The implant manipulator is used to transfer the coil products in the two translation loading trays to the fixture chip slots in batches.

[0005] Preferably, a tray mounting plate is vertically and fixedly installed on the machine table. The loading tray is rotatably installed at the center of the tray mounting plate. Each of the tops and sides of the second chip slots has openings. The side openings are limited by the tray mounting plate, and the upper half of the coil product is exposed outside the second chip slot. The upper half being exposed outside the second chip slot is conducive to the coil chuck gripping the coil product.

[0006] Preferably, a first sensor is provided on the tray mounting plate. The first sensor is located between the inlet station and the outlet station. The first sensor is used to detect whether there is a shortage of materials in the first chip slot. Once there is a shortage of materials, it controls the recording of information. When the first chip slot with a shortage of materials moves to the outlet station, the horizontal push rod does not act.

[0007] Preferably, a limiting plate surrounding the first chip slot is provided on the outer circumference of the loading tray. An opening is provided on the limiting plate for the first sensor to detect. This prevents the coil product from disengaging from the first chip slot during rotation.

[0008] Preferably, the implant manipulator includes a four-axis manipulator and a coil chuck. The coil chuck includes: A frame, the top of which is fixedly connected to the end of the four-axis manipulator; m fixed side clamps, fixed at the bottom of the frame and arranged in a row. A rib matching the recessed part of the coil product is fixed on the side of each fixed side clamp, and the recessed part of the coil product can be stuck at the bottom of the rib; m movable side clamps, each movable side clamp is L-shaped. The right angle of each movable side clamp is rotatably arranged at the bottom of the frame through a rotating shaft. The side of the vertical rod of each movable side clamp corresponds to the fixed side clamp one by one. A limiting groove is provided at the bottom of one end of the horizontal rod of each movable side clamp; A rotating connection plate, vertically penetrating the bottom of the frame. m card slots for the m horizontal rods to pass through are provided at the bottom of the rotating connection plate. A linkage shaft is provided at the bottom of the rotating connection plate. The linkage shaft is parallel to the rotating shaft. The linkage shaft is limited in the m limiting grooves, and the width of the limiting groove is greater than the diameter of the linkage shaft; m return springs. An m lower spring groove is provided at the top of one end of the horizontal rod. An upper spring groove is provided at the bottom of the bottom of each card slot. The m lower spring grooves and the m upper spring grooves correspond to each other up and down. The m return springs are installed in the m pairs of lower spring grooves and upper spring grooves; A movable clamp cylinder, fixedly installed at the top inside the frame, with its telescopic shaft facing downwards and fixedly connected to the top of the rotating connection plate.

[0009] This application utilizes a movable side clamp in combination with a fixed side clamp as a coil clamp, uses single-side fixation, and the coil product is pre-guided and limited by the convex strip, and then rotated and clamped by the movable side clamp, which can better clamp and position the coil product.

[0010] Preferably, the coil clamp further comprises: m stripping rods, each of the convex strips is provided with a stripping groove running through it from top to bottom, and the stripping rod passes through the stripping groove; The stripping connecting plate is fixedly connected to the top of the stripping rod, and the stripping connecting plate is driven to rise and fall by a stripping cylinder fixed in the frame.

[0011] After adopting the above scheme, when the coil product is implanted into the jig disk, the coil chuck releases the coil product and retreats, the stripping rod is driven by the stripping cylinder to push the coil product into the jig chip slot, making it easy for the coil product to detach from the coil chuck, and the coil product can be stably implanted in the jig chip slot.

[0012] Preferably, guiding slopes are provided on both sides of the bottom of the convex strip, so as to facilitate the insertion of the bottom of the convex strip into the coil product.

[0013] Preferably, the jig tray conveyor line includes a product loading conveyor line and a jig tray feeding conveyor line. The two conveyor lines are parallel to each other and are both used to transport the jig tray. The conveying directions of the jig trays on the two conveyor lines are opposite. The product loading conveyor line is close to two sets of coil loading units. The two conveyor lines are connected by a transfer robot. A unloading robot is provided above the discharge end of the product loading conveyor line.

[0014] Preferably, the transfer robot and the unloading robot both include a two-axis moving module and a vacuum suction cup group, and the two-axis moving module is connected to the vacuum suction cup group; The two-axis moving module of the transfer robot drives the corresponding vacuum suction cup group to move back and forth and rise and fall between the two conveyor lines; The two-axis moving module of the unloading robot drives the corresponding vacuum suction cup group to move horizontally and lift in the length direction of the product loading and conveying line.

[0015] Preferably, a jig box is mounted on the upper end of the feed end of the product feeding conveyor line, and the upper port on the jig box is provided with a guide surface that is wide at the top and narrow at the bottom. Second sensors are provided on both sides of the jig box to sense whether there is a jig tray swung into the jig box, and the transfer robot is used to transfer the jig tray on the jig tray feeding conveyor line into the jig box.

[0016] The beneficial effects of the present invention are as follows: By using the cooperation between the receiving seat and the longitudinal ejector push rod, the coil products discharged from the straight vibration part outlet of the feeding vibrating bowl are successively supplied to the first chip slot of the rotary feeding tray. By using the cooperation between the rotary feeding tray and the horizontal push rod, the coil products in the first chip slot are successively supplied to the m second chip slots of the translation receiving tray. Then, the implanting manipulator synchronously implants the m coil products into the fixture tray, improving the implanting efficiency. In addition, considering that the full material speed of the m second chip slots of the translation receiving tray is slower than the transfer speed of the implanting manipulator, one implanting manipulator in this application is equipped with two groups of coil feeding units, further improving the implanting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a perspective view of this embodiment; Figure 2 is a top view of this embodiment; Figure 3 is a perspective view of the coil feeding unit of this embodiment; Figure 4 is a partial perspective view of the coil feeding unit of this embodiment; Figure 5 is a perspective view of the receiving seat and the longitudinal ejector push rod at a first angle of this embodiment; Figure 6 is a perspective view of the receiving seat and the longitudinal ejector push rod at a second angle of this embodiment; Figure 7 is a perspective view of the translation receiving tray of this embodiment; Figure 8 is a perspective view of the coil chuck of this embodiment; Figure 9 is an exploded view of the coil chuck at a first angle of this embodiment; Figure 10 is an exploded view of the coil chuck at a second angle of this embodiment; Figure 11 is a perspective view of the fixture tray conveyor line of this embodiment. The reference numerals are as follows:

[0018] 100, fixture tray conveyor line; 100a, product feeding conveyor line; 100b, fixture tray feeding conveyor line; 110, fixture tray; 111, fixture chip slot; 200, coil feeding unit; 210, feeding vibration plate; 211, straight vibration part; 220, receiving seat; 221, receiving slot; 222, ejection hole; 230, feeding tray; 230a, inlet station; 230b, outlet station; 231, first chip slot; 231, first chip slot; 232, tray mounting plate; 233, first sensor; 234, limit plate; 235, opening; 240, longitudinal ejection push rod; 241, longitudinal ejection cylinder; 250, translation feeding tray; 251, second chip slot; 252, translation servo linear module; 260, horizontal push rod; 261, horizontal ejection cylinder; 300, implant manipulator; 310, four-axis manipulator; 320, frame; 330, fixed side clamp; 331, convex strip; 332, guide slope; 333, stripper chute; 340, movable side clamp; 341, vertical rod; 342, horizontal rod; 343, limit groove; 344, lower spring groove; 350, rotating shaft; 360, rotating connecting plate; 361, clamping groove; 362, linkage shaft; 363, upper spring groove; 370, movable clamp cylinder; 380, stripper rod; 390, stripper connecting plate; 391, stripper cylinder; 400a, transfer robot; 400b, unloading robot; 410, two-axis moving module; 420, vacuum suction cup assembly; 430, fixture box; 431, guide surface; 440, second sensor; 500. Coil product; 510. Recessed portion. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0020] See also Figure 1 、 Figure 2 As shown, this embodiment discloses a chip inductor double coil implanter, including a machine platform, a jig tray conveyor line 100 is provided on the machine platform, the jig tray conveyor line 100 is used to transport a jig tray 110, the jig tray 110 is provided with a jig chip slot 111, and two sets of coil loading units 200 and an implantation robot 300 are provided on the same side of the jig tray conveyor line 100, as shown in FIG. Figures 3 to 7 As shown, each coil loading unit 200 includes: The feeding vibration plate 210 has a receiving seat 220 installed at the outlet of the straight vibration part 211 of the feeding vibration plate 210. The side of the receiving seat 220 is provided with a receiving groove 221 that docks with the outlet of the straight vibration part 211. The receiving groove 221 is provided with a top hole 222 that passes through it from top to bottom. Third sensors are provided on both sides of the receiving groove 221 to sense whether there is a coil product 500 in the receiving groove 221; The rotary loading tray 230 has a first chip groove 231 that runs through the front and back on its circumference. The lower end of the loading tray 230 is the feeding port station 230a, and the top is the discharging port station 230b. The feeding port station 230a is directly above the receiving groove 221. Any first chip groove 231 can rotate to the feeding port station 230a and the discharging port station 230b. The longitudinal ejecting push rod 240 is installed directly below the ejecting hole 222 and is driven by a longitudinal ejecting air cylinder 241 to move up and down, for ejecting the coil product 500 in the receiving groove 221 into the first chip groove 231 at the feeding port station 230a. The translation receiving tray 250 is located on one side of the discharging port station 230b and can move back and forth in the horizontal direction driven by a translation servo linear module 252. On the upper end surface of the side of the translation receiving tray 250 facing the discharging port station 230b, there are m second chip grooves 251, where m is a natural number greater than or equal to 2. Any second chip groove 251 can be translated to dock with the first chip groove 231 at the discharging port station 230b. In this embodiment, m is 4. The horizontal push rod 260 is installed on the other side of the discharging port station 230b and is driven by a horizontal ejecting air cylinder 261, for horizontally pushing the coil product 500 in the first chip groove 231 at the discharging port station 230b into the second chip groove 251. The implanting manipulator 300 is used to transfer the coil products 500 in the two translation receiving trays 250 to the fixture chip groove 111 at the placing station in batches.

[0021] As Figure 3 shown, a tray mounting plate 232 is vertically and fixedly installed on the machine table. The loading tray 230 is rotatably installed at the center of the tray mounting plate 232. Each second chip groove 251 has openings at the top and side. The side opening is limited by the tray mounting plate 232, and the upper half of the coil product 500 is exposed outside the second chip groove 251.

[0022] As Figure 4 shown, a first sensor 233 is provided on the tray mounting plate 232. The first sensor 233 is located between the feeding port station 230a and the discharging port station 230b, and is used to detect whether there is a shortage of materials in the first chip groove 231.

[0023] A limiting plate 234 surrounding the first chip groove 231 is provided on the outer circumference of the loading tray 230. An opening 235 is provided on the limiting plate 234 for the first sensor 233 to detect.

[0024] As Figures 8 to 10 shown, the implanting manipulator 300 includes a four-axis manipulator 310 and a coil chuck. The coil chuck includes: Frame 320, the top of the frame 320 is fixedly connected to the end of the four-axis manipulator 310; m fixed side clamps 330, fixed to the bottom of the frame 320 and distributed in a row. A rib 331 matching the recess 510 of the coil product 500 is fixed to the side of each fixed side clamp 330. In this embodiment, guiding inclined surfaces 332 are provided on both sides of the bottom of the rib 331, and the recess 510 of the coil product 500 can be stuck at the bottom of the rib 331; m movable side clamps 340, each movable side clamp 340 is L-shaped. The right angle of each movable side clamp 340 is rotatably arranged at the bottom of the frame 320 through a rotating shaft 350. The side of the vertical rod 341 of each movable side clamp 340 corresponds to the fixed side clamp 330 one by one, and a limiting groove 343 is provided at the bottom of one end of the horizontal rod 342 of each movable side clamp 340; Rotating connection plate 360, vertically penetrating the bottom of the frame 320. m card slots 361 for passing m horizontal rods 342 are provided at the bottom of the rotating connection plate 360. A linkage shaft 362 is provided at the bottom of the rotating connection plate 360. The linkage shaft 362 is parallel to the rotating shaft 350. The linkage shaft 362 is limited in m limiting grooves 343. The width of the limiting groove 343 is greater than the diameter of the linkage shaft 362, thereby ensuring that the movable side clamp 340 can rotate; m return springs (not shown in the drawings). m lower spring grooves 344 are provided at the top of one end of the horizontal rod 342. Upper spring grooves 363 are provided at the bottom of the groove bottom of each card slot 361. The m lower spring grooves 344 and the m upper spring grooves 363 correspond to each other up and down. The m return springs are installed in m pairs of lower spring grooves 344 and upper spring grooves 363; Movable clamp cylinder 370, fixedly installed at the top inside the frame 320, its telescopic shaft faces downward and is fixedly connected to the top of the rotating connection plate 360; m stripping rods 380. A stripping groove 333 penetrating up and down is provided on each rib 331, and the stripping rod 380 passes through the stripping groove 333; Stripping connection plate 390, the top of the stripping rod 380 is fixedly connected to the stripping connection plate 390, and the stripping connection plate 390 is driven to move up and down by a stripping cylinder 391 fixed inside the frame 320.

[0025] As Figure 11 shown, the fixture plate conveyor line 100 includes a product loading conveyor line 100a and a fixture plate feeding conveyor line 100b. The two conveyor lines are parallel to each other and are both used to convey the fixture plate 110. The conveying directions of the fixture plates 110 on the two conveyor lines are opposite. The product loading conveyor line 100a is close to two groups of coil loading units 200. The two conveyor lines are connected by a transfer manipulator 400a. A blanking manipulator 400b is provided above the discharging end of the product loading conveyor line 100a.

[0026] In this embodiment, the transfer manipulator 400a and the unloading manipulator 400b both include a two-axis moving module 410 and a vacuum suction cup group 420. The two-axis moving module 410 is connected to the vacuum suction cup group 420. The two-axis moving module 410 of the transfer manipulator 400a drives the corresponding vacuum suction cup group 420 to translate back and forth and lift between two conveyor lines. The two-axis moving module 410 of the unloading manipulator 400b drives the corresponding vacuum suction cup group 420 to translate and lift in the length direction of the product loading conveyor line 100a.

[0027] As Figure 11 shown, a jig box 430 is erected at the upper end of the feeding end of the product loading conveyor line 100a. The upper port of the jig box 430 is provided with a guiding surface 431 that is wider at the top and narrower at the bottom. Second sensors 440 are arranged on both sides of the jig box 430. The transfer manipulator 400a is used to transfer the jig tray 110 on the jig tray feeding conveyor line 100b into the jig box 430.

[0028] The working principle of this embodiment is: The coil product 500 is vibrated out from the feeding vibrating bowl 210, and the linear vibrator 211 transfers the coil products 500 one by one into the receiving groove 221 of the receiving seat 220. The opening of the coil product 500 faces downward. When the third sensor on one side of the receiving groove 221 senses the coil product 500, the controller controls the longitudinal ejector cylinder 241 to start, driving the longitudinal ejector push rod 240 to pass through the ejector hole 222 and push upward. The top of the longitudinal ejector push rod 240 is inserted into the recessed part 510 of the coil product 500, and the coil product 500 in the receiving groove 221 is pushed into the first chip groove 231 at the feeding port station 230a of the feeding tray 230. Then, the feeding tray 230 is driven by its own motor to rotate clockwise by a predetermined angle. At the same time, the longitudinal ejector cylinder 241 drives the longitudinal ejector push rod 240 to move downward and reset. When the coil product 500 in the first chip groove 231 rotates to the position of the first sensor 233, the first sensor 233 detects whether there is a coil product 500 in the first chip groove 231 at this position, and then continues to rotate until it rotates to the discharge port station 230b. At the discharge port station 230b, the opening of the coil product 500 faces upward, and the corresponding sensor determines whether the first chip groove 231 containing the coil product 500 rotates to the discharge port station 230b (or calculates whether it reaches the discharge port station 230b according to the rotation angle and number of times of the driving motor that drives the feeding tray 230 to rotate). At this time, the first second chip groove 251 of the translation receiving tray 250 corresponds to the discharge port station 230b. When it rotates in place, the controller drives the horizontal ejector cylinder 261 to start, and the horizontal push rod 260 horizontally pushes the coil product 500 in the first chip groove 231 at the discharge port station 230b into the first second chip groove 251 of the translation receiving tray 250. Then, the translation servo linear module 252 drives, forcing the second second chip groove 251 of the translation receiving tray 250 to correspond to the discharge port station 230b. As the feeding tray 230 rotates, the second first chip groove 231 containing the coil product 500 rotates to the discharge port station 230b, and the horizontal ejector cylinder 261 pushes the horizontal push rod 260 again to push the coil product 500 in the first chip groove 231 into the second second chip groove 251 until all four coil products 500 are pushed from the feeding tray 230 to the translation receiving tray 250, and the translation servo linear module 252 translates the translation receiving tray 250 to the grasping station of the implanting manipulator 300.

[0029] The coil chuck of the implanting manipulator 300 simultaneously picks up four coil products 500 at a time. When picking up, the four-axis manipulator 310 drives the coil chuck to move to the grasping station, directly above the translation loading tray 250. Since the upper half of the coil product 500 is exposed outside the second chip slot 251, the coil chuck picks up the upper half of the coil product 500. When picking up, first open the movable side clamp 340. The process of opening the movable side clamp 340 is as follows: The movable clamp cylinder 370 drives the rotating connecting plate 360 to move upward. Since the linkage shaft 362 is limited in the four limiting slots 343, the four movable side clamps 340 are forced to rotate outward around the rotating shaft 350, and the return spring is compressed. The four movable side clamps 340 do not move, and at this time, it is in the open state. After opening, the four-axis manipulator 310 drives the entire coil chuck to move downward. The opening of the concave portion 510 of the coil product 500 is inserted into the convex strip 331 along the guiding inclined surface 332. Then, the movable clamp cylinder 370 drives the rotating connecting plate 360 to move downward, and the return spring forces the movable side clamp 340 to rotate inward until the vertical rod 341 and the fixed side clamp 330 clamp the upper half of the coil product 500. After clamping, the four-axis manipulator 310 drives the entire coil chuck to move upward and moves it until the bottoms of the four coil products 500 are inserted into the four fixture chip slots 111 of the fixture tray 110 on the product loading conveyor 100a. After reaching the position, the movable clamp cylinder 370 drives the rotating connecting plate 360 to move upward again, and the movable side clamp 340 rotates outward to open the coil chuck. Then, the unloader cylinder 391 drives the unloader connecting plate 390 to move downward, and the four unloader rods 380 push the coil products 500 inserted at the bottom of the convex strip 331 downward to disengage from the convex strip 331. At the same time, the four-axis manipulator 310 drives the coil chuck to move upward, and the four coil products 500 are left in the four fixture chip slots 111 in the first row of the fixture tray 110.

[0030] Next, the implanting manipulator 300 transfers the four coil products 500 of another set of coil feeding units 200 to the four fixture chip slots 111 in the second row of the fixture tray 110. The implanting manipulator 300 alternately picks up the coil products 500 of the two sets of coil feeding units 200 until the fixture chip slots 111 of the fixture tray 110 are filled.

[0031] The fixture tray 110 filled with the coil products 500 is conveyed to the discharge end of the product loading conveyor 100a, and the two-axis moving module 410 of the unloading manipulator 400b drives the vacuum chuck group 420 to transfer the full fixture tray 110 to the next station.

[0032] The fixture tray feeding conveyor line 100b continuously conveys empty fixture trays 110 to the product loading conveyor line 100a. The two-axis moving module 410 of the transfer manipulator 400a drives the vacuum suction cup group 420 to transfer the empty fixture tray 110 into the fixture box 430 of the product loading conveyor line 100a. The guide surface 431 guides the fixture tray 110, and then it falls into the feeding end of the product loading conveyor line 100a.

[0033] In this embodiment, the blanking station of the implanting manipulator 300 is located on the product loading conveyor line 100a and is close to one end of the fixture box 430.

[0034] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it. It should not be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.

Claims

1. A chip inductor double-coil implanting machine, comprising a machine table, wherein a fixture plate conveyor line (100) is arranged on the machine table, and is characterized in that: Two sets of coil loading units (200) and an implantation manipulator (300) are provided on the same side of the jig tray conveyor line (100), and each set of the coil loading units (200) includes: A feeding vibration plate (210), wherein a receiving seat (220) is installed at the outlet of the straight vibration portion (211) of the feeding vibration plate (210), a receiving groove (221) docking with the outlet of the straight vibration portion (211) is provided on the side of the receiving seat (220), third sensors are provided on both sides of the receiving groove (221), and a feeding hole (222) penetrating from top to bottom is provided on the receiving groove (221); A turntable-type loading tray (230), wherein the circumference of the loading tray (230) is provided with a first chip slot (231) running through the front and back, the lower end of the loading tray (230) is a feeding port station (230a), and the top is a discharging port station (230b), and the feeding port station (230a) is located directly above the receiving slot (221); A longitudinal ejection push rod (240) is installed directly below the ejection hole (222) and is driven to rise and fall by a longitudinal ejection cylinder (241) to eject the coil product (500) in the receiving groove (221) into the first chip groove (231) of the feed port station (230a); A translation receiving tray (250) is located on one side of the discharge port station (230b) and is driven by a translation servo linear module (252) to be able to move back and forth in a horizontal direction. The upper end surface of the translation receiving tray (250) on the side facing the discharge port station (230b) is provided with m second chip slots (251), where m is a natural number ≥ 2. Any one of the second chip slots (251) can be translated to dock with the first chip slot (231) of the discharge port station (230b); A horizontal push rod (260) is installed on the other side of the discharge port station (230b) and is driven by a horizontal push cylinder (261) to push the coil product (500) in the first chip slot (231) at the discharge port station (230b) horizontally into the second chip slot (251).

2. The chip inductor double-coil implanting machine according to claim 1, wherein: A tray mounting plate (232) is vertically fixedly mounted on the machine platform, and the upper tray (230) is rotatably mounted at the center of the tray mounting plate (232). Each of the second chip slots (251) has an opening at the top and side, and the side opening is limited by the tray mounting plate (232). The upper half of the coil product (500) is exposed outside the second chip slot (251).

3. The chip inductance dual-coil implanting machine according to claim 2, wherein: A first sensor (233) is provided on the tray mounting plate (232). The first sensor (233) is located between the inlet station (230a) and the outlet station (230b). The first sensor (233) is used to detect whether there is a shortage of material in the first chip slot (231).

4. The chip inductor dual-coil implanting machine according to claim 3, characterized in that: The outer circumference of the loading tray (230) is provided with a limiting plate (234) surrounding the first chip slot (231), and the limiting plate (234) is provided with an opening (235), and the opening (235) is provided for detection by the first sensor (233).

5. The chip inductance double-coil implanting machine according to claim 1, wherein: The implant manipulator (300) includes a four-axis manipulator (310) and a coil chuck, and the coil chuck includes: A frame (320), the top of the frame (320) is fixedly connected to the end of the four-axis manipulator (310); m fixed side clamps (330), fixed to the bottom of the frame (320) and distributed in a row. A rib (331) matching the recess (510) of the coil product (500) is fixed to the side of each fixed side clamp (330), and the recess (510) of the coil product (500) can be stuck at the bottom of the rib (331); m movable side clamps (340), each movable side clamp (340) is L-shaped. The right angle of each movable side clamp (340) is rotatably arranged at the bottom of the frame (320) through a rotating shaft (350). The side of the vertical rod (341) of each movable side clamp (340) corresponds to the fixed side clamp (330) one by one. A limiting groove (343) is arranged at the bottom of one end of the horizontal rod (342) of each movable side clamp (340); A rotating connection plate (360) vertically penetrates the bottom of the frame (320). m card slots (361) for passing m horizontal rods (342) are arranged at the bottom of the rotating connection plate (360). A linkage shaft (362) is arranged at the bottom of the rotating connection plate (360). The linkage shaft (362) is parallel to the rotating shaft (350). The linkage shaft (362) is limited in m limiting grooves (343), and the width of the limiting groove (343) is greater than the diameter of the linkage shaft (362); m return springs. Lower spring grooves (344) are arranged at the top of one end of the horizontal rod (342). Upper spring grooves (363) are arranged at the bottom of the bottom of each card slot (361). The m lower spring grooves (344) and the m upper spring grooves (363) correspond to each other up and down. The m return springs are installed in m pairs of lower spring grooves (344) and upper spring grooves (363); A movable clamp cylinder (370), fixedly installed at the top inside the frame (320), its telescopic shaft faces downward and is fixedly connected to the top of the rotating connection plate (360).

6. The chip inductance dual-coil implanting machine according to claim 5, wherein: The coil chuck further includes: m stripping rods (380). Stripping grooves (333) penetrating up and down are formed on each rib (331), and the stripping rods (380) pass through the stripping grooves (333); A stripping connection plate (390), the top of the stripping rod (380) is fixedly connected to the stripping connection plate (390), and the stripping connection plate (390) is driven to move up and down by a stripping cylinder (391) fixed inside the frame (320).

7. The chip inductance dual-coil implanting machine according to claim 5, wherein: Guide slopes (332) are arranged on both sides of the bottom of the rib (331).

8. The chip inductor double-coil implanting machine according to claim 1, wherein: The jig plate conveyor line (100) includes a product loading conveyor line (100a) and a jig plate feeding conveyor line (100b). The two conveyor lines are parallel to each other and are both used to convey the jig plate (110). The conveying directions of the jig plates (110) on the two conveyor lines are opposite. The product loading conveyor line (100a) is close to the two sets of coil loading units (200). The two conveyor lines are connected by a transfer manipulator (400a). Above the discharging end of the product loading conveyor line (100a), there is a discharging manipulator (400b).

9. The chip inductor dual-coil implanting machine according to claim 8, characterized in that: The transfer manipulator (400a) and the discharging manipulator (400b) both include a two-axis moving module (410) and a vacuum suction cup group (420). The two-axis moving module (410) is connected to the vacuum suction cup group (420); The two-axis moving module (410) of the transfer manipulator (400a) drives the corresponding vacuum suction cup group (420) to move back and forth horizontally and vertically between the two conveyor lines; The two-axis moving module (410) of the discharging manipulator (400b) drives the corresponding vacuum suction cup group (420) to move horizontally and vertically in the length direction of the product loading conveyor line (100a).

10. The chip inductance double-coil implanting machine according to claim 8, characterized in that: At the upper end of the feeding end of the product loading conveyor line (100a), there is a jig box (430). The upper port of the jig box (430) is provided with a guiding surface (431) that is wider at the top and narrower at the bottom. On both sides of the jig box (430), there are second sensors (440). The transfer manipulator (400a) is used to transfer the jig plate (110) on the jig plate feeding conveyor line (100b) into the jig box (430).

Citation Information

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