Flying dust prevention device for crushing pickaxe

By designing dust-proof devices for inner cover assembly, dust scraping assembly and suction assembly on the crushing pick, the dust-raising problem of the crushing pick when crushing hard materials is solved, and the safety and environmental protection are improved.

CN120384565APending Publication Date: 2025-07-29CHINA CONSTR THIRD BUREAU GRP (JIANGSU) CO LTD
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Patent Information

Application Number
CN202510693403.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-27
Publication Date
2025-07-29

AI Technical Summary

Technical Problem

Existing crushing picks produce a large amount of dust when crushing hard materials, resulting in environmental pollution and operation risks. The existing sprinkler equipment has limited coverage and inaccurate water control, which affects the safety and environmental protection of the operation.

Method used

A dust-proof device is designed including an inner cover assembly, a dust scraping assembly and a suction assembly. The inner cover assembly is elastically installed on the outside of the pickaxe to form a cover body. The dust scraping assembly cleans up dust, and the suction assembly effectively absorbs dust through the vacuum clamp cavity and the suction assembly to avoid clogging.

Benefits of technology

Effectively reduce dust, improve operational safety and environmental protection, avoid slag sputtering, maintain the smoothness of the suction components, and facilitate disassembly and assembly and cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of crushing pickaxes, in particular to a dust raising prevention device for a crushing pickaxe, comprising: an inner cover assembly comprising an inner cover cylinder which sleeves a pickaxe head and is provided with a through hole in a cylinder body, and a middle disc and a sleeve frame which are sequentially and fixedly connected above the inner cover cylinder, and the sleeve frame is detachably mounted on a pickaxe seat; the outer cover is mounted outside the inner cover cylinder, and a dust collection clamping cavity is formed between the outer cover and the inner cover cylinder; the dust scraping assembly is rotationally mounted in the dust collection clamping cavity; the suction assembly is mounted on the outer cover in a conducting manner; the inner cover assembly can be elastically installed on the crushing pickaxe, the situation that the device is damaged due to hard installation is avoided, a cover body structure is formed outside the pickaxe head, spattering of disintegrating slag is avoided, and the operation safety is improved. And the dust scraping assembly is creatively arranged in the dust collection clamping cavity, dust on the inner wall of the inner cover cylinder and the inner wall of the outer cover cylinder can be effectively removed, the situation that a dust collection channel is blocked is avoided, it is advantageously kept that the suction assembly effectively sucks the dust, operation flying dust is reduced, and the environment friendliness of operation is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of breaking picks, and particularly relates to a dust prevention device for a breaking pick. Background Art

[0002] In engineering fields such as mine exploitation, road construction, and building demolition, breaking picks are widely used as important breaking tools. When a breaking pick performs a breaking operation on hard materials such as rocks and concrete, a large amount of fine debris and dust will be generated, which will not only pollute the working environment, reduce visibility, and affect the operator's line of sight, but also spatter debris and increase the operation risk.

[0003] Currently, there are many deficiencies in the existing breaking picks in terms of preventing debris and dust. At present, most of them use simple sprinkler devices in the construction area to suppress dust, but the coverage area of the sprinkler device is limited, and the water volume is difficult to accurately control. If the water volume is too small, it cannot effectively reduce dust, and if the water volume is too large, it will cause the working surface to be muddy, affecting the normal use of the breaking pick and subsequent construction. Therefore, it is urgent to develop a dust prevention device for a breaking pick to solve the problems existing in the prior art and improve the environmental protection and safety of the breaking operation. In view of this, we propose a dust prevention device for a breaking pick. Summary of the Invention

[0004] The purpose of the present invention is to solve the deficiencies mentioned in the above background art and provide a dust prevention device for a breaking pick.

[0005] To solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A dust prevention device for a breaking pick, comprising:

[0007] An inner cover assembly, including an inner cover cylinder sleeved outside the pick head and having through holes on the cylinder body, and an intermediate disc and a sleeve frame fixedly connected in sequence above the inner cover cylinder, wherein the sleeve frame is detachably installed on the pick base;

[0008] An outer cover, installed outside the inner cover cylinder, and a dust suction clamping cavity is provided between the outer cover and the inner cover cylinder;

[0009] A dust scraping assembly, rotatably installed in the dust suction clamping cavity;

[0010] A suction assembly, conductively installed on the outer cover for sucking operation dust.

[0011] Preferably, the pick head is fixedly installed below the pick base, and the outer wall of the pick base is provided with a first lug for inserting a screw;

[0012] The sleeve frame is inserted outside the pick base, and the outer wall of the sleeve frame is provided with a second lug aligned with the position of the first lug for threadedly installing the screw;

[0013] A spring is sleeved on the screw rod and located between the first lug and the second lug.

[0014] A shaft hole for inserting the pick head is provided at the center of the middle disc.

[0015] Preferably, the outer cover is detachably installed on the outer edge of the middle disc, and a bottom support cover is installed on the bottom of the outer cover by threads. The bottom support cover is used for receiving the dust in the dust suction clamping cavity.

[0016] Preferably, the dust scraping assembly includes a transmission ring coaxially and fixedly connected with a scraping unit at the bottom end. The inner wall of the inner ring of the transmission ring is provided with teeth, and a driving gear for meshing with the teeth is arranged inside the transmission ring.

[0017] A plurality of L-shaped support blocks are detachably installed around the middle disc. The plurality of L-shaped support blocks are used for horizontally supporting the transmission ring.

[0018] A driving motor for coaxially connecting with the driving gear is installed on the middle disc.

[0019] Preferably, the scraping unit includes a first open ring block and a second open ring block which are arranged up and down and coaxially and fixedly connected. Ventilation openings symmetrically arranged at the center are respectively provided on the first open ring block and the second open ring block.

[0020] Scraper blocks for fitting on the outer wall of the inner cover cylinder are arranged at both ends of the ventilation opening.

[0021] Preferably, a plurality of scraping convex blocks for fitting on the inner wall of the outer cover are arranged around the first open ring block and the second open ring block.

[0022] A blanking vertical groove for providing a dust falling channel is arranged between adjacent scraping convex blocks.

[0023] Preferably, internal threads are arranged on the inner wall of the inner ring of the first open ring block and the second open ring block.

[0024] When the scraping unit rotates, the dust on the outer wall of the inner cover cylinder is scraped down along the internal threads.

[0025] Preferably, a through hole is provided on the outer cover. The suction assembly includes a dust suction cover detachably installed at the through hole, and an L-shaped suction pipe conductively installed outside the dust suction cover.

[0026] An air extraction fan is installed in the L-shaped suction pipe.

[0027] Preferably, a filter plate fitting on the inner wall of the outer cover is installed at the through hole.

[0028] Preferably, the L-shaped suction pipe is detachably installed on the dust suction hood, and a filter screen is installed at the connection end of the L-shaped suction pipe.

[0029] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0030] 1. For the dust prevention device of the breaker pick, the inner cover assembly provided can be elastically installed on the breaker pick, which has an adjusting function, avoiding the situation of damaging the device due to hard installation. At the same time, a cover structure is formed outside the pick head, which is beneficial to avoiding the spattering of broken slag and improving the safety of the operation;

[0031] 2. The scraping component is creatively arranged in the dust suction cavity, which can effectively clean the dust on the inner cover cylinder and the inner wall of the outer cover, avoiding the blockage of the dust suction passage, being beneficial to maintaining the effective dust suction of the suction component, reducing the operation dust and improving the environmental protection of the operation;

[0032] 3. The device is convenient for disassembly, cleaning and disposal. The bottom support cover is provided to facilitate the removal and dumping of the collected dust. Description of the Drawings

[0033] The accompanying drawings forming a part of this application are used to provide a further understanding of the present invention. The schematic embodiments and descriptions thereof of the present invention are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0034] Figure 1 is the installation schematic diagram of the embodiment of the present invention;

[0035] Figure 2 is the installation relationship diagram of the embodiment of the present invention;

[0036] Figure 3 is the overall structure schematic diagram of the present invention;

[0037] Figure 4 is the overall structure decomposition diagram of the present invention;

[0038] Figure 5 is one of the overall structure sectional schematic diagrams of the present invention;

[0039] Figure 6 is the other overall structure sectional schematic diagram of the present invention;

[0040] Figure 7 is the schematic diagram of the inner cover assembly of the present invention;

[0041] Figure 8 is the schematic diagram of the scraping component of the present invention;

[0042] Figure 9 is one of the schematic diagrams of the scraping unit of the present invention;

[0043] Figure 10 is the other schematic diagram of the scraping unit of the present invention;

[0044] Figure 11 Top view of the scraping unit of the present invention;

[0045] Figure 12 Schematic diagram of the suction assembly of the present invention.

[0046] The meanings of the various labels in the figure are as follows:

[0047] 1. Breaker pick; 11. Pick base; 12. Pick head; 111. First lug; 2. Screw; 3. Spring;

[0048] 4. Inner cover assembly; 41. Sleeve frame; 411. Second lug; 42. Intermediate disc; 421. Axial hole; 43. L-shaped support block; 44. Inner cover cylinder; 441. Through hole;

[0049] 5. Outer cover; 51. Through port; 6. Bottom support cover;

[0050] 7. Dust scraping assembly; 71. Transmission ring; 711. Teeth; 72. Driving gear; 73. Scraping unit; 731. First open ring block; 732. Second open ring block; 7301. Internal thread; 7302. Ventilation opening; 701. Scraping convex block; 702. Material dropping vertical groove; 703. Shoveling block;

[0051] 8. Suction assembly; 81. Dust suction hood; 82. Filter screen plate; 83. L-shaped suction pipe; 84. Exhaust fan;

[0052] 9. Driving motor; 10. Dust suction clamping cavity. Specific embodiments

[0053] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0054] Please refer to Figures 1-12 , the present invention details the above technical solutions through the following embodiments:

[0055] The breaker pick anti-dust device in this embodiment, as shown in the structures of Figure 1 and Figure 2 , the breaker pick 1 includes a pick base 11 installed with a pick head 12. Installing this device outside the pick head 12 can absorb dust during breaking and achieve the functions of dust collection and scraping to prevent blockage.

[0056] Specifically, it includes an inner cover assembly 4. An inner cover cylinder 44 with a through hole 441 provided in the cylinder body is sleeved outside the pick head 12, as Figure 7 shown in the structure. At the same time, in cooperation with Figure 1 and Figure 2 the installation relationship shown, in this embodiment, an intermediate disk 42 and a sleeve frame 41 are fixedly connected in sequence above the inner cover cylinder 44. The intermediate disk 42 is provided with a shaft hole 421 for the pick head 12 to insert.

[0057] It should be explained that since the impact depth of the pick head 12 is inconsistent during impact crushing operation, this device needs to have an adjustable structure to avoid damage to the device caused by hitting the substrate to be broken during hard installation. Therefore, in this embodiment, the sleeve frame 41 is detachably installed on the pick base 11. A first lug 111 for inserting the screw 2 is provided on the outer wall of the pick base 11, and a second lug 411 for threadedly installing the screw 2 and aligned with the position of the first lug 111 is provided on the outer wall of the sleeve frame 41. And as Figure 1 shown in the position relationship, a spring 3 is sleeved on the screw 2. Based on the elasticity of the spring 3 and the gravity of the device, it can keep in contact with the crushing base surface, and at the same time, the spring 3 can be compressed without affecting the crushing operation function, and the probability of dust escape is also reduced.

[0058] Considering that it is necessary to collect the sucked dust and crushed stones, and it is necessary to avoid dust accumulation blocking the holes and affecting the continuous dust suction effect. Therefore, in this embodiment, an outer cover 5 is threadedly installed at the outer edge of the intermediate disk 42 outside the inner cover cylinder 44. A dust scraping assembly 7 is rotatably installed at the dust suction clamping cavity 10 between the outer cover 5 and the inner cover cylinder 44. And a bottom support cover 6 is threadedly installed at the bottom of the outer cover 5, which can collect the dust settled or filtered in the dust suction clamping cavity 10 into the bottom support cover 6. Subsequently, the bottom support cover 6 can be threadedly disassembled, and the disassembly and cleaning are convenient.

[0059] In this embodiment, in order to better suck the dust, otherwise it will escape again during the process of lifting and transferring the pick head 12. Therefore, a suction assembly 8 is conductively installed at the through port 51 of the outer cover 5 for sucking the operation dust, including a dust suction hood 81 installed at the through port 51. An L-shaped suction pipe 83 with an upward opening is detachably installed outside the dust suction hood 81. A suction fan 84 is installed in the L-shaped suction pipe 83, so that the dust can be sucked into the dust suction clamping cavity 10 through the inner cover cylinder 44 and scraped and collected into the bottom support cover 6 by the dust scraping assembly 7.

[0060] In this embodiment, in order to keep the suction assembly 8 unobstructed, a filter screen plate 82 that fits the inner wall of the inner cover of the outer cover 5 is installed at the through port 51. At the same time, a filter screen with a pore diameter smaller than that of the filter screen plate 82 is installed at the connection end of the L-shaped suction pipe 83, and the L-shaped suction pipe 83 can be regularly disassembled to clean the accumulated dust in the pipe.

[0061] The dust scraping assembly 7 is mainly located at the dust suction clamping cavity 10 of the outer cover 5, and will not affect the impurity dust collected below the bottom support cover 6 due to rotation. Specifically, the dust scraping assembly 7 is as shown in Figures 8-11 . It includes a transmission ring 71 with a scraping unit 73 fixedly connected coaxially at the bottom end. The inner wall of the inner ring of the transmission ring 71 is provided with teeth 711, and a driving gear 72 meshing with the teeth 711 is installed at the same time. A driving motor 9 is fixedly installed on the middle disk 42 to drive the driving gear 72. At the same time, in order to achieve limiting, four L-shaped supporting blocks 43 are detachably installed around the middle disk 42, and the transmission ring 71 is horizontally supported by the L-shaped supporting blocks 43 to realize the rotation of the dust scraping assembly 7.

[0062] It should be noted that the suction assembly 8 needs to maintain a normal air flow path. However, conventional rotating wheels or scraping wheels located in the dust suction clamping cavity 10 will form a similar partition structure, that is, they cannot effectively suck or overload and damage the exhaust fan 84. Therefore, the scraping unit 73 of this embodiment is as shown in Figures 8-10 . It is provided with a first open ring block 731 and a second open ring block 732 fixedly connected coaxially up and down. The two are respectively provided with ventilation openings 7302 symmetrically arranged at the center. The ventilation openings 7302 can play a role in conducting the inner cover cylinder 44 and the dust suction cover 81, forming a dust suction flow path. And it should be noted that dust has the property of escaping, and dust will continuously accumulate at the through holes of the suction path, which is easy to block. Therefore, it is necessary to consider avoiding blockage.

[0063] Therefore, as shown in Figure 11 , this embodiment creatively provides scraping blocks 703 at both ends of the ventilation opening 7302 for fitting on the outer wall of the inner cover cylinder 44. At the same time, scraping convex blocks 701 are provided around the first open ring block 731 and the second open ring block 732 for fitting on the inner wall of the outer cover 5. The scraping blocks 703 and the scraping convex blocks 701 can scrape off dust to avoid blockage. At the same time, a falling material vertical groove 702 for providing a dust falling channel is provided between adjacent scraping convex blocks 701. Internal threads 7301 are provided on the inner ring walls of the first open ring block 731 and the second open ring block 732. When the scraping unit 73 rotates, dust can be scraped down along the internal threads 7301 and the falling material vertical groove 702 into the bottom support cover 6. Overall, the cleaning is convenient and the dust suction is reliable, and the dust can be stably suppressed.

[0064] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, the directional indications are only used to explain the relative position relationship and movement conditions of each component in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0065] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention.

Claims

1. A dust-proof device for a breaker pick, characterized in that: Comprising: An inner cover assembly (4), including an inner cover cylinder (44) sleeved outside the pick head (12) and having a through hole (441) on the cylinder body, and an intermediate disc (42) and a sleeve frame (41) fixedly connected in sequence above the inner cover cylinder (44), the sleeve frame (41) being detachably installed on the pick base (11); An outer cover (5), installed outside the inner cover cylinder (44), and a dust suction clamping cavity (10) is provided between the outer cover (5) and the inner cover cylinder (44); A dust scraping assembly (7), rotatably installed in the dust suction clamping cavity (10); A suction assembly (8), conductively installed on the outer cover (5) for sucking operation dust.

2. The dust prevention device for a breaker pick according to claim 1, wherein: The pick head (12) is fixedly installed below the pick base (11), and a first lug (111) for inserting a screw (2) is provided on the outer wall of the pick base (11); The sleeve frame (41) is inserted outside the pick base (11), and a second lug (411) aligned with the position of the first lug (111) for threadedly installing the screw (2) is provided on the outer wall of the sleeve frame (41); A spring (3) is sleeved on the screw (2) and located between the first lug (111) and the second lug (411); A shaft hole (421) for inserting the pick head (12) is provided at the center of the intermediate disc (42).

3. The anti-dust device for the breaker pick according to claim 2, wherein: The outer cover (5) is detachably installed at the outer edge of the intermediate disc (42), and a bottom support cover (6) is threadedly installed at the bottom of the outer cover (5), and the bottom support cover (6) is used for receiving the dust in the dust suction clamping cavity (10).

4. The anti-dust device for the breaker pick according to claim 3, characterized in that: The dust scraping assembly (7) includes a transmission ring (71) fixedly connected coaxially at the bottom end with a scraping unit (73), the inner ring wall of the transmission ring (71) is provided with teeth (711), and a driving gear (72) for meshing with the teeth (711) is provided inside the transmission ring (71); A plurality of L-shaped support blocks (43) are detachably installed around the intermediate disc (42), and the plurality of L-shaped support blocks (43) are used for horizontally supporting the transmission ring (71); A driving motor (9) for coaxially connecting with the driving gear (72) is installed on the intermediate disc (42).

5. The anti-dust device for the breaker pick according to claim 4, characterized in that: The scraping unit (73) includes a first open-ring block (731) and a second open-ring block (732) arranged up and down and fixedly connected coaxially, and ventilation openings (7302) symmetrically arranged about the center are respectively provided on the first open-ring block (731) and the second open-ring block (732); Scraping blocks (703) for fitting on the outer cylindrical wall of the inner cover cylinder (44) are provided at both ends of the ventilation opening (7302).

6. The anti-dust-raising device for a breaker pick according to claim 5, characterized in that: A plurality of scraping convex blocks (701) for fitting on the inner cover wall of the outer cover (5) are provided around the first open-ring block (731) and the second open-ring block (732); A vertical material dropping groove (702) for providing a dust dropping channel is provided between adjacent scraping convex blocks (701).

7. The anti-dust device for a breaker pick according to claim 6, characterized in that: Internal threads (7301) are provided on the inner ring walls of the first open-ring block (731) and the second open-ring block (732); When the scraping unit (73) rotates, the dust on the outer cylindrical wall of the inner cover cylinder (44) is scraped downward along the internal thread (7301).

8. The anti-dust device for the breaker pick according to claim 1, wherein: A through port (51) is provided on the outer cover (5), and the suction assembly (8) includes a dust suction hood (81) detachably installed at the through port (51), and an L-shaped suction pipe (83) conductively installed outside the dust suction hood (81); An air extraction fan (84) is installed inside the L-shaped suction pipe (83).

9. The anti-dust-raising device for a breaker pick according to claim 8, wherein: A filter screen plate (82) that fits against the inner cover wall of the outer cover (5) is installed at the through port (51).

10. The anti-dust device for a breaker pick according to claim 9, wherein: The L-shaped suction pipe (83) is detachably installed on the dust suction hood (81), and a filter screen is installed at the connection end of the L-shaped suction pipe (83).