Aluminum extrusion bending one-time formed arched lamp gallery

Through the aluminum extrusion and rounding one-piece forming process and intelligent control technology, the structural stability, lighting angle adjustment and cleaning problems of the arched lamps are solved, and the efficient, intelligent operation and service life of the lamps are achieved.

CN120385058AInactive Publication Date: 2025-07-29SHANGHAI WIDEN PHOTODIODE TECH CORP LTD
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Patent Information

Application Number
CN202510726680.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2025-07-29
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing arched lights have shortcomings in structural stability, lighting angle adjustment and cleaning, especially in outdoor environments that are susceptible to dust and frost, and are difficult to clean manually.

Method used

The arch plate is manufactured using aluminum extrusion and bending one-piece forming process, combining electric telescopic rods, adjustment gears and wireless control modules to achieve flexible adjustment of lighting angle and automatic dust removal and defrost function, and dust removal and defrost is achieved through the cooperation of heating wire and fan.

Benefits of technology

It improves the structural stability and aesthetics of the lamp hall, realizes flexible adjustment of lighting angles, reduces the dependence on artificial cleaning, extends the service life of the lamp, and improves the lighting effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The aluminum extrusion circle bending one-time forming arched lamp gallery comprises an arched plate, a fixing block is fixedly mounted on the arched plate, an electric telescopic rod is fixedly mounted on the inner wall of the top of the fixing block, mounting holes are formed in the two sides of the bottom of the fixing block, and rotating shafts are rotationally mounted in the two mounting holes; connecting frames and adjusting gears are fixedly connected to the two rotating shafts in a sleeving mode, illuminating lamps are installed at the bottoms of the two connecting frames in a threaded mode, two mounting frames are fixedly installed in the fixing plate, adjusting lead screws are fixedly installed on the two mounting frames, and lead screw guide sleeves are connected to the two adjusting lead screws in a threaded mode; and adjusting racks are fixedly mounted at the bottoms of the two screw rod guide sleeves. According to the aluminum extrusion bending one-time forming arched lamp gallery, through integrated aluminum material forming, electric lighting angle adjusting and automatic dedusting and defrosting functions, the structure light weight, intelligent adjusting and high maintenance efficiency are achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of lamp corridors, and specifically provides an arched lamp corridor formed by one-time aluminum extrusion and bending into a circle. Background Art

[0002] In the past manufacturing process of arched lamp corridors, a segmented assembly method was usually adopted. For example, the aluminum material was first cut into multiple small segments, and then these small segments were spliced into an arched structure by means such as welding and bolt connection. This process not only has complex procedures and requires the coordination of multiple processes, but also there are likely to be gaps and unevenness at the joints, affecting the overall aesthetics and structural stability of the lamp corridor. The welded parts may deform due to thermal stress, and the bolt connections may become loose due to factors such as vibration during long-term use, thereby affecting the service life of the lamp corridor.

[0003] The lighting angle of the lamps on traditional arched lamp corridors is generally fixed. This makes it impossible to flexibly adjust the lighting angle to meet the requirements in different application scenarios. For example, during festival celebrations when a specific lighting atmosphere needs to be created or when key lighting of a specific area under the lamp corridor is required. Moreover, after the lamp corridor is installed, if it is found that the lighting angle is unreasonable, it is often very difficult to make adjustments. It may be necessary to disassemble the lamps or even part of the lamp corridor structure, which is costly and time-consuming.

[0004] In an outdoor environment, the lamps of the arched lamp corridor are easily affected by dust and frost. Dust will gradually accumulate on the surface of the light bulbs, reducing the luminous efficiency of the lamps and affecting the lighting effect. Frost may form in cold weather, especially in some areas with cold climates and high humidity. Frost will adhere to the light bulbs, not only reducing the lighting quality but also possibly causing physical damage to the light bulbs and shortening the service life of the light bulbs. Traditional lamp corridor lamps do not have a special dust and frost removal device and mainly rely on manual cleaning. Manual cleaning has many drawbacks, such as a long cleaning cycle, untimely cleaning, and the cleaning process may cause secondary damage to the lamps. Moreover, in some high or complex-structured arched lamp corridor parts, the difficulty and risk of manual cleaning are greater.

[0005] Based on this, this solution proposes an arched lamp corridor formed by one-time aluminum extrusion and bending into a circle. Summary of the Invention

[0006] The purpose of the present invention is to provide an arched lamp corridor formed by one-time aluminum extrusion and bending into a circle to solve the problems raised in the above background art.

[0007] To achieve the above object, the present invention provides the following technical solutions: An arched lamp corridor formed by one-time aluminum extrusion and bending includes an arched plate. A fixing block is fixedly installed on the arched plate. An electric telescopic rod is fixedly installed on the inner wall of the top of the fixing block, and mounting holes are formed on both sides of the bottom of the fixing block. Rotating shafts are rotatably installed in the two mounting holes. Connecting frames and adjusting gears are fixedly sleeved on the two rotating shafts. Lamps are threadedly installed at the bottoms of the two connecting frames. Two mounting frames are fixedly installed in the fixing plate. Adjusting lead screws are fixedly installed on the two mounting frames. Lead screw guides are threadedly sleeved on the two adjusting lead screws. Adjusting racks are fixedly installed at the bottoms of the two lead screw guides. The two adjusting racks are respectively engaged with the corresponding adjusting gears. An installation block is fixedly installed on the output shaft of the electric telescopic rod. A movable hole adapted to the installation block is formed at the center of the bottom of the fixing plate. Ventilation holes are formed on both sides of the installation block, and two sliding rods and a rotating motor are fixedly installed in the installation block. The same sliding sleeve is slidably sleeved on the two sliding rods. Reciprocating racks are fixedly installed on both sides of the sliding sleeve. A striking disk is fixedly sleeved on the output shaft of the rotating motor. Two round rods are rotatably installed in the installation block. Reciprocating gears and air blowers are fixedly sleeved on the two round rods. The two reciprocating gears are respectively engaged with the corresponding reciprocating racks.

[0008] Preferably, a wireless control module is provided in the fixing block.

[0009] By adopting the above technical solutions, intelligent control over the height, angle, dust removal, and defrosting functions of the lamps is achieved through remote wireless means, improving the operation convenience and safety.

[0010] Preferably, the arched plate is formed by one-time aluminum extrusion and bending.

[0011] By adopting the above technical solutions, the joint problems of traditional segmented welding are eliminated, the structural integrity and wind resistance are enhanced, the lightweight characteristics of aluminum reduce the transportation and installation difficulties, and the one-time forming process reduces the processing procedures and material waste.

[0012] Preferably, sliding rails are fixedly installed on the two mounting frames, and sliders are slidably installed on the two sliding rails. The two sliders are fixedly connected to the corresponding lead screw guides respectively.

[0013] By adopting the above technical solutions, the rigid connection between the slider and the lead screw guide ensures no shaking during the adjustment process, improving the accuracy of the lighting angle adjustment. The sliding rail design reduces mechanical wear and extends the service life.

[0014] Preferably, a plurality of heating wires are fixedly installed in the two ventilation holes.

[0015] By adopting the above technical solutions, the distribution of multiple heating wires realizes uniform heating, avoiding local overheating and damaging the lamps. At the same time, the defrosting efficiency is improved, and a hot air circulation is formed in combination with the air blower, enhancing the dust removal effect.

[0016] Preferably, the output shaft of the rotating motor is located eccentrically on the striking disc.

[0017] With the above technical solution, the eccentric structure can convert the rotational motion of the striking disc into a striking structure.

[0018] Preferably, the outer surface of the arched plate is sprayed with anti-corrosion paint.

[0019] With the above technical solution, the weather resistance in the outdoor environment is enhanced, the oxidation of aluminum and salt spray corrosion are prevented, the overall service life of the lamp corridor is extended, and the maintenance frequency is reduced.

[0020] Preferably, a return spring is fixedly sleeved between both sliding rods and the sliding sleeve.

[0021] With the above technical solution, the return of the sliding sleeve is facilitated by the return spring.

[0022] The present invention includes the following usage steps:

[0023] S1: When adjusting the illumination angle of the lighting lamp, by starting the corresponding adjustment motor to drive the adjustment lead screw to rotate, the lead screw guide sleeve moves horizontally, thereby driving the horizontal movement of the corresponding adjustment rack. Then, through the meshing relationship between the adjustment rack and the adjustment gear, the lighting lamp is driven to rotate around the rotating shaft, realizing the adjustment of the illumination angle;

[0024] S2: When dusting the two lighting lamps, by starting the electric telescopic rod to drive the downward movement of the mounting block 5. When the mounting block moves outside the fixed block, by starting the rotating motor to drive the rotation of the striking disc, the striking disc repeatedly strikes the sliding sleeve, thereby driving the up-and-down reciprocating movement of the sliding sleeve and the two reciprocating racks. The reciprocating racks drive the back-and-forth rotation of the two reciprocating gears, thereby driving the back-and-forth rotation of the two blowers;

[0025] S3: Then start the two blowers, and the two lighting lamps can be evenly dusted over a large area, preventing dust from affecting the lighting effect of the two lighting lamps.

[0026] Compared with the prior art, the beneficial effects of the present invention are:

[0027] I. Improvement in structural stability and aesthetics

[0028] One-time forming process: The present invention uses the aluminum extrusion and bending circular one-time forming process to manufacture the arched plate. Compared with the traditional segmented assembly method, the gaps and unevenness at the joints are reduced, significantly improving the overall structural stability and aesthetics of the lamp corridor.

[0029] Reduction of thermal stress and loosening problems: The thermal stress deformation caused by welding and the loosening problem of bolt connection during long-term use are avoided, extending the service life of the lamp corridor.

[0030] II. Flexibly adjustable lighting angle

[0031] The electric telescopic rod cooperates with the adjusting gear: The height of the lighting lamp is adjusted by the electric telescopic rod. At the same time, through the cooperation of the adjusting gear and the lead screw bushing, the flexible adjustment of the lighting angle of the lighting lamp is realized. This design enables the lamp corridor to adapt to the lighting needs in different application scenarios, such as creating a specific lighting atmosphere during festivals or providing key lighting for specific areas.

[0032] Cost reduction and efficiency improvement: After the lamp corridor is installed, if it is found that the lighting angle is unreasonable, there is no need to disassemble the lamp or even part of the lamp corridor structure. Only simple adjustment is required to meet the requirements, which greatly reduces the adjustment cost and improves the adjustment efficiency.

[0033] III. Automatic dust removal and defrosting function

[0034] Automatic dust removal mechanism: Through the cooperation of the striking plate driven by the rotating motor with the reciprocating gear and rack, and the reciprocating swing of the blower, automatic dust removal of the surface of the lighting lamp is realized, improving the light emission efficiency and lighting effect of the lamp.

[0035] Automatic defrosting mechanism: The heating wire installed in the ventilation hole heats the air, combined with the blowing of the blower, effectively prevents the formation of frost or accelerates the melting of frost, protects the bulb from physical damage, and extends the service life of the bulb.

[0036] Reduction of dependence on manual cleaning: The automatic dust removal and defrosting function reduces the dependence on manual cleaning, shortens the cleaning cycle and difficulty, especially in the high or complex-structured parts of the lamp corridor, significantly reducing the cleaning risk.

[0037] In summary, the present invention has significant beneficial effects compared with the prior art in terms of structural stability, flexibility of lighting angle adjustment, and automatic dust removal and defrosting function. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 is a perspective view of the present invention;

[0039] Figure 2 is a perspective view of the internal structure of the fixing block of the present invention;

[0040] Figure 3 is a perspective view of the mounting bracket of the present invention;

[0041] Figure 4 is a perspective view of the internal structure of the mounting block of the present invention;

[0042] Figure 5 is a sectional perspective view of the structure of the arched plate of the present invention.

[0043] In the figure: 1, arched plate; 2, fixed block; 3, lighting lamp; 4, electric telescopic rod; 5, mounting block; 6, wireless control module; 7, mounting bracket; 8, adjusting motor; 9, adjusting lead screw; 10, lead screw guide sleeve; 11, adjusting gear; 12, connecting frame; 13, rotating shaft; 14, adjusting rack; 15, heating wire; 16, reciprocating gear; 17, rotating motor; 18, striking plate; 19, sliding rod; 20, round rod; 21, reset spring; 22, sliding sleeve; 23, reciprocating rack; 24, blower. Specific implementation manner

[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0045] Please refer to Figures 1-5 , the present invention provides a technical solution: an arched lamp corridor formed by one-time aluminum extrusion and bending into a circle, including an arched plate 1, the arched plate 1 is formed by one-time aluminum extrusion and bending into a circle, a fixed block 2 is fixedly installed on the arched plate 1, an anti-corrosion paint is sprayed on the outer surface of the arched plate 1, an electric telescopic rod 4 is fixedly installed on the inner wall of the top of the fixed block 2, and mounting holes are opened on both sides of the bottom of the fixed block 2. Rotating shafts 13 are rotatably installed in the two mounting holes, connecting frames 12 and adjusting gears 11 are fixedly sleeved on the two rotating shafts 13, lighting lamps 3 are threadedly installed at the bottoms of the two connecting frames 12, two mounting brackets 7 are fixedly installed in the fixed plate 2, adjusting lead screws 9 are fixedly installed on the two mounting brackets 7, lead screw guide sleeves 10 are threadedly sleeved on the two adjusting lead screws 9, adjusting racks 14 are fixedly installed at the bottoms of the two lead screw guide sleeves 10, the two adjusting racks 14 are respectively engaged with the corresponding adjusting gears 11, slide rails are fixedly installed on the two mounting brackets 7, sliders are slidably installed on the two slide rails, and the two sliders are respectively fixedly connected to the corresponding lead screw guide sleeves 10.

[0046] When implementing this embodiment: when it is necessary to adjust the illumination angle of the lighting lamp 3, the corresponding adjusting motor 8 can be started to drive the adjusting lead screw 9 to rotate, so that the lead screw guide sleeve 10 moves horizontally, which can drive the horizontal movement of the corresponding adjusting rack 14. Then, through the meshing relationship between the adjusting rack 14 and the adjusting gear 11, the lighting lamp 3 is driven to rotate around the rotating shaft 13 to realize the adjustment of the illumination angle.

[0047] Combined with Figures 1-5As shown, in this embodiment, a mounting block 5 is fixedly installed on the output shaft of the electric telescopic rod 4. A movable hole adapted to the mounting block 5 is provided at the center of the bottom of the fixed plate 2. Ventilation holes are provided on both sides of the mounting block 5, and two sliding rods 19 and a rotating motor 17 are fixedly installed inside the mounting block 5. The same sliding sleeve 22 is slidably sleeved on the two sliding rods 19. Reciprocating racks 23 are fixedly installed on both sides of the sliding sleeve 22. A striking disc 18 is fixedly sleeved on the output shaft of the rotating motor 17. Two round rods 20 are rotatably installed inside the mounting block 5. Reciprocating gears 16 and blowers 24 are fixedly sleeved on the two round rods 20. The two reciprocating gears 16 are respectively engaged with the corresponding reciprocating racks 23. A plurality of heating wires 15 are fixedly installed in both ventilation holes. The output shaft of the rotating motor 17 is located eccentrically on the striking disc 18. A return spring 21 is fixedly sleeved between both sliding rods 19 and the sliding sleeve 22.

[0048] When implementing this embodiment: When dust removal is required for the two lighting lamps 3, the electric telescopic rod 4 is started to drive the downward movement of the mounting block 5. When the mounting block 5 moves outside the fixed block 2, the rotating motor 17 is started to drive the rotation of the striking disc 18. The striking disc 18 repeatedly strikes the sliding sleeve 22, which can drive the up and down reciprocating movement of the sliding sleeve 22 and the two reciprocating racks 23. The reciprocating racks 23 drive the back and forth rotation of the two reciprocating gears 16, which can drive the back and forth rotation of the two blowers 24. Then, the two blowers 24 are started to uniformly remove dust from a large area of the two lighting lamps 3, preventing dust from affecting the lighting effect of the two lighting lamps 3. In cold weather, when the blower 24 is started, the heating wires 15 can heat the air blown out by the blower 24 at the same time, removing the frost on the lighting lamp 3 and preventing the frost from affecting the lighting effect of the lighting lamp 3.

[0049] Combined with Figures 1-5 As shown, in this embodiment, a wireless control module 6 is provided inside the fixed block 2.

[0050] When implementing this embodiment: By setting the wireless control module 6, the lighting, dust removal, and defrosting functions of the entire lamp corridor can be realized through remote wireless control, improving the convenience and intelligent level of use.

[0051] The present invention:

[0052] When the lighting angle of the lighting lamp 3 needs to be adjusted, the corresponding adjusting motor 8 can be started to drive the rotation of the adjusting lead screw 9, so that the lead screw guide sleeve 10 moves horizontally, which can drive the horizontal movement of the corresponding adjusting rack 14. Furthermore, through the meshing relationship between the adjusting rack 14 and the adjusting gear 11, the lighting lamp 3 is driven to rotate around the rotating shaft 13 to realize the adjustment of the lighting angle.

[0053] When dust removal is required for the two lighting lamps 3, starting the electric telescopic rod 4 drives the downward movement of the mounting block 5. When the mounting block 5 moves outside the fixed block 2, starting the rotating motor 17 drives the rotation of the striking disc 18. The striking disc 18 repeatedly strikes the sliding sleeve 22, which can drive the up-and-down reciprocating movement of the sliding sleeve 22 and the two reciprocating racks 23. The reciprocating racks 23 drive the back-and-forth rotation of the two reciprocating gears 16, which can drive the back-and-forth rotation of the two blowers 24. Then, starting the two blowers 24 can perform large-area and uniform dust removal on the two lighting lamps 3, preventing dust from affecting the lighting effect of the two lighting lamps 3.

[0054] In cold weather, when the blower 24 is started, the heating wire 15 can heat the air blown out by the blower 24 at the same time, which can remove the frost on the lighting lamp 3 and prevent the frost from affecting the lighting effect of the lighting lamp 3.

[0055] The arched plate 1 adopts the aluminum extrusion and bending process to form a circle at one time, which improves the integrity and stability of the structure and reduces the gaps and unevenness problems caused by segmented assembly.

[0056] The setting of the wireless control module 6 enables the lighting, dust removal, and defrosting functions of the entire lamp corridor to be realized through remote wireless control, improving the convenience and intelligent level of use.

[0057] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An arched lamp corridor formed by one-time aluminum extrusion and bending into a circle, comprising an arched plate (1), characterized in that: A fixing block (2) is fixedly installed on the arched plate (1). An electric telescopic rod (4) is fixedly installed on the inner wall of the top of the fixing block (2), and mounting holes are formed on both sides of the bottom of the fixing block (2). Rotating shafts (13) are rotatably installed in the two mounting holes. Connecting frames (12) and adjusting gears (11) are fixedly sleeved on the two rotating shafts (13). Lighting lamps (3) are threadedly installed at the bottoms of the two connecting frames (12). Two mounting frames (7) are fixedly installed in the fixing plate (2). Adjusting lead screws (9) are fixedly installed on the two mounting frames (7). Lead screw guide sleeves (10) are threadedly sleeved on the two adjusting lead screws (9). Adjusting racks (14) are fixedly installed at the bottoms of the two lead screw guide sleeves (10). The two adjusting racks (14) are respectively engaged with the corresponding adjusting gears (11). An installation block (5) is fixedly installed on the output shaft of the electric telescopic rod (4). A moving hole adapted to the installation block (5) is formed at the center of the bottom of the fixing plate (2). Ventilation holes are formed on both sides of the installation block (5), and two sliding rods (19) and a rotating motor (17) are fixedly installed in the installation block (5). The same sliding sleeve (22) is slidably sleeved on the two sliding rods (19). Reciprocating racks (23) are fixedly installed on both sides of the sliding sleeve (22). A striking disc (18) is fixedly sleeved on the output shaft of the rotating motor (17). Two round rods (20) are rotatably installed in the installation block (5). Reciprocating gears (16) and air blowers (24) are fixedly sleeved on the two round rods (20). The two reciprocating gears (16) are respectively engaged with the corresponding reciprocating racks (23).

2. The arched lamp corridor formed by one-time aluminum extrusion and bending and rounding according to claim 1, characterized in that: A wireless control module (6) is arranged in the fixing block (2).

3. An arched lamp corridor formed by one-time aluminum extrusion and bending, as described in claim 1, wherein: The arched plate (1) is formed by one-time aluminum extrusion and bending into a circle.

4. The arched lamp corridor formed by one-time aluminum extrusion and bending according to claim 1, characterized in that: Sliding rails are fixedly installed on the two mounting frames (7). Sliding blocks are slidably installed on the two sliding rails. The two sliding blocks are respectively fixedly connected with the corresponding lead screw guide sleeves (10).

5. An arched lamp corridor formed by one-time aluminum extrusion and bending into a circle, characterized in that: A plurality of heating wires (15) are fixedly installed in the two ventilation holes.

6. The arched lamp corridor formed by one-time aluminum extrusion and bending and rounding according to claim 1, characterized in that: The output shaft of the rotating motor (17) is located at the eccentric position of the striking disc (18).

7. An arched lamp corridor formed by one-time aluminum extrusion and bending into a circle, characterized in that: An anti-corrosion paint is sprayed on the outer surface of the arched plate (1).

8. An arched lamp corridor formed by one-time aluminum extrusion and bending into a circle, characterized in that: A return spring (21) is fixedly sleeved between each of the two sliding rods (19) and the sliding sleeve (22).

9. An arched lamp corridor formed by one-time aluminum extrusion and bending into a circle, according to any one of claims 1-8, characterized in that: It includes the following usage steps: S1: When adjusting the lighting angle of the lighting lamp (3), by starting the corresponding adjusting motor (8) to drive the adjusting lead screw (9) to rotate, the lead screw guide sleeve (10) is moved horizontally, which can drive the horizontal movement of the corresponding adjusting rack (14). Then, through the meshing relationship between the adjusting rack (14) and the adjusting gear (11), the lighting lamp (3) is driven to rotate around the rotating shaft (13) to realize the adjustment of the lighting angle; S2: When dusting the two lighting lamps (3), start the electric telescopic rod (4) to drive the downward movement of the mounting block 5. When the mounting block (5) moves outside the fixed block (2), start the rotating motor (17) to drive the rotation of the striking disc (18). The striking disc (18) repeatedly strikes the sliding sleeve (22), which can drive the up-and-down reciprocating movement of the sliding sleeve (22) and the two reciprocating racks (23). The reciprocating racks (23) drive the back-and-forth rotation of the two reciprocating gears (16), which can drive the back-and-forth rotation of the two blowers (24). S3: Then start the two blowers (24) to uniformly dust the two lighting lamps (3) over a large area, preventing dust from affecting the lighting effect of the two lighting lamps (3).