Efficient and automatic potato starch separation equipment for producing and processing broad bean vermicelli
Through the design of the combined structure of floating plate and L-shaped plate, combined with hydraulic cylinder and wire rope system, the stable separation of potato starch and clean water extraction are achieved, which solves the problems of starch waste and blockage, and improves the automation and cleaning efficiency of the equipment.
Patent Information
- Application Number
- CN202510922629.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing potato starch separation equipment can easily cause starch waste, blockage of pipelines and environmental pollution when extracting residual water at low liquid level, and high starch moisture content is not conducive to storage and transportation.
The combined structure of floating plate and L-shaped plate is adopted, combined with hydraulic cylinder and wire rope system, to achieve stable separation of starch precipitation and automatic extraction of clean water, avoid disturbance, and efficient starch discharge and equipment cleaning through servo motor and spray pipe components.
It effectively avoids turbidity in clean water and starch waste, reduces the water content of starch, prevents blockage, and improves separation efficiency and the degree of automation of the equipment.
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Figure CN120393510A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of potato starch separation, and particularly to a high-efficiency automatic separation device for potato starch used in the production and processing of wide noodles. Background Art
[0002] Potato flour is made from potatoes, including the potato skins, which are cooked, dried, and finely ground. It can be used as a thickening agent. The liquid obtained after the potatoes are crushed and filtered is allowed to settle, and the settled material is potato starch, which can be used to make wide noodles.
[0003] For example, a starch separator for potato starch production with the publication number CN220176150U is provided with a drainage structure. When it is necessary to drain the wastewater remaining after the starch has settled, after the starch in the starch separation tank has settled, the wastewater remaining in the starch separation tank needs to be cleaned. At this time, the motor is started to drive the threaded rod to rotate. Under the action of the thread, the nut sleeve is driven to move, and then the support plate is driven to move upward synchronously. At this time, the starch settled on the upper end of the bottom plate and the remaining wastewater move upward synchronously with the bottom plate. When the wastewater moves to the same horizontal position as the water outlet plate and the drain hole, the wastewater starts to drain from the drain hole, and the remaining wastewater after settling can be conveniently drained, improving the wastewater drainage efficiency. This enables the starch separator for potato starch production to efficiently drain the remaining wastewater after starch precipitation, avoiding the need to manually remove the remaining wastewater as in the prior art, improving the drainage efficiency, and enhancing the practicality and efficiency of the device. However, in actual use, when extracting the upper clear water after the potato starch solution has settled, during the extraction process, as the liquid level drops and the suction force generated at the end of the suction pipe, the end of the suction pipe is prone to descend and disturb the lower sediment. If the sediment is disturbed during the extraction process, it is easy to cause the upper clear water to become turbid, and starch will enter the clear water. Especially when extracting the remaining clear water at a low liquid level, it is easy to extract the clear water containing starch. The clear water containing starch has a high viscosity, and starch will be wasted during the extraction process. Moreover, it may clog pipelines, pump valves, or contaminate other equipment, increasing the cleaning and maintenance costs. The turbid clear water contains a large amount of organic substances (such as starch and protein), and direct discharge will cause water resource waste and environmental pollution (for example, starch wastewater entering natural water bodies may lead to eutrophication, requiring additional treatment costs). Also, when extracting the clear water, since the surface of the starch sediment will be uneven (for example, during the initial stage of sedimentation, when the starch particles sink downward, they will drive the surrounding liquid to flow and form convection, which may damage the flatness of the surface), there will be a certain amount of remaining clear water on the surface of the starch after extraction and separation, making it inconvenient to extract the remaining clear water, resulting in a relatively high water content in the starch. If the water content of the starch is relatively high, it is not conducive to the storage and transportation of the starch, and it is easy to breed microorganisms and cause spoilage, having certain defects in use.
[0004] Therefore, we propose a highly efficient automatic separation equipment for potato starch used in the production and processing of wide noodles to facilitate the solution of the problems raised above. Summary of the Invention
[0005] The purpose of the present invention is to provide a highly efficient automatic separation equipment for potato starch used in the production and processing of wide noodles, so as to solve the problem in the above-mentioned background technology that when extracting the residual clear water at a low liquid level, it is easy to extract the clear water containing starch. The clear water containing starch has a high viscosity, which will cause waste of starch during the extraction process, and may block pipelines, pump valves or contaminate other equipment, increasing the cleaning and maintenance costs.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A highly efficient automatic separation equipment for potato starch used in the production and processing of wide noodles, including a separation tank. The bottom of the separation tank is hinged to a base, and a discharge pipe runs through and is connected below one side of the separation tank. It further includes: A hydraulic cylinder, hinged to one side of the top of the base. The movable end of the hydraulic cylinder is hinged to a connecting plate, and the connecting plate is fixedly connected to the separation tank. An extraction assembly, arranged on one side inside the separation tank. The extraction assembly includes a fixed frame. A pushing assembly, arranged on the other side inside the separation tank. The fixed frame is fixedly installed above the inside of the separation tank. One side of the top of the fixed frame is fixedly installed with an extraction pump. The water outlet end of the extraction pump runs through and is connected to a water outlet pipe, and the water inlet end of the extraction pump runs through and is connected to a water suction pipe. At the same time, the end of the water suction pipe away from the extraction pump runs through and is connected to a telescopic pipe. A floating plate is fixedly installed below the outside of the telescopic pipe. Support rods are symmetrically installed on the top of the floating plate. Support blocks are slidably connected above the outside of the two support rods, and the support blocks are fixedly connected to the separation tank. At the same time, movable frames are fixedly installed at the tops of the two support rods.
[0007] Preferably, connecting strips are symmetrically installed at the bottom of the floating plate. L-shaped plates are fixedly installed at the bottoms of the two connecting strips. A through groove is opened through the top of the L-shaped plate below the telescopic pipe. A through groove is also opened through the lower right side of the L-shaped plate. And a water-permeable net is fixedly installed inside the through groove.
[0008] By adopting the above technical solution, it is possible to prevent the water inlet end of the telescopic pipe from contacting the starch precipitate.
[0009] Preferably, a sliding groove is provided on the upper side of the front side of the separation box, and the movable frame is slidably connected to the sliding groove, and fixed blocks are symmetrically installed on both sides of the sliding groove on the front side of the separation box, and a fixed rod is fixedly installed between the two fixed blocks, and the movable frame is slidably connected to the fixed rod, and a slot is provided on one side of the fixed rod inside the movable frame, and a fixed seat is fixedly installed on one side of the slot on the movable frame, and an insertion rod is slidably connected to the inside of the fixed seat, and a rubber block is fixedly installed on one end of the insertion rod.
[0010] By adopting the above technical solution, it is convenient to position the movable frame after the separation box is lifted.
[0011] Preferably, a mounting block is symmetrically installed on one side of the sliding groove on the front side of the separation box, and a movable rod is slidably connected to the inside of the two mounting blocks, and one end of the two movable rods is fixedly installed with a U-shaped frame, and at the same time, a mounting rod is fixedly installed on the inner side of the U-shaped frame, and a movable block is slidably connected to the outer side of the mounting rod, and a moving rod is slidably connected to the inner side of the movable block on one side of the mounting rod, and one end of the moving rod is fixedly connected to the insertion rod, and at the same time, a telescopic spring is provided on the outer side of the moving rod, and the two ends of the telescopic spring are respectively fixedly connected to the moving rod and the movable block.
[0012] By adopting the above technical solution, the movement of the U-shaped frame can drive the insertion rod to move.
[0013] Preferably, the front of the separation box is located in the middle of one side of the U-shaped frame and is rotatably connected to a rotating shaft, and a cam is fixedly installed on the outer side of the rotating shaft, and the outer side of the rotating shaft is located on one side of the cam and is rotatably connected to a limiting frame, and the limiting frame is fixedly connected to the separation box, and one end of the rotating shaft passes through the limiting frame and is fixedly installed with a rotating block, and a steel wire rope is fixedly installed on the outer side of the rotating block, and the end of the steel wire rope away from the rotating block is fixedly connected to the base.
[0014] By adopting the above technical solution, the separation box can drive the rotating shaft to rotate after being tilted.
[0015] Preferably, the front side of the separation box is rotatably connected to a rotating rod on one side of the rotating shaft, and the outer side of the rotating rod is rotatably connected to a positioning frame, and the positioning frame is fixedly connected to the separation box. At the same time, one end of the rotating rod passes through the positioning frame and is fixedly installed with a guide wheel, and the wire rope is rotatably connected to the guide wheel.
[0016] By adopting the above technical solution, the movement of the steel wire rope can be guided, and the steel wire rope of the separation box is tightened in the initial state.
[0017] Preferably, the pushing component includes a threaded rod rotatably connected inside the separation box below the fixed frame. A moving frame is threadedly connected to the outside of the threaded rod. A servo motor is fixedly installed above one side of the separation box away from the discharge pipe. The movable end of the servo motor passes through the separation box and is fixedly connected to the threaded rod. Inside the moving frame, support frames are symmetrically and slidably connected to both sides. A push plate is fixedly installed at the bottom of the moving frame. A shunt box is fixedly installed at the top of the moving frame. A connecting pipe penetrates and connects to the top of the shunt box. One end of the connecting pipe away from the shunt box penetrates and connects to a telescopic hose. One end of the telescopic hose away from the connecting pipe penetrates and connects to a water inlet pipe. A connecting frame is fixedly installed on the outside of one side of the water inlet pipe. The connecting frame is fixedly connected to the separation box.
[0018] By adopting the above technical solution, it is convenient to discharge the starch precipitate separated from the clear water.
[0019] Preferably, installation pipes are symmetrically installed on one side of the shunt box. One end of the installation pipe away from the shunt box penetrates and connects to a spray pipe through a rotary joint. A positioning block is rotatably connected to the outside of one side of the spray pipe. The positioning block is fixedly connected to the moving frame. A traveling wheel is fixedly installed above the positioning block on the outside of the spray pipe. The traveling wheel abuts against the support frame.
[0020] By adopting the above technical solution, the inside of the separation box can be fully rinsed.
[0021] Preferably, a rectangular groove is penetrated and opened on one side of the top of the discharge pipe. A baffle is arranged inside the rectangular groove. A sealing strip is fixedly installed on the outside of the baffle. A fixing plate is fixedly installed on the top of the baffle. A sealing pad is fixedly installed above the outside of the baffle at the bottom of the fixing plate. An installation frame is fixedly installed above one side of the separation box where the fixing plate is located. An electric push rod is fixedly installed inside the installation frame. The movable end of the electric push rod is fixedly connected to the fixing plate. Guide rods are symmetrically installed on the top of the fixing plate. Both guide rods are slidably connected to the installation frame.
[0022] By adopting the above technical solution, the discharge pipe can be closed, which is convenient for discharging the starch precipitate.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: For the high-efficiency automatic separation equipment for potato starch used in wide noodle production and processing, when extracting the clear water on the upper layer of the starch, it will not disturb the starch precipitate on the lower layer, avoiding the turbidity of the clear water during the extraction of the clear water, and avoiding pumping out the clear water containing a large amount of starch during the extraction process. Especially when extracting a small amount of residual clear water, it can avoid the turbidity phenomenon of the starch precipitate and clear water, and can reduce the water content of the starch precipitate, avoiding blockage during the extraction process; 1. When separating the potato starch solution, the starch solution is poured into the separation box. After the starch solution is poured into the separation box, the liquid level continues to rise. After the liquid level rises, the float plate moves up under the action of buoyancy. The float plate is made of a lightweight foam board. After the float plate moves up, it can drive the support rod to slide on the support block, drive the movable frame to move up, and can make the L-shaped plate move up. Then, the solution can be left to stand for a period of time to allow the starch to settle. After the starch is fully settled, the extraction pump can be started to extract the clean water on the upper layer. During the extraction process, the liquid level continues to move down, and the float plate will also continue to move down, causing the water pumping end of the telescopic tube to move down continuously. The tail end of the telescopic tube has a certain distance from the bottom surface of the L-shaped plate. During the water pumping process, the water pumping end of the telescopic tube will not contact the upper surface of the starch precipitation, and will not disturb the starch. When the clean water on the starch layer is extracted, the starch precipitation in the lower layer will not be disturbed, so that turbidity of the clean water is avoided when the clean water is extracted, and water containing a large amount of starch is avoided during the extraction process. 2. After the clean water is extracted, the bottom surface of the L-shaped plate contacts the upper surface of the starch. At this time, most of the upper clean water has been extracted and separated. Due to the unevenness of the upper surface of the starch, there will still be some clean water. At this time, the hydraulic cylinder can be started to push the separation box to rotate, so that the right side of the separation box is tilted. The tilting of the separation box allows the clean water on the upper surface of the starch to gather on the left side of the interior of the separation box. After the separation box is tilted, one end of the wire rope is fixed to the base. After the separation box is tilted, the rotating block can be pulled by the wire rope to rotate, so that the rotating rod is rotated. After the rotating rod rotates, it drives the cam to rotate. After the cam rotates, it can push the U-shaped frame to move. After the U-shaped frame moves, it can drive the movable block on the mounting rod to move. The movement of the movable block can allow the rod to extend into the slot, so that the rubber block presses against the fixed rod, so that the movable frame can be positioned, and then the L-shaped plate can be positioned. After that, the separation box continues to lift, so that the U-shaped frame The L-shaped plate is then pressed against the bottom surface of the L-shaped plate to prevent the starch precipitate from flowing out of the container. 3. After the starch precipitate is separated from the clear water, the separation tank is in an inclined state. The electric push rod can be activated to drive the baffle to move upward. After the baffle moves upward, it no longer blocks and seals the discharge pipe. At this time, the starch precipitate can flow out. Then, the servo motor can be activated to drive the threaded rod to rotate slowly, so that the push plate rotates slowly. The starch precipitate can be pushed by the push plate, which is convenient for the starch precipitate to be discharged. After the starch precipitate is discharged, the separation tank remains in an inclined state. Water is passed through the water inlet pipe by the pump body, so that the water flow can enter the shunt box through the telescopic hose. The servo motor drives the moving frame to move back and forth, and the water flow can be sprayed out through the installation pipe and the spray pipe. The water sprayed by the spray pipe can wash the inside of the separation tank. And the moving frame keeps moving, and the traveling wheels are always in close contact with the support frame, so that the traveling wheels drive the spray pipe to rotate during the movement of the moving frame. The lower section of the spray pipe is inclined, so that the rotation of the spray pipe can change the spraying direction, which is convenient for the starch precipitate to be discharged. And after the discharge, it is convenient to fully clean the inside of the separation tank. And the inclined state of the separation tank is convenient for the discharged water to flow out. Description of the Drawings
[0024] Figure 1 Schematic diagram of the overall structure of the present invention; Figure 2 Schematic cross-sectional structure diagram of the separation tank of the present invention; Figure 3 Schematic diagram of the L-shaped plate structure of the present invention; Figure 4 Schematic diagram of another perspective of the L-shaped plate of the present invention; Figure 5 For the present invention Figure 1 Enlarged structure diagram of area A in; Figure 6 Schematic diagram of a partial structure of the extraction component of the present invention; Figure 7 Schematic diagram of a partial structure of the pushing component of the present invention; Figure 8 For the present invention Figure 2 Enlarged structure diagram of area B in; Figure 9 For the present invention Figure 2 Enlarged structure diagram of area C in.
[0025] In the figure: 1. Separation box; 101. Base; 102. Discharge pipe; 103. Hydraulic cylinder; 104. Connecting plate; 105. Rectangular groove; 106. Baffle; 107. Sealing strip; 108. Fixed plate; 109. Sealing gasket; 110. Mounting frame; 111. Electric push rod; 112. Guide rod; 2. Extraction assembly; 201. Fixed frame; 202. Extraction pump; 203. Water outlet pipe; 204. Water suction pipe; 205. Telescopic pipe; 206. Floating plate; 207. Support rod; 208. Support block; 209. Movable frame; 210. Connecting bar; 211. L-shaped plate; 212. Permeable net; 213. Sliding groove; 214. Fixed block; 215. Fixed rod; 216. Slot; 217. Fixed seat; 218. Insert rod; 219. Rubber block; 220. Mounting block; 221. Movable rod; 222. U-shaped frame; 2221. Mounting rod; 223. Movable block; 224. Moving rod; 225. Telescopic spring; 226. Rotating shaft; 227. Limiting frame; 228. Cam; 229. Rotating block; 230. Steel wire rope; 231. Rotating rod; 232. Positioning frame; 233. Guide pulley; 3. Pushing assembly; 301. Threaded rod; 302. Servo motor; 303. Moving frame; 304. Support frame; 305. Pushing plate; 306. Shunt box; 307. Connecting pipe; 308. Telescopic hose; 309. Water inlet pipe; 310. Connecting frame; 311. Mounting pipe; 312. Spraying pipe; 313. Positioning block; 314. Traveling wheel. Detailed implementation manners
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0027] Please refer to Figures 1-9 , the present invention provides a technical solution: a high-efficiency automatic separation device for potato starch used in wide noodle production and processing, including a separation box 1. The bottom of the separation box 1 is hinged to a base 101, and a discharge pipe 102 penetrates and is connected below one side of the separation box 1; It further includes: A hydraulic cylinder 103, hinged to one side of the top of the base 101. The movable end of the hydraulic cylinder 103 is hinged to a connecting plate 104, and the connecting plate 104 is fixedly connected to the separation box 1; An extraction assembly 2, arranged on one side inside the separation box 1. The extraction assembly 2 includes a fixed frame 201; The fixing frame 201 is fixedly installed above the inside of the separation tank 1. One side of the top of the fixing frame 201 is fixedly installed with a pumping pump 202, and the water outlet end of the pumping pump 202 is connected through a water outlet pipe 203, and the water pumping end of the pumping pump 202 is connected through a water suction pipe 204. At the same time, the end of the water suction pipe 204 away from the pumping pump 202 is connected through a telescopic pipe 205; The floating plate 206 is fixedly installed below the outside of the telescopic pipe 205. Support rods 207 are symmetrically installed on the top of the floating plate 206. Support blocks 208 are slidably connected above the outside of the two support rods 207, and the support blocks 208 are fixedly connected to the separation tank 1. At the same time, a movable frame 209 is fixedly installed at the top of the two support rods 207; Connecting bars 210 are symmetrically installed at the bottom of the floating plate 206. An L-shaped plate 211 is fixedly installed at the bottom of the two connecting bars 210. A through groove is opened through the top of the L-shaped plate 211 below the telescopic pipe 205. At the same time, a through groove is opened through the lower right side of the L-shaped plate 211. And a permeable net 212 is fixedly installed inside the through groove.
[0028] Example 1: As Figure 1 - shown in the figure, when separating the potato starch solution, pour the starch solution into the separation tank 1. After the starch solution is poured into the separation tank 1, the liquid level continuously rises. After the liquid level rises, the floating plate 206 moves upward under the buoyancy force. The floating plate 206 is made of a lightweight foam board. After the floating plate 206 moves upward, it can drive the support rod 207 to slide on the support block 208, drive the movable frame 209 to move upward, and can also make the L-shaped plate 211 move upward. Then, the solution can be left still for a period of time to allow the starch to precipitate. After the starch is fully precipitated, the pumping pump 202 can be started to pump the upper clear water. During the pumping process, the liquid level continuously drops, and the floating plate 206 also continuously drops, making the water suction end of the telescopic pipe 205 continuously move downward. There is a certain distance between the end of the telescopic pipe 205 and the bottom surface of the L-shaped plate 211. During the water pumping process, the water suction end of the telescopic pipe 205 will not contact the upper surface of the starch precipitate, and will not disturb the starch, so that when pumping the clear water above the starch, the lower starch precipitate will not be disturbed, avoiding the turbidity of the clear water when pumping the clear water, and avoiding pumping out the clear water containing a large amount of starch during the pumping process.
[0029] A sliding groove 213 is penetrated and opened above the front side of the separation box 1, and the movable frame 209 is slidably connected to the sliding groove 213. Fixed blocks 214 are symmetrically installed on both sides of the sliding groove 213 on the front side of the separation box 1. A fixed rod 215 is fixedly installed between the two fixed blocks 214. The movable frame 209 is slidably connected to the fixed rod 215. A slot 216 is opened on one side of the fixed rod 215 inside the movable frame 209. A fixed seat 217 is fixedly installed on one side of the movable frame 209 where the slot 216 is located. A plug rod 218 is slidably connected inside the fixed seat 217. One end of the plug rod 218 is fixedly installed with a rubber block 219; Installation blocks 220 are symmetrically installed on one side of the sliding groove 213 on the front side of the separation box 1. Movable rods 221 are slidably connected inside the two installation blocks 220. One end of the two movable rods 221 is fixedly installed with a U-shaped frame 222. An installation rod 2221 is fixedly installed inside the inner side of the U-shaped frame 222. A movable block 223 is slidably connected to the outer side of one side of the installation rod 2221. A movable rod 224 is slidably connected to one side of the installation rod 2221 inside the movable block 223. One end of the movable rod 224 is fixedly connected to the plug rod 218. A telescopic spring 225 is sleeved on the outer side of the movable rod 224. The two ends of the telescopic spring 225 are respectively fixedly connected to the movable rod 224 and the movable block 223; A rotating shaft 226 is rotatably connected to the middle of one side of the U-shaped frame 222 on the front side of the separation box 1. A cam 228 is fixedly installed on the outer side of one side of the rotating shaft 226. A limiting frame 227 is rotatably connected to the outer side of the rotating shaft 226 where the cam 228 is located. The limiting frame 227 is fixedly connected to the separation box 1. One end of the rotating shaft 226 passes through the limiting frame 227 and is fixedly installed with a rotating block 229. A steel wire rope 230 is fixedly installed on the outer side of one side of the rotating block 229. One end of the steel wire rope 230 away from the rotating block 229 is fixedly connected to the base 101; A rotating rod 231 is rotatably connected to one side of the rotating shaft 226 on the front side of the separation box 1. A positioning frame 232 is rotatably connected to the outer side of one side of the rotating rod 231. The positioning frame 232 is fixedly connected to the separation box 1. One end of the rotating rod 231 passes through the positioning frame 232 and is fixedly installed with a guide wheel 233. The steel wire rope 230 is rotatably connected to the guide wheel 233.
[0030] Example 2: As Figures 1-6As shown, after the clean water is extracted, the bottom surface of the L-shaped plate 211 contacts the upper surface of the starch. At this time, most of the upper clean water has been extracted and separated. Due to the unevenness of the upper surface of the starch, there will still be a certain amount of clean water. At this time, the hydraulic cylinder 103 can be started to push the separation box 1 to rotate, so that the right side of the separation box 1 is tilted. The separation box 1 is tilted so that the clean water on the upper surface of the starch precipitation can be gathered on the left side inside the separation box 1. After the separation box 1 is tilted, one end of the wire rope 230 is fixed to the base 101. After the separation box 1 is tilted, the wire rope 230 can be used to pull the rotating block 229 to rotate, so that the rotating rod 231 is rotated. After the rotating rod 231 rotates, it drives the cam 228 to rotate. After the cam 228 rotates, it can push the U-shaped frame 222 to rotate. After the U-shaped frame 222 moves, it can drive the movable block 223 on the mounting rod 2221 to move. The movement of the movable block 223 can make the insertion rod 218 extend into the slot 216, so that the rubber block 219 can be pressed against the fixed rod 215, so as to position the movable frame 209, and then the L-shaped plate 211 can be positioned. After that, the separation box 1 continues to be lifted, so that the U-shaped frame 222 continues to move, which can make the movable block 223 move on the moving rod 224 and stretch the telescopic spring 225. At this time, the residual clean water can be gathered on the left side of the interior of the separation box 1, and at this time the bottom surface of the L-shaped plate 211 is in contact with the starch precipitation. The starch under the L-shaped plate 211 will not flow easily under the action of gravity, and the starch precipitation on the right side of the L-shaped plate 211 is sticky. The starch precipitate is relatively strong and may flow under the action of gravity. The starch precipitate can be blocked by the side plate of the L-shaped plate 211, and the front and rear sides of the L-shaped plate 211 are in contact with the separation box 1. After the separation box 1 is tilted, the clean water can pass through the permeable net 212. The pore size of the permeable net 212 is below five microns, which prevents the starch precipitate from passing through. After the separation box 1 is tilted, the fluidity of the clean water is relatively fast. The clean water remaining after the separation tilt can quickly flow to the left side of the interior of the separation box 1. Since the starch precipitate has a large viscosity, the starch precipitate will not flow immediately under the action of gravity after the separation box 1 is cleaned. The remaining clean water can then be extracted by the extraction pump 202. At this time, the remaining clean water can be extracted out of the separation box 1, and the starch precipitate fluidity can be utilized. The poor factors are used to quickly extract the residual clean water, and the starch precipitate slowly flows to the left side of the interior of the separation box 1 under the action of gravity. The starch precipitate can be blocked by the L-shaped plate 211. At this time, due to the small amount of residual clean water, it can be quickly extracted without causing turbidity caused by the contact of the flowing starch precipitate with the clean water. If the subsequent starch precipitate flows and blocks the permeable net 212, the residual clean water has been extracted from the separation box 1 at this time, and the blockage of the permeable net 212 will not affect the subsequent work, and the starch precipitate can be discharged subsequently. After discharge, the separation box 1 can be cleaned, so that the water content of the starch precipitate can be reduced, which is convenient for subsequent storage and transportation, so that when a small amount of residual clean water is extracted, the starch precipitate and the clean water can be prevented from generating turbidity.Moreover, it can reduce the water content of starch precipitation and avoid blockage during the extraction process.
[0031] The pushing component 3 is arranged on the other side inside the separation box 1; The pushing component 3 includes a threaded rod 301 rotatably connected inside the separation box 1 below the fixing frame 201. The outer part of the threaded rod 301 is threadedly connected with a moving frame 303. A servo motor 302 is fixedly installed above one side of the separation box 1 away from the discharge pipe 102. The movable end of the servo motor 302 passes through the separation box 1 and is fixedly connected with the threaded rod 301. The two sides inside the moving frame 303 are symmetrically and slidably connected with support frames 304. A push plate 305 is fixedly installed at the bottom of the moving frame 303. A shunt box 306 is fixedly installed at the top of the moving frame 303. A connecting pipe 307 penetrates through the top of the shunt box 306. One end of the connecting pipe 307 away from the shunt box 306 is connected with a telescopic hose 308 through penetration. One end of the telescopic hose 308 away from the connecting pipe 307 is connected with a water inlet pipe 309 through penetration. A connecting frame 310 is fixedly installed on the outer side of the water inlet pipe 309. The connecting frame 310 is fixedly connected with the separation box 1; Two installation pipes 311 are symmetrically installed on one side of the shunt box 306. One end of the installation pipe 311 away from the shunt box 306 is connected with a spray pipe 312 through a rotary joint. The outer side of the spray pipe 312 is rotatably connected with a positioning block 313. The positioning block 313 is fixedly connected with the moving frame 303. A traveling wheel 314 is fixedly installed above the positioning block 313 on the outer part of the spray pipe 312. The traveling wheel 314 abuts against the support frame 304; A rectangular groove 105 is penetrated and opened on one side of the top of the discharge pipe 102. A baffle 106 is arranged inside the rectangular groove 105. A sealing strip 107 is fixedly installed on the outer side of the baffle 106. A fixing plate 108 is fixedly installed on the top of the baffle 106. A sealing gasket 109 is fixedly installed above the outer part of the baffle 106 at the bottom of the fixing plate 108. An installation frame 110 is fixedly installed above one side of the separation box 1 where the fixing plate 108 is located. An electric push rod 111 is fixedly installed inside the installation frame 110. The movable end of the electric push rod 111 is fixedly connected with the fixing plate 108. Two guide rods 112 are symmetrically installed on the top of the fixing plate 108. Both of the two guide rods 112 are slidably connected with the installation frame 110.
[0032] Embodiment 3: As Figures 1-2 and Figures 7-9As shown, after the starch precipitate is separated from the clear water, the separation tank 1 is in an inclined state. The electric push rod 111 can be activated to drive the baffle 106 to move upward. After the baffle 106 moves upward, it no longer blocks and seals the discharge pipe 102. At this time, the starch precipitate can flow out. Then, the servo motor 302 can be activated to drive the threaded rod 301 to rotate slowly, so that the push plate 305 rotates slowly. The starch precipitate can be pushed by the push plate 305 to facilitate the discharge of the starch precipitate. After the starch precipitate is discharged, the separation tank 1 remains in an inclined state. Water is passed through the water inlet pipe 309 by the pump body, so that the water flow can enter the shunt box 306 through the telescopic hose 308. The servo motor 302 drives the moving frame 303 to move back and forth, and the water flow can be sprayed out through the installation pipe 311 and the spray pipe 312. The water sprayed by the spray pipe 312 can wash the inside of the separation tank 1. And the moving frame 303 keeps moving, and the traveling wheels 314 are always in close contact with the support frame 304, so that the traveling wheels 314 drive the spray pipe 312 to rotate during the movement of the moving frame 303. The lower section of the spray pipe 312 is inclined, so that the rotation of the spray pipe 312 can change the spraying direction, which is convenient for discharging the starch precipitate, and it is convenient to fully clean the inside of the separation tank 1 after discharging. And the inclined state of the separation tank 1 is convenient for the discharged water flow to drain out.
[0033] Working principle: When using the high-efficiency automatic separation equipment for potato starch in the production and processing of wide noodles, first, according to Figures 1-9 As shown, when separating the potato starch solution, pour the starch solution into the separation tank 1. After the starch solution is poured into the separation tank 1, the liquid level rises continuously. After the liquid level rises, the floating plate 206 moves upward under the buoyancy force. The floating plate 206 is made of a light foam board. After the floating plate 206 moves upward, it can drive the support rod 207 to slide on the support block 208, drive the movable frame 209 to move upward, and can also make the L-shaped plate 211 move upward. Then, the solution can be left stationary for a period of time to allow the starch to precipitate. After the starch is fully precipitated, the extraction pump 202 can be activated to extract the clear water on the upper layer. During the extraction process, the liquid level drops continuously, and the floating plate 206 also drops continuously, so that the water extraction end of the telescopic tube 205 moves downward continuously. There is a certain distance between the tail end of the telescopic tube 205 and the bottom surface of the L-shaped plate 211. During the water extraction process, the water extraction end of the telescopic tube 205 will not contact the upper surface of the starch precipitate and will not disturb the starch; After the extraction of clear water, the bottom surface of the L-shaped plate 211 contacts the upper surface of the starch. At this time, most of the upper-layer clear water has been extracted and separated. Due to the unevenness of the upper surface of the starch, there will still be a certain amount of clear water. At this time, the hydraulic cylinder 103 can be started to push the separation box 1 to rotate, so that the right side of the separation box 1 tilts up. The tilting of the separation box 1 enables the clear water on the upper surface of the starch precipitate to gather on the left side inside the separation box 1. And after the separation box 1 tilts up, since one end of the steel wire rope 230 is fixed to the base 101, after the separation box 1 tilts up, the rotating block 229 can be pulled by the steel wire rope 230 to rotate, so that the rotating rod 231 rotates. After the rotating rod 231 rotates, it drives the cam 228 to rotate. After the cam 228 rotates, it can push the U-shaped frame 222 to move. After the U-shaped frame 222 moves, it can drive the movable block 223 on the mounting rod 2221 to move. The movement of the movable block 223 can make the insertion rod 218 extend into the insertion slot 216, so that the rubber block 219 abuts against the fixed rod 215, and the movable frame 209 can be positioned, and then the L-shaped plate 211 can be positioned. After that, the separation box 1 continues to lift, so that the U-shaped frame 222 continues to move, and the movable block 223 can move on the moving rod 224 and stretch the telescopic spring 225. At this time, the remaining clear water can gather on the left side inside the separation box 1. And at this time, the bottom surface of the L-shaped plate 211 abuts against the starch precipitate. The starch below the L-shaped plate 211 will not flow easily under the action of gravity, while the starch precipitate on the right side of the L-shaped plate 211 has strong viscosity and may flow under the action of gravity. The side plate of the L-shaped plate 211 can block the starch precipitate, and the front and rear sides of the L-shaped plate 211 abut against the separation box 1. After the separation box 1 is tilted, the clear water can pass through the water permeable net 212. The aperture of the water permeable net 212 is below five microns to prevent the starch precipitate from passing through. After that, the extraction pump 202 can be used to continue to extract the remaining clear water to reduce the water content of the starch precipitate, which is convenient for subsequent storage and transportation. After the starch precipitate is separated from the clear water, the separation box 1 is in an inclined state. The electric push rod 111 can be started to drive the baffle 106 to move up. After the baffle 106 moves up, it no longer blocks and seals the discharge pipe 102. At this time, the starch precipitate can flow out. After that, the servo motor 302 can be started to drive the threaded rod 301 to rotate slowly, so that the push plate 305 rotates slowly. The starch precipitate can be pushed through the push plate 305, which is convenient for the discharge of the starch precipitate. After the discharge of the starch precipitate is completed, the separation box 1 remains in an inclined state. Water is passed into the water inlet pipe 309 through the pump body, so that the water flow can enter the shunt box 306 through the telescopic hose 308. The servo motor 302 drives the moving frame 303 to move back and forth, and the water flow can be sprayed out through the installation pipe 311 and the spray pipe 312. The water sprayed by the spray pipe 312 can wash the inside of the separation box 1. And as the moving frame 303 moves continuously, the traveling wheels 314 are always in close contact with the support frame 304, so that the traveling wheels 314 drive the spray pipe 312 to rotate during the movement of the moving frame 303.The lower section of the spray pipe 312 is inclined, so that the rotation of the spray pipe 312 can change the spray direction.
[0034] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An efficient automatic separation device for potato starch used in the production and processing of wide noodles, including a separation box (1), the bottom of the separation box (1) is hinged with a base (101), and a discharge pipe (102) is connected through the lower side of one side of the separation box (1); Characterized in that, It further includes: A hydraulic cylinder (103), hinged on one side of the top of the base (101), the movable end of the hydraulic cylinder (103) is hinged with a connecting plate (104), and the connecting plate (104) is fixedly connected with the separation box (1); An extraction component (2), arranged on one side inside the separation box (1), the extraction component (2) includes a fixed frame (201); A pushing component (3), arranged on the other side inside the separation box (1); A fixed frame (201), fixedly installed above the inside of the separation box (1), a suction pump (202) is fixedly installed on one side of the top of the fixed frame (201), the water outlet end of the suction pump (202) is connected through a water outlet pipe (203), and the water suction end of the suction pump (202) is connected through a water suction pipe (204), and at the same time, one end of the water suction pipe (204) far from the suction pump (202) is connected through a telescopic pipe (205); A floating plate (206), fixedly installed below the outside of the telescopic pipe (205), support rods (207) are symmetrically installed on the top of the floating plate (206), and support blocks (208) are slidably connected above the outside of the two support rods (207), and the support blocks (208) are fixedly connected with the separation box (1), and at the same time, a movable frame (209) is fixedly installed on the top of the two support rods (207).
2. The highly efficient automatic separation equipment for potato starch used in wide vermicelli production and processing according to claim 1, characterized in that: Connecting strips (210) are symmetrically installed at the bottom of the floating plate (206), and an L-shaped plate (211) is fixedly installed at the bottom of the two connecting strips (210), and a through groove is opened through the top of the L-shaped plate (211) below the telescopic pipe (205), and a through groove is opened through the lower right side of the L-shaped plate (211), and a water permeable net (212) is fixedly installed inside the through groove.
3. An efficient automatic separation device for potato starch used in wide noodle production and processing according to claim 1, characterized in that: A sliding groove (213) is opened through the upper side of one side of the front of the separation box (1), and the movable frame (209) is slidably connected with the sliding groove (213), and fixing blocks (214) are symmetrically installed on both sides of the front of the separation box (1) where the sliding groove (213) is located, and a fixing rod (215) is fixedly installed between the two fixing blocks (214), and the movable frame (209) is slidably connected with the fixing rod (215), and a slot (216) is opened on one side of the movable frame (209) where the fixing rod (215) is located, and a fixing seat (217) is fixedly installed on one side of the movable frame (209) where the slot (216) is located, and a plug rod (218) is slidably connected inside the fixing seat (217), and a rubber block (219) is fixedly installed at one end of the plug rod (218).
4. An efficient automatic separation device for potato starch used in the production and processing of wide noodles, characterized in that: On the front side of the separation box (1), mounting blocks (220) are symmetrically installed on one side of the sliding groove (213). Inside both of the mounting blocks (220), movable rods (221) are slidably connected. One end of each of the two movable rods (221) is fixedly installed with a U-shaped frame (222). At the same time, a mounting rod (2221) is fixedly installed inside the U-shaped frame (222). Moreover, on the outer side of one side of the mounting rod (2221), a movable block (223) is slidably connected. Inside the movable block (223), on one side of the mounting rod (2221), a moving rod (224) is slidably connected. One end of the moving rod (224) is fixedly connected to the insertion rod (218). At the same time, on the outer side of one side of the moving rod (224), a telescopic spring (225) is sleeved. Moreover, both ends of the telescopic spring (225) are fixedly connected to the moving rod (224) and the movable block (223) respectively.
5. An efficient automatic separation device for potato starch used in the production and processing of wide noodles, characterized in that: On the front side of the separation box (1), a rotating shaft (226) is rotatably connected to the middle part of one side of the U-shaped frame (222). On the outer side of one side of the rotating shaft (226), a cam (228) is fixedly installed. On the outer side of the rotating shaft (226) and on one side of the cam (228), a limiting frame (227) is rotatably connected. At the same time, the limiting frame (227) is fixedly connected to the separation box (1). Moreover, one end of the rotating shaft (226) passes through the limiting frame (227) and is fixedly installed with a rotating block (229). On the outer side of one side of the rotating block (229), a steel wire rope (230) is fixedly installed. And the end of the steel wire rope (230) far from the rotating block (229) is fixedly connected to the base (101).
6. The high-efficiency automatic separation equipment for potato starch used in wide vermicelli production and processing according to claim 5, characterized in that: On the front side of the separation box (1), a rotating rod (231) is rotatably connected to one side of the rotating shaft (226). On the outer side of one side of the rotating rod (231), a positioning frame (232) is rotatably connected. At the same time, the positioning frame (232) is fixedly connected to the separation box (1). Moreover, one end of the rotating rod (231) passes through the positioning frame (232) and is fixedly installed with a guide wheel (233). And the steel wire rope (230) is rotatably connected to the guide wheel (233).
7. An efficient automatic separation device for potato starch used in the production and processing of wide noodles, characterized in that: The pushing component (3) includes a threaded rod (301) rotatably connected inside the separation box (1) below the fixed frame (201). A moving frame (303) is threadedly connected to the outside of the threaded rod (301). A servo motor (302) is fixedly installed above one side of the separation box (1) away from the discharge pipe (102). The movable end of the servo motor (302) passes through the separation box (1) and is fixedly connected to the threaded rod (301). On both sides inside the moving frame (303), support frames (304) are symmetrically slidably connected. A push plate (305) is fixedly installed at the bottom of the moving frame (303). A shunt box (306) is fixedly installed at the top of the moving frame (303). A connecting pipe (307) penetrates and connects to the top of the shunt box (306). One end of the connecting pipe (307) away from the shunt box (306) penetrates and connects to a telescopic hose (308). One end of the telescopic hose (308) away from the connecting pipe (307) penetrates and connects to a water inlet pipe (309). A connecting frame (310) is fixedly installed on the outside of one side of the water inlet pipe (309). The connecting frame (310) is fixedly connected to the separation box (1).
8. An efficient automatic separation device for potato starch used in the production and processing of wide noodles, characterized in that: On one side of the shunt box (306), installation pipes (311) are symmetrically installed. One end of the installation pipe (311) away from the shunt box (306) penetrates and connects to a spray pipe (312) through a rotary joint. On the outside of one side of the spray pipe (312), a positioning block (313) is rotatably connected. The positioning block (313) is fixedly connected to the moving frame (303). On the outside of the spray pipe (312) above the positioning block (313), a walking wheel (314) is fixedly installed. The walking wheel (314) abuts against the support frame (304).
9. An efficient automatic separation device for potato starch used in the production and processing of wide noodles, characterized in that: On one side of the top of the discharge pipe (102), a rectangular groove (105) is penetrated and opened. A baffle (106) is arranged inside the rectangular groove (105). A sealing strip (107) is fixedly installed on the outside of the baffle (106). A fixing plate (108) is fixedly installed at the top of the baffle (106). A sealing gasket (109) is fixedly installed above the outside of the baffle (106) at the bottom of the fixing plate (108). An installation frame (110) is fixedly installed above one side of the separation box (1) where the fixing plate (108) is located. An electric push rod (111) is fixedly installed inside the installation frame (110). The movable end of the electric push rod (111) is fixedly connected to the fixing plate (108). Guide rods (112) are symmetrically installed at the top of the fixing plate (108). Both of the two guide rods (112) are slidably connected to the installation frame (110).
Citation Information
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