Coating device for thin film production

The cooperation of the scraping mechanism and the magnetic block transmission assembly solves the problem of uneven glue on the glue coating roller. Combined with the brush roller and ultraviolet irradiation box, uniform coating of the base film and recovery of the glue are achieved, thereby improving the quality of film production.

CN120394279BActive Publication Date: 2025-09-12SHANDONG SANQI ENERGY CO LTD
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Patent Information

Application Number
CN202510864248.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-26
Publication Date
2025-09-12
Estimated Expiration
2045-06-26

AI Technical Summary

Technical Problem

In the prior art, the thickness of the UV glue dipped by the glue coating roller is uneven, resulting in uneven distribution of the UV glue on the base film, which affects the coating quality of the film.

Method used

The scraping mechanism is used to scrape the rubber on the coating roller, and the magnetic block and transmission assembly are combined to achieve uniform coating and recovery of the rubber. The brush roller is used to remove dust on the base film, and the UV glue is cured through the ultraviolet irradiation box to ensure the coating quality.

Benefits of technology

The glue material on the glue coating roller is smooth and uniform, which ensures the uniform coating of the base film, improves the production quality of the film, and reduces the influence of dust and impurities on the glue coating quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of thin film coating, and specifically discloses a coating device for thin film production, comprising a base; a support frame is arranged on the top surface of the base; a unwinding roller and a winding roller are rotatably arranged on the inner wall of the support frame; a glue coating box is installed on the base; a glue trough is arranged on the inner wall of the bottom end of the glue coating box, and a driving motor is installed on the outer wall of the glue coating box; the output end of the driving motor is coaxially fixed with a glue coating roller located in the glue trough; a material inlet is provided on the side wall of the glue coating box, and an adjusting roller located on the top of the glue coating roller is rotatably connected to the inner wall of the glue coating box; the adjusting roller cooperates with the glue coating roller to form a gap channel for the base film to pass through; an ultraviolet irradiation box is arranged on the top surface of the glue coating box; a material outlet is provided on the side wall of the ultraviolet irradiation box; a glue scraping mechanism is arranged in the glue trough; during the roller coating process of the glue coating roller, the glue scraping mechanism can scrape the glue on the glue coating roller to make the glue on the glue coating roller flat and uniform, so as to achieve uniform coating on the base film.
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Description

Technical Field

[0001] The present invention relates to the technical field of thin film coating, in particular to a coating device for thin film production. Background Art

[0002] As a high-performance material, film is widely used in packaging, electronics, medical and other fields. Its performance depends to a large extent on the quality of the coating process. UV light-curing film, as a type of film, generally includes a base film and a UV adhesive layer. The base film is commonly PET film, and the UV adhesive layer is a light-curing layer. During the coating process, the UV glue is placed in the glue tank, and the glue roller is dipped into the glue tank to dye the glue and apply the UV glue on the base film. The UV glue is then treated with a photosensitive device to solidify it to form a UV adhesive layer and finally form a UV light-curing film.

[0003] In the prior art, when a coating roller is used to roll-coat the base film, the thickness of the UV glue dipped on the coating roller is uneven, and the UV glue coated on the base film after coating is unevenly distributed, affecting the coating quality of the base film, and thus causing the production quality of the film to fail to achieve the expected effect. Summary of the Invention

[0004] The present application provides a coating device for film production, which has the function of making the glue on the coating roller flat and uniform so as to achieve uniform coating and ensure the quality of base film coating.

[0005] The present application provides a coating device for thin film production, which adopts the following technical solution:

[0006] The roller coating device of claim 1, wherein the roller coating device is mounted on a bottom surface of the roller coating machine and has a bottom surface and a bottom surface for coating the rollers. The roller coating device is mounted on a bottom surface of the roller coating machine and the bottom surface of the roller coating machine is mounted on a bottom surface of the roller coating machine.

[0007] By adopting the above technical solution, the base film on the unwinding roller is fed into the glue coating box from the feeding port, the base film bypasses multiple guide rollers and passes through the gap channel between the adjustment roller and the glue coating roller, and then the base film is fed into the ultraviolet irradiation box, and the base film is sent out from the discharging port and wound and fixed on the winding roller. When the base film is glued, the base film is transported by the cooperation of the unwinding roller and the winding roller. During the base film transportation process, the driving motor is started to drive the glue coating roller to rotate, prompting the glue coating roller to dip the UV glue in the glue tank and apply the UV glue on the base film. During the roller coating process of the glue coating roller, the scraping mechanism can scrape the glue on the glue coating roller to prompt the glue on the glue coating roller to be flat and uniform, so as to achieve uniform coating of the base film and ensure the coating quality of the UV glue.

[0008] Preferably, the scraping mechanism includes an electric push rod; the electric push rod is installed on the side wall of the glue tank, the electric push rod is arranged along the radial direction of the glue roller and points to the glue roller, and a scraper is fixedly connected to the output end of the electric push rod.

[0009] By adopting the above technical solution, starting the electric push rod can drive the scraper to move and adjust the gap distance between the scraper and the glue coating roller. When the glue coating roller dips the glue for coating, the glue will be scraped by the scraper when passing through the gap between the scraper and the glue coating roller, removing excess glue on the glue coating roller and making the glue flat and uniform. By controlling the gap distance between the scraper and the glue coating roller, the glue coating thickness can be controlled, thereby ensuring the coating quality.

[0010] Preferably, a support plate located at the top of the scraper is fixedly connected to the inner wall of the glue coating box; the top surface of the support plate is connected to a first magnetic block through a spring; the bottom surface of the first magnetic block is fixedly connected to a slide plate that passes through the support plate; the slide plate and the support plate are slidably fitted together, and an impact block is fixedly connected to the bottom end of the slide plate; a first rotating shaft located at the top of the first magnetic block is rotatably connected to the inner wall of the glue coating box; the outer wall of the first rotating shaft is fixedly connected to the second magnetic block located at the top of the first magnetic block through a connecting plate; the top surface of the first magnetic block and the end surface of the second magnetic block away from the connecting plate have the same magnetic properties; the end of the glue coating roller is provided with a first transmission assembly that can drive the first rotating shaft to rotate.

[0011] By adopting the above technical solution, the glue coating roller will drive the first rotating shaft to rotate through the first transmission assembly during the rotation process. When the first rotating shaft drives the second magnetic block to rotate to a position close to the first magnetic block, the second magnetic block will push the first magnetic block to move down the compression spring and push the impact block down through the slide to hit the scraper, causing the scraper to vibrate, prompting the rubber scraped by the scraper to fall into the rubber groove, so as to realize the recycling of the rubber and improve the utilization rate of the rubber. When the first rotating shaft drives the second magnetic block gradually away from the first magnetic block, the first magnetic block drives the impact block to move up and reset under the action of the spring force, so that the impact block can perform reciprocating impact on the scraper during the rotation of the first rotating shaft.

[0012] Preferably, the first rotating shaft is coaxial with the glue coating roller; the first transmission assembly includes a first pulley, a second pulley and a first belt; the first pulley is coaxially fixed to the outer wall of the end of the glue coating roller; the second pulley is coaxially fixed to the outer wall of the end of the first rotating shaft; the first belt is sleeved on the outside of the first pulley and the second pulley.

[0013] By adopting the above technical solution, under the cooperation of the first pulley, the second pulley and the first belt, the rubber coating roller will drive the first rotating shaft to rotate during the rotation process, thereby realizing the transmission of kinetic energy during the rotation of the rubber coating roller.

[0014] Preferably, a pressure roller and a brush roller located at the bottom of the pressure roller are rotatably connected to the inner wall of the feed port; and bristles that can contact the base film that bypasses the pressure roller are provided on the outer peripheral surface of the brush roller.

[0015] By adopting the above technical solution, when the base film enters the glue coating box from the feed port, the pressure roller limits and guides the base film, and the bristles on the brush roller will contact the surface of the base film to be coated with glue. During the base film transportation process, the bristles on the outer surface of the brush roller will clean the base film, remove dust and impurities on the surface of the base film to be coated with glue, and ensure the quality of the base film coating.

[0016] Preferably, a ventilation duct coaxial with the gluing roller is fixedly connected to the inner wall of the gluing box; the end of the ventilation duct away from the driving motor extends to the outer wall of the gluing box and is open, and a plurality of air nozzles pointing to the pressure roller are provided on the outer wall of the ventilation duct, and a rotating shaft is coaxially connected to the inner wall of the ventilation duct near the open end; fan blades are provided on the outer wall of the rotating shaft; and a second transmission component that can drive the rotating shaft to rotate is provided on the outer wall of the end of the gluing roller.

[0017] By adopting the above technical solution, the glue coating roller will drive the rotating shaft to rotate through the second transmission component during the rotation process, causing the fan blades to rotate and blow air into the ventilation duct. The air blown into the ventilation duct is then ejected through the air nozzle to spray the glue coating surface of the base film and the bristles that bypass the pressure roller, further improving the cleaning effect of the glue coating surface of the base film.

[0018] Preferably, the second transmission assembly includes a second rotating shaft and a gearbox; the second rotating shaft is rotatably connected to the outer wall of the glue coating box on the side where the open end of the ventilation pipe is located, and the second rotating shaft is coaxial with the glue coating roller; a third pulley is coaxially fixed to the outer wall of the end of the glue coating roller; a fourth pulley is coaxially fixed to the outer wall of the second rotating shaft; a second belt is provided on the outside of the third pulley and the fourth pulley; the gearbox is installed on the outer wall of the glue coating box on the side where the second rotating shaft is located, and the low-speed input end of the gearbox is connected to the second rotating shaft through the transmission cooperation of the first bevel gear group, and the high-speed output end of the gearbox is connected to the rotating shaft through the transmission cooperation of the second bevel gear group.

[0019] By adopting the above technical solution, with the cooperation of the third pulley, the fourth pulley and the second belt, the rubber coating roller will drive the second rotating shaft to rotate during the rotation process, and the second rotating shaft will then drive the rotating shaft to rotate through the gear box, thereby realizing the transmission of kinetic energy during the rotation of the rubber coating roller, and the gear box can convert the low-speed rotation of the input end into high-speed rotation of the output end, so as to enable the rotating shaft and the fan blades to have a higher rotation speed, so as to ensure the cleaning effect of the air nozzle.

[0020] Preferably, a filter is installed on the inner wall of the open end of the ventilation pipe; and the rotating shaft is rotatably matched with the filter.

[0021] By adopting the above technical solution, the filter is used to filter and block dust and impurities in the external environment, reducing the possibility of dust and impurities entering the ventilation pipe and reducing the possibility of the air nozzle being blocked.

[0022] Preferably, a pair of supporting rollers are rotatably connected to the inner wall of the ultraviolet irradiation box; a first opening is provided on the top surface of the glue coating box; a second opening corresponding to the first opening is provided on the bottom wall of the ultraviolet irradiation box, and an ultraviolet lamp group is provided on the top wall of the ultraviolet irradiation box between the two supporting rollers.

[0023] By adopting the above technical solution, the base film in the glue coating box will enter the ultraviolet irradiation box through the first port and the second port. When the glued base film is transported in the ultraviolet box, the ultraviolet lamp group will irradiate the glued surface of the base film, prompting the UV glue coated on the base film to solidify, so that the base film can be subsequently rolled up and sorted.

[0024] Preferably, a vibration motor is installed on the outer wall of the glue tank.

[0025] By adopting the above technical solution, the vibration motor arranged on the outer wall of the glue tank can vibrate the UV glue in the glue tank, causing the bubbles in the UV glue to burst and escape, reducing the impact of bubbles on coating uniformity and improving the quality of base film coating.

[0026] In summary, this application has the following beneficial effects:

[0027] 1. The base film is transported by the cooperation of the unwinding roller and the winding roller. During the base film transportation process, the drive motor is started to drive the glue roller to rotate, prompting the glue roller to dip into the UV glue in the glue tank and apply the UV glue on the base film. During the glue roller coating process, the scraping mechanism can scrape the glue on the glue roller to make the glue on the glue roller flat and even, so as to achieve uniform coating on the base film and ensure the coating quality of the UV glue;

[0028] 2. The glue coating roller drives the first rotating shaft to rotate through the first transmission assembly. When the second magnetic block rotates to approach the first magnetic block, the second magnetic block compresses the spring and causes the slide to push the impact block downward to hit the scraper. When the second magnetic block gradually moves away from the first magnetic block, the first magnetic block drives the impact block upward and reset under the action of the spring force. In this way, the impact block can reciprocate and hit the scraper during the rotation of the first rotating shaft, causing the scraper to vibrate and shake off the rubber material, thereby realizing the recovery of the rubber material.

[0029] 3. During the gluing process, the gluing roller will drive the rotating shaft to rotate through the second transmission component, causing the fan blades to rotate and blow air into the ventilation pipe. The air nozzle will then blow the gas onto the base film and the bristles to clean the gluing surface of the base film and the bristles, thereby reducing the possibility of dust and impurities adhering to the base film affecting the gluing quality and ensuring the gluing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic structural diagram of a coating device for thin film production;

[0031] Figure 2 It is a schematic diagram of the internal structure of the glue coating box and the ultraviolet irradiation box in this application;

[0032] Figure 3 This is a schematic diagram of the coordinated structure of the glue tank, glue coating roller and glue scraping mechanism in this application;

[0033] Figure 4 This is a schematic diagram of the matching structure of the glue coating roller, the first transmission assembly and the first rotating shaft in this application;

[0034] Figure 5 This is a schematic diagram of the coordination structure of the ventilation pipe, rotating shaft and fan blades in this application;

[0035] Figure 6 It is a schematic diagram of the matching structure of the glue coating roller, the second transmission assembly and the rotating shaft in this application.

[0036] Explanation of reference numerals: 1. base; 2. support frame; 21. unwinding roller; 22. winding roller; 3. glue coating box; 31. feeding port; 311. pressure roller; 312. brush roller; 32. adjustment roller; 33. guide roller; 34. support plate; 341. spring; 342. first magnetic block; 343. slide plate; 344. impact block; 35. first rotating shaft; 351. connecting plate; 352. second magnetic block; 4. glue tank; 41. driving motor; 42. glue coating roller; 43. first transmission assembly; 431. first pulley; 432. Second pulley; 433, first belt; 44, second transmission assembly; 441, second rotating shaft; 442, gear box; 443, third pulley; 444, fourth pulley; 445, second belt; 446, first bevel gear set; 447, second bevel gear set; 45, vibration motor; 5, UV irradiation box; 51, discharge port; 52, support roller; 53, UV lamp set; 6, scraper mechanism; 61, electric push rod; 62, scraper; 7, ventilation pipe; 71, air nozzle; 72, rotating shaft; 73, fan blade; 74, filter. DETAILED DESCRIPTION

[0037] The present invention will be described in further detail below with reference to the accompanying drawings. Like components are denoted by like reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," "lower," "bottom," and "top" used in the following description refer to directions in the accompanying drawings, and the terms "inner" and "outer" refer to directions toward or away from the geometric center of a particular component, respectively.

[0038] The present invention discloses a coating device for thin film production, such as Figure 1 、 Figure 2 and Figure 3 As shown, it includes a base 1, a support frame 2, a glue coating box 3 and an ultraviolet irradiation box 5. The support frame 2 is installed on the top surface of the base 1. A reel 21 and a reel 22 located on the top of the reel 21 are horizontally rotatably provided on the inner wall of the support frame 2; the glue coating box 3 is fixedly connected to the top surface of the base 1 on one side of the support frame 2. The glue coating box 3 is provided with a feeding port 31 on the side wall close to the support frame 2. A glue tank 4 for containing UV glue is fixedly connected to the inner wall of the bottom end of the glue coating box 3. A driving motor 41 is horizontally installed on the outer wall of the glue coating box 3. The driving motor 4 The output end is coaxially fixedly connected to a glue roller 42 located in the glue tank 4. The glue roller 42 rotates with the inner wall of the glue tank 4. An adjustment roller 32 is rotatably connected to the inner wall of the glue box 3 and is located on the top of the glue roller 42 and is coaxial with the glue roller 42. The adjustment roller 32 cooperates with the glue roller 42 to form a gap channel for the base film to pass through. The ultraviolet irradiation box 5 is installed on the top surface of the glue box 3. The ultraviolet irradiation box 5 is connected to the glue box 3 to allow the base film to enter. The ultraviolet irradiation box 5 is provided with a discharge port 51 on the side wall near the support frame 2.

[0039] The base film on the unwinding roller 21 is fed into the glue coating box 3 from the feeding port 31, and the base film passes through the gap channel between the adjusting roller 32 and the glue coating roller 42 and enters the ultraviolet irradiation box 5, and the base film is sent out from the discharging port 51 and wound and fixed on the winding roller 22. When the base film is glued, the base film is transported by the cooperation of the unwinding roller 21 and the winding roller 22. During the base film transportation process, the driving motor 41 is started to drive the glue coating roller 42 to rotate, prompting the glue coating roller 42 to dip the UV glue in the glue tank 4 and apply the UV glue on the base film. When the glued base film enters the ultraviolet irradiation box 5, the glue on its surface will be cured, thereby completing the coating of the UV glue for winding and finishing.

[0040] like Figure 1 and Figure 2 As shown, a plurality of guide rollers 33 located on the side of the adjustment roller 32 close to the feed port 31 are horizontally rotatably connected to the inner wall of the glue coating box 3, and the plurality of guide rollers 33 are coaxial with the glue coating roller 42. A first opening is provided on the top surface of the glue coating box 3, and a second opening corresponding to the first opening is provided on the bottom wall of the ultraviolet irradiation box 5. A pair of supporting rollers 52 are horizontally rotatably connected to the inner wall of the ultraviolet irradiation box 5, and the two supporting rollers 52 are coaxial with the glue coating roller 42. The ultraviolet irradiation box 5 has ultraviolet lamp groups 53 evenly spaced on the top wall between the two supporting rollers 52.

[0041] The guide rollers 33 and support rollers 52 are arranged to guide and support the transported base film, and the ultraviolet lamp group 53 is set to irradiate the glue-coated surface of the base film to promote the curing of the UV glue and facilitate the winding and arrangement of the base film.

[0042] like Figure 2 and Figure 3 As shown, a scraping mechanism 6 is provided in the glue tank 4 and is located on one side of the glue coating roller 42. The scraping mechanism 6 includes a pair of electric push rods 61 and a scraper 62. The pair of electric push rods 61 are horizontally installed on the inner wall of the glue tank 4 on one side of the glue coating roller 42. The extension and retraction directions of the electric push rods 61 are arranged horizontally radially along the glue coating roller 42, and the scraper 62 is horizontally fixed to the output ends of the two electric push rods 61.

[0043] Start the electric push rod 61 to drive the scraper 62 to move and adjust the gap distance between the scraper 62 and the glue coating roller 42. When the glue coating roller 42 dips the glue for coating, the glue will be scraped by the scraper 62 when passing through the gap between the scraper 62 and the glue coating roller 42, removing excess glue on the glue coating roller 42 and making the glue smooth and uniform. By controlling the gap distance between the scraper 62 and the glue coating roller 42, the glue coating thickness can be controlled to ensure the coating quality.

[0044] like Figure 1 、 Figure 2 and Figure 4As shown, a support plate 34 located at the top of the scraper 62 is fixedly connected horizontally to the inner wall of the glue coating box 3. The top surface of the support plate 34 is horizontally connected to a first magnetic block 342 through two vertical springs 341. The bottom surface of the first magnetic block 342 is fixedly connected to a slide plate 343 that vertically penetrates the support plate 34. The slide plate 343 slides with the support plate 34. The bottom surface of the slide plate 343 is fixedly connected to a collision block 344 located at the top of the scraper 62. The inner wall of the glue coating box 3 is horizontally connected to the top of the first magnetic block 342. The first rotating shaft 35 is coaxial with the glue coating roller 42. The outer wall of the first rotating shaft 35 is fixedly connected to the second magnetic block 352 located on the top of the first magnetic block 342 through the connecting plate 351. The top surface of the first magnetic block 342 and the end surface of the second magnetic block 352 away from the connecting plate 351 have the same magnetic properties. The end of the glue coating roller 42 away from the driving motor 41 is provided with a first transmission assembly 43 located outside the glue coating box 3. The first transmission assembly 43 can enable the glue coating roller 42 to drive the first rotating shaft 35 to rotate.

[0045] During the gluing process, the gluing roller 42 will drive the first rotating shaft 35 to rotate through the first transmission assembly 43. When the first rotating shaft 35 drives the second magnetic block 352 to rotate close to the first magnetic block 342, the second magnetic block 352 will compress the spring 341 and cause the slide plate 343 to push the impact block 344 to move down and impact the scraper 62. When the first rotating shaft 35 drives the second magnetic block 352 to gradually move away from the first magnetic block 342, the first magnetic block 342 drives the impact block 344 to move up and reset under the elastic force of the spring 341, so that the impact block 344 can reciprocate and impact the scraper 62 during the rotation of the first rotating shaft 35, causing the scraper 62 to vibrate and shake off the rubber material, thereby realizing the recovery of the rubber material.

[0046] like Figure 1 and Figure 4 As shown, the first transmission assembly 43 includes a first pulley 431, a second pulley 432 and a first belt 433. The first pulley 431 is coaxially fixed to the outer wall of the end of the glue coating roller 42 away from the drive motor 41, and the second pulley 432 is coaxially fixed to the outer wall of the end of the first rotating shaft 35 away from the drive motor 41. The first belt 433 is tensioned and sleeved on the outside of the first pulley 431 and the second pulley 432. The first belt 433 links the first pulley 431 and the second pulley 432.

[0047] With the cooperation of the first pulley 431, the second pulley 432 and the first belt 433, the glue coating roller 42 will drive the first rotating shaft 35 to rotate during the rotation process, thereby realizing the transmission of kinetic energy during the rotation of the glue coating roller 42 and reducing the use of drive units.

[0048] like Figure 2 As shown, a pair of vibration motors 45 are installed on the outer wall of the glue tank 4.

[0049] Starting the vibration motor 45 can vibrate the UV glue in the glue tank 4, causing bubbles in the UV glue to burst, thereby reducing the impact of bubbles on coating uniformity and improving the quality of base film glue coating.

[0050] like Figure 1 and Figure 2 As shown, a pressure roller 311 and a brush roller 312 located on the top of the pressure roller 311 are horizontally connected to the inner wall of the feed port 31, and the pressure roller 311 and the brush roller 312 are both coaxial with the glue coating roller 42. Bristles are arranged on the outer peripheral surface of the brush roller 312, and the bristles can contact the base film that bypasses the bottom of the pressure roller 311.

[0051] The pressure roller 311 is used to limit and guide the base film passing through the feed port 31. During the base film transportation process, the bristles on the brush roller 312 will contact the base film to remove dust and impurities on the surface of the base film to be coated, reducing the impact of dust and impurities on the coating quality.

[0052] like Figure 1 、 Figure 2 and Figure 6 As shown, a ventilation pipe 7 coaxial with the glue roller 42 is horizontally rotatably connected on the inner wall of the glue coating box 3, and the end of the ventilation pipe 7 away from the drive motor 41 extends to the outer wall of the glue coating box 3 and is open. The ventilation pipe 7 is connected to the external environment, and a plurality of air nozzles 71 are arranged on the side wall of the ventilation pipe 7. The plurality of air nozzles 71 are evenly spaced along the axial direction of the ventilation pipe 7 and are arranged obliquely downward to point to the pressure roller 311 and the brush roller 312. The ventilation pipe 7 is coaxially rotatably connected to a rotating shaft 72 on the inner wall near the open end, and fan blades 73 are arranged on the outer wall of the rotating shaft 72. A filter screen 74 is installed on the inner wall of the open end of the ventilation pipe 7, and the end of the rotating shaft 72 passes through the filter screen 74 and extends to the outside of the ventilation pipe 7. The rotating shaft 72 rotates in coordination with the filter screen 74. A second transmission assembly 44 is provided on the outer wall of the glue coating box 3 near the open end of the ventilation pipe 7. The second transmission assembly 44 can make the glue coating roller 42 drive the rotating shaft 72 to rotate.

[0053] Under the action of the second transmission component 44, the glue coating roller 42 will drive the rotating shaft 72 to rotate during the rotation process, causing the fan blades 73 to rotate and blow air into the ventilation pipe 7. The wind blown into the ventilation pipe 7 is then ejected through the air nozzle 71 to spray the base film and bristles that bypass the pressure roller 311, thereby removing dust and impurities adhered to the glue coating surface of the base film and the bristles, and improving the cleaning effect of the glue coating surface of the base film. The filter screen 74 is set to filter and block dust and impurities to ensure the cleanliness of the air flow blown by the air nozzle 71.

[0054] like Figure 1 、 Figure 2 and Figure 6As shown, the second transmission assembly 44 includes a second rotating shaft 441, a gear box 442, a third pulley 443, a fourth pulley 444 and a second belt 445. The second rotating shaft 441 is horizontally rotatably connected to the outer wall of the glue coating box 3 on the side where the open end of the ventilation pipe 7 is located. The second rotating shaft 441 is coaxial with the glue coating roller 42. The third pulley 443 is coaxially fixed to the outer wall of the end of the glue coating roller 42. The fourth pulley 444 is coaxially fixed to the outer wall of the end of the second rotating shaft 441. The second belt 445 is tensioned on the outer walls of the third pulley 443 and the fourth pulley 444. The gear box 442 is installed on the outer wall of the glue coating box 3 on the side where the second rotating shaft 441 is located. The low-speed input end of the gear box 442 is connected to the second rotating shaft 441 through the first bevel gear set 446. The high-speed output end of the gear box 442 is connected to the rotating shaft 72 through the second bevel gear set 447.

[0055] With the cooperation of the third pulley 443, the fourth pulley 444 and the second belt 445, the glue coating roller 42 will drive the second rotating shaft 441 to rotate during the rotation process, and the second rotating shaft 441 will then drive the rotating shaft 72 to rotate through the gear box 442, thereby realizing the transmission of kinetic energy during the rotation of the glue coating roller 42, so as to prompt the fan blades 73 to rotate and blow air.

[0056] Working principle: The base film is sent into the glue coating box 3 through the pressure roller 311 and the brush roller 312. After passing through multiple guide rollers 33, the base film passes through the gap channel between the adjustment roller 32 and the glue coating roller 42, and then passes through the first and second openings to be sent into the ultraviolet irradiation box 5. After passing through the support roller 52 in the ultraviolet irradiation box 5, the base film is output from the discharge port 51 and wound and fixed on the winding roller 22. The base film can be transported by the cooperation of the unwinding roller 21 and the winding roller 22. When the transported base film is coated with glue, the drive motor 41 is started to drive The glue coating roller 42 rotates, prompting the glue coating roller 42 to dip into the UV glue in the glue tank 4 and apply the UV glue to the base film. The scraper 62 located on one side of the glue coating roller 42 can scrape the glue on the outer peripheral surface of the glue coating roller 42 during the glue coating process, remove excess glue on the glue coating roller 42, make the glue smooth, and ensure the coating quality. When the glued base film enters the ultraviolet irradiation box 5, the ultraviolet lamp group 53 can illuminate the glue-coated surface of the base film to promote the curing of the UV glue, so that the base film output from the ultraviolet irradiation box 5 can be rolled up and sorted.

[0057] During the gluing process, the gluing roller 42 drives the first rotating shaft 35 to rotate via the first transmission assembly 43. When the first rotating shaft 35 drives the second magnetic block 352 to rotate close to the first magnetic block 342, the second magnetic block 352 compresses the spring 341 and causes the slide plate 343 to push the impact block 344 downward to impact the scraper 62, causing the scraper 62 to vibrate and shake off the rubber material, thereby realizing rubber material recovery. When the first rotating shaft 35 drives the second magnetic block 352 to gradually move away from the first magnetic block 342, the first magnetic block 342 drives the impact block 344 to move upward and reset under the elastic force of the spring 341, so that the impact block 344 can reciprocate and impact the scraper 62 during the rotation of the first rotating shaft 35.

[0058] During the gluing process, the gluing roller 42 drives the rotating shaft 72 to rotate through the second transmission assembly 44, causing the fan blades 73 to rotate and blow air into the ventilation pipe 7. The air nozzle 71 then blows the gas onto the base film and the bristles, cleaning the gluing surface of the base film and the bristles, thereby reducing the possibility of dust and impurities adhering to the base film and affecting the gluing quality.

[0059] When the UV glue contained in the glue tank 4 is replaced with adhesive, the device can also be used to apply the adhesive during the production of the composite film.

[0060] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A coating device for thin film production, characterized in that: The invention comprises a base (1); a support frame (2) is provided on the top surface of the base (1); a reeling roller (21) and a reeling roller (22) located on the top of the reeling roller (21) are rotatably provided on the inner wall of the support frame (2); a glue coating box (3) located on one side of the support frame (2) is installed on the base (1); a glue tank (4) is provided on the inner wall of the bottom end of the glue coating box (3), and a driving motor (41) is installed on the outer wall of the glue coating box (3); the output end of the driving motor (41) is coaxially fixed with a glue coating roller (42) located in the glue tank (4); the glue coating box (3) is on the side wall close to the support frame (2). A feed port (31) is provided, and an adjustment roller (32) located on the top of a glue roller (42) and a plurality of guide rollers (33) located on the side of the adjustment roller (32) close to the feed port (31) are rotatably connected on the inner wall of the glue coating box (3); the adjustment roller (32) cooperates with the glue coating roller (42) to form a gap channel for the base film to pass through; an ultraviolet irradiation box (5) is provided on the top surface of the glue coating box (3); a discharge port (51) is provided on the side wall of the ultraviolet irradiation box (5) close to the support frame (2); a scraping mechanism (6) is provided in the glue tank (4) for scraping the glue on the glue coating roller (42) flat.

2. A coating device for thin film production according to claim 1, characterized in that: The scraping mechanism (6) includes an electric push rod (61); the electric push rod (61) is installed on the side wall of the glue tank (4), the electric push rod (61) is arranged along the radial direction of the glue roller (42) and points toward the glue roller (42), and the output end of the electric push rod (61) is fixedly connected to a scraper (62).

3. A coating device for thin film production according to claim 2, characterized in that: A support plate (34) located on the top of the scraper (62) is fixedly connected to the inner wall of the glue coating box (3); the top surface of the support plate (34) is connected to a first magnetic block (342) through a spring (341); the bottom surface of the first magnetic block (342) is fixedly connected to a slide plate (343) that passes through the support plate (34); the slide plate (343) and the support plate (34) are slidably matched, and the bottom end of the slide plate (343) is fixedly connected to a collision block (344); the inner wall of the glue coating box (3) is rotated The first rotating shaft (35) is movably connected to the top of the first magnetic block (342); the outer wall of the first rotating shaft (35) is fixedly connected to the second magnetic block (352) located at the top of the first magnetic block (342) through a connecting plate (351); the top surface of the first magnetic block (342) and the end surface of the second magnetic block (352) away from the connecting plate (351) have the same magnetic properties; the end of the glue coating roller (42) is provided with a first transmission component (43) that can drive the first rotating shaft (35) to rotate.

4. A coating device for thin film production according to claim 3, characterized in that: The first rotating shaft (35) is coaxial with the glue coating roller (42); the first transmission assembly (43) includes a first pulley (431), a second pulley (432) and a first belt (433); the first pulley (431) is coaxially fixed to the outer wall of the end of the glue coating roller (42); the second pulley (432) is coaxially fixed to the outer wall of the end of the first rotating shaft (35); and the first belt (433) is sleeved on the outside of the first pulley (431) and the second pulley (432).

5. The coating device for thin film production according to claim 1, characterized in that: A pressure roller (311) and a brush roller (312) located at the bottom of the pressure roller (311) are rotatably connected to the inner wall of the feed port (31); bristles that can contact the base film that bypasses the pressure roller (311) are provided on the outer peripheral surface of the brush roller (312).

6. A coating device for thin film production according to claim 5, characterized in that: A ventilation pipe (7) coaxial with the gluing roller (42) is fixedly connected to the inner wall of the gluing box (3); the end of the ventilation pipe (7) away from the driving motor (41) extends to the outer wall of the gluing box (3) and is open, and a plurality of air nozzles (71) pointing to the pressure roller (311) are arranged on the outer wall of the ventilation pipe (7); a rotating shaft (72) is coaxially connected to the inner wall of the ventilation pipe (7) near the open end; fan blades (73) are arranged on the outer wall of the rotating shaft (72); a second transmission component (44) that can drive the rotating shaft (72) to rotate is arranged on the outer wall of the end of the gluing roller (42).

7. A coating device for thin film production according to claim 6, characterized in that: The second transmission assembly (44) includes a second rotating shaft (441) and a gear box (442); the second rotating shaft (441) is rotatably connected to the outer wall of the glue coating box (3) on the side where the open end of the ventilation pipe (7) is located, and the second rotating shaft (441) is coaxial with the glue coating roller (42); a third pulley (443) is coaxially fixed to the outer wall of the end of the glue coating roller (42); a fourth pulley (444) is coaxially fixed to the outer wall of the second rotating shaft (441); The third pulley (443) and the fourth pulley (444) are externally sleeved with a second belt (445); the gear box (442) is mounted on the outer wall of the glue coating box (3) on the side where the second rotating shaft (441) is located, the low-speed input end of the gear box (442) is connected to the second rotating shaft (441) through a first bevel gear set (446), and the high-speed output end of the gear box (442) is connected to the rotating shaft (72) through a second bevel gear set (447).

8. The coating device for thin film production according to claim 6, characterized in that: A filter screen (74) is installed on the inner wall of the opening end of the ventilation pipe (7); the rotating shaft (72) and the filter screen (74) are rotatably matched.

9. The coating device for thin film production according to claim 8, characterized in that: A pair of supporting rollers (52) are rotatably connected to the inner wall of the ultraviolet irradiation box (5); a first opening is provided on the top surface of the glue coating box (3); a second opening corresponding to the first opening is provided on the bottom wall of the ultraviolet irradiation box (5); and an ultraviolet lamp group (53) is provided at a position between the two supporting rollers (52) on the top wall of the ultraviolet irradiation box (5).

10. The coating device for thin film production according to claim 1, characterized in that: A vibration motor (45) is installed on the outer wall of the glue tank (4).

Citation Information

Patent Citations

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