Capacitor electric leakage and appearance detection equipment
By designing automated capacitance detection equipment, the problems of unstable feeding and incomplete detection in capacitance detection are solved, and comprehensive and reliable detection of capacitor appearance and leakage are achieved, and detection efficiency and product qualification rate are improved.
Patent Information
- Application Number
- CN202510524905.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-08-01
AI Technical Summary
Existing capacitance detection equipment has problems such as unstable feeding, incomplete detection, and low reliability of leakage tests, which is difficult to meet the needs of modern large-scale production.
A capacitor leakage and appearance detection equipment with high integration and excellent automation is designed, including a material discharge mechanism, a conveying mechanism, an appearance detection and sorting mechanism and a leakage detection mechanism. Through multi-angle detection and multi-point repeated testing, we ensure stable transmission and comprehensive inspection of the capacitor.
The orderly cutting of capacitors is achieved, and the accumulation and stagnation is avoided, ensuring the comprehensiveness and reliability of the appearance of the capacitor and leakage detection, and improving the detection efficiency and product qualification rate.
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Figure CN120394374A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of capacitance detection, and specifically to a capacitance leakage and appearance detection device. Background Art
[0002] As a key component in electronic circuits, the performance and reliability of capacitors directly affect the quality of electronic devices. During the production process, capacitance leakage and appearance defects (such as breakage, deformation, etc.) of capacitors are common quality problems, and strict detection is required to ensure product qualification. Traditional detection methods mostly rely on manual visual inspection and manual testing, which have problems such as low efficiency, high labor intensity, high missed detection rate, and poor consistency, and are difficult to meet the requirements of modern large-scale production.
[0003] In the prior art, although some automated detection devices have been proposed, there are still many deficiencies. For example, Chinese Patent No. CN116046669B discloses a capacitor detection device and detection method, which uses a conveyor belt in cooperation with a simple clamping mechanism for detection. However, this device is prone to stacking and jamming during the capacitance feeding process, resulting in uneven feeding. At the same time, the appearance detection part of the capacitor lacks multi-angle adjustment detection and is difficult to comprehensively capture surface defects; the leakage detection module has a single structure and cannot perform multi-point repeated testing, and the reliability of the detection results is insufficient.
[0004] Therefore, there is an urgent need for a capacitance leakage and appearance detection device with high integration and excellent automation to solve the problems of unstable feeding, incomplete detection, and low reliability of leakage testing in the prior art, so as to improve the detection efficiency and product qualification rate and meet the refined requirements of modern industrial production. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides a capacitance leakage and appearance detection device, which solves the problems raised in the background art.
[0006] To achieve the above object, the present invention provides the following technical solution: A capacitance leakage and appearance detection device includes a fixed tabletop, and a feeding mechanism is installed at one end of the top of the fixed tabletop, and an inclined feeding chute is installed on one side of the feeding mechanism; A conveying mechanism is arranged at the discharging end of the inclined feeding chute; An appearance detection and sorting mechanism is installed on one side of the conveying mechanism; A feeding mechanism is arranged on one side of the appearance detection and sorting mechanism, and a leakage detection mechanism is arranged on the top of the feeding mechanism.
[0007] Preferably, the feeding mechanism includes a feeding housing fixedly installed at one end of the top of the fixed tabletop. Two partitions are inserted and connected to both sides of the middle of the feeding housing, and the feeding housing is divided into a storage bin and a discharging bin by the two partitions. A number of material dividing columns are connected inside the discharging bin. Two inclined plates are installed on both sides of the inner bottom end of the discharging bin, and a blanking slot is reserved between the inclined plates. A first driving roller and a first driven roller are movably connected to both sides of the bottom end of the discharging bin. One end of the first driving roller is fixedly connected to the driving end of a first driving motor fixedly connected to the back of the feeding housing. A first conveyor belt is drivingly connected to the outer sides of the first driving roller and the first driven roller. One end of the first conveyor belt is opposite to the position of the discharge opening opened at the bottom end of the feeding housing. The feeding end of the inclined blanking chute is placed at the bottom of the discharge opening.
[0008] Preferably, the conveying mechanism includes a conveying frame fixedly connected to the top of the fixed tabletop. A second main roller and a second driven roller are respectively movably connected to both ends of the conveying frame. One end of the second main roller is fixedly connected to the driving end of a second driving motor fixedly connected to the side of the conveying frame. A second conveyor belt is drivingly connected to the outer sides of the second main roller and the second driven roller. A number of engaging seats with equal spacing are fixedly connected to the outer side of the second conveyor belt; An installation frame is fixedly connected to the top of the conveying frame. A first electric telescopic rod is fixedly connected to the top of the installation frame. A rubber pressing seat is fixedly connected to the telescopic end of the first electric telescopic rod.
[0009] Preferably, the appearance detection and sorting mechanism includes an adjustment and fixing frame fixedly connected to the top of the fixed tabletop. A slide rail is fixedly connected to one side of the top of the adjustment and fixing frame. A third driving motor is fixedly connected to one end of the top of the adjustment and fixing frame. A lead screw is fixedly connected to the driving end of the third driving motor. A moving slide seat threadedly connected to the outer side of the lead screw and slidably connected to the slide rail is fixedly connected to the bottom end of the moving slide seat. A second electric telescopic rod is fixedly connected to the telescopic end of the second electric telescopic rod. An electric clamp is fixedly connected to the telescopic end of the second electric telescopic rod. A blanking hole is opened on the surface of the fixed tabletop directly opposite to the bottom position of the electric clamp; On both sides of the bottom end of the electric clamp, third electric telescopic rods are symmetrically arranged. The telescopic end of each third electric telescopic rod is fixedly connected with a rubber clamping clip. On one side of the top of the fixed tabletop, a CCD industrial camera is fixedly connected. On the top of the CCD industrial camera, an image processing module is fixedly connected. On one side of the top of the fixed tabletop, a small electric telescopic rod is fixedly connected. The telescopic end of the small electric telescopic rod is movably connected with a first conical extrusion seat. At the symmetrical position of the first conical extrusion seat, a second conical extrusion seat is arranged. One side of the second conical extrusion seat is fixedly connected with a transmission shaft. One end of the transmission shaft is fixedly connected with a first driven turntable. The outer side of the first driven turntable is connected with a first main turntable through a belt drive. One side of the first main turntable is fixedly connected with the transmission end of a fourth driving motor.
[0010] Preferably, the feeding mechanism includes a feeding base. The two ends of the feeding base are movably connected with movable shafts. The outer sides of the movable shafts are fixedly connected with a second driving turntable and a second driven turntable. The outer sides of the second driving turntable and the second driven turntable are connected with a transmission belt. On the top of the transmission belt, a sliding adjustment seat is fixedly connected. The two sides of the bottom end of the sliding adjustment seat are slidably connected with the feeding base. One end of one of the movable shafts is fixedly connected with the transmission end of a fifth driving motor fixedly connected to one side of the feeding base. On the top of the sliding adjustment seat, limit members are symmetrically installed. A feeding frame is slidably connected between the limit members. On the top of the feeding frame, a gear rack is fixedly connected. The top of the gear rack is meshed with a gear. One side of the gear is fixedly connected with the transmission end of a small driving motor fixedly connected to the top of the sliding adjustment seat. One end of the feeding frame is fixedly connected with a fixed column. The top and bottom of the fixed column are symmetrically and movably connected with arc-shaped clamping hands. Between the ends of each group of arc-shaped clamping hands, a fourth electric telescopic rod is movably connected.
[0011] Preferably, the leakage detection mechanism includes a detection frame installed at the other end of the top of the fixed tabletop. On the top of the detection frame, a plurality of small telescopic electric rods are fixedly connected. The telescopic end of each small telescopic electric rod is fixed with a telescopic spring. The outer side of the telescopic spring is sleeved with a sleeve fixedly connected with the detection frame. The bottom end of the telescopic spring is fixedly connected with a metal contact pin. On one side of the front of the detection frame, a fixed device seat is fixedly connected. On one side of the fixed device seat, a plurality of voltage detectors are fixedly connected. On the top of the fixed device seat, an indicator light is fixedly connected.
[0012] Preferably, a PLC control panel is fixedly connected to the top surface of the top end of the fixed tabletop.
[0013] Compared with the prior art, the beneficial effects of the present invention are: The present invention provides a capacitance leakage and appearance detection device: 1. When detecting the leakage current of the capacitors after production and whether their appearance meets the standards, in order to avoid capacitor accumulation and blockage during the feeding process, the capacitors to be detected are uniformly put into the internal storage bin. According to the detection requirements, two partitions are dragged to orderly feed the capacitors to be detected inside the storage bin into the discharge bin. Then, several material distribution columns inside the discharge bin separate the squeezed and piled capacitors, facilitating sequential feeding through the feeding slot to the clamping seats on the second conveyor belt. When the capacitors carried on the clamping seats pass through the rubber pressing seat, the rubber pressing seat is pushed by the telescopic movement of the first electric telescopic rod to press the capacitors on the clamping seats, so that the capacitors are clamped and fixed to the clamping seats, avoiding accumulation and jamming during the feeding and conveying process of the capacitors, which may lead to uneven feeding.
[0014] 2. The rotation of the fourth drive motor drives the first main turntable to rotate. Under the rotation of the first main turntable, the driving belt rotates, facilitating the rotation of the first driven turntable to cooperate with the second conical extrusion seat at one end of the transmission shaft. The first conical extrusion seat rotates the capacitor by 360°. The CCD industrial camera takes pictures of the capacitor during the 360° rotation process, and then cooperates with the image processing module for processing to capture the surface image of the capacitor and identify and screen out the capacitors with damaged appearance and defects. The unqualified capacitor parts are driven by the contraction of the small electric telescopic rod to make the capacitor fall off, completing the multi-angle detection of the capacitor appearance and comprehensively capturing the surface defects.
[0015] 3. When detecting the leakage current of the capacitors on the arc-shaped grippers, the telescopic movement of the small telescopic electric rod corresponding to the top of the capacitor pushes the telescopic spring inside the sleeve, making the metal pin at one end of the telescopic spring contact the top of the capacitor to conduct electricity. The metal pin is electrically connected to the external high-voltage power supply. During the power-on process of the capacitor, the corresponding voltage detector is used to test the voltage and detect the leakage current value to determine whether the capacitor leaks electricity. At the same time, to ensure the accuracy of the capacitor detection, it can be moved and adjusted to the bottom of other remaining metal pins for inspection and testing, thus realizing multi-point repeated testing and improving the reliability of the detection results. Brief Description of the Drawings
[0016] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is one of the schematic structural diagrams of the present invention; Figure 3 is a schematic structural diagram of the feeding mechanism of the present invention; Figure 4 is a schematic structural diagram of the first drive motor of the present invention; Figure 5 is a schematic structural diagram of the appearance detection and sorting mechanism of the present invention; Figure 6 Schematic diagram of the fourth driving motor structure of the present invention; Figure 7 Schematic diagram of the conveying mechanism structure of the present invention; Figure 8 Schematic diagram of the feeding mechanism structure of the present invention; Figure 9 Schematic diagram of the feeding rack structure of the present invention; Figure 10 Schematic diagram of the fixed column structure of the present invention; Figure 11 Schematic diagram of the leakage detection mechanism structure of the present invention.
[0017] In the figure: 1, fixed tabletop; 2, feeding mechanism; 201, feeding housing; 202, partition board; 203, storage bin; 204, discharging bin; 205, material distribution column; 206, inclined plate; 207, blanking slot; 208, first driving roller; 209, first driven roller; 2010, first driving motor; 2011, first conveyor belt; 2012, discharge opening; 3, inclined blanking chute; 4, conveying mechanism; 401, conveying frame; 402, second main roller; 403, second driven roller; 404, second driving motor; 405, second conveyor belt; 406, clamping seat; 407, mounting bracket; 408, first electric telescopic rod; 409, rubber pressing seat; 5, appearance detection and sorting mechanism; 501, adjusting and fixing frame; 502, slide rail; 503, third driving motor; 504, lead screw; 505, fourth driving motor; 506, moving slide; 507, second electric telescopic rod; 508, electric clamp; 509, blanking hole; 5010, third electric telescopic rod; 5011, rubber clamping clip; 5012, CCD industrial camera; 5013, small electric telescopic rod; 5014, first conical extrusion seat; 5015, second conical extrusion seat; 5016, transmission shaft; 5017, first driven turntable; 5018, first main turntable; 6, feeding mechanism; 601, feeding base; 602, movable shaft; 603, second driving turntable; 604, second driven turntable; 605, transmission belt; 606, sliding adjustment seat; 607, limiting member; 608, feeding rack; 609, rack and pinion; 6010, gear; 6011, small driving motor; 6012, fixed column; 6013, arc-shaped gripper; 6014, fourth electric telescopic rod; 7, leakage detection mechanism; 701, detection frame; 702, small telescopic electric rod; 703, telescopic spring; 704, sleeve; 705, metal pin; 706, fixed device seat; 707, voltage detector; 708, indicator light; 8, PLC control panel. Detailed implementation manners
[0018] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0019] The terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are usually of the same type, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally represents an "or" relationship between the associated objects before and after.
[0020] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0021] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "set" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] As Figures 1-11 shown, a capacitance leakage and appearance detection device proposed by the present invention includes a fixed table 1. One end of the top of the fixed table 1 is installed with a feeding mechanism 2, and one side of the feeding mechanism 2 is installed with an inclined feeding chute 3; The discharging end of the inclined feeding chute 3 is provided with a conveying mechanism 4; One side of the conveying mechanism 4 is installed with an appearance detection and sorting mechanism 5; One side of the appearance detection and sorting mechanism 5 is provided with a feeding mechanism 6, and the top of the feeding mechanism 6 is provided with a leakage detection mechanism 7.
[0023] The feeding mechanism 2 includes a feeding housing 201 fixedly installed at one end of the top of the fixed table 1. Partition plates 202 are inserted and connected on both sides of the middle of the feeding housing 201, and the feeding housing 201 is divided into a storage bin 203 and a discharging bin 204 by the two partition plates 202. A number of material distribution columns 205 are connected inside the discharging bin 204. Tilted plates 206 are installed on both sides of the inner bottom end of the discharging bin 204, and a blanking slot 207 is reserved between the tilted plates 206. A first driving roller 208 and a first driven roller 209 are movably connected to both sides of the bottom end of the discharging bin 204. One end of the first driving roller 208 is fixedly connected to the transmission end of a first driving motor 2010 fixedly connected to the back of the feeding housing 201. A first conveyor belt 2011 is drivingly connected to the outer sides of the first driving roller 208 and the first driven roller 209. One end of the first conveyor belt 2011 is opposite to the position of the discharge opening 2012 opened at the bottom end of the feeding housing 201. The feeding end of the inclined blanking chute 3 is placed at the bottom of the discharge opening 2012.
[0024] During specific use, when detecting the leakage and whether the appearance of the capacitors completed in production meets the standards, the capacitors need to be conveyed one by one to the conveying mechanism 4. In order to avoid the accumulation and blockage of capacitors during the feeding process, it is controlled by the set feeding mechanism 2. The capacitors to be detected are uniformly put into the storage bin 203. Then, according to the detection requirements, the two partition plates 202 are dragged, so that the capacitors to be detected inside the storage bin 203 are orderly fed into the discharging bin. Then, a number of material distribution columns 205 inside the discharging bin 204 separate the squeezed and piled capacitors, so as to facilitate the sequential feeding through the blanking slot 207 to the first conveyor belt 2011 for conveying, and reach the inclined blanking chute 3 through the discharge opening 2012 for orderly discharging.
[0025] The conveying mechanism 4 includes a conveying frame 401 fixedly connected to the top of the fixed table 1. A second driving roller 402 and a second driven roller 403 are respectively movably connected to both ends of the conveying frame 401. One end of the second driving roller 402 is fixedly connected to the transmission end of a second driving motor 404 fixedly connected to the side of the conveying frame 401. A second conveyor belt 405 is drivingly connected to the outer sides of the second driving roller 402 and the second driven roller 403. A number of engaging seats 406 with equal spacing are fixedly connected to the outer side of the second conveyor belt 405; An installation frame 407 is fixedly connected to the top of the conveying frame 401. A first electric telescopic rod 408 is fixedly connected to the top of the installation frame 407. A rubber pressing seat 409 is fixedly connected to the telescopic end of the first electric telescopic rod 408.
[0026] During specific use, when transporting capacitors, to facilitate the orderly detection of capacitors, the capacitors fall from the inclined blanking chute 3 into the engaging seat 406 on the second conveyor belt 405. Then, when the capacitors carried by the engaging seat 406 pass through the rubber pressing seat 409, the rubber pressing seat 409 is pushed by the telescopic movement of the first electric telescopic rod 408 to press the capacitors on the engaging seat 406, so that the capacitors are clamped and fixed to the engaging seat 406 and are transported one by one to the appearance detection and sorting mechanism 5 for detection.
[0027] The appearance detection and sorting mechanism 5 includes an adjustment and fixing frame 501 fixedly connected to the top of the fixed table 1. One side of the top of the adjustment and fixing frame 501 is fixedly connected with a slide rail 502. One end of the top of the adjustment and fixing frame 501 is fixedly connected with a third driving motor 503. The driving end of the third driving motor 503 is fixedly connected with a lead screw 504. The outside of the lead screw 504 is threadedly connected with a moving slide seat 506 that is slidably connected to the slide rail 502. The bottom end of the moving slide seat 506 is fixedly connected with a second electric telescopic rod 507. The telescopic end of the second electric telescopic rod 507 is fixedly connected with an electric clamp 508. A blanking hole 509 is opened on the surface of the fixed table 1 directly opposite to the bottom position of the electric clamp 508. On both sides of the bottom end of the electric clamp 508, third electric telescopic rods 5010 are symmetrically arranged. The telescopic end of each third electric telescopic rod 5010 is fixedly connected with a rubber clamping clip 5011. One side of the top of the fixed table 1 is fixedly connected with a CCD industrial camera 5012. The top of the CCD industrial camera 5012 is fixedly connected with an image processing module. One side of the top of the fixed table 1 is fixedly connected with a small electric telescopic rod 5013. The telescopic end of the small electric telescopic rod 5013 is movably connected with a first conical extrusion seat 5014. A second conical extrusion seat 5015 is arranged at the symmetrical position of the first conical extrusion seat 5014. One side of the second conical extrusion seat 5015 is fixedly connected with a transmission shaft 5016. One end of the transmission shaft 5016 is fixedly connected with a first driven turntable 5017. The outside of the first driven turntable 5017 is connected to a first main turntable 5018 through belt drive. One side of the first main turntable 5018 is fixedly connected with the driving end of a fourth driving motor 505.
[0028] During specific use, to check whether there are defects on the surface of the capacitor, the third driving motor 503 rotates to drive the screw rod 504 to move the upper moving slide 506 to slide on the slide rail 502. The electric clamp 508 is adjusted to the top of the conveying mechanism 4. Then, the telescopic movement of the second electric telescopic rod 507 pushes the electric clamp 508 to clamp and lift the capacitor moving on the engaging seat 406 to between two symmetric rubber engaging clamps 5011. The small electric telescopic rod 5013 extends and retracts to push the first conical extrusion seat 5014 close to the capacitor. At the same time, the other end of the capacitor fits against one side of the second conical extrusion seat 5015 for clamping. The small electric telescopic rod 5013 is closed. Finally, the rotation of the fourth driving motor 505 drives the first main turntable 5018 to rotate. Under the rotation of the first main turntable 5018, the belt is driven to rotate, so as to facilitate the rotation of the first driven turntable 5017 to drive the second conical extrusion seat 5015 at one end of the transmission shaft 5016 to cooperate with the first conical extrusion seat 5014 to perform a 360° rotational appearance inspection on the capacitor. The CCD industrial camera 5012 takes pictures of the capacitor during the 360° rotation process, and then cooperates with the image processing module for processing to capture the surface image of the capacitor and identify and screen out the capacitors with appearance damage and defects. The unqualified capacitor parts are driven by the contraction of the small electric telescopic rod 5013 to drive the first conical extrusion seat 5014 to disengage from the capacitor. Then, the capacitor is discharged through the blanking hole 509 for unified collection. The capacitors with qualified appearance are clamped and moved to the feeding mechanism 6 by the electric clamp 508 under the cooperation of the third driving motor 503 and the screw rod 504, which facilitates the feeding mechanism 6 to move the capacitor to the bottom of the leakage detection mechanism 7 for further leakage detection.
[0029] The feeding mechanism 6 includes a feeding base 601. The two ends of the feeding base 601 are movably connected with movable shafts 602. The outer sides of the movable shafts 602 are fixedly connected with a second driving turntable 603 and a second driven turntable 604. The outer sides of the second driving turntable 603 and the second driven turntable 604 are drivingly connected with a transmission belt 605. The top of the transmission belt 605 is fixedly connected with a sliding adjustment seat 606. The two sides of the bottom end of the sliding adjustment seat 606 are slidably connected with the feeding base 601. One end of one of the movable shafts 602 is fixedly connected with the driving end of a fifth driving motor fixedly connected to one side of the feeding base 601. The top of the sliding adjustment seat 606 is symmetrically provided with limit members 607. A feeding frame 608 is slidably connected between the limit members 607. The top of the feeding frame 608 is fixedly connected with a gear bar 609. The top of the gear bar 609 is meshed with a gear 6010. One side of the gear 6010 is fixedly connected with the driving end of a small driving motor 6011 fixedly connected to the top of the sliding adjustment seat 606; One end of the feeding rack 608 is fixedly connected with a fixed column 6012. The top and bottom of the fixed column 6012 are symmetrically and movably connected with arc-shaped clamping hands 6013. A fourth electric telescopic rod 6014 is movably connected between one ends of each group of arc-shaped clamping hands 6013.
[0030] During specific use, when detecting the leakage of the capacitor, it is necessary to make the power connection end of the capacitor contact the metal pin 705 for power-on detection of whether there is leakage. It is necessary to move the capacitor to the bottom of the leakage detection mechanism 7. By rotating the fifth driving motor, the second driving turntable 603 is driven to rotate. Under the rotation of the second driving turntable 603, the second driven turntable 604 is driven to rotate through the transmission belt 605, so that the transmission belt 605 slides along the X-axis under the bottom of the leakage detection mechanism 7 to different positions of the leakage detection structure, and multiple tests can be carried out under different leakage detection structures to ensure the accuracy of the detection. By rotating the small driving motor 6011, the gear 6010 is engaged with the rack 609, so as to facilitate the movement of the feeding rack 608 to move back and forth along the Y-axis on the limiting member 607, and move the capacitor clamped between the arc-shaped clamping hands 6013 to the bottom of the leakage detection mechanism 7 to facilitate contact with the metal pin 705 for power-on detection of whether there is leakage. After the leakage detection is completed, the arc-shaped clamping hands 6013 are opened by the telescopic movement of the set fourth electric telescopic rod 6014, so that the capacitor falls and unloads.
[0031] The leakage detection mechanism 7 includes a detection frame 701 installed at the other end of the top of the fixed table 1. A plurality of small telescopic electric rods 702 are fixedly connected to the top of the detection frame 701. The telescopic end of each small telescopic electric rod 702 is fixed with a telescopic spring 703. A sleeve 704 fixedly connected to the detection frame 701 is sleeved outside the telescopic spring 703. The bottom end of the telescopic spring 703 is fixedly connected with a metal pin 705. One side of the front of the detection frame 701 is fixedly connected with a fixed device seat 706. A plurality of voltage detectors 707 are fixedly connected to one side of the fixed device seat 706. An indicator light 708 is fixedly connected to the top of the fixed device seat 706.
[0032] During specific use, when detecting the leakage of the capacitor on the arc-shaped clamping hand 6013, the telescopic spring 703 inside the sleeve 704 is pushed by the telescopic movement of the small telescopic electric rod 702 corresponding to the top of the capacitor, so that the metal pin 705 at one end of the telescopic spring 703 contacts the top of the capacitor to conduct electricity, and the metal pin 705 is electrically connected to the external high-voltage power supply. During the power-on process of the capacitor, the test voltage is detected by the corresponding voltage detector 707 to detect the leakage current value to determine whether the capacitor is leaking. When the voltage changes, the capacitor leakage indicator light 708 emits a red light. At the same time, to ensure the accuracy of the capacitor detection, it can be moved and adjusted to the bottom of other remaining metal pins 705 for inspection and testing, so as to maintain the accuracy of the capacitor detection. After the detection is completed, the capacitor controls the fourth electric telescopic rod 6014 through the PLC control panel 8 to adjust and open the arc-shaped clamping hand 6013 for blanking.
[0033] The PLC control panel 8 is fixedly connected to the top surface of the fixed table 1.
[0034] It should be noted that in this article, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0035] The embodiments of the present application have been described above with reference to the accompanying drawings. However, the present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all belong to the protection scope of the present application.
Claims
1. A capacitance leakage and appearance detection device, comprising a fixed tabletop (1), characterized in that, A feeding mechanism (2) is installed at one end of the top of the fixed tabletop (1), and an inclined feeding chute (3) is installed on one side of the feeding mechanism (2); A conveying mechanism (4) is arranged at the discharging end of the inclined feeding chute (3); An appearance detection and sorting mechanism (5) is installed on one side of the conveying mechanism (4); A feeding mechanism (6) is arranged on one side of the appearance detection and sorting mechanism (5), and a leakage detection mechanism (7) is arranged on the top of the feeding mechanism (6).
2. The capacitance leakage and appearance detection device according to claim 1, characterized in that: The feeding mechanism (2) includes a feeding housing (201) fixedly installed at one end of the top of the fixed tabletop (1). Two partition plates (202) are inserted and connected to both sides of the middle of the feeding housing (201), and the feeding housing (201) is divided into a storage bin (203) and a discharging bin (204) by the two partition plates (202). A number of material distribution columns (205) are connected inside the discharging bin (204). Two inclined plates (206) are installed on both sides of the bottom end inside the discharging bin (204), and a feeding slot (207) is reserved between the inclined plates (206). Two sides of the bottom end of the discharging bin (204) are movably connected with a first driving roller (208) and a first driven roller (209). One end of the first driving roller (208) is fixedly connected with the transmission end of a first driving motor (2010) fixedly connected to the back of the feeding housing (201). A first conveyor belt (2011) is drivingly connected to the outside of the first driving roller (208) and the first driven roller (209). One end of the first conveyor belt (2011) is opposite to the position of a discharging opening (2012) opened at the bottom end of the feeding housing (201). The feeding end of the inclined feeding chute (3) is placed at the bottom of the discharging opening (2012).
3. The capacitance leakage and appearance detection device according to claim 1, characterized in that: The conveying mechanism (4) includes a conveying frame (401) fixedly connected to the top of the fixed tabletop (1). A second driving roller (402) and a second driven roller (403) are respectively movably connected to both ends of the conveying frame (401). One end of the second driving roller (402) is fixedly connected with the transmission end of a second driving motor (404) fixedly connected to the side of the conveying frame (401). A second conveyor belt (405) is drivingly connected to the outside of the second driving roller (402) and the second driven roller (403). A number of engaging seats (406) with equal spacing are fixedly connected to the outside of the second conveyor belt (405); An installation frame (407) is fixedly connected to the top of the conveying frame (401). A first electric telescopic rod (408) is fixedly connected to the top of the installation frame (407). A rubber pressing seat (409) is fixedly connected to the telescopic end of the first electric telescopic rod (408).
4. A capacitance leakage and appearance detection device according to claim 1, characterized in that: The appearance detection and sorting mechanism (5) includes an adjustment fixing frame (501) fixedly connected to the top of the fixed tabletop (1). One side of the top of the adjustment fixing frame (501) is fixedly connected to a slide rail (502). One end of the top of the adjustment fixing frame (501) is fixedly connected to a third driving motor (503). The driving end of the third driving motor (503) is fixedly connected to a lead screw (504). A moving slide seat (506) that is threadedly connected to the outside of the lead screw (504) and slidably connected to the slide rail (502) is provided. The bottom end of the moving slide seat (506) is fixedly connected to a second electric telescopic rod (507). The telescopic end of the second electric telescopic rod (507) is fixedly connected to an electric clamp (508). A blanking hole (509) is formed in the surface of the fixed tabletop (1) directly opposite to the bottom position of the electric clamp (508). On both sides of the bottom end of the electric clamp (508), third electric telescopic rods (5010) are symmetrically arranged. The telescopic end of each third electric telescopic rod (5010) is fixedly connected to a rubber clamping clip (5011). One side of the top of the fixed tabletop (1) is fixedly connected to a CCD industrial camera (5012). An image processing module is fixedly connected to the top of the CCD industrial camera (5012). One side of the top of the fixed tabletop (1) is fixedly connected to a small electric telescopic rod (5013). The telescopic end of the small electric telescopic rod (5013) is movably connected to a first conical extrusion seat (5014). A second conical extrusion seat (5015) is arranged at the symmetrical position of the first conical extrusion seat (5014). One side of the second conical extrusion seat (5015) is fixedly connected to a transmission shaft (5016). One end of the transmission shaft (5016) is fixedly connected to a first driven turntable (5017). The outside of the first driven turntable (5017) is connected to a first main turntable (5018) through a belt drive. One side of the first main turntable (5018) is fixedly connected to the driving end of a fourth driving motor (505).
5. An apparatus for detecting capacitance leakage and appearance according to claim 1, characterized in that: The feeding mechanism (6) includes a feeding base (601). The two ends of the feeding base (601) are movably connected to movable shafts (602). A second driving turntable (603) and a second driven turntable (604) are fixedly connected to the outer sides of the movable shafts (602). A transmission belt (605) is drivingly connected to the outer sides of the second driving turntable (603) and the second driven turntable (604). A sliding adjustment seat (606) is fixedly connected to the top of the transmission belt (605), and both sides of the bottom end of the sliding adjustment seat (606) are slidably connected to the feeding base (601). One end of one of the movable shafts (602) is fixedly connected to the transmission end of a fifth driving motor fixedly connected to one side of the feeding base (601). Limiting members (607) are symmetrically installed on the top of the sliding adjustment seat (606). A feeding frame (608) is slidably connected between the limiting members (607). A toothed bar (609) is fixedly connected to the top of the feeding frame (608). A gear (6010) is meshingly connected to the top of the toothed bar (609). One side of the gear (6010) is fixedly connected to the transmission end of a small driving motor (6011) fixedly connected to the top of the sliding adjustment seat (606); One end of the feeding frame (608) is fixedly connected to a fixed column (6012). Arc-shaped clamping hands (6013) are symmetrically and movably connected to the top and bottom of the fixed column (6012). A fourth electric telescopic rod (6014) is movably connected between the ends of each group of arc-shaped clamping hands (6013).
6. The capacitance leakage and appearance detection device according to claim 1, characterized in that: The leakage detection mechanism (7) includes a detection frame (701) installed at the other end of the top of the fixed tabletop (1). A plurality of small telescopic electric rods (702) are fixedly connected to the top of the detection frame (701). A telescopic spring (703) is fixed to the telescopic end of each small telescopic electric rod (702). A sleeve (704) fixedly connected to the detection frame (701) is sleeved on the outer side of the telescopic spring (703). A metal contact pin (705) is fixedly connected to the bottom end of the telescopic spring (703). A fixed device seat (706) is fixedly connected to one side of the front surface of the detection frame (701). A plurality of voltage detectors (707) are fixedly connected to one side of the fixed device seat (706). An indicator light (708) is fixedly connected to the top of the fixed device seat (706).
7. An apparatus for detecting capacitance leakage and appearance according to claim 1, characterized in that: A PLC control panel (8) is fixedly connected to the top surface of the fixed tabletop (1).
Citation Information
Patent Citations
A capacitor testing device and testing method
CN116046669B