Leveling device for cold-rolled strip steel
By designing cleaning and testing mechanisms, combined with programmable controllers, efficient cleaning and automated leveling of cold-rolled strip steel is achieved, solving the problem of single functions of existing devices and improving the leveling quality and efficiency.
Patent Information
- Application Number
- CN202510676438.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-24
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cold-rolled strip leveling device has a single function, and it is impossible to effectively clean surface dust and impurities, and the leveling pressure cannot be automatically adjusted according to the detection results, resulting in low leveling efficiency and quality, making it difficult to meet the high-quality and high-efficiency requirements of modern industrial production.
A cold-rolled strip leveling device including cleaning, leveling and testing mechanisms is designed. The cleaning mechanism removes dust and impurities, uses the testing mechanism to conduct real-time inspection, and automatically adjusts the leveling pressure through a programmable controller to achieve integrated and automated operations of cleaning and leveling.
It realizes efficient cleaning and precise leveling of cold-rolled strip steel, improves processing quality and production efficiency, reduces labor intensity and maintenance costs, and meets the high-quality and efficient needs of modern industry.
Smart Images

Figure CN120394613A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of leveling equipment, and in particular to a cold-rolled strip leveling device. Background Art
[0002] In the production process of cold-rolled strips, due to factors such as rolling processes and collisions during transportation, the surface of cold-rolled strips is prone to uneven phenomena such as waves and bends. This not only affects the appearance quality of the products but also has an adverse impact on subsequent processing and use. Therefore, the leveling process of cold-rolled strips is crucial.
[0003] Most of the existing cold-rolled strip leveling devices have a single function and can only perform simple leveling operations. They lack functions such as cleaning, detecting, and automatically adjusting the leveling pressure of cold-rolled strips. During the leveling process, the dust and impurities remaining on the surface of cold-rolled strips will affect the leveling effect, and it is impossible to timely detect the unqualified leveling situation, nor can the leveling pressure be automatically adjusted according to the detection results, resulting in low leveling efficiency and quality, and it is difficult to meet the requirements of modern industrial production for high-quality and high-efficiency cold-rolled strips. Therefore, we propose a cold-rolled strip leveling device to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to solve the drawbacks existing in the prior art, and to propose a cold-rolled strip leveling device.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A cold-rolled strip leveling device includes a workbench, a cleaning mechanism, a leveling mechanism, and a detection mechanism. The cleaning mechanism includes a U-shaped frame I, a rotating shaft, a rotating roller, and a cleaning sponge. The U-shaped frame I is fixedly installed on the top of the workbench. Two rotating shafts are rotatably installed on the front and rear inner walls of the U-shaped frame I. A rotating roller is fixedly installed on the rotating shaft, and a cleaning sponge for cleaning the cold-rolled strip is sleeved on the rotating roller.
[0007] An L-shaped plate is fixedly installed on the top of the workbench, and the leveling mechanism is located inside the L-shaped plate. The leveling mechanism includes a fixed seat, a lower leveling roller, a fixing plate, a limiting seat, an adjusting seat, a fixing spring, a U-shaped plate, and an upper leveling roller. A plurality of fixed seats are fixedly installed on the top of the workbench. A lower leveling roller is rotatably installed between two corresponding fixed seats. Two fixing plates are fixedly installed on the rear inner wall of the L-shaped plate. A limiting seat is fixedly installed on the top of the fixing plate. An adjusting plate is slidably sleeved on the two limiting seats. A plurality of fixing springs are fixedly installed on the bottom of the adjusting plate. The bottom ends of the corresponding fixing springs are fixedly installed on the same U-shaped plate. An upper leveling roller is rotatably installed inside the U-shaped plate.
[0008] Sliding holes are formed in the inner walls of the front side and the rear side of the U-shaped plate. A sliding seat is slidably installed in the sliding hole. The same rotating shaft is rotatably installed between two corresponding sliding seats, and the upper straightening roller is fixedly installed on the rotating shaft. A first pressure sensor is fixedly installed on the top of the sliding seat, and the top of the first pressure sensor is fixedly installed on the top inner wall of the sliding hole. The detection mechanism includes a second U-shaped frame. A reciprocating lead screw is rotatably installed on the inner walls of the front side and the rear side of the second U-shaped frame. A detection seat is fixedly installed on the top inner wall of the second U-shaped frame. The detection seat is threadedly sleeved on the reciprocating lead screw. A plurality of detection components are installed at the bottom of the detection seat through a detachable structure. The detection mechanism further includes a connecting frame and a laser distance sensor. The connecting frame is fixedly installed on the workbench, and a plurality of laser distance sensors are equidistantly installed on the top inner part of the connecting frame. A guiding seat is fixedly installed on the top of the workbench. The same guiding roller is rotatably installed between two guiding seats, and the guiding roller is located between the second U-shaped frame and the connecting frame.
[0009] Preferably, a driving motor is fixedly installed on the front side of the first U-shaped frame, and the output shaft of the driving motor is fixedly connected to the corresponding rotating shaft. The rear end of the rotating shaft extends to the rear side of the first U-shaped frame and is fixedly installed with a transmission gear, and the two transmission gears are meshed with each other.
[0010] Preferably, dust suction covers for cleaning sponges and removing dust are installed on the top of the first U-shaped frame and the top of the workbench. A vacuum cleaner connected to the dust suction cover is installed on the top of the workbench, and the two rotating rollers are located between the two dust suction covers.
[0011] Preferably, pulleys are installed at the rear ends of the rotating shaft above the displacement and the rear end of the reciprocating lead screw, and the same belt is sleeved on the two pulleys for transmission.
[0012] Preferably, a plurality of guiding holes are formed in the top of the adjusting plate. A T-shaped rod is slidably installed in the guiding hole, and the bottom end of the T-shaped rod is fixedly installed on the corresponding U-shaped plate.
[0013] Preferably, a control box is fixedly installed on the top of the L-shaped plate. A threaded rod is fixedly installed on the top of the fixing plate. The top end of the threaded rod extends into the control box and is fixedly installed with a driven bevel gear. The adjusting plate is threadedly sleeved on the threaded rod. The same driving shaft is rotatably installed on the two inner side walls of the control box. Two driving bevel gears are fixedly installed on the driving shaft, and the driving bevel gears are meshed with the corresponding driven bevel gears. A rotating motor is fixedly installed on one side of the control box, and the rotating motor is fixedly connected to the driving shaft.
[0014] Preferably, the detection assembly includes a connecting sleeve, a second pressure sensor, a connecting spring, and a detection head. A positioning mechanism is provided between the connecting sleeve and the detection seat. The second pressure sensor is fixedly installed on the inner wall of the top of the connecting sleeve. A connecting spring is fixedly installed at the bottom of the second pressure sensor. A detection head is slidably installed in the connecting sleeve, and the bottom end of the connecting spring is fixedly installed on the detection head.
[0015] Preferably, the positioning mechanism includes a T-shaped mounting hole and a T-shaped mounting seat. A T-shaped mounting hole with an open bottom is formed on the front side of the detection seat. A T-shaped mounting seat is fixedly installed on the top of the connecting sleeve, and the T-shaped mounting seat is adapted to the corresponding T-shaped mounting hole.
[0016] Preferably, a plurality of fixing grooves are formed at the bottom of the detection seat. A disassembly and assembly plate is fixedly installed on one side of the connecting sleeve. A bolt hole is formed at the top of the disassembly and assembly plate, and a fixing bolt adapted to the fixing groove is threadedly installed in the bolt hole.
[0017] Preferably, a programmable controller is fixedly installed on the top of the workbench, and the driving motor, the rotating motor, the first pressure sensor, the second pressure sensor, and the laser distance measuring sensor are all electrically connected to the programmable controller.
[0018] Advantages of the present invention:
[0019] 1. Specifically, it has the performance of integrating cleaning and leveling. By combining the cleaning mechanism and the leveling mechanism, before the cold-rolled strip steel is leveled, the cleaning mechanism is used to clean its surface, removing dust and impurities, avoiding the influence of these factors on the leveling effect, realizing the integrated operation of cleaning and leveling, and improving the processing quality of the cold-rolled strip steel.
[0020] 2. Specifically, it has the performance of automatic detection and adjustment. The detection mechanism can perform real-time detection on the leveled cold-rolled strip steel, accurately judge whether the cold-rolled strip steel is qualified through the detection assembly and the laser distance measuring sensor. When it is detected that the leveling is unqualified, the programmable controller can automatically start the rotating motor to adjust the pressure of the upper straightening roller, realizing the precise adjustment of the applied force, thereby accurately leveling the cold-rolled strip steel, improving the accuracy and efficiency of leveling, reducing manual intervention, and reducing the labor intensity.
[0021] 3. Specifically, it has the performance of reasonable structure and efficient transmission. The transmission structure between each component is designed reasonably. Through transmission components such as the driving motor, transmission gears, belt pulleys, and belts, the coordinated work between each mechanism is realized, ensuring the stability and reliability of the device operation. At the same time, the installation and connection methods of each component are convenient for disassembly and maintenance, reducing the maintenance cost of the equipment.
[0022] 4. Performance of specific intelligent control: The programmable controller settings enable the entire device to achieve intelligent control, automatically adjust the working state according to the detection results, improve the automation level and production efficiency of the device, and meet the requirements of modern industrial production for high quality and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 Schematic perspective view of a cold-rolled strip leveling device proposed by the present invention;
[0024] Figure 2 Schematic rear perspective view of a cold-rolled strip leveling device proposed by the present invention;
[0025] Figure 3 Schematic partial perspective view of a cold-rolled strip leveling device proposed by the present invention;
[0026] Figure 4 Another partial structural view of a cold-rolled strip leveling device proposed by the present invention;
[0027] Figure 5 Schematic view of part A of a cold-rolled strip leveling device proposed by the present invention;
[0028] Figure 6 Schematic perspective view of the detection mechanism of a cold-rolled strip leveling device proposed by the present invention;
[0029] Figure 7 Schematic sectional perspective view of the detection mechanism of a cold-rolled strip leveling device proposed by the present invention;
[0030] Figure 8 Schematic view of part B of a cold-rolled strip leveling device proposed by the present invention.
[0031] In the figure: 101, workbench; 102, L-shaped plate; 103, guide seat; 104, guide roller; 105, programmable logic controller; 106, connecting frame; 107, laser distance sensor; 2, cleaning mechanism; 201, first U-shaped frame; 202, rotating shaft; 203, rotating roller; 204, cleaning sponge; 205, driving motor; 206, transmission gear; 207, dust suction hood; 208, vacuum cleaner; 3, leveling mechanism; 301, fixed seat; 302, lower straightening roller; 303, fixing plate; 304, limiting seat; 305, adjusting plate; 306, fixing spring; 307, T-shaped rod; 308, U-shaped plate; 309, sliding hole; 3010, sliding seat; 3011, first pressure sensor; 3012, rotating shaft; 3013, upper straightening roller; 401, threaded rod; 402, control box; 403, driven bevel gear; 404, driving shaft; 405, driving bevel gear; 406, rotating motor; 501, second U-shaped frame; 502, detection seat; 503, reciprocating lead screw; 504, belt pulley; 505, belt; 6, detection component; 601, connecting sleeve; 602, second pressure sensor; 603, connecting spring; 604, detection head; 701, T-shaped mounting hole; 702, T-shaped mounting seat; 801, fixing groove; 802, disassembly and assembly plate; 803, bolt hole; 804, fixing bolt. Detailed implementation manners
[0032] The technical solutions of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.
[0033] When a component is referred to as being "disposed on" another component, it can be directly on the other component or there can also be an intermediate component. "Disposed" represents a way of existence, which can be a connection method such as connection, installation, fixed connection, or active connection. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific implementation manners and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0035] Refer to Figure 1-8, A cold-rolled strip leveling device, comprising a workbench 101, a cleaning mechanism 2, a leveling mechanism 3 and a detection mechanism. The cleaning mechanism 2 includes a U-shaped frame one 201, a rotating shaft 202, a rotating roller 203 and a cleaning sponge 204. The U-shaped frame one 201 is fixedly installed on the top of the workbench 101. Two rotating shafts 202 are rotatably installed on the front and rear inner walls of the U-shaped frame one 201. A rotating roller 203 is fixedly installed on the rotating shaft 202, and a cleaning sponge 204 for cleaning the cold-rolled strip is sleeved on the rotating roller 203. An L-shaped plate 102 is fixedly installed on the top of the workbench 101, and the leveling mechanism 3 is located inside the L-shaped plate 102. The leveling mechanism 3 includes a fixed seat 301, a lower leveling roller 302, a fixing plate 303, a limiting seat 304, an adjusting seat, a fixing spring 306, a U-shaped plate 308 and an upper leveling roller 3013. A plurality of fixed seats 301 are fixedly installed on the top of the workbench 101. A lower leveling roller 302 is rotatably installed between two corresponding fixed seats 301. Two fixing plates 303 are fixedly installed on the rear inner wall of the L-shaped plate 102. A limiting seat 304 is fixedly installed on the top of the fixing plate 303. An adjusting plate 305 is slidably sleeved on the two limiting seats 304. A plurality of fixing springs 306 are fixedly installed on the bottom of the adjusting plate 305. The bottom ends of the corresponding fixing springs 306 are fixedly installed on the same U-shaped plate 308. An upper leveling roller 3013 is rotatably installed inside the U-shaped plate 308;
[0036] In this embodiment, sliding holes 309 are formed on the front and rear inner walls of the U-shaped plate 308. A sliding seat 3010 is slidably installed in the sliding hole 309. The same rotating shaft 3012 is rotatably installed between two corresponding sliding seats 3010, and the upper leveling roller 3013 is fixedly installed on the rotating shaft 3012. A pressure sensor one is fixedly installed on the top of the sliding seat 3010, and the top of the pressure sensor one is fixedly installed on the top inner wall of the sliding hole 309. This structure enables the pressure sensor to accurately detect the pressure magnitude in real time when the upper leveling roller 3013 applies pressure to the cold-rolled strip, providing accurate data support for subsequent adjustments according to the pressure situation, thereby ensuring the leveling quality of the cold-rolled strip.
[0037] In this embodiment, the detection mechanism includes a second U-shaped frame 501. A reciprocating lead screw 503 is rotatably installed on the inner walls of the front and rear sides of the second U-shaped frame 501. A detection seat 502 is fixedly installed on the inner wall of the top of the second U-shaped frame 501. The detection seat 502 is threadedly sleeved on the reciprocating lead screw 503. A plurality of detection components 6 are installed at the bottom of the detection seat 502 through a detachable structure. The detection mechanism further includes a connecting frame 106 and a laser distance sensor 107. The connecting frame 106 is fixedly installed on the workbench 101, and a plurality of laser distance sensors 107 are equidistantly installed on the top inner part of the connecting frame 106. By driving the detection seat 502 to reciprocate through the reciprocating lead screw 503, the detection components 6 can comprehensively detect the cold-rolled strip steel. Combined with the equidistant installation of the laser distance sensors 107, the accuracy and comprehensiveness of the flatness detection of the cold-rolled strip steel are greatly improved, which helps to timely discover the problems existing in the leveling process.
[0038] In this embodiment, a guide seat 103 is fixedly installed on the top of the workbench 101. The same guide roller 104 is rotatably installed between the two guide seats 103, and the guide roller 104 is located between the second U-shaped frame 501 and the connecting frame 106. The setting of the guide roller 104 can play a good guiding role for the cold-rolled strip steel, ensuring that it maintains a stable conveying path when passing through the detection mechanism and preventing the strip steel from shifting during the detection process, thereby ensuring the reliability of the detection results.
[0039] In this embodiment, a driving motor 205 is fixedly installed on the front side of the first U-shaped frame 201, and the output shaft of the driving motor 205 is fixedly connected to the corresponding rotating shaft 202. The rear end of the rotating shaft 202 extends to the rear side of the first U-shaped frame 201 and is fixedly installed with a transmission gear 206, and the two transmission gears 206 are meshed with each other. The driving motor 205 drives the two rotating shafts 202 to rotate synchronously and reversely through the transmission gear 206, so that the cleaning sponge 204 on the rotating roller 203 can fully and efficiently clean the surface of the cold-rolled strip steel, improving the cleaning efficiency and effect and ensuring the smooth progress of the subsequent leveling process.
[0040] In this embodiment, dust suction covers 207 for removing dust from the cleaning sponge 204 are installed on the top of the first U-shaped frame 201 and the top of the workbench 101. A vacuum cleaner 208 connected to the dust suction cover 207 is installed on the top of the workbench 101, and the two rotating rollers 203 are located between the two dust suction covers 207. The combined use of the dust suction cover 207 and the vacuum cleaner 208 can timely suck away the dust and impurities adsorbed on the cleaning sponge 204, prevent the dust from adhering to the surface of the cold-rolled strip steel again, maintain the cleanliness of the cleaning sponge 204, and further continuously ensure the cleaning quality of the cold-rolled strip steel.
[0041] In this embodiment, belt pulleys 504 are installed at the rear ends of the rotating shaft 202 above the displacement and the reciprocating lead screw 503, and the same belt 505 is sleeved on the two belt pulleys 504. By using the transmission method of the belt pulleys 504 and the belt 505, the power transmission between the rotating shaft 202 and the reciprocating lead screw 503 is realized, enabling the cleaning mechanism 2 and the detection mechanism to work together, reducing the setting of additional power sources, and lowering the equipment cost and energy consumption.
[0042] In this embodiment, a plurality of guide holes are formed in the top of the adjusting plate 305. T-shaped rods 307 are slidably installed in the guide holes, and the bottom ends of the T-shaped rods 307 are fixedly installed on the corresponding U-shaped plates 308. The cooperation between the guide holes and the T-shaped rods 307 provides a stable guiding effect for the movement of the adjusting plate 305, ensuring that the adjusting plate 305 will not shift during the movement, making the adjustment of the pressure on the upper straightening roller 3013 more accurate and stable, and improving the leveling effect of the cold-rolled strip steel.
[0043] In this embodiment, a control box 402 is fixedly installed on the top of the L-shaped plate 102, and a threaded rod 401 is fixedly installed on the top of the fixing plate 303. The top end of the threaded rod 401 extends into the control box 402 and is fixedly installed with a driven bevel gear 403. The adjusting plate 305 is threadedly sleeved on the threaded rod 401. A same driving shaft 404 is rotatably installed on the inner walls of both sides of the control box 402. Two driving bevel gears 405 are fixedly installed on the driving shaft 404, and the driving bevel gears 405 are engaged with the corresponding driven bevel gears 403. A rotary motor 406 is fixedly installed on one side of the control box 402, and the rotary motor 406 is fixedly connected with the driving shaft 404. By driving the driving shaft 404 and the driving bevel gears 405 to rotate through the rotary motor 406, the driven bevel gear 403 and the threaded rod 401 are driven to rotate, thereby realizing the up and down movement of the adjusting plate 305, accurately adjusting the pressure of the upper straightening roller 3013 on the cold-rolled strip steel, and enabling flexible adjustment according to different strip steel specifications and leveling requirements, improving the applicability and leveling quality of the equipment.
[0044] In this embodiment, the detection component 6 includes a connecting sleeve 601, a second pressure sensor 602, a connecting spring 603, and a detection head 604. A positioning mechanism is provided between the connecting sleeve 601 and the detection seat 502. The second pressure sensor 602 is fixedly installed on the inner wall of the top of the connecting sleeve 601. A connecting spring 603 is fixedly installed at the bottom of the second pressure sensor 602. The detection head 604 is slidably installed in the connecting sleeve 601, and the bottom end of the connecting spring 603 is fixedly installed on the detection head 604. This structural design of the detection component 6 enables the detection head 604 to always be in good contact with the surface of the cold-rolled strip under the elastic force of the connecting spring 603. When the flatness of the strip changes, the change in the position of the detection head 604 will cause a change in the pressure of the connecting spring 603 on the second pressure sensor 602, thereby accurately detecting the flatness of the strip and improving the sensitivity and accuracy of the detection.
[0045] In this embodiment, the positioning mechanism includes a T-shaped installation hole 701 and a T-shaped installation seat 702. A T-shaped installation hole 701 with an open bottom is formed on the front side of the detection seat 502. The T-shaped installation seat 702 is fixedly installed on the top of the connecting sleeve 601, and the T-shaped installation seat 702 is adapted to the corresponding T-shaped installation hole 701. The adaptation design of the T-shaped installation hole 701 and the T-shaped installation seat 702 enables the detection component 6 to be conveniently and accurately installed on the detection seat 502, while ensuring the stability of the installation, facilitating the replacement and maintenance of the detection component 6, and improving the operability and maintenance efficiency of the equipment.
[0046] In this embodiment, a plurality of fixing grooves 801 are formed at the bottom of the detection seat 502. A disassembly and assembly plate 802 is fixedly installed on one side of the connecting sleeve 601. A bolt hole 803 is formed at the top of the disassembly and assembly plate 802. A fixing bolt 804 adapted to the fixing groove 801 is installed in the bolt hole 803 in a threaded manner. Through the cooperation of the fixing bolt 804 and the fixing groove 801, the connection stability between the detection component 6 and the detection seat 502 is further enhanced, ensuring that the detection component 6 will not loosen during the working process, guaranteeing the accuracy and reliability of the detection results, and also facilitating the disassembly and replacement of the detection component 6 when needed.
[0047] In this embodiment, a programmable controller 105 is fixedly installed on the top of the workbench 101, and the drive motor 205, the rotating motor 406, the first pressure sensor 3011, the second pressure sensor 602, and the laser distance sensor 107 are all electrically connected to the programmable controller 105. The programmable controller 105 can centrally control and coordinate each component, and automatically control the operation of the drive motor 205 and the rotating motor 406 according to the data fed back by the pressure sensor and the laser distance sensor 107, realizing the automatic operation and precise adjustment of the equipment, improving the production efficiency and product quality, and reducing the errors and labor intensity of manual operation.
[0048] Working principle of the present invention: Pass the cold-rolled strip steel through between two rotating rollers 203, the upper straightening roller 3013 and the lower straightening roller 302. The fixing spring 306 can apply pressure to the U-shaped plate 308 and the upper straightening roller 3013, and the upper straightening roller 3013 can apply pressure to the cold-rolled strip steel. When the cold-rolled strip steel is conveyed, through the cooperation of the upper straightening roller 3013 and the lower straightening roller 302, the purpose of leveling the cold-rolled strip steel can be achieved. By starting the driving motor 205 and the vacuum cleaner 208, the driving motor 205 can drive the rotating shaft 202 and the rotating roller 203 to rotate. With the cooperation of the transmission gear 206, the two rotating rollers 203 can rotate synchronously and in opposite directions. The rotating roller 203 can clean the cold-rolled strip steel through the cleaning sponge 204, and the vacuum cleaner 208 can absorb the dust adhering to the cleaning sponge 204 through the dust suction cover 207, so as to achieve the purpose of cleaning the cold-rolled strip steel;
[0049] With the cooperation of the belt pulley 504 and the belt 505, the rotation of the rotating shaft 202 can drive the reciprocating screw rod 503 to rotate, and the reciprocating screw rod 503 can drive the detection seat 502 to move back and forth. The detection seat 502 drives the detection head 604 to move through the connecting sleeve 601. Under the elastic force of the connecting spring 603, the connecting spring 603 can push the detection head 604 to contact the cold-rolled strip steel. When the leveling of the cold-rolled strip steel is unqualified, at this time, the position of the detection head 604 in the vertical direction is displaced, and the pressure of the connecting spring 603 on the pressure sensor two 602 changes. By setting the laser ranging sensor 107, the accuracy of the detection of the cold-rolled strip steel can be improved. When the leveling is unqualified, the programmable controller 105 can start the rotating motor 406, and the rotating motor 406 can drive the driving shaft 404 and the driving bevel gear 405 to rotate. The driving bevel gear 405 can drive the threaded rod 401 to rotate through the driven bevel gear 403. The rotation of the threaded rod 401 can drive the adjusting plate 305 to move downward, and the adjusting plate 305 can squeeze the fixing spring 306. The fixing spring 306 can increase the pressure on the upper straightening roller 3013. The pressure sensor one 3011 can detect the pressure applied to the upper straightening roller 3013, so as to achieve precise adjustment of the applied force. By automatically adjusting the force applied to the upper straightening roller 3013, the purpose of accurately leveling the cold-rolled strip steel can be achieved.
[0050] The above has introduced in detail a cold-rolled strip leveling device provided by the present invention. Specific embodiments are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. A cold-rolled strip leveling device, characterized in that, It includes a workbench (101), a cleaning mechanism (2), a leveling mechanism (3) and a detection mechanism. The cleaning mechanism (2) includes a U-shaped frame one (201), a rotating shaft (202), a rotating roller (203) and a cleaning sponge (204). The U-shaped frame one (201) is fixedly installed on the top of the workbench (101). Two rotating shafts (202) are rotatably installed on the front and rear inner walls of the U-shaped frame one (201). A rotating roller (203) is fixedly installed on the rotating shaft (202), and a cleaning sponge (204) for cleaning cold-rolled strip steel is sleeved on the rotating roller (203). An L-shaped plate (102) is fixedly installed on the top of the workbench (101), and the leveling mechanism (3) is located inside the L-shaped plate (102). The leveling mechanism (3) includes a fixed seat (301), a lower leveling roller (302), a fixing plate (303), a limiting seat (304), an adjusting seat, a fixing spring (306), a U-shaped plate (308) and an upper leveling roller (3013). A plurality of fixed seats (301) are fixedly installed on the top of the workbench (101). A lower leveling roller (302) is rotatably installed between two corresponding fixed seats (301). Two fixing plates (303) are fixedly installed on the rear inner wall of the L-shaped plate (102). A limiting seat (304) is fixedly installed on the top of the fixing plate (303). An adjusting plate (305) is slidably sleeved on the two limiting seats (304). A plurality of fixing springs (306) are fixedly installed on the bottom of the adjusting plate (305). The bottom ends of the corresponding fixing springs (306) are fixedly installed on the same U-shaped plate (308). An upper leveling roller (3013) is rotatably installed inside the U-shaped plate (308). Sliding holes (309) are formed on both the front and rear inner walls of the U-shaped plate (308). A sliding seat (3010) is slidably installed in the sliding hole (309). A same rotating shaft (3012) is rotatably installed between two corresponding sliding seats (3010), and the upper leveling roller (3013) is fixedly installed on the rotating shaft (3012). A pressure sensor one (3011) is fixedly installed on the top of the sliding seat (3010), and the top of the pressure sensor one (3011) is fixedly installed on the top inner wall of the sliding hole (309). The detection mechanism includes a U-shaped frame two (501). A reciprocating lead screw (503) is rotatably installed on the front and rear inner walls of the U-shaped frame two (501). A detection seat (502) is fixedly installed on the top inner wall of the U-shaped frame two (501). The detection seat (502) is threadedly sleeved on the reciprocating lead screw (503). A plurality of detection components (6) are installed at the bottom of the detection seat (502) through a detachable structure. The detection mechanism further includes a connecting frame (106) and a laser distance sensor (107). The connecting frame (106) is fixedly installed on the workbench (101), and a plurality of laser distance sensors (107) are equidistantly installed on the top inner part of the connecting frame (106). A guide seat (103) is fixedly installed on the top of the workbench (101), and the same guide roller (104) is rotatably installed between the two guide seats (103), and the guide roller (104) is located between the U-shaped frame two (501) and the connecting frame (106).
2. The cold-rolled strip leveling device according to claim 1, characterized in that, A driving motor (205) is fixedly installed on the front side of the U-shaped frame one (201), and the output shaft of the driving motor (205) is fixedly connected to the corresponding rotating shaft (202). The rear end of the rotating shaft (202) extends to the rear side of the U-shaped frame one (201) and is fixedly installed with a transmission gear (206), and the two transmission gears (206) are meshed with each other.
3. A cold-rolled strip leveling device according to claim 1, characterized in that, Dust suction covers (207) for cleaning the sponge (204) and removing dust are installed on the top of the U-shaped frame one (201) and the top of the workbench (101). A vacuum cleaner (208) connected to the dust suction cover (207) is installed on the top of the workbench (101), and the two rotating rollers (203) are located between the two dust suction covers (207).
4. A cold-rolled strip leveling device according to claim 1, characterized in that, Pulley wheels (504) are installed at the rear ends of the rotating shaft (202) and the reciprocating lead screw (503) above the displacement, and the same belt (505) is sleeved on the two pulley wheels (504) for transmission.
5. A cold-rolled strip leveling device according to claim 1, characterized in that, A plurality of guide holes are formed in the top of the adjusting plate (305), and a T-shaped rod (307) is slidably installed in the guide holes, and the bottom end of the T-shaped rod (307) is fixedly installed on the corresponding U-shaped plate (308).
6. A cold-rolled strip leveling device according to claim 1, characterized in that, A control box (402) is fixedly installed on the top of the L-shaped plate (102), a threaded rod (401) is fixedly installed on the top of the fixing plate (303), the top end of the threaded rod (401) extends into the control box (402) and is fixedly installed with a driven bevel gear (403). The adjusting plate (305) is threadedly sleeved on the threaded rod (401). The same driving shaft (404) is rotatably installed on the inner walls of the two sides of the control box (402). Two driving bevel gears (405) are fixedly installed on the driving shaft (404), and the driving bevel gears (405) are meshed with the corresponding driven bevel gears (403). A rotating motor (406) is fixedly installed on one side of the control box (402), and the rotating motor (406) is fixedly connected to the driving shaft (404).
7. A cold-rolled strip leveling device according to claim 1, characterized in that, The detection assembly (6) includes a connecting sleeve (601), a pressure sensor two (602), a connecting spring (603) and a detection head (604). A positioning mechanism is provided between the connecting sleeve (601) and the detection seat (502). The pressure sensor two (602) is fixedly installed on the inner wall of the top of the connecting sleeve (601). A connecting spring (603) is fixedly installed at the bottom of the pressure sensor two (602). A detection head (604) is slidably installed in the connecting sleeve (601), and the bottom end of the connecting spring (603) is fixedly installed on the detection head (604).
8. A cold-rolled strip leveling device according to claim 7, characterized in that, The positioning mechanism includes a T-shaped mounting hole (701) and a T-shaped mounting seat (702). A T-shaped mounting hole (701) with an open bottom is provided on the front side of the detection seat (502). A T-shaped mounting seat (702) is fixedly installed at the top of the connecting sleeve (601), and the T-shaped mounting seat (702) is adapted to the corresponding T-shaped mounting hole (701).
9. The cold-rolled strip leveling device according to claim 8, characterized in that, A plurality of fixing grooves (801) are provided at the bottom of the detection seat (502). A disassembly and assembly plate (802) is fixedly installed on one side of the connecting sleeve (601). A bolt hole (803) is provided at the top of the disassembly and assembly plate (802), and a fixing bolt (804) adapted to the fixing groove (801) is threadedly installed in the bolt hole (803).
10. A cold-rolled strip leveling device according to claim 1, characterized in that, A programmable controller (105) is fixedly installed on the top of the workbench (101), and the driving motor (205), the rotating motor (406), the first pressure sensor (3011), the second pressure sensor (602), and the laser distance sensor (107) are all electrically connected to the programmable controller (105).