Photovoltaic cable end polishing device and method
By designing photovoltaic cable end polishing devices that support, rotate, adjust and limit components, the problems of low efficiency and low accuracy in the prior art are solved, and rapid and comprehensive polishing of cable ends of multiple specifications is achieved.
Patent Information
- Application Number
- CN202510899623.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-08-01
AI Technical Summary
The prior art has low efficiency and low accuracy in the polishing process of photovoltaic cable ends, and it is impossible to fully polish cable ends of multiple specifications.
A photovoltaic cable end polishing device is designed, including a support assembly, a rotating assembly, an adjustment assembly and a limit assembly. The cable is clamped by the conveying assembly, and the rotating assembly is polished in all directions. The adjustment assembly adjusts the polishing position, and the limit assembly ensures that the polishing belt is in close contact with the cable.
It realizes rapid and comprehensive polishing of cable ends of multiple specifications, improves polishing efficiency and accuracy, and ensures that the surface of the cable end is smooth and free of impurities.
Smart Images

Figure CN120395637A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic cable end polishing, and in particular to a photovoltaic cable end polishing device and method. Background Art
[0002] The cable end is a part of the cable connector. It can protect the cable from moisture, corrosion and other harsh environments after construction, reduce the risk of damage due to natural environment and other reasons. At the same time, the cable end can also ensure a good state of current flow, so as to achieve the purpose of transmitting information or energy.
[0003] When making the cable end, it is necessary to ensure that the surface of the end is completely smooth and free of impurities. Otherwise, it will affect the current flow and the transmission effect of the cable. During the process of making the cable end, polishing can remove the stains and oxides on the surface of the end, strengthen the adhesion and contact between the cable and the end, make the cable connection reliable, and extend the service life of the cable.
[0004] Currently, when polishing the photovoltaic cable end, manual polishing with sandpaper is mostly used. Manual polishing will reduce the polishing efficiency and the accuracy of polishing. Secondly, the current simple polishing equipment cannot comprehensively polish photovoltaic cable ends of various specifications. Mostly, it polishes by rotating a single-sided polishing belt, resulting in low polishing efficiency. In view of the above problems, the inventor proposes a photovoltaic cable end polishing device and method to solve the above problems. Summary of the Invention
[0005] In order to solve the above-mentioned problems, the purpose of the present invention is to provide a photovoltaic cable end polishing device and method.
[0006] To solve the above technical problems, the present invention adopts the following technical scheme: A photovoltaic cable end polishing device includes a support assembly. A rotation assembly for polishing and a conveying assembly for conveying the cable are fixedly installed at the top of the support assembly in a straight line distribution. An adjustment assembly is installed inside the rotation assembly, and a limit assembly is installed outside the adjustment assembly; The support assembly includes a base, and a first support frame and a second support frame are fixedly installed above the base; the rotation assembly includes a fixed cylinder fixedly installed on the first support frame, two discs are rotatably arranged on the inner circle of the fixed cylinder, and four first rotating shafts distributed in a rectangular shape are rotatably arranged on the two discs. A sanding wheel is fixedly installed on the outer circle of the first rotating shaft, a polishing belt is sleeved on the outer circles of the four sanding wheels, two T-shaped brackets symmetrically distributed are fixedly installed between the two discs, and three moving plates are slidably arranged on the T-shaped brackets. Limiting wheels are arranged on one side of the three moving plates away from each other; the adjusting assembly includes a fixed disc arranged on the outside of one disc, a T-shaped guide rail is fixedly installed between the fixed disc and the disc on its one side, and two first racks and a second rack are slidably arranged on the T-shaped guide rail. Two rotating columns are rotatably arranged on the fixed disc and the disc on its one side; the conveying assembly includes two end discs fixedly installed on the second support frame, three transmission shafts distributed in a ring shape are rotatably arranged on the two end discs, a deflecting seat is rotatably arranged on the transmission shaft, and a second rotating shaft is rotatably arranged on the deflecting seat. A rotating roller is fixedly installed on the outer circle of the second rotating shaft.
[0007] Preferably, a first driving shaft is rotatably arranged on the first support frame, a first motor is fixedly installed on the base, and the output end of the first motor is in transmission connection with one end of the first driving shaft. Two first gears are fixedly installed on the first driving shaft.
[0008] Preferably, first outer rings are fixedly installed on one side of the two discs away from each other, first external toothed rings are fixedly installed on the outer circles of the first outer rings, and the two first external toothed rings are respectively engaged with the two first gears. Two connecting brackets are fixedly installed between the two discs.
[0009] Preferably, two first internal toothed rings are fixedly installed on the inner circle of the fixed cylinder, two second gears are fixedly installed on the outer circle of the first rotating shaft, and the two second gears are respectively engaged with the two first internal toothed rings.
[0010] Preferably, a connecting shaft is rotatably arranged at the center of the limiting wheel, end blocks are fixedly installed at both ends of the connecting shaft, two springs are fixedly installed between the end block and the moving plate on its one side, a limiting cylinder is slidably arranged inside the spring, and a limiting rod is slidably arranged inside the limiting cylinder. The ends of the limiting cylinder and the limiting rod away from each other are respectively fixedly connected to the moving plate and the end block.
[0011] Preferably, the fixed disk is fixedly installed inside a first outer ring. A third gear and a fourth gear are fixedly installed on the outer circle of the rotating column. The third gear meshes with the second rack, and the fourth gear meshes with two first racks. Connecting blocks are fixedly installed at the ends of the first rack and the second rack away from the rotating column, and the three connecting blocks are all slidably arranged on a disk on one side thereof. The three connecting blocks are respectively fixedly connected to three moving plates.
[0012] Preferably, the limiting component includes an end cover fixedly installed on the outside of the fixed disk. A second outer tooth ring is rotatably arranged inside the end cover. The second outer tooth ring meshes with two symmetrically distributed fifth gears, and the two fifth gears are respectively fixedly installed on two rotating columns. The two rotating columns are both rotatably arranged on the end cover. Two fastening screws are threadedly arranged inside the end cover, and the ends of the two fastening screws away from the center of the end cover can respectively contact the outer sides of the two rotating columns.
[0013] Preferably, a second motor is fixedly installed on the outside of one of the end disks. A second drive shaft is rotatably arranged on the two end disks, and one end of the second drive shaft is fixedly connected to the output end of the second motor. A sixth gear is fixedly installed on the outer circle of the second drive shaft. A connecting cylinder is fixedly installed between the two end disks. A second inner tooth ring is fixedly installed inside the connecting cylinder, and the second inner tooth ring meshes with the sixth gear. A seventh gear is fixedly installed on the outer circle of the transmission shaft, and the seventh gear meshes with the second inner tooth ring. Bevel gears are fixedly installed on the outer circles of the second rotating shaft and the transmission shaft, and the two bevel gears mesh with each other. A limiting column is fixedly installed on the deflection seat, and the limiting column is slidably arranged on the end disk.
[0014] Preferably, a second outer ring is fixedly installed on the outside of the end disk on which the second motor is not installed among the two end disks. A turntable is rotatably arranged inside the second outer ring. An electric cylinder is arranged on the side of the turntable away from the end disk, and the two ends of the electric cylinder are respectively rotatably connected to the end disk and the turntable. The limiting column is slidably arranged on the turntable.
[0015] A usage method of a photovoltaic cable end polishing device includes the following steps: Step 1: Pass the stripped cable end through between three annularly distributed rotating rollers. Use the telescopic movement of the electric cylinder to drive the turntable rotatably connected thereto to rotate inside the second outer ring. The rotation of the turntable drives the limiting column slidably arranged thereon to move. The movement of the limiting column drives the deflection seat to move, so that the deflection seat can deflect around the transmission shaft. The deflection of the deflection seat drives the second rotating shaft thereon to deflect. The deflection of the second rotating shaft drives the rotating roller to deflect, so that the rotating roller can be in close contact with the cable. Step 2: Use a tool to rotate a rotating column. The rotation of the rotating column drives the fifth gear, the third gear, and the fourth gear thereon to rotate. The rotation of the fifth gear drives the second outer tooth ring to rotate. The rotation of the second outer tooth ring drives another fifth gear and the rotating column at its center to rotate, so that both rotating columns can rotate. The rotation of the third gear drives the second rack to move along the T-shaped guide rail. The rotation of the fourth gear drives the two first racks to move towards each other along the T-shaped guide rail. The movement of the first rack and the second rack drives the connecting block at their ends to move. The movement of the connecting block drives the moving plate to slide on the T-shaped bracket. The movement of the moving plate drives the limiting wheels thereon to move, so as to adjust the polishing belt by the movement of the three limiting wheels, so that the inner side of the polishing belt can contact the outer side of the end of the cable after stripping. Step 3: Rotate the fastening screw so that one end of the fastening screw can contact the outer side of the rotating column to limit the rotating column. Step 4: Use the second motor to drive the second drive shaft to rotate. The rotation of the second drive shaft drives the sixth gear to rotate. The rotation of the sixth gear drives the second inner tooth ring to rotate. The rotation of the second inner tooth ring drives several seventh gears to rotate. The rotation of the seventh gear drives the transmission shaft to rotate. By using the bevel gears on the transmission shaft and the second rotating shaft to mesh with each other, the rotation of the transmission shaft drives the second rotating shaft to rotate. The rotation of the second rotating shaft drives the rotating roller to rotate. The rotation of the three rotating rollers drives the cable to move. Step 5: Use the first motor to drive the first drive shaft to rotate. The rotation of the first drive shaft drives the first gear to rotate. The rotation of the first gear drives the first outer tooth ring to rotate. The rotation of the first outer tooth ring drives the first outer ring to rotate. The rotation of the first outer ring drives the disc to rotate. The rotation of the two discs drives the polishing belt between them to rotate. Step 6: The rotation of the disc drives the first rotating shaft to perform a circular motion. The rotation of the first rotating shaft drives the second gear thereon to perform a circular motion. The second gear meshes with the first inner tooth ring. When the second gear moves along the trajectory of the first inner tooth ring, the second gear can rotate itself, and then drives the abrasive belt wheel on the outer circle of the first rotating shaft to rotate. The rotation of multiple abrasive belt wheels drives the polishing belt to perform a trajectory motion, so that the polishing belt can perform a trajectory motion while rotating, and cooperate with the movement of the cable end to quickly and comprehensively polish the cable end.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention clamps and automatically conveys the ends of various specifications of cables through the setting of a conveying component, automatically polishes the ends of the cables in all directions through a rotating component, adjusts the components of the rotating component through an adjusting component, so that the rotating component can polish the ends of multi-specification cables, and limits the adjusting component through a limiting component. 2. The present invention utilizes the telescopic movement of the electric cylinder to drive the turntable to rotate on the second outer ring. The rotation of the turntable drives the deflection seat to deflect around the transmission shaft, so that the rotating roller on the deflection seat can be in close contact with the cable. The rotation of the second drive shaft drives the rotation of the second internal gear ring, and the rotation of the second internal gear ring drives the rotation of several transmission shafts. The rotation of the transmission shafts drives the rotation of the second rotating shaft and the rotating roller on its outer ring, enabling the three rotating rollers to automatically transport the cable. 3. The present invention utilizes the rotation of two rotating columns to drive the third gear and the fourth gear thereon to rotate. The rotation of the third gear and the fourth gear respectively drives the second rack and the first rack to move along the T-shaped guide rail, and further drives the moving plate connected to the connecting block at its end to slide on the T-shaped bracket. The movement of the moving plate drives the movement of the limiting wheel thereon, thereby adjusting the polishing belt by the movement of the three limiting wheels, so that the inner side of the polishing belt can contact the outer side of the ends of cables with various specifications after stripping. 4. The present invention utilizes the rotation of the first drive shaft to drive the rotation of the first external gear ring. The rotation of the first external gear ring drives the rotation of the disc, and the rotation of the disc drives the rotation of the polishing belt. The rotation of the disc drives the first rotating shaft to perform circular motion, and the second gear on the first rotating shaft moves along the track of the first internal gear ring, so that the abrasive belt wheel on the outer ring of the first rotating shaft can rotate while performing circular motion, thereby enabling the polishing belt to perform a track motion while rotating, and cooperating with the movement of the cable end to quickly and comprehensively polish the cable end. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a schematic cross-sectional structure diagram of the rotating assembly, adjusting assembly and limiting assembly of the present invention.
[0020] Figure 3 It is a schematic cross-sectional structure diagram of the conveying assembly of the present invention.
[0021] Figure 4 It is a schematic diagram of the support assembly structure of the present invention.
[0022] Figure 5 It is a schematic cross-sectional structure diagram of the adjusting assembly of the present invention.
[0023] Figure 6 It is a schematic cross-sectional structure diagram of the rotating assembly of the present invention.
[0024] Figure 7 This is a schematic cross-sectional structure diagram of the spring and the limiting cylinder of the present invention.
[0025] Figure 8 This is a schematic cross-sectional structure diagram of the second outer ring and the turntable of the present invention.
[0026] Figure 9 For the present invention Figure 2 An enlarged schematic diagram of the structure at position A.
[0027] Figure 10 For the present invention Figure 5 An enlarged schematic diagram of the structure at position B.
[0028] In the figure: 1. Support assembly; 101. Base; 102. First support frame; 103. Second support frame; 104. First drive shaft; 105. First motor; 106. First gear; 2. Rotating assembly; 201. Fixed cylinder; 202. First internal gear ring; 203. Disc; 204. First outer ring; 205. First external gear ring; 206. Connection bracket; 207. First rotating shaft; 208. Sanding wheel; 209. Second gear; 210. Polishing belt; 211. T-shaped bracket; 212. Moving plate; 213. Spring; 214. Limiting cylinder; 215. Limiting rod; 216. End block; 217. Connection shaft; 218. Limiting wheel; 3. Adjusting assembly; 301. Fixed disc; 302. T-shaped guide rail; 303. First rack; 304. Second rack; 305. Rotating column; 306. Third gear; 307. Fourth gear; 308. Connection block; 4. Limiting assembly; 401. End cover; 402. Second external gear ring; 403. Fifth gear; 404. Tightening screw; 5. Conveying assembly; 501. End plate; 502. Connection cylinder; 503. Second internal gear ring; 504. Second drive shaft; 505. Second motor; 506. Sixth gear; 507. Transmission shaft; 508. Seventh gear; 509. Deflection seat; 510. Limiting column; 511. Second rotating shaft; 512. Bevel gear; 513. Rotating roller; 514. Second outer ring; 515. Turntable; 516. Electric cylinder. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Embodiment: As Figures 1-10As shown in the figure, the present invention provides a polishing device for the end of a photovoltaic cable, which includes a support assembly 1. At the top of the support assembly 1, a rotation assembly 2 for polishing and a conveying assembly 5 for conveying the cable are fixedly installed in a linear distribution. An adjustment assembly 3 is installed inside the rotation assembly 2, and a limiting assembly 4 is installed outside the adjustment assembly 3; The support assembly 1 includes a base 101. Above the base 101, a first support frame 102 and a second support frame 103 are fixedly installed. A first drive shaft 104 is rotatably provided on the first support frame 102. A first motor 105 is fixedly installed on the base 101, and the output end of the first motor 105 is drivingly connected to one end of the first drive shaft 104. Two first gears 106 are fixedly installed on the first drive shaft 104; The rotation assembly 2 includes a fixed cylinder 201 fixedly installed on the first support frame 102. Two discs 203 are rotatably provided inside the inner circle of the fixed cylinder 201. Four first rotating shafts 207 are rotatably provided on the two discs 203 in a rectangular distribution. A sanding wheel 208 is fixedly installed on the outer circle of the first rotating shaft 207. A polishing belt 210 is sleeved outside the four sanding wheels 208. Two symmetrically distributed T-shaped brackets 211 are fixedly installed between the two discs 203. Three moving plates 212 are slidably provided on the T-shaped brackets 211. A limiting wheel 218 is provided on the side of each of the three moving plates 212 away from each other; The adjustment assembly 3 includes a fixed disc 301 provided outside one of the discs 203. A T-shaped guide rail 302 is fixedly installed between the fixed disc 301 and the disc 203 on one side of it. Two first racks 303 and a second rack 304 are slidably provided on the T-shaped guide rail 302. Two rotating columns 305 are rotatably provided on the fixed disc 301 and the disc 203 on one side of it; The conveying assembly 5 includes two end discs 501 fixedly installed on the second support frame 103. Three drive shafts 507 are rotatably provided on the two end discs 501 in an annular distribution. A deflection seat 509 is rotatably provided on the drive shaft 507. A second rotating shaft 511 is rotatably provided on the deflection seat 509. A rotating roller 513 is fixedly installed on the outer circle of the second rotating shaft 511.
[0031] On the side of each of the two discs 203 away from each other, a first outer ring 204 is fixedly installed. A first external toothed ring 205 is fixedly installed on the outer circle of the first outer ring 204, and the two first external toothed rings 205 are respectively engaged with the two first gears 106. Two connecting brackets 206 are fixedly installed between the two discs 203. Two first internal toothed rings 202 are fixedly installed on the inner circle of the fixed cylinder 201. Two second gears 209 are fixedly installed on the outer circle of the first rotating shaft 207, and the two second gears 209 are respectively engaged with the two first internal toothed rings 202.
[0032] By adopting the above technical solution, when the disc 203 rotates, it can drive the first rotating shaft 207 to rotate in a circular motion while rotating.
[0033] A connecting shaft 217 is rotatably provided at the center of the limiting wheel 218. End blocks 216 are fixedly installed at both ends of the connecting shaft 217. Two springs 213 are fixedly installed between the end block 216 and the moving plate 212 on one side thereof. A limiting cylinder 214 is slidably arranged inside the spring 213. A limiting rod 215 is slidably arranged inside the limiting cylinder 214. The ends of the limiting cylinder 214 and the limiting rod 215 away from each other are fixedly connected to the moving plate 212 and the end block 216 respectively.
[0034] By adopting the above technical solution, the spring 213 can buffer the limiting wheel 218.
[0035] The fixed disk 301 is fixedly installed inside a first outer ring 204. A third gear 306 and a fourth gear 307 are fixedly installed on the outer circumference of the rotating column 305. The third gear 306 meshes with the second rack 304. The fourth gear 307 meshes with two first racks 303. Connecting blocks 308 are fixedly installed at the ends of the first rack 303 and the second rack 304 away from the rotating column 305. And the three connecting blocks 308 are all slidably arranged on the disc 203 on one side thereof. The three connecting blocks 308 are respectively fixedly connected to the three moving plates 212.
[0036] By adopting the above technical solution, when the rotating column 305 rotates, it can drive the three moving plates 212 to move.
[0037] The limiting component 4 includes an end cover 401 fixedly installed on the outside of the fixed disk 301. A second outer tooth ring 402 is rotatably arranged on the inner circle of the end cover 401. The second outer tooth ring 402 meshes with two symmetrically distributed fifth gears 403. And the two fifth gears 403 are respectively fixedly installed on the two rotating columns 305. The two rotating columns 305 are both rotatably arranged on the end cover 401. Two fastening screws 404 are threadedly arranged on the inner circle of the end cover 401. And the ends of the two fastening screws 404 away from the center of the end cover 401 can respectively contact the outer sides of the two rotating columns 305.
[0038] By adopting the above technical solution, the fastening screw 404 can limit the rotating column 305.
[0039] A second motor 505 is fixedly installed on the outer side of one of the end plates 501. A second drive shaft 504 is rotatably provided on the two end plates 501, and one end of the second drive shaft 504 is fixedly connected to the output end of the second motor 505. A sixth gear 506 is fixedly installed on the outer ring of the second drive shaft 504. A connecting cylinder 502 is fixedly installed between the two end plates 501. A second internal tooth ring 503 is fixedly installed on the inner ring of the connecting cylinder 502, and the second internal tooth ring 503 meshes with the sixth gear 506. A seventh gear 508 is fixedly installed on the outer ring of the transmission shaft 507, and the seventh gear 508 meshes with the second internal tooth ring 503. Tapered gears 512 are fixedly installed on the outer rings of the second rotating shaft 511 and the transmission shaft 507, and the two tapered gears 512 mesh with each other. A limiting post 510 is fixedly installed on the deflection seat 509, and the limiting post 510 is slidably arranged on the end plate 501.
[0040] By adopting the above technical solution, the rotation of the second drive shaft 504 can drive the rotation of the rotating roller 513.
[0041] A second outer ring 514 is fixedly installed on the outer side of the end plate 501 that does not install the second motor 505 among the two end plates 501. A turntable 515 is rotatably arranged on the inner ring of the second outer ring 514. An electric cylinder 516 is arranged on the side of the turntable 515 away from the end plate 501, and the two ends of the electric cylinder 516 are respectively rotatably connected to the end plate 501 and the turntable 515. The limiting post 510 is slidably arranged on the turntable 515.
[0042] By adopting the above technical solution, the expansion and contraction of the electric cylinder 516 can drive the deflection of the deflection seat 509.
[0043] A usage method of a photovoltaic cable end polishing device includes the following steps: Step 1: Pass the stripped cable end through between three rotating rollers 513 distributed in a ring. Use the expansion and contraction of the electric cylinder 516 to drive the turntable 515 rotatably connected thereto to rotate inside the second outer ring 514. The rotation of the turntable 515 drives the movement of the limiting post 510 slidably arranged thereon. The movement of the limiting post 510 drives the movement of the deflection seat 509, so that the deflection seat 509 can deflect around the transmission shaft 507. The deflection of the deflection seat 509 drives the deflection of the second rotating shaft 511 thereon. The deflection of the second rotating shaft 511 drives the deflection of the rotating roller 513, so that the rotating roller 513 can be in close contact with the cable. Step 2: Use a tool to rotate a rotating column 305. The rotation of the rotating column 305 drives the fifth gear 403, the third gear 306, and the fourth gear 307 thereon to rotate. The rotation of the fifth gear 403 drives the second outer tooth ring 402 to rotate. The rotation of the second outer tooth ring 402 drives another fifth gear 403 and the rotating column 305 at its center to rotate, so that both rotating columns 305 can rotate. The rotation of the third gear 306 drives the second rack 304 to move along the T-shaped guide rail 302. The rotation of the fourth gear 307 drives the two first racks 303 to move towards each other along the T-shaped guide rail 302. The movement of the first rack 303 and the second rack 304 drives the connecting block 308 at their ends to move. The movement of the connecting block 308 drives the moving plate 212 to slide on the T-shaped bracket 211. The movement of the moving plate 212 drives the limiting wheels 218 thereon to move, so as to adjust the polishing belt 210 by the movement of the three limiting wheels 218, and make the inner side of the polishing belt 210 contact the outer side of the end of the cable after stripping. Step 3: By rotating the fastening screw 404, one end of the fastening screw 404 can contact the outer side of the rotating column 305 to limit the rotating column 305. Step 4: Use the second motor 505 to drive the second drive shaft 504 to rotate. The rotation of the second drive shaft 504 drives the sixth gear 506 to rotate. The rotation of the sixth gear 506 drives the second inner tooth ring 503 to rotate. The rotation of the second inner tooth ring 503 drives a plurality of seventh gears 508 to rotate. The rotation of the seventh gear 508 drives the transmission shaft 507 to rotate. By the meshing of the bevel gears 512 on the transmission shaft 507 and the second rotating shaft 511, the rotation of the transmission shaft 507 drives the second rotating shaft 511 to rotate. The rotation of the second rotating shaft 511 drives the rotating roller 513 to rotate. The rotation of the three rotating rollers 513 drives the cable to move. Step 5: Use the first motor 105 to drive the first drive shaft 104 to rotate. The rotation of the first drive shaft 104 drives the first gear 106 to rotate. The rotation of the first gear 106 drives the first outer tooth ring 205 to rotate. The rotation of the first outer tooth ring 205 drives the first outer ring 204 to rotate. The rotation of the first outer ring 204 drives the disc 203 to rotate. The rotation of the two discs 203 drives the polishing belt 210 between them to rotate. Step 6: The rotation of the disc 203 drives the first rotating shaft 207 to make a circular motion. The rotation of the first rotating shaft 207 drives the second gear 209 thereon to make a circular motion. The second gear 209 meshes with the first inner tooth ring 202. When the second gear 209 moves along the trajectory of the first inner tooth ring 202, the second gear 209 can rotate itself, and then drives the abrasive belt wheel 208 outside the first rotating shaft 207 to rotate. The rotation of the multiple abrasive belt wheels 208 drives the polishing belt 210 to make a trajectory motion, so that the polishing belt 210 can make a trajectory motion while rotating, and cooperate with the movement of the cable end to quickly and comprehensively polish the cable end.
[0044] Working principle: When the present invention is in use, the stripped cable end is passed through between three rotating rollers 513 distributed in a ring. Subsequently, the electric cylinder 516 expands and contracts to drive the turntable 515 rotatably connected thereto to rotate inside the second outer ring 514. The rotation of the turntable 515 drives the limit post 510 slidably arranged thereon to move. The movement of the limit post 510 drives the deflection seat 509 to move, so that the deflection seat 509 can deflect around the transmission shaft 507. The deflection of the deflection seat 509 drives the second rotating shaft 511 thereon to deflect. The deflection of the second rotating shaft 511 drives the rotating roller 513 to deflect, enabling the rotating roller 513 to be in close contact with the cable; Subsequently, a rotating column 305 is rotated by a tool. The rotation of the rotating column 305 drives the fifth gear 403, the third gear 306, and the fourth gear 307 thereon to rotate. The rotation of the fifth gear 403 drives the second external gear ring 402 to rotate. The rotation of the second external gear ring 402 drives another fifth gear 403 and the rotating column 305 at its center to rotate, so that both rotating columns 305 can rotate; The rotation of the third gear 306 drives the second rack 304 to move along the T-shaped guide rail 302. The rotation of the fourth gear 307 drives the two first racks 303 to move towards each other along the T-shaped guide rail 302. The movement of the first rack 303 and the second rack 304 drives the connecting block 308 at their ends to move. The movement of the connecting block 308 drives the moving plate 212 to slide on the T-shaped bracket 211. The movement of the moving plate 212 drives the limit wheel 218 thereon to move, thereby adjusting the polishing belt 210 by the movement of the three limit wheels 218, so that the inner side of the polishing belt 210 can contact the outer side of the stripped end of the cable; Subsequently, by rotating the fastening screw 404, one end of the fastening screw 404 can contact the outer side of the rotating column 305 to limit the rotating column 305; The second motor 505 drives the second drive shaft 504 to rotate. The rotation of the second drive shaft 504 drives the sixth gear 506 to rotate. The rotation of the sixth gear 506 drives the second internal gear ring 503 to rotate. The rotation of the second internal gear ring 503 drives a plurality of seventh gears 508 to rotate. The rotation of the seventh gears 508 drives the transmission shaft 507 to rotate. By the meshing of the bevel gears 512 on the transmission shaft 507 and the second rotating shaft 511, the rotation of the transmission shaft 507 drives the second rotating shaft 511 to rotate. The rotation of the second rotating shaft 511 drives the rotating roller 513 to rotate. The rotation of the three rotating rollers 513 drives the cable to move; The first motor 105 drives the first drive shaft 104 to rotate. The rotation of the first drive shaft 104 drives the first gear 106 to rotate. The rotation of the first gear 106 drives the first external gear ring 205 to rotate. The rotation of the first external gear ring 205 drives the first outer ring 204 to rotate. The rotation of the first outer ring 204 drives the disc 203 to rotate. The rotation of the two discs 203 drives the polishing belt 210 therebetween to rotate; The rotation of the disc 203 drives the first rotating shaft 207 to perform circular motion. The rotation of the first rotating shaft 207 drives the second gear 209 thereon to perform circular motion. The second gear 209 meshes with the first internal gear ring 202. When the second gear 209 moves along the trajectory of the first internal gear ring 202, the second gear 209 can rotate itself, and then drives the abrasive belt wheel 208 on the outer ring of the first rotating shaft 207 to rotate. The rotation of multiple abrasive belt wheels 208 drives the polishing belt 210 to perform trajectory motion, so that the polishing belt 210 can perform trajectory motion while rotating, and quickly and comprehensively polish the cable end.
[0045] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.
Claims
1. A photovoltaic cable end polishing device, comprising a support assembly (1), characterized in that: At the top of the support component (1), a rotation component (2) for polishing and a conveying component (5) for conveying cables are fixedly installed in a straight line. An adjustment component (3) is installed inside the rotation component (2), and a limiting component (4) is installed outside the adjustment component (3). The support component (1) includes a base (101), and a first support frame (102) and a second support frame (103) are fixedly installed above the base (101); The rotation component (2) includes a fixed cylinder (201) fixedly installed on the first support frame (102). Two discs (203) are rotatably arranged on the inner ring of the fixed cylinder (201). Four first rotating shafts (207) are rotatably arranged on the two discs (203) in a rectangular distribution. A sanding wheel (208) is fixedly installed on the outer ring of the first rotating shaft (207). A polishing belt (210) is sleeved on the outer rings of the four sanding wheels (208). Two T-shaped brackets (211) are symmetrically fixedly installed between the two discs (203). Three moving plates (212) are slidably arranged on the T-shaped brackets (211). A limiting wheel (218) is arranged on the side of each of the three moving plates (212) away from each other; The adjustment component (3) includes a fixed disc (301) arranged outside one disc (203). A T-shaped guide rail (302) is fixedly installed between the fixed disc (301) and the disc (203) on one side of it. Two first racks (303) and a second rack (304) are slidably arranged on the T-shaped guide rail (302). Two rotating columns (305) are rotatably arranged on the fixed disc (301) and the disc (203) on one side of it. The conveying component (5) includes two end discs (501) fixedly installed on the second support frame (103). Three transmission shafts (507) are rotatably arranged on the two end discs (501) in an annular distribution. A deflection seat (509) is rotatably arranged on the transmission shaft (507). A second rotating shaft (511) is rotatably arranged on the deflection seat (509). A rotating roller (513) is fixedly installed on the outer ring of the second rotating shaft (511).
2. The photovoltaic cable end polishing device according to claim 1, characterized in that, A first driving shaft (104) is rotatably arranged on the first support frame (102). A first motor (105) is fixedly installed on the base (101), and the output end of the first motor (105) is in transmission connection with one end of the first driving shaft (104). Two first gears (106) are fixedly installed on the first driving shaft (104).
3. The photovoltaic cable end polishing device according to claim 2, wherein, A first outer ring (204) is fixedly installed on the side of each of the two discs (203) away from each other. A first outer tooth ring (205) is fixedly installed on the outer ring of the first outer ring (204), and the two first outer tooth rings (205) are respectively engaged with the two first gears (106). Two connecting brackets (206) are fixedly installed between the two discs (203).
4. A photovoltaic cable end polishing device according to claim 1, characterized in that, Two first inner toothed rings (202) are fixedly installed on the inner ring of the fixed cylinder (201). Two second gears (209) are fixedly installed on the outer ring of the first rotating shaft (207), and the two second gears (209) are respectively meshed with the two first inner toothed rings (202).
5. A photovoltaic cable end polishing device as described in claim 1, characterized in that, A connecting shaft (217) is rotatably provided at the center of the limiting wheel (218). End blocks (216) are fixedly installed at both ends of the connecting shaft (217). Two springs (213) are fixedly installed between the end block (216) and the moving plate (212) on one side thereof. A limiting cylinder (214) is slidably arranged inside the spring (213). A limiting rod (215) is slidably arranged inside the limiting cylinder (214). The ends of the limiting cylinder (214) and the limiting rod (215) away from each other are respectively fixedly connected to the moving plate (212) and the end block (216).
6. The photovoltaic cable end polishing device according to claim 3, wherein The fixed disk (301) is fixedly installed on the inner side of a first outer ring (204). A third gear (306) and a fourth gear (307) are fixedly installed on the outer ring of the rotating column (305). The third gear (306) is meshed with the second rack (304). The fourth gear (307) is meshed with two first racks (303). Connecting blocks (308) are fixedly installed at the ends of the first rack (303) and the second rack (304) away from the rotating column (305). The three connecting blocks (308) are all slidably arranged on the disk (203) on one side thereof. The three connecting blocks (308) are respectively fixedly connected to the three moving plates (212).
7. A photovoltaic cable end polishing device according to claim 1, characterized in that, The limiting component (4) includes an end cover (401) fixedly installed on the outer side of the fixed disk (301). A second outer toothed ring (402) is rotatably arranged on the inner ring of the end cover (401). The second outer toothed ring (402) is meshed with two symmetrically distributed fifth gears (403). The two fifth gears (403) are respectively fixedly installed on the two rotating columns (305). The two rotating columns (305) are both rotatably arranged on the end cover (401). Two fastening screws (404) are threadedly arranged on the inner ring of the end cover (401). The ends of the two fastening screws (404) away from the center of the end cover (401) can respectively contact the outer sides of the two rotating columns (305).
8. The photovoltaic cable end polishing device according to claim 1, characterized in that, A second motor (505) is fixedly installed on the outer side of one of the end plates (501). A second drive shaft (504) is rotatably provided on the two end plates (501), and one end of the second drive shaft (504) is fixedly connected to the output end of the second motor (505). A sixth gear (506) is fixedly installed on the outer ring of the second drive shaft (504). A connecting cylinder (502) is fixedly installed between the two end plates (501). A second internal tooth ring (503) is fixedly installed on the inner ring of the connecting cylinder (502), and the second internal tooth ring (503) meshes with the sixth gear (506). A seventh gear (508) is fixedly installed on the outer ring of the transmission shaft (507), and the seventh gear (508) meshes with the second internal tooth ring (503). Bevel gears (512) are fixedly installed on the outer rings of the second rotating shaft (511) and the transmission shaft (507), and the two bevel gears (512) mesh with each other. A limiting column (510) is fixedly installed on the deflection seat (509), and the limiting column (510) is slidably arranged on the end plate (501).
9. The PV cable end polishing device according to claim 8, wherein, A second outer ring (514) is fixedly installed on the outer side of the end plate (501) on which the second motor (505) is not installed among the two end plates (501). A turntable (515) is rotatably provided on the inner ring of the second outer ring (514). An electric cylinder (516) is provided on the side of the turntable (515) away from the end plate (501), and the two ends of the electric cylinder (516) are respectively rotatably connected to the end plate (501) and the turntable (515). The limiting column (510) is slidably arranged on the turntable (515).
10. The usage method of a photovoltaic cable end polishing device according to any one of claims 1-9, characterized in that, It includes the following steps: Step 1: Pass the stripped cable end through between the three rotating rollers (513) distributed in a ring shape. Use the telescopic movement of the electric cylinder (516) to drive the turntable (515) rotatably connected thereto to rotate inside the second outer ring (514). The rotation of the turntable (515) drives the limiting column (510) slidably arranged thereon to move. The movement of the limiting column (510) drives the deflection seat (509) to move, so that the deflection seat (509) can deflect around the transmission shaft (507). The deflection of the deflection seat (509) drives the second rotating shaft (511) thereon to deflect. The deflection of the second rotating shaft (511) drives the rotating roller (513) to deflect, so that the rotating roller (513) can be in close contact with the cable; Step 2: Use a tool to rotate a rotating column (305). The rotation of the rotating column (305) drives the fifth gear (403), the third gear (306), and the fourth gear (307) thereon to rotate. The rotation of the fifth gear (403) drives the second outer tooth ring (402) to rotate. The rotation of the second outer tooth ring (402) drives another fifth gear (403) and the rotating column (305) at its center to rotate, so that both rotating columns (305) can rotate. The rotation of the third gear (306) drives the second rack (304) to move along the T-shaped guide rail (302). The rotation of the fourth gear (307) drives the two first racks (303) to move towards each other along the T-shaped guide rail (302). The movement of the first rack (303) and the second rack (304) drives the connecting block (308) at their ends to move. The movement of the connecting block (308) drives the moving plate (212) to slide on the T-shaped bracket (211). The movement of the moving plate (212) drives the limiting wheel (218) thereon to move, so as to adjust the polishing belt (210) by the movement of the three limiting wheels (218), and make the inner side of the polishing belt (210) contact with the outer side of the end of the cable after stripping; Step 3: Rotate the fastening screw (404) so that one end of the fastening screw (404) can contact the outer side of the rotating column (305) to limit the rotating column (305); Step 4: Use the second motor (505) to drive the second drive shaft (504) to rotate. The rotation of the second drive shaft (504) drives the sixth gear (506) to rotate. The rotation of the sixth gear (506) drives the second inner tooth ring (503) to rotate. The rotation of the second inner tooth ring (503) drives several seventh gears (508) to rotate. The rotation of the seventh gear (508) drives the transmission shaft (507) to rotate. By the meshing of the bevel gears (512) on the transmission shaft (507) and the second rotating shaft (511), the rotation of the transmission shaft (507) drives the second rotating shaft (511) to rotate. The rotation of the second rotating shaft (511) drives the rotating roller (513) to rotate. The rotation of the three rotating rollers (513) drives the cable to move; Step 5: Use the first motor (105) to drive the first drive shaft (104) to rotate. The rotation of the first drive shaft (104) drives the first gear (106) to rotate. The rotation of the first gear (106) drives the first outer tooth ring (205) to rotate. The rotation of the first outer tooth ring (205) drives the first outer ring (204) to rotate. The rotation of the first outer ring (204) drives the disc (203) to rotate. The rotation of the two discs (203) drives the polishing belt (210) between them to rotate; Step Six: The rotation of the disc (203) drives the first rotating shaft (207) to perform circular motion. The rotation of the first rotating shaft (207) drives the second gear (209) thereon to perform circular motion. The second gear (209) meshes with the first internal gear ring (202). When the second gear (209) moves along the trajectory of the first internal gear ring (202), the second gear (209) can rotate on its own axis, thereby driving the abrasive belt wheel (208) on the outer circle of the first rotating shaft (207) to rotate. The rotation of multiple abrasive belt wheels (208) drives the polishing belt (210) to perform a trajectory motion, enabling the polishing belt (210) to perform a trajectory motion while rotating. In cooperation with the movement of the cable end, the cable end is polished quickly and comprehensively.
Citation Information
Patent Citations
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