Ship metal part surface treatment equipment

By designing surface treatment equipment for marine metal parts with fixing, adjusting and cleaning mechanisms, the problems of incomplete treatment of traditional equipment and debris splashing are solved, and stable fixation and safe cooling treatment of parts of different shapes and materials are achieved.

CN120395686APending Publication Date: 2025-08-01ZHOUSHAN IMC YONGYUE SHIPYARD & ENG CO LTD
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Patent Information

Application Number
CN202510377139.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

Traditional surface treatment equipment is difficult to fully and effectively treat ship metal parts of different shapes and materials, and is prone to splashing debris during processing, affecting quality and threatening operator safety.

Method used

A surface treatment equipment for ship metal parts including a fixing mechanism, an adjustment mechanism and a cleaning mechanism is designed. The fixing mechanism fixes the parts through a cylinder, a limiting rod and a spring. The adjustment mechanism adjusts the polishing height through the slider and the slide rail. The cleaning mechanism cools down through the nozzle and cleanses the debris.

Benefits of technology

It realizes stable fixation of parts of different shapes and materials, avoids debris splashing, and controls processing temperature through the nozzle cooling, improving processing quality and safety.

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Abstract

The invention relates to the related technical field of ships, in particular to ship metal part surface treatment equipment which comprises grinding equipment, a fixing mechanism is arranged on the grinding equipment, and the fixing mechanism can fix various ship metal parts; the fixing mechanism comprises a base, a mounting groove, an air cylinder, a mounting plate, a limiting hole, a limiting rod, a spring and a fixing plate, the base is fixed to the grinding equipment, the mounting groove is formed in the outer wall of the base, the air cylinder is arranged in the mounting groove, and the mounting plate is fixed to the output end of the air cylinder; when the grinding device is used for treating the surfaces of the ship metal parts, the ship metal parts can be fixed to the lower portion of the grinding device, so that the positions of the ship metal parts cannot deviate when the ship metal parts are ground, and the grinding device can conveniently treat the surfaces of the ship metal parts; and the ship metal part is cooled during surface machining.
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Description

Technical Field

[0001] The present invention relates to the technical field related to ships, and particularly relates to a surface treatment device for ship metal parts. Background Art

[0002] A ship is an artificial means of transportation mainly operating in geographical waters, a means of transportation that can navigate or berth in waters for transportation or operations. In the ship industry, ship metal parts are an indispensable part. During the manufacturing and use of ship metal parts, burrs and other phenomena are likely to appear on their surfaces. Therefore, surface treatment is an essential link. Thus, there is a particular need for a surface treatment device for ship metal parts.

[0003] The existing surface treatment devices on the market have the following problems when in use:

[0004] When traditional surface treatment devices are applied, they may adopt relatively single treatment methods, making it difficult to comprehensively and effectively treat ship metal parts of different shapes and materials. At the same time, problems such as chip splashing are likely to occur during processing. These problems not only affect the quality of surface treatment but also may pose a threat to the safety of operators. Summary of the Invention

[0005] The present invention aims to solve at least one of the technical problems in the above technologies to a certain extent.

[0006] To achieve the above object, the present invention provides the following technical solution: A surface treatment device for ship metal parts, including a grinding device, on which a fixing mechanism is provided, and this fixing mechanism can fix various ship metal parts.

[0007] The fixing mechanism includes a base, an installation groove, a cylinder, an installation plate, a limiting hole, a limiting rod, a spring, and a fixing plate. The base is fixed on the grinding device. An installation groove is opened on the outer wall of the base. A cylinder is arranged inside the installation groove. The output end of the cylinder is fixed with an installation plate. A limiting hole is opened on the installation plate. A limiting rod is installed inside the limiting hole. A spring is sleeved on the outer wall of the limiting rod. One end of the limiting rod is fixed with a fixing plate.

[0008] Preferably, the grinding device includes a housing, a conveyor belt, and a grinding device. The conveyor belt is arranged inside the housing, and the grinding device is arranged on the housing.

[0009] Preferably, the base is symmetrically arranged with respect to the central axis of the housing, and the limiting holes are symmetrically opened with respect to the central axis of the installation plate.

[0010] Preferably, the inner wall size of the installation groove matches the outer wall size of the cylinder, and the inner wall size of the limiting hole matches the outer wall size of the cylinder.

[0011] Preferably, an adjusting mechanism is provided on the grinding device, and the adjusting mechanism can control the height of the grinding device. The adjusting mechanism includes a mounting block, a sliding seat, a support frame, a slide rail, a limiting plate, a limiting groove, and a limiting post. The outer wall of the grinding device is fixed with a mounting block, the outer wall of the mounting block is provided with a sliding seat, the support frame is fixed on the housing, the outer wall of the support frame is fixed with a slide rail, the bottom wall of the grinding device is provided with a limiting groove, and the limiting post is fixed on the base.

[0012] Preferably, the mounting blocks are symmetrically arranged with respect to the central axis of the grinding device, and the support frames are symmetrically arranged with respect to the central axis of the grinding device.

[0013] Preferably, the limiting grooves are symmetrically opened with respect to the central axis of the grinding device, and the inner wall dimensions of the mounting grooves match the outer wall dimensions of the cylinders.

[0014] Preferably, a cleaning mechanism is provided on the grinding device, and the cleaning mechanism can control the temperature during the surface treatment of ship metal parts. The cleaning mechanism includes a water storage tank, a water tank, a water pump, a connecting pipe, a connecting groove, a spray head, and a water outlet pipe. The water storage tank is opened on the housing, the water storage tank is opened on the housing, the water tank is installed on the bottom wall of the water storage tank, the water pump is arranged on the outer wall of the water tank, the output end of the water pump is installed with a connecting pipe, the connecting groove is opened on the water tank, one end of the connecting groove is fixed with a spray head, and the water outlet pipe is installed on the bottom wall of the housing.

[0015] Preferably, one end of the water outlet pipe is connected to the bottom wall of the housing, and the other end of the water outlet pipe is connected to the water tank.

[0016] Preferably, the inner wall dimensions of the connecting groove match the outer wall dimensions of the connecting pipe, and the spray heads are symmetrically arranged with respect to the central axis of the housing.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: Through the setting of the fixing plate, when using the grinding device to process the surface of ship metal parts, the ship metal parts can be fixed below the grinding device, so that the position of the ship metal parts will not shift during grinding, facilitating the grinding device to process the surface of the ship metal parts. At the same time, through the setting of the spray heads, the ship metal parts can be cooled during surface processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall external structure of the present invention;

[0019] Figure 2 is a schematic diagram of the structure of the base and the mounting groove of the present invention in cooperation;

[0020] Figure 3Schematic structural diagram of the adjustment mechanism of the present invention;

[0021] Figure 4 Schematic structural diagram of the cleaning mechanism of the present invention;

[0022] Figure 5 For the present invention Figure 2 Enlarged structural diagram of part A in

[0023] In the figure: 1. Grinding equipment; 11. Outer shell; 12. Conveyor belt; 13. Grinding device; 2. Fixing mechanism; 21. Base; 22. Installation groove; 23. Cylinder; 24. Installation plate; 25. Limit hole; 26. Limit rod; 27. Spring; 28. Fixing plate; 3. Adjustment mechanism; 31. Installation block; 32. Slide base; 33. Support frame; 34. Slide rail; 35. Limit plate; 36. Limit groove; 37. Limit column; 4. Cleaning mechanism; 41. Water storage tank; 42. Water tank; 43. Water pump; 44. Connecting pipe; 45. Connecting groove; 46. Sprinkler head; 47. Water outlet pipe. Specific implementation manners

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1-5 , the present invention provides a technical solution: a surface treatment device for ship metal parts, including a grinding device 1, and a fixing mechanism 2 is arranged on the grinding device 1, and the fixing mechanism 2 can fix various ship metal parts;

[0026] The fixing mechanism 2 includes a base 21, a mounting groove 22, a cylinder 23, a mounting plate 24, a limiting hole 25, a limiting rod 26, a spring 27 and a fixing plate 28. The base 21 is fixed on the grinding device 1. An outer wall of the base 21 is provided with the mounting groove 22. The cylinder 23 is arranged inside the mounting groove 22. An output end of the cylinder 23 is fixed with the mounting plate 24. The limiting hole 25 is formed in the mounting plate 24. The limiting rod 26 is installed inside the limiting hole 25. The spring 27 is sleeved on an outer wall of the limiting rod 26. One end of the limiting rod 26 is fixed with the fixing plate 28. Through the arrangements of the base 21, the mounting groove 22, the cylinder 23, the mounting plate 24, the limiting hole 25, the limiting rod 26, the spring 27 and the fixing plate 28, during use, the base 21 is installed on the outer shell 11, then the mounting plate 24 is fixed to the output end of the cylinder 23, and the cylinder 23 is installed in the mounting groove 22. The spring 27 is sleeved on the outer wall of the limiting rod 26, and the limiting rod 26 is connected to the mounting plate 24 through the limiting hole 14, and the fixing plate 28 is fixed to the limiting rod 26. When the surface treatment of the ship metal parts is required, the ship metal parts are placed on the conveyor belt 12. When the ship metal parts are conveyed below the grinding device 13, at this time, the cylinder 23 pushes out the mounting plate 24, and then the fixing plate 28 connected to the mounting plate 24 through the limiting rod 26 contacts the ship metal parts. At this time, the cylinder 23 continues to push the mounting plate 24. At this time, the mounting plate 24 and the fixing plate 24 will squeeze the spring 27, and the other side of the mounting plate 24 is connected to the output shaft of the cylinder 23. At this time, the spring 27 will push the fixing plate 28 outwards, thereby fixing the ship metal parts. At the same time, the spring 27 can prevent the ship metal parts from being damaged due to the contact between the cylinder 23 and the ship metal parts.

[0027] Furthermore, the grinding device 1 includes an outer shell 11, a conveyor belt 12 and a grinding device 13. The conveyor belt 12 is arranged inside the outer shell 11. The grinding device 13 is arranged on the outer shell 11. Through the arrangements of the outer shell 11, the conveyor belt 12 and the grinding device 13, during use, when the surface treatment of the ship metal parts is required, the ship metal parts are placed on the conveyor belt 12. When the ship metal parts are conveyed below the grinding device 13, the grinding device 13 is started to grind the surface of the ship metal parts.

[0028] Furthermore, the base 21 is symmetrically arranged with respect to the central axis of the outer shell 11, and the limiting holes 25 are symmetrically formed with respect to the central axis of the mounting plate 24. Through the arrangement of the mounting plate 24, during use, the fixing plate 28 is connected to the mounting plate 24 through the limiting rod 26, thereby preventing the ship metal parts from being damaged due to the contact between the cylinder 23 and the ship metal parts.

[0029] Further, the inner wall size of the installation groove 22 matches the outer wall size of the cylinder 23, and the inner wall size of the limiting hole 25 matches the outer wall size of the cylinder 23. Through the setting of the limiting hole 25, during use, the fixing plate 28 is connected to the mounting plate 24 through the limiting rod 26. When fixing the metal parts of the ship, the mounting plate 24 and the fixing plate 24 will squeeze the spring 27, and at this time, the limiting rod 26 will slide through the limiting hole 25.

[0030] Further, an adjusting mechanism 3 is provided on the grinding device 1. The adjusting mechanism 3 can control the height of the grinding device 13. The adjusting mechanism 3 includes a mounting block 31, a sliding seat 32, a support frame 33, a slide rail 34, a limiting plate 35, a limiting groove 36, and a limiting post 37. The outer wall of the grinding device 13 is fixed with a mounting block 31, and the outer wall of the mounting block 31 is provided with a sliding seat 32. The support frame 33 is fixed on the outer shell 11, and the slide rail 34 is fixed on the outer wall of the support frame 33. The bottom wall of the grinding device 13 is provided with a limiting groove 36, and the limiting post 37 is fixed on the base 21. Through the setting of the mounting block 31, the sliding seat 32, the support frame 33, the slide rail 34, the limiting plate 35, the limiting groove 36, and the limiting post 37, during use, the support frame 33 is symmetrically installed on both sides of the grinding device 13, and the slide rail 34 is installed on the side of the support frame 33 close to the grinding device 13. The sliding seat 32 is connected through the mounting block 31, and then the sliding seat 32 is connected to the slide rail 34. When the surface treatment of large metal parts of the ship is required, at this time, the sliding seat 32 is used to control the grinding device 13 to slide on the slide rail 34, so as to control the height of the grinding device 13 during grinding to adapt to metal parts of the ship with different heights.

[0031] Further, the mounting blocks 31 are symmetrically arranged with respect to the central axis of the grinding device 13, and the support frames 33 are symmetrically arranged with respect to the central axis of the grinding device 13. Through the setting of the mounting blocks 31, during use, the sliding seat 32 is installed on the outer wall of the grinding device 13 through the mounting blocks 31. When the grinding device 13 does not need to be adjusted, only the sliding seat 32 needs to be removed and directly connected to the support frame 33.

[0032] Further, the limiting grooves 36 are symmetrically opened with respect to the central axis of the grinding device 13, and the inner wall size of the installation groove 22 matches the outer wall size of the cylinder 23. Through the setting of the limiting grooves 36, during use, the limiting grooves 36 and the limiting posts 37 are used in cooperation to prevent the grinding device 13 from tilting during adjustment.

[0033] Further, a cleaning mechanism 4 is provided on the grinding device 1. The cleaning mechanism 4 can control the temperature during the surface treatment of ship metal parts. The cleaning mechanism 4 includes a water storage tank 41, a water tank 42, a water pump 43, a connecting pipe 44, a connecting groove 45, a nozzle 46 and a water outlet pipe 47. A water storage tank 41 is opened on the outer shell 11. A water storage tank 41 is opened on the outer shell 11. The bottom wall of the water storage tank 41 is provided with a water tank 42. The outer wall of the water tank 42 is provided with a water pump 43. The output end of the water pump 43 is provided with a connecting pipe 44. A connecting groove 45 is opened on the water tank 42. One end of the connecting groove 45 is fixed with a nozzle 46. The bottom wall of the outer shell 11 is provided with a water outlet pipe 47. Through the settings of the water storage tank 41, the water tank 42, the water pump 43, the connecting pipe 44, the connecting groove 45, the nozzle 46 and the water outlet pipe 47, during use, the connecting pipe 44 is installed inside the connecting groove 15 opened on the water tank 42. One end of the connecting pipe 44 is connected to the output end of the water pump 43, and the other end of the connecting pipe 44 is connected to the nozzle 46. The outer shell 21 is installed on the water tank 42. When the surface of the ship metal part is being treated, the surface is ground by the grinding device 13. At this time, the water pump 43 is started. The water pump 43 pumps out the liquid in the water tank 42 and sprays it onto the surface of the ship metal part being ground through the nozzle 46. At this time, the sprayed liquid will wash the waste chips generated during grinding into the interior of the water storage tank 41. At the same time, the sprayed liquid will also cool the surface of the ship metal part. The support frames 33 are symmetrically installed on both sides of the grinding device 13, and the slide rails 34 are installed on the side of the support frames 33 close to the grinding device 13. The slide seat 32 is connected to the slide rail 34 through the mounting block 31. When the surface of a large ship metal part needs to be treated, at this time, the grinding device 13 is controlled to slide on the slide rail 34 through the slide seat 32, thereby controlling the height of the grinding device 13 during grinding to adapt to ship metal parts of different heights.

[0034] Further, one end of the water outlet pipe 47 is connected to the bottom wall of the outer shell 11, and the other end of the water outlet pipe 47 is connected to the water tank 42. Through the setting of the water outlet pipe 47, during use, the water outlet pipe 47 will cause the liquid sprayed into the water storage tank 41 to flow back into the water tank 42 for subsequent use.

[0035] Further, the inner wall size of the connecting groove 45 matches the outer wall size of the connecting pipe 44. The nozzles 46 are symmetrically arranged with respect to the central axis of the outer shell 11. Through the setting of the nozzles 46, during use, the water pump 43 pumps out the liquid in the water tank 42 and sprays it onto the surface of the ship metal part being ground through the nozzles 46.

[0036] Working principle: When in use, the base 21 is installed on the outer shell 11, then the mounting plate 24 is fixed to the output end of the cylinder 23, and the cylinder 23 is installed in the mounting groove 22. The spring 27 is sleeved on the outer wall of the limiting rod 26, and the limiting rod 26 is connected to the mounting plate 24 through the limiting hole 14, and the fixing plate 28 is fixed to the limiting rod 26. When the surface treatment of ship metal parts is required, the ship metal parts are placed on the conveyor belt 12. When the ship metal parts are conveyed below the grinding device 13, at this time, the cylinder 23 pushes out the mounting plate 24, and then the fixing plate 28 connected to the mounting plate 24 through the limiting rod 26 contacts the ship metal parts. At this time, the cylinder 23 continues to push the mounting plate 24. At this time, the mounting plate 24 and the fixing plate 24 will squeeze the spring 27, and the other side of the mounting plate 24 is connected to the output shaft of the cylinder 23. At this time, the spring 27 will push the fixing plate 28 outwards, thereby fixing the ship metal parts. At the same time, the spring 27 can prevent the contact between the cylinder 23 and the ship metal parts from damaging the ship metal parts. The connecting pipe 44 is installed inside the connecting groove 15 opened on the water tank 42. One end of the connecting pipe 44 is connected to the output end of the water pump 43, and the other end of the connecting pipe 44 is connected to the nozzle 46. The outer shell 21 is installed on the water tank 42. When the surface treatment of ship metal parts is carried out, the surface is ground by the grinding device 13. At this time, the water pump 43 is started. The water pump 43 pumps out the liquid in the water tank 42 and sprays it onto the surface of the ship metal parts being ground through the nozzle 46. At this time, the sprayed liquid will wash the waste chips generated during grinding into the inside of the water storage tank 41, and at the same time, the sprayed liquid will also cool the surface of the ship metal parts. The support frames 33 are symmetrically installed on both sides of the grinding device 13, and the slide rails 34 are installed on the side of the support frames 33 close to the grinding device 13. The slide seat 32 is connected to the slide rails 34 through the mounting block 31. When the surface treatment of large ship metal parts is required, at this time, the grinding device 13 is controlled to slide on the slide rails 34 through the slide seat 32, thereby controlling the height of the grinding device 13 during grinding to adapt to ship metal parts of different heights.

[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface treatment device for ship metal parts, including a grinding device (1), characterized in that: A fixing mechanism (2) is provided on the grinding device (1), and the fixing mechanism (2) can fix various ship metal parts. The fixing mechanism (2) includes a base (21), a mounting groove (22), a cylinder (23), a mounting plate (24), a limiting hole (25), a limiting rod (26), a spring (27) and a fixing plate (28). The base (21) is fixed on the grinding device (1). An installation groove (22) is formed in the outer wall of the base (21). A cylinder (23) is arranged inside the installation groove (22). The output end of the cylinder (23) is fixed with a mounting plate (24). A limiting hole (25) is formed in the mounting plate (24). A limiting rod (26) is installed inside the limiting hole (25). A spring (27) is sleeved on the outer wall of the limiting rod (26). One end of the limiting rod (26) is fixed with a fixing plate (28).

2. The surface treatment equipment for ship metal parts according to claim 1, wherein: The grinding device (1) includes a housing (11), a conveyor belt (12) and a grinding device (13). The conveyor belt (12) is arranged inside the housing (11), and the grinding device (13) is arranged on the housing (11).

3. A surface treatment device for ship metal parts according to claim 1, characterized in that: The base (21) is symmetrically arranged with respect to the central axis of the housing (11), and the limiting holes (25) are symmetrically formed with respect to the central axis of the mounting plate (24).

4. A surface treatment device for ship metal parts according to claim 1, characterized in that: The inner wall size of the mounting groove (22) matches the outer wall size of the cylinder (23), and the inner wall size of the limiting hole (25) matches the outer wall size of the cylinder (23).

5. The surface treatment equipment for ship metal parts according to claim 3, characterized in that: An adjusting mechanism (3) is provided on the grinding device (1), and the adjusting mechanism (3) can control the height of the grinding device (13). The adjusting mechanism (3) includes a mounting block (31), a sliding seat (32), a support frame (33), a sliding rail (34), a limiting plate (35), a limiting groove (36) and a limiting column (37). The mounting block (31) is fixed on the outer wall of the grinding device (13). The sliding seat (32) is installed on the outer wall of the mounting block (31). The support frame (33) is fixed on the housing (11). The sliding rail (34) is fixed on the outer wall of the support frame (33). The limiting groove (36) is formed in the bottom wall of the grinding device (13). The limiting column (37) is fixed on the base (21).

6. The surface treatment device for ship metal parts according to claim 5, wherein: The mounting blocks (31) are symmetrically arranged with respect to the central axis of the grinding device (13), and the support frames (33) are symmetrically arranged with respect to the central axis of the grinding device (13).

7. A surface treatment device for ship metal parts according to claim 5, characterized in that: The limiting grooves (36) are symmetrically formed with respect to the central axis of the grinding device (13), and the inner wall size of the mounting groove (22) matches the outer wall size of the cylinder (23).

8. The surface treatment equipment for ship metal parts according to claim 2, characterized in that: A cleaning mechanism (4) is provided on the grinding device (1). The cleaning mechanism (4) can control the temperature during the surface treatment of ship metal parts. The cleaning mechanism (4) includes a water storage tank (41), a water tank (42), a water pump (43), a connecting pipe (44), a connecting groove (45), a spray head (46) and a water outlet pipe (47). A water storage tank (41) is formed on the outer shell (11). The bottom wall of the water storage tank (41) is provided with a water tank (42). A water pump (43) is arranged on the outer wall of the water tank (42). The output end of the water pump (43) is installed with a connecting pipe (44). A connecting groove (45) is formed on the water tank (42). One end of the connecting groove (45) is fixed with a spray head (46). The bottom wall of the outer shell (11) is installed with a water outlet pipe (47).

9. A surface treatment device for ship metal parts according to claim 8, characterized in that: One end of the water outlet pipe (47) is connected to the bottom wall of the outer shell (11), and the other end of the water outlet pipe (47) is connected to the water tank (42).

10. A surface treatment device for ship metal parts according to claim 8, characterized in that: The inner wall size of the connecting groove (45) matches the outer wall size of the connecting pipe (44), and the spray heads (46) are symmetrically arranged with respect to the central axis of the outer shell (11).

Citation Information

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