Color mixing device and color mixing method for concrete products
By combining color mixing and molding concrete product devices, the direct supply of concrete into mold molding is achieved, which solves the problems of low forming efficiency and poor quality in the prior art, improves the forming efficiency and quality, and recycles excess concrete to avoid waste.
Patent Information
- Application Number
- CN202510543204.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-04-28
AI Technical Summary
The existing concrete product color mixing device needs to be taken out and then fed into the mold after the color mixing is completed, resulting in low molding efficiency and easy to produce defects such as bubbles and cracks, and it is not convenient to be unloaded after molding, which affects the molding quality and efficiency.
A concrete product color mixing device is designed, combining color mixing and molding, and conveying molds through the conveyor belt, using the drive mechanism and the extrusion mechanism to realize the direct supply of concrete into the mold, and the unloading of the products after molding is facilitated through the limiting mechanism, while recycling excess concrete to avoid waste.
It improves the efficiency and quality of concrete products molding, reduces defects such as bubbles and cracks, and enhances the convenience of molding and resource utilization.
Smart Images

Figure CN120396091A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of special equipment for the production of energy-saving building materials, and particularly to a color mixing device and a color mixing method for concrete products. Background Technique
[0002] A color mixing device for concrete products is a device specifically used to achieve the mixing of multiple colors of concrete in the production of concrete products to meet the color requirements of the products. After color mixing is completed, a mold is also required for the forming operation to manufacture precast building components. In the aspect of self-insulating concrete, by adding thermal insulation aggregates or thermal insulation materials to the concrete, the concrete structure itself has good thermal insulation performance, effectively reducing the heat transfer of the building and reducing building energy consumption, and is used as an energy-saving building material in the high-efficiency energy-saving industry.
[0003] However, when the existing color mixing device and color mixing method for concrete products are in use, after color mixing is completed, the concrete needs to be taken out and then fed into the mold for the forming operation to make concrete products, which is not convenient and fast enough and affects the forming efficiency. At the same time, during forming, due to the concrete not being closely arranged, defects such as air bubbles and cracks are likely to occur, affecting the forming quality. Moreover, after forming is completed, it is not easy to unload the concrete products from the mold, thus affecting the forming efficiency and quality.
[0004] Therefore, we propose a color mixing device and a color mixing method for concrete products. Summary of the Invention
[0005] The purpose of the present invention is to provide a color mixing device and a color mixing method for concrete products to solve the problems raised in the above background technique.
[0006] To achieve the above object, the present invention provides the following technical solutions: A concrete product color mixing device, including a bottom plate and a cylinder body provided on the main body of the color mixing device. The top of the bottom plate is fixedly connected with a conveyor, and the conveyor includes a conveyor belt. A plurality of placement grooves arranged in an array are formed on the surface of the conveyor belt, and a mold is placed in the placement groove. The mold includes a lower mold and an upper mold, and a lifting plate is connected to the inside of the lower mold through a lifting mechanism. A fixed pipe is fixedly inserted into the top of the upper mold, and a feed pipe is fixedly connected to the side wall of the fixed pipe. A blocking mechanism is arranged at the end of the feed pipe, and a fixed disk is fixedly inserted into the bottom of the fixed pipe. A plurality of first through holes arranged in an array are formed on the top of the fixed disk, and a rotating disk is rotatably connected to the top of the fixed disk. A plurality of second through holes arranged in an array are formed on the top of the rotating disk, and the rotation of the rotating disk is driven by a driving mechanism. The bottom of the cylinder body is fixedly connected with a fixed plate, and the side wall of the fixed plate is connected with a first moving block through a first moving module. A feeding valve is fixedly inserted into the side wall of the first moving block, and a first hose is fixedly connected between the feeding valve and the cylinder body. A pressing mechanism for pressing the concrete in the mold is arranged at the bottom of the cylinder body, and a limiting mechanism for limiting the upper mold and the lifting plate is arranged inside the lower mold.
[0007] Preferably, the pressing mechanism includes a moving frame, and the moving frame is connected to the bottom of the cylinder body through a second moving module. A transparent disk is connected to the bottom of the moving frame through a pressure control mechanism, and a recovery mechanism for recovering the excess concrete in the fixed pipe is arranged below the cylinder body;
[0008] The driving mechanism includes a rotating column rotatably connected to the center position of the transparent disk. A rectangular groove penetrating through is formed at the bottom of the rotating column. A rectangular rod is fixedly connected to the top of the rotating disk, and a pointer is arranged at the top of the rectangular rod. An angle mark is arranged on the top of the transparent disk, and a visual sensor is fixedly connected to the bottom of the moving frame. A toothed ring is fixedly sleeved on the side wall of the rotating column, and a first U-shaped plate is fixedly connected to the top of the transparent disk. A motor is fixedly connected to the top of the first U-shaped plate. A gear is fixedly connected to the output end of the motor, and the gear is meshed with the toothed ring.
[0009] By adopting the above technical solution, the concrete in the mold can be pressed.
[0010] Preferably, the recycling mechanism includes an L-shaped plate fixedly connected to the lower part of the cylinder body, and a fixed cylinder is fixedly connected to the side wall of the L-shaped plate. A moving column is slidably connected in the fixed cylinder, and the moving column is fixed to the bottom of the moving frame. A U-shaped pipe is fixedly inserted into the top of the transparent disk, and the moving frame is sleeved on the side wall of the U-shaped pipe. A first electric valve is fixedly connected to the side wall of the cylinder body, and the first electric valve is fixed to one end of the U-shaped pipe. The other end of the U-shaped pipe is fixedly connected to a second hose, and a gravity ring is fixedly sleeved on the side wall of the second hose. A second electric valve is fixedly connected to the side wall of the fixed cylinder, and a return pipe is fixedly connected between the second electric valve and the cylinder body.
[0011] By adopting the above technical solution, it is convenient to recycle the excess concrete and avoid waste.
[0012] Preferably, the pressure control mechanism includes two symmetrically arranged first sleeves fixedly connected to the bottom of the moving frame. A first sleeve rod is inserted into each first sleeve, and the lower end of the first sleeve rod is fixed to the top of the transparent disk. A first spring is sleeved on the side wall of each first sleeve. A distance sensor is fixedly connected to the bottom of the moving frame, and an induction block is fixedly connected to the top of the transparent disk.
[0013] By adopting the above technical solution, the extrusion pressure on the concrete is controlled.
[0014] Preferably, the plugging mechanism includes an L-shaped block fixedly sleeved on the side wall of the feed pipe, and two symmetrically arranged second sleeves are fixedly connected to the side wall of the L-shaped block. A second sleeve rod is inserted into each second sleeve, and the other end of the second sleeve rod is fixedly connected to a sealing block. A first inclined surface is arranged on the side wall of the sealing block, and a second spring is sleeved on the side wall of each second sleeve.
[0015] By adopting the above technical solution, it is convenient to plug and seal and open the feed pipe.
[0016] Preferably, the lifting mechanism includes two symmetrically arranged third sleeves fixedly connected to the bottom of the lifting plate. A third sleeve rod is inserted into each third sleeve, and the lower end of the third sleeve rod is fixed to the bottom of the lower mold. A third spring is sleeved on the side wall of each third sleeve. A stop block is fixedly connected to the bottom of the lower mold, and the movement of the lifting plate is pushed by a pushing mechanism.
[0017] By adopting the above technical solution, it is convenient to lift the lifting plate.
[0018] Preferably, the pushing mechanism includes a chamber formed in the lower mold, and a second U-shaped plate is inserted into the chamber. One end of the second U-shaped plate is fixed to the bottom of the lifting plate, and a connecting plate is fixedly connected to the side wall of the second U-shaped plate. The top of the connecting plate is fixedly connected to a first pushing rod, and the upper end of the first pushing rod penetrates through the top of the upper mold. A connecting block is fixedly connected to the side wall of the first moving block, a pushing block is fixedly connected to the side wall of the connecting block, and a second inclined surface is provided on the side wall of the pushing block.
[0019] By adopting the above technical solution, it is convenient to push the lifting plate to move.
[0020] Preferably, the limiting mechanism includes a mounting block fixedly connected to the inner side wall of the chamber, and a plurality of triangular blocks arranged in an array are connected to the side wall of the mounting block through a telescopic mechanism. The triangular block includes a third inclined surface and a limiting surface, and a first limiting block is fixedly connected to the other end of the second U-shaped plate. A strip-shaped opening is formed in the top of the chamber, and a sliding rod is slidably connected in the strip-shaped opening. The lower end of the sliding rod is fixedly connected to a second limiting block, and the upper end of the sliding rod is fixed to the bottom of the upper mold.
[0021] By adopting the above technical solution, it is convenient to limit the upper mold and the lifting plate.
[0022] Preferably, the telescopic mechanism includes a sliding groove formed in the mounting block, and a sliding plate is slidably connected in the sliding groove. A fourth spring is fixedly connected between the sliding plate and the sliding groove, and the triangular block is fixedly connected to the side wall of the sliding plate. A second pushing rod is fixedly connected to the side wall of the sliding plate, and the other end of the second pushing rod penetrates through the side wall of the lower mold.
[0023] By adopting the above technical solution, it plays a guiding and resetting role in the movement of the triangular block 802.
[0024] A method for mixing colors of concrete products, which is applied to a concrete product color mixing device. The method includes the following steps:
[0025] S1: When the upper mold and the lower mold are closed, the upper mold is limited by the limiting mechanism. Then, the mold is placed in the placement groove and conveyed along with the conveyor belt.
[0026] S2: The concrete products are subjected to color mixing treatment in the cylinder. When the mold is conveyed to the feeding station, the driving mechanism drives the rotating disk to rotate, so that the second through hole is aligned with the first through hole.
[0027] S3: Then, the first moving module drives the first moving block and the feeding valve to move towards the feeding pipe, so that the feeding valve is aligned with the feeding pipe. Then, the feeding valve is opened. At this time, the concrete in the cylinder can enter the lower mold and the upper mold.
[0028] S4: After the forming is completed, the formed product can be unloaded from the lower mold under the action of the limiting mechanism.
[0029] In summary,
[0030] Advantage 1: Combining concrete color mixing and forming facilitates feeding the color - mixed concrete into the mold.
[0031] Advantage 2: It can extrude the concrete in the mold. At the same time, control the extrusion pressure. And after the extrusion is completed, it is convenient to recycle the excess concrete to avoid waste.
[0032] Advantage 3: After the forming is completed, it is convenient to unload the formed product from the lower mold, thereby improving the forming efficiency and quality of concrete products. Description of the Drawings
[0033] Figure 1 It is a partial cross - sectional structural schematic diagram of the mold in the present invention;
[0034] Figure 2 It is a partial cross - sectional structural schematic diagram of the mounting block in the present invention;
[0035] Figure 3 It is an overall structural schematic diagram of the present invention;
[0036] Figure 4 It is a schematic diagram of the position of the extrusion mechanism in the present invention;
[0037] Figure 5 It is Figure 3 An enlarged view of part A in
[0038] Figure 6 It is Figure 3 An enlarged view of part B in
[0039] Figure 7 It is Figure 4 An enlarged view of part C in
[0040] Figure 8 It is Figure 1 An enlarged view of part D in
[0041] Figure 9 It is Figure 2 An enlarged view of part E in
[0042] Figure 10 It is Figure 6 An enlarged view of part F in
[0043] Figure 11 It is Figure 9 An enlarged view of part G in
[0044] Figure 12 It isFigure 10 Enlarged view at position H in the figure.
[0045] In the figure: 101, bottom plate; 102, cylinder; 201, angle mark; 202, pointer; 203, gear ring; 204, first U-shaped plate; 205, motor; 206, gear; 207, vision sensor; 301, first sleeve; 302, first rod; 303, first spring; 304, induction block; 305, distance sensor; 401, L-shaped plate; 402, fixed cylinder; 403, U-shaped pipe; 404, first electric valve; 405, second hose; 406, gravity ring; 407, second electric valve; 408, return pipe; 409, moving column; 501, sealing block; 502, first inclined surface; 503, L-shaped block; 504, second sleeve; 505, second rod; 506, second spring; 601, third sleeve; 602, third rod; 603, third spring; 604, stop block; 701, second U-shaped plate; 702, first push rod; 703, connecting plate; 704, connecting block; 705, pushing block; 706, second inclined surface; 801, mounting block; 802, triangular block; 803, third inclined surface; 804, limiting surface; 805, first limiting block; 806, strip-shaped opening; 807, sliding rod; 808, second limiting block; 901, sliding groove; 902, sliding plate; 903, fourth spring; 904, second push rod; 10, conveyor; 1001, conveyor belt; 11, placement groove; 1201, lower mold; 1202, upper mold; 13, fixed pipe; 14, fixed disk; 15, first through hole; 16, rotating disk; 17, second through hole; 18, rectangular rod; 19, feed pipe; 20, fixed plate; 21, first moving block; 22, feeding valve; 23, first hose; 2401, second moving module; 2402, moving frame; 2403, transparent disk; 2405, rotating column; 2406, rectangular groove; 25, chamber; 26, lifting plate; 27, first moving module. Detailed implementation manners
[0046] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0047] Embodiment 1:
[0048] Please refer to Figures 1 - 12 , a concrete product color mixing device shown in the figure,
[0049] Overall structural layout
[0050] The main body of the device includes a bottom plate 101 and a cylinder 102 provided on the main body of the color mixing device. The main body of the color mixing device belongs to the prior art and is not relevant to the patent problem to be actually solved, so it will not be elaborated here. The top of the bottom plate 101 is fixedly connected to a conveyor 10. A mold is provided on the conveyor 10, which combines concrete color mixing and forming, facilitating the supply of the color-mixed concrete into the mold; it can extrude the concrete in the mold, and at the same time, control the extrusion pressure. And after the extrusion is completed, it is convenient to recycle the excess concrete to avoid waste; after the forming is completed, it is convenient to unload the formed product from the lower mold 1201, thereby improving the efficiency and quality of concrete product forming.
[0051] Conveyor 10 and mold part
[0052] Conveyor 10
[0053] It includes a conveyor belt 1001, and a plurality of placement grooves 11 arranged in an array are formed on the surface of the conveyor belt 1001, and a mold is placed in the placement grooves 11.
[0054] Mold
[0055] It is composed of a lower mold 1201 and an upper mold 1202.
[0056] The lifting plate 26 is connected in the lower mold 1201 through a lifting mechanism.
[0057] A fixed pipe 13 is fixedly inserted at the top of the upper mold 1202. A feed pipe 19 is fixedly connected to the side wall of the fixed pipe 13, and a fixed disk 14 is fixedly inserted at the bottom.
[0058] A plurality of first through holes 15 arranged in an array are formed at the top of the fixed disk 14, and a rotating disk 16 is rotatably connected. A plurality of second through holes 17 arranged in an array are formed at the top of the rotating disk 16, and the rotation of the rotating disk 16 is driven by a driving mechanism.
[0059] Related mechanisms at the bottom of the cylinder 102
[0060] Fixed plate 20 and feeding part
[0061] The bottom of the cylinder 102 is fixedly connected to a fixed plate 20, and the side wall of the fixed plate 20 is connected to a first moving block 21 through a first moving module 27.
[0062] A feeding valve 22 is fixedly inserted into the side wall of the first moving block 21, and the feeding valve 22 is connected to the cylinder 102 through a first hose 23.
[0063] Extrusion mechanism
[0064] It includes a moving frame 2402, and the moving frame 2402 is connected to the bottom of the cylinder 102 through a second moving module 2401.
[0065] The bottom of the moving frame 2402 is connected to the transparent disk 2403 through a pressure control mechanism.
[0066] Drive mechanism
[0067] The rotating column 2405 is rotatably connected to the center position of the transparent disk 2403, and a through rectangular groove 2406 is provided at the bottom.
[0068] The top of the rotating disk 16 is fixedly connected to the rectangular rod 18. There is a pointer 202 at the top of the rectangular rod 18. There is an angle mark 201 on the top of the transparent disk 2403. The bottom of the moving frame 2402 is fixedly connected to the vision sensor 207.
[0069] A toothed ring 203 is fixedly sleeved on the side wall of the rotating column 2405. The first U-shaped plate 204 is fixedly connected to the top of the transparent disk 2403. The motor 205 is fixedly connected to the top of the first U-shaped plate 204. The output end of the motor 205 is fixedly connected to the gear 206, and the gear 206 meshes with the toothed ring 203.
[0070] Recovery mechanism
[0071] The L-shaped plate 401 is fixedly connected below the cylinder body 102, and the fixed cylinder 402 is fixedly connected to its side wall. The moving column 409 is slidably connected in the fixed cylinder 402, and the moving column 409 is fixed to the bottom of the moving frame 2402.
[0072] The U-shaped pipe 403 is fixedly inserted into the top of the transparent disk 2403, and the moving frame 2402 is sleeved on the side wall of the U-shaped pipe 403.
[0073] The first electric valve 404 is fixedly connected to the side wall of the cylinder body 102. The first electric valve 404 is fixed to one end of the U-shaped pipe 403. The other end of the U-shaped pipe 403 is fixedly connected to the second hose 405, and the gravity ring 406 is fixedly sleeved on the side wall of the second hose 405.
[0074] The second electric valve 407 is fixedly connected to the side wall of the fixed cylinder 402, and the second electric valve 407 and the cylinder body 102 are connected through the return pipe 408.
[0075] Pressure control mechanism
[0076] Two symmetrically arranged first sleeves 301 are fixedly connected to the bottom of the moving frame 2402. The first sleeve rod 302 is inserted into the first sleeve 301, and the lower end of the first sleeve rod 302 is fixed to the top of the transparent disk 2403. The first spring 303 is sleeved on the side wall of the first sleeve 301.
[0077] The distance sensor 305 is fixedly connected to the bottom of the moving frame 2402, and the induction block 304 is fixedly connected to the top of the transparent disk 2403.
[0078] Other mechanisms
[0079] Sealing mechanism
[0080] A fixing sleeve is fixedly sleeved on the side wall of the feed pipe 19 with an L-shaped block 503. Two symmetrically arranged second sleeves 504 are fixedly connected to the side wall of the L-shaped block 503. A second sleeve rod 505 is inserted into the second sleeve 504. The other end of the second sleeve rod 505 is fixedly connected to a sealing block 501. A first inclined surface 502 is provided on the side wall of the sealing block 501. A second spring 506 is sleeved on the side wall of the second sleeve 504.
[0081] Lifting mechanism
[0082] Two symmetrically arranged third sleeves 601 are fixedly connected to the bottom of the lifting plate 26. A third sleeve rod 602 is inserted into the third sleeve 601. The lower end of the third sleeve rod 602 is fixed to the bottom of the lower die 1201. A third spring 603 is sleeved on the side wall of the third sleeve 601. A stop block 604 is fixedly connected to the bottom of the lower die 1201. The movement of the lifting plate 26 is pushed by a pushing mechanism.
[0083] Pushing mechanism
[0084] A chamber 25 is formed in the lower die 1201. A second U-shaped plate 701 is inserted into the chamber 25. One end of the second U-shaped plate 701 is fixed to the bottom of the lifting plate 26, and a connecting plate 703 is fixedly connected to the side wall. A first push rod 702 is fixedly connected to the top of the connecting plate 703. The upper end of the first push rod 702 penetrates through the top of the upper die 1202.
[0085] A connecting block 704 is fixedly connected to the side wall of the first moving block 21. A pushing block 705 is fixedly connected to the side wall of the connecting block 704. A second inclined surface 706 is provided on the side wall of the pushing block 705.
[0086] Limiting mechanism
[0087] An installation block 801 is fixedly connected to the inner side wall of the chamber 25. Multiple triangular blocks 802 arranged in an array are connected to the side wall of the installation block 801 through a telescopic mechanism. The triangular block 802 includes a third inclined surface 803 and a limiting surface 804.
[0088] The other end of the second U-shaped plate 701 is fixedly connected to a first limiting block 805. A strip-shaped opening 806 is formed at the top of the chamber 25. A sliding rod 807 is slidably connected in the strip-shaped opening 806. The lower end of the sliding rod 807 is fixedly connected to a second limiting block 808, and the upper end is fixed to the bottom of the upper die 1202.
[0089] Telescopic mechanism
[0090] A sliding groove 901 is formed in the installation block 801. A sliding plate 902 is slidably connected in the sliding groove 901. A fourth spring 903 is fixedly connected between the sliding plate 902 and the sliding groove 901. The triangular block 802 is fixedly connected to the side wall of the sliding plate 902. A second push rod 904 is fixedly connected to the side wall of the sliding plate 902. The other end of the second push rod 904 penetrates through the side wall of the lower die 1201.
[0091] A method for mixing colors of concrete products, which is applied to a concrete product color mixing device, includes the following steps:
[0092] S1: When the upper mold 1202 and the lower mold 1201 are closed, the second limit block 808 and the sliding rod 807 can move downward through the strip-shaped opening 806. When the second limit block 808 abuts against the third inclined surface 803, it can push the triangular block 802 to slide into the sliding groove 901. At the same time, the fourth spring 903 is compressed. When the second limit block 808 passes over the third inclined surface 803, the triangular block 802 can extend outward under the action of the fourth spring 903, and the limiting surface 804 abuts against the top of the second limit block 808, so that the upper mold 1202 can be limited after the mold closing is completed. Then, the mold is placed in the placement groove 11 and conveyed along with the conveyor belt 1001;
[0093] S2: The concrete product is subjected to color mixing treatment in the cylinder body 102. When the mold is conveyed to the feeding station, the second moving module 2401 drives the moving frame 2402 to move downward. At the same time, the pressure control mechanism drives the transparent disk 2403 to move downward. The angle mark 201 indicated by the pointer 202 is observed through the visual sensor 207. Then, the motor 205 is started, and the rotation of the motor 205 drives the rotation of the gear 206, so that the rotating column 2405 is driven to rotate through the gear ring 203, and rotates a certain angle so that the rectangular groove 2406 is aligned with the rectangular rod 18, so that the rectangular rod 18 can be inserted into the rectangular groove 2406. Then, the motor 205 is reversed, and the rectangular rod 18 can be driven to rotate through the rotating column 2405, so as to drive the rotating disk 16 to rotate, so that the second through hole 17 is aligned with the first through hole 15;
[0094] S3: Then, the first moving module 27 drives the first moving block 21 and the feeding valve 22 to move towards the feeding pipe 19. When the feeding valve 22 moves towards the feeding pipe 19, the pushing block 705 can slide along the top of the upper mold 1202. When the second inclined surface 706 abuts against the upper end of the first push rod 702, it can drive the lifting plate 26 to move downward through the connecting plate 703 and the second U-shaped plate 701. At the same time, the third spring 603 is compressed, and the lifting plate 26 abuts against the top of the stop block 604. At the same time, when the lifting plate 26 moves downward, it can drive the first limit block 805 to move downward synchronously through the second U-shaped plate 701. Similarly, after the lifting plate 26 moves in place, the lifting plate 26 can also be limited, which is more stable and reliable.
[0095] S4: When the feeding valve 22 abuts against the first inclined surface 502, the sealing block 501 can be pushed to move in the direction close to the L-shaped block 503. At the same time, the second spring 506 is compressed, so that the feeding valve 22 is aligned with the feeding pipe 19. Then, the feeding valve 22 is opened. At this time, the concrete in the cylinder 102 passes through the first moving block 21, the feeding valve 22 and the feeding pipe 19 and enters the fixed pipe 13 and enters the lower mold 1201 and the upper mold 1202 for molding. After a certain amount of concrete is supplied, there is concrete in the feeding pipe 19. At this time, the feeding valve 22 is closed. At the same time, the feeding valve 22 is driven to move and reset by the first moving module 27. At this time, the sealing block 501 can be moved and reset under the action of the second spring 506 and seal the feeding pipe 19, so that the mixed concrete can be supplied into the mold. It is more convenient and quick to use and can improve the molding efficiency.
[0096] S5: Then, the transparent plate 2403 is driven to continue to move downward by the second moving module 2401. When the transparent plate 2403 contacts the concrete, the concrete in the mold can be squeezed. At the same time, the first spring 303 is gradually compressed, and the distance sensor 305 detects the distance change of the sensing block 304 to determine the compression amount of the first spring 303, thereby controlling the squeezing force on the concrete, so that the aggregate inside the concrete is arranged more tightly, the porosity is reduced, thereby improving the density of the concrete, reducing defects such as bubbles and cracks on the surface of the concrete, and improving the molding quality. After the extrusion is completed, the motor 205 is started to drive the rotating disk 16 to rotate, so that the second through hole 17 is staggered with the first through hole 15, so that the fixed disk 14 is in a sealed state. Then, the second moving module 2401 drives the movable frame 2402 to move upward and reset, and the pressure control mechanism drives the transparent plate 2403 to move upward and reset;
[0097] S6: When the second moving module 2401 moves downward, it can drive the moving column 409 to slide downward along the fixed cylinder 402. At this time, the concrete temporarily stored in the fixed cylinder 402 can be squeezed. At the same time, the first electric valve 404 is closed and the second electric valve 407 is opened, so that the concrete in the fixed cylinder 402 can be squeezed back into the cylinder body 102. When the moving frame 2402 moves upward and resets, it can drive the moving column 409 to move upward and reset. At the same time, the first electric valve 404 is opened and the second electric valve 407 is closed. At this time, the excess concrete in the feeding pipe 19 can be drawn into the fixed cylinder 402 through the second hose 405 and the U-shaped tube 403 for temporary storage, thereby facilitating the recycling of the excess concrete and avoiding waste.
[0098] S7: After the forming is completed, the second push rod 904 can be pushed, so that the triangular block 802 retracts into the sliding groove 901. At the same time, the fourth spring 903 is compressed, so that the triangular block 802 disengages from the first limit block 805 and the second limit block 808. At this time, the lifting plate 26 and the upper mold 1202 are no longer limited, and the lifting plate 26 can move upward under the action of the third spring 603, so as to facilitate unloading the formed product from the lower mold 1201 and improve the forming efficiency.
[0099] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0100] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A color mixing device for concrete products, comprising a bottom plate and a cylinder body arranged on the main body of the color mixing device, characterized in that, A conveyor is fixedly connected to the top of the bottom plate. The conveyor includes a conveyor belt. A plurality of placement grooves arranged in an array are formed on the surface of the conveyor belt, and a mold is placed in the placement groove. The mold includes a lower mold and an upper mold. A lifting plate is connected to the inside of the lower mold through a lifting mechanism. A fixed pipe is fixedly inserted into the top of the upper mold, and a feed pipe is fixedly connected to the side wall of the fixed pipe. A fixed disk is fixedly inserted into the bottom of the fixed pipe. A plurality of first through holes arranged in an array are formed in the top of the fixed disk, and a rotating disk is rotatably connected to the top of the fixed disk. A plurality of second through holes arranged in an array are formed in the top of the rotating disk, and the rotation of the rotating disk is driven by a driving mechanism. An extrusion mechanism for extruding the concrete in the mold is arranged at the bottom of the cylinder body, and a limiting mechanism for limiting the upper mold and the lifting plate is arranged in the lower mold.
2. The color mixing device for concrete products according to claim 1, characterized in that: A fixing plate is fixedly connected to the bottom of the cylinder body. A first moving block is connected to the side wall of the fixing plate through a first moving module. A feeding valve is fixedly inserted into the side wall of the first moving block, and a first flexible pipe is fixedly connected between the feeding valve and the cylinder body. The extrusion mechanism includes a moving frame, and the moving frame is connected to the bottom of the cylinder body through a second moving module. A transparent disk is connected to the bottom of the moving frame through a pressure control mechanism. A recovery mechanism for recovering the redundant concrete in the fixed pipe is arranged below the cylinder body. The driving mechanism includes a rotating column rotatably connected to the central position of the transparent disk. A rectangular groove penetrating through is formed at the bottom of the rotating column. A rectangular rod is fixedly connected to the top of the rotating disk, and a pointer is arranged at the top of the rectangular rod. Angle marks are arranged on the top of the transparent disk, and a visual sensor is fixedly connected to the bottom of the moving frame. A toothed ring is fixedly sleeved on the side wall of the rotating column, and a first U-shaped plate is fixedly connected to the top of the transparent disk. A motor is fixedly connected to the top of the first U-shaped plate. A gear is fixedly connected to the output end of the motor, and the gear is engaged with the toothed ring.
3. The color mixing device for concrete products according to claim 2, characterized in that: The recovery mechanism includes an L-shaped plate fixedly connected below the cylinder body. A fixed cylinder is fixedly connected to the side wall of the L-shaped plate. A moving column is slidably connected in the fixed cylinder, and the moving column is fixed to the bottom of the moving frame. A U-shaped pipe is fixedly inserted into the top of the transparent disk, and the moving frame is sleeved on the side wall of the U-shaped pipe. A first electric valve is fixedly connected to the side wall of the cylinder body, and the first electric valve is fixed to one end of the U-shaped pipe. The other end of the U-shaped pipe is fixedly connected to a second flexible pipe, and a gravity ring is fixedly sleeved on the side wall of the second flexible pipe. A second electric valve is fixedly connected to the side wall of the fixed cylinder, and a return pipe is fixedly connected between the second electric valve and the cylinder body.
4. A concrete product color mixing device according to claim 2, characterized in that: The pressure control mechanism includes two symmetrically arranged first sleeves fixedly connected to the bottom of the moving frame. A first sleeve rod is inserted into each first sleeve. The lower end of the first sleeve rod is fixed to the top of the transparent disk, and a first spring is sleeved on the side wall of each first sleeve. A distance sensor is fixedly connected to the bottom of the moving frame, and an induction block is fixedly connected to the top of the transparent disk.
5. A concrete product color mixing device according to claim 1, characterized in that: A plugging mechanism is provided at the end of the feed pipe. The plugging mechanism includes an L-shaped block fixedly sleeved on the side wall of the feed pipe, and two symmetrically arranged second sleeves are fixedly connected to the side wall of the L-shaped block. A second sleeve rod is inserted into each second sleeve, and the other end of the second sleeve rod is fixedly connected to a sealing block. A first inclined surface is provided on the side wall of the sealing block, and a second spring is sleeved on the side wall of each second sleeve.
6. The color mixing device for concrete products according to claim 1, characterized in that: The lifting mechanism includes two symmetrically arranged third sleeves fixedly connected to the bottom of the lifting plate. A third sleeve rod is inserted into each third sleeve. The lower end of the third sleeve rod is fixed to the bottom of the lower mold, and a third spring is sleeved on the side wall of each third sleeve. A stop block is fixedly connected to the bottom of the lower mold, and the movement of the lifting plate is pushed by a pushing mechanism.
7. A concrete product color mixing device according to claim 6, characterized in that: The pushing mechanism includes a chamber opened in the lower mold, and a second U-shaped plate is inserted into the chamber. One end of the second U-shaped plate is fixed to the bottom of the lifting plate, and a connecting plate is fixedly connected to the side wall of the second U-shaped plate. A first push rod is fixedly connected to the top of the connecting plate, and the upper end of the first push rod penetrates through the top of the upper mold. A connecting block is fixedly connected to the side wall of the first moving block, a pushing block is fixedly connected to the side wall of the connecting block, and a second inclined surface is provided on the side wall of the pushing block.
8. A concrete product color mixing device according to claim 1, characterized in that: The limiting mechanism includes a mounting block fixedly connected to the inner side wall of the chamber. A plurality of triangular blocks arranged in an array are connected to the side wall of the mounting block through a telescopic mechanism. The triangular block includes a third inclined surface and a limiting surface. A first limiting block is fixedly connected to the other end of the second U-shaped plate. A strip-shaped opening is opened at the top of the chamber, and a sliding rod is slidably connected in the strip-shaped opening. The lower end of the sliding rod is fixedly connected to a second limiting block, and the upper end of the sliding rod is fixed to the bottom of the upper mold.
9. A color mixing device for concrete products according to claim 8, characterized in that: The telescopic mechanism includes a sliding groove opened in the mounting block, and a sliding plate is slidably connected in the sliding groove. A fourth spring is fixedly connected between the sliding plate and the sliding groove, and the triangular block is fixedly connected to the side wall of the sliding plate. A second push rod is fixedly connected to the side wall of the sliding plate, and the other end of the second push rod penetrates through the side wall of the lower mold.
10. A method for mixing colors of concrete products, applied to the concrete product color mixing device as described in claim 1, characterized in that: The method includes the following steps: S1: When the upper mold and the lower mold are closed, the upper mold is limited by the limiting mechanism. Then, the mold is placed in the placement groove and conveyed along with the conveyor belt. S2: The concrete products are subjected to color mixing treatment in the cylinder. When the mold is conveyed to the feeding station, the driving mechanism drives the rotating disk to rotate, so that the second through hole is aligned with the first through hole. S3: Then, the first moving module drives the first moving block and the feeding valve to move towards the feed pipe, so that the feeding valve is aligned with the feed pipe. Then, the feeding valve is opened. At this time, the concrete in the cylinder can enter the lower mold and the upper mold. S4: After the molding is completed, the molded product can be unloaded from the lower mold under the action of the limiting mechanism.
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