Ceramic tile manufacturing method and equipment
By improving the structural design of the tile production equipment, including the combination of clamping components, pushing components and adaptive clamping ends, the slip and jumping problems during the tile polishing process are solved, and the stable polishing of the glaze and high-quality production quality are achieved.
Patent Information
- Application Number
- CN202510897383.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-07-01
AI Technical Summary
During the polishing process of existing ceramic tile glaze, the ceramic tile is prone to slip and slight jumping up and down, resulting in unstable polishing and affecting the production quality.
The combined design of the workbench, polishing end, conveying roller group, clamping assembly, pushing assembly and adaptive clamping end is adopted. Through the lifting and lowering of clamping assembly and the auxiliary linkage of the push assembly, the stable positioning and polishing of the ceramic tiles are achieved, and the clamping fixing of the adaptive clamping end and the misaligned rotation of the polisher are used to avoid loosening of the ceramic tiles.
The stability and consistency of tiles polishing are achieved, and the slippage and jumping of tiles during the polishing process is avoided, ensuring the photometric uniformity and production quality of the glaze surface.
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Figure CN120397688A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a method and equipment for manufacturing ceramic tiles, belonging to the technical field of ceramic tile manufacturing equipment. Background Art
[0002] During the manufacturing process of ceramic tiles, after glazing the surface of the ceramic tiles, glaze surface polishing is required to enhance the gloss of the glaze surface on the ceramic tile surface.
[0003] For the existing ceramic tile glaze surface polishing, generally, the ceramic tiles are directly conveyed by a conveyor belt, and a polishing end is installed above the conveyor belt. When the conveyor belt conveys the ceramic tiles to the lower part of the polishing end, the polishing end descends for moving and polishing. However, since the conveyor belt does not clamp and fix the ceramic tiles, when the polishing end rotates and polishes against the surface of the ceramic tile, the ceramic tiles will slip. Also, due to the elasticity of the conveyor belt itself, when the ceramic tiles are rotated and polished by the polishing end pressing against them, the ceramic tiles will slightly move up and down on the conveyor belt. The above-mentioned problems caused by multiple factors result in unstable polishing of the glaze surface of the ceramic tiles, affecting the manufacturing quality of the ceramic tiles. In view of the above deficiencies, the present invention proposes a method and equipment for manufacturing ceramic tiles. Summary of the Invention
[0004] Aiming at the deficiencies existing in the prior art, the purpose of the present invention is to provide a method and equipment for manufacturing ceramic tiles to solve the existing problems.
[0005] To achieve the above purpose, the present invention is realized through the following technical solutions: A ceramic tile manufacturing equipment, its structure includes a first conveyor belt, and a manufacturing equipment is disposed in a gap-fitting manner at the right rear end of the first conveyor belt, and a second conveyor belt is longitudinally disposed in a gap-fitting manner at the right rear end of the manufacturing equipment. The manufacturing equipment includes a workbench, and a polishing end with a horizontal displacement is disposed above the left side of the top surface of the workbench. And a first conveying roller group and a second conveying roller group for conveying the ceramic tiles to the right are symmetrically disposed on the front and rear sides of the top surface of the workbench. A material clamping component for conveying and positioning the ceramic tiles to the right is longitudinally disposed at the right end of the top surface of the workbench. A pushing component for vertically lifting the material clamping component is horizontally rolled against the bottom surface of the material clamping component. The right end of the pushing component extends to the right rear end of the workbench. Adaptive clamping ends for clamping and fixing the front and rear sides of the ceramic tiles and automatically centering and adjusting are symmetrically disposed on the front and rear sides of the middle part of the top surface of the workbench. A control console is disposed on the front side of the workbench. The polishing end, the first conveying roller group, the second conveying roller group, the pushing component, and the adaptive clamping end are electrically connected to the control console; When the pushing component is horizontally pulled to the left, it pushes the material clamping component to rise through the top surface of the workbench, and the right end of the material clamping component rolls down to be below the top surface of the workbench. Also, when the pushing component is horizontally pulled to the right, the material clamping component descends to be below the top surface of the workbench to open the rightward conveying channel for the ceramic tiles, and the right end of the material clamping component will rise and move rightward to extend above the top surface of the second conveyor belt for completely pushing the ceramic tiles onto the top surface of the second conveyor belt.
[0006] Further improved, a plurality of drum openings for sleeving the first conveyor roller group and the second conveyor roller group are spaced apart on the front and rear sides of the top surface of the workbench. A material clamping plate opening for the vertical lifting of the material clamping assembly to pass through is longitudinally opened on the right side of the top surface of the workbench. A plurality of clamping activity openings for the adaptive expansion and contraction of the clamping ends are spaced apart on the front and rear sides of the middle part of the top surface of the workbench. A pushing activity opening is longitudinally opened in the middle of the right side of the workbench. The outer port walls of the respective clamping activity openings are inclinedly provided with first inclined surfaces for rolling and descending when the adaptive clamping ends expand. The left port wall of the pushing activity opening is inclinedly provided with a second inclined opening for rolling and descending when the pushing assembly is pulled to the right.
[0007] Further improved, the polishing end includes a moving gantry group. A first telescopic device is vertically arranged in the middle of the top surface of the moving gantry group. A pressure sensor is arranged on the bottom surface of the first telescopic device. A lifting polishing head is horizontally arranged on the bottom surface of the pressure sensor. The left and right sides of the lifting polishing head are movably sleeved in the inner end chutes of the gantries of the moving gantry group.
[0008] Further improved, the lifting polishing head includes a lifting frame. Two rows of polishers are arranged at intervals and staggeredly on the bottom surface of the lifting frame. An infrared sensor is sleeved through the middle of the bottom surface of the lifting frame; The polishing rotation directions of two adjacent polishers in the same row are opposite.
[0009] Further improved, the material clamping assembly includes a first fixing frame. A plurality of first sliding rods and a plurality of first springs are longitudinally sleeved at intervals on the first fixing frame. A first rolling wheel is longitudinally connected to the bottom surface between the respective first sliding rods. An L-shaped material clamping strip is longitudinally arranged between the top surfaces of the respective first sliding rods. The height of the L-shaped material clamping strip after rising is 0.2 mm lower than the top surface of the ceramic tile.
[0010] Further improved, the pushing assembly includes a cross rail. A cross pushing sliding seat is horizontally sleeved on the cross rail. A lifting pushing seat group for rolling and lifting with the second inclined opening is vertically arranged on the right side of the cross pushing sliding seat. A pushing plate is arranged on the upper right side of the lifting pushing seat group. A second telescopic device is horizontally arranged on the left side surface of the lifting pushing seat group. A trapezoidal convex block for movably rolling and lifting with the first rolling wheel is arranged on the left side of the top surface of the pushing plate; The lifting pushing seat group includes a pushing seat body. A plurality of second sliding rods and a plurality of second springs are sleeved at intervals on the pushing seat body. A pushing frame is horizontally connected between the top surfaces of the respective second sliding rods. A second inclined surface is opened on the left side of the pushing frame. A plurality of second rolling wheels are sleeved at intervals on the second inclined surface.
[0011] Further improved, the adaptive material clamping end includes a first material clamping head and a second material clamping head which are symmetrically arranged. A two-way expander is longitudinally and movably abutted against the lower middle part between the first material clamping head and the second material clamping head. The first material clamping head and the second material clamping head have the same structure. The first material clamping head includes a second fixing frame. A plurality of third sliding rods and a plurality of third springs are sleeved on the second fixing frame at intervals. An unfolding push plate is connected between the right ends of the third sliding rods. A plurality of lifting chuck groups are arranged at intervals on the right side surface of the unfolding push plate. An L-shaped material clamping plate is arranged at the upper right end of each lifting chuck group. The lifting push seat group and the lifting chuck group have the same structure. After the L-shaped material clamping plate rises, its height is 0.2 mm lower than the top surface of the ceramic tile.
[0012] Further improved, the first conveyor belt, the second conveyor belt, the first conveyor roller group, the second conveyor roller group, the moving gantry group and the polisher are all of the prior art, and the structures will not be described in detail one by one here.
[0013] In addition, the present invention also provides a manufacturing method of the above-mentioned ceramic tile manufacturing equipment. The manufacturing method is as follows: First, the ceramic tile is conveyed to the left end of the top surface of the workbench through the first conveyor belt. Then, the first conveyor roller group and the second conveyor roller group cooperate to guide and convey the ceramic tile to the L-shaped material clamping strip rising to the top surface of the workbench for positioning. Then, the two-way expander retracts, canceling the unfolding thrust of the first material clamping head and the second material clamping head, causing each lifting chuck group to roll and rise in each material clamping moving port, and adaptively closing towards the ceramic tile according to the width specification of the ceramic tile, so that the corresponding plurality of L-shaped material clamping plates clamp and fix the front and rear sides of the ceramic tile, and automatically adjust the center position of the ceramic tile during the closing process to complete the multi-sided clamping of the ceramic tile. Then, the moving gantry group drives the lifting polishing head to move horizontally to the right. When the infrared sensor senses the left side surface of the ceramic tile by infrared rays, the first expander extends to drive the lifting polishing head to descend. Through the action of the pressure sensor, the two rows of polishers press against the surface of the ceramic tile with just the right force for polishing. The moving gantry group assists the rightward movement to cooperate with the movement position of the polisher during polishing to complete the polishing production of the ceramic tile. Then, the lifting push seat group pulls to the right, causing the material clamping assembly to descend to open the rightward conveying channel of the ceramic tile. Synchronously, the first conveyor roller group and the second conveyor roller group cooperate to convey the ceramic tile to the second conveyor belt. When the lifting push seat group pulls to the right, through the rolling, rising and rightward movement of the lifting push seat group, when the push plate extends rightward, it can just push against the right side surface of the ceramic tile to completely push the ceramic tile to the top surface of the second conveyor belt, completing the auxiliary pushing and conveying of the ceramic tile from the manufacturing equipment to the top surface of the second conveyor belt.
[0014] The beneficial effects of the present invention are: The present invention provides a method and equipment for producing ceramic tiles. The production equipment consisting of a workbench, a polishing end, a first conveyor roller group, a second conveyor roller group, a material clamping component, a material pushing component, an adaptive material clamping end and a control console is arranged between a first conveyor belt and a second conveyor belt to form a ceramic tile production equipment. The first conveyor roller group and the second conveyor roller group are used to assist the first conveyor belt in conveying the ceramic tiles to the right, so that the ceramic tiles on the first conveyor belt can be guided and conveyed to the workbench. The first conveyor roller group and the second conveyor roller group can also play a role in providing stable support when the polishing end presses and polishes the ceramic tiles, thereby preventing the ceramic tiles from slightly jumping up and down during polishing.
[0015] The clamping assembly is used to position the tiles when they are transported to the right, and the lifting kinetic energy of the clamping assembly is achieved through the auxiliary linkage of the pushing assembly, without the need for an external drive end. When the pushing assembly assists the clamping assembly in lifting, it can also assist the first conveying roller group and the second conveying roller group to completely push the tiles to the top surface of the second conveyor belt.
[0016] In addition, the first clamping head, the second clamping head and the bidirectional expander on the adaptive clamping end adopt a movable offset non-fixed design, which can adapt to the clamping and fixation of tiles of various widths and specifications. There is no need to adjust the telescopic stroke length of the bidirectional expander when the tile specifications are changed.
[0017] In addition, the polishers on the polishing end adopt a two-row staggered design, and the two adjacent polishers in the same row are designed to rotate in opposite directions, which will not cause unidirectional transmission of torque when polishing the tiles, and effectively avoid the problem of tiles loosening during polishing after being clamped by the adaptive clamping end's own elastic force. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the top structure of a tile manufacturing device according to the present invention; Figure 2 This is a schematic diagram of the top surface structure of the manufacturing equipment of the present invention; Figure 3 This is a rendering of the installation of the clamping assembly and the pushing assembly inside the workbench of the present invention; Figure 4 This is a rendering of the installation effect of the adaptive clamping end of the present invention inside the workbench; Figure 5 This is a schematic diagram of the workbench structure of the present invention; Figure 6 This is a left side view of the polishing end of the present invention; Figure 7 This is a schematic diagram of the bottom surface structure of the lifting polishing head of the present invention; Figure 8 This is a schematic structural diagram of the clamping assembly of the present invention; Figure 9 This is a schematic structural diagram of the pusher assembly of the present invention; Figure 10Schematic diagram of the top surface structure of the adaptive material clamping end of the present invention; Figure 11 Left view of the adaptive material clamping end of the present invention. Specific implementation manner
[0019] To make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0020] Please refer to Figures 1-11 , the present invention provides a method and equipment for making tiles: its structure includes a first conveyor belt 1, and a manufacturing equipment 2 is disposed in a gap-fitting manner at the right rear end of the first conveyor belt 1, and a second conveyor belt 3 is disposed in a gap-fitting and longitudinally at the right rear end of the manufacturing equipment 2. The manufacturing equipment 2 includes a workbench 21, and a polishing end 22 with a horizontal displacement is disposed above the left side of the top surface of the workbench 21. First conveying roller groups 23 and second conveying roller groups 24 for conveying the tiles to the right are symmetrically disposed on the front and rear sides of the top surface of the workbench 21. A material clamping component 25 for positioning the tiles and conveying them to the right is longitudinally disposed at the right end of the top surface of the workbench 21. A pushing component 26 for the vertical lifting of the material clamping component 25 is horizontally rolled against the bottom surface of the material clamping component 25. The right end of the pushing component 26 extends to the right rear end of the workbench 21. Adaptive material clamping ends 27 for clamping and fixing the front and rear sides of the tiles and automatically centering and adjusting are symmetrically disposed on the front and rear sides of the middle part of the top surface of the workbench 21. A console 28 is disposed on the front side of the workbench 21. The polishing end 22, the first conveying roller groups 23, the second conveying roller groups 24, the pushing component 26 and the adaptive material clamping ends 27 are electrically connected to the console 28. When the pushing component 26 is horizontally pulled to the left, it pushes the material clamping component 25 to rise through the top surface of the workbench 21, and the right end of the material clamping component 25 rolls down to below the top surface of the workbench 21. When the pushing component 26 is horizontally pulled to the right, the material clamping component 25 descends to below the top surface of the workbench 21 to open the tile conveying channel to the right, and the right end of the material clamping component 25 will rise and move to the right to extend above the top surface of the second conveyor belt 3 for completely pushing the tile onto the top surface of the second conveyor belt 3.
[0021] On the front and rear sides of the top surface of the workbench 21, a plurality of drum openings 211 for sleeving the first conveying roller group 23 and the second conveying roller group 24 are provided at intervals. On the right side of the top surface of the workbench 21, a vertical feeding plate through-hole 212 for the vertical lifting and passing of the feeding component 25 is longitudinally provided. On the front and rear sides of the middle part of the top surface of the workbench 21, a plurality of clamping activity openings 213 for the telescopic movement of the self-adaptive clamping end 27 are provided at intervals. On the middle part of the right side of the workbench 21, a pushing activity opening 214 is longitudinally provided. On the outer port wall of each clamping activity opening 213, a first inclined surface 215 for the self-adaptive clamping end 27 to roll and descend when unfolding is inclinedly provided. On the left port wall of the pushing activity opening 214, a second inclined port 216 for the pushing component 26 to roll and descend when pulled to the right is inclinedly provided.
[0022] The polishing end 22 includes a moving gantry group 221. In the middle of the top surface of the moving gantry group 221, a first telescopic device 222 is vertically arranged. On the bottom surface of the first telescopic device 222, a pressure sensor 223 is arranged. On the bottom surface of the pressure sensor 223, a lifting polishing head 224 is horizontally arranged. The left and right sides of the lifting polishing head 224 are movably sleeved in the inner end chutes of the gantries of the moving gantry group 221.
[0023] The lifting polishing head 224 includes a lifting frame 2241. On the bottom surface of the lifting frame 2241, two rows of polishers 2242 are arranged at intervals and in a staggered manner. In the middle of the bottom surface of the lifting frame 2241, an infrared sensor 2243 is penetrated and sleeved. The polishing rotation directions of two adjacent polishers 2242 in the same row are opposite.
[0024] The feeding component 25 includes a first fixed frame 251. On the first fixed frame 251, a plurality of first sliding rods 252 and a plurality of first springs 253 are longitudinally sleeved at intervals. Between the bottom surfaces of the first sliding rods 252, a first rolling wheel 254 is longitudinally connected. Between the top surfaces of the first sliding rods 252, an L-shaped feeding strip 255 is longitudinally arranged. After the L-shaped feeding strip 255 rises, its height is 0.2 mm lower than the top surface of the ceramic tile.
[0025] The pusher component 26 includes a transverse rail 261, on which a transverse push slider 262 is horizontally sleeved. And on the right side of the transverse push slider 262, there is a lifting pusher seat group 263 that rolls and lifts against the second ramp opening 216 vertically. On the upper right side of the lifting pusher seat group 263, there is a pusher plate 264. On the left side of the lifting pusher seat group 263, there is a second telescopic device 265 horizontally arranged. On the left side of the top surface of the pusher plate 264, there is a trapezoidal protrusion 266 for movably rolling and lifting against the first rolling wheel 254. The lifting pusher seat group 263 includes a pusher seat body 2631, on which a plurality of second sliding rods 2632 and a plurality of second springs 2633 are sleeved at intervals. And between the top surfaces of the respective second sliding rods 2632, there is a push frame 2634 horizontally connected. On the left side of the push frame 2634, there is a second ramp surface 2635, on which a plurality of second rolling wheels 2636 are sleeved at intervals.
[0026] The adaptive clamping end 27 includes a first clamping head 271 and a second clamping head 272 symmetrically arranged. Between the first clamping head 271 and the second clamping head 272, there is a two-way telescopic device 273 longitudinally and movably abutted at the middle lower part. The first clamping head 271 and the second clamping head 272 have the same structure. The first clamping head 271 includes a second fixing frame 2711, on which a plurality of third sliding rods 2712 and a plurality of third springs 2713 are sleeved at intervals. And between the right ends of the respective third sliding rods 2712, there is an unfolding push plate 2714. On the right side surface of the unfolding push plate 2714, there are a plurality of lifting clamping head groups 2715 arranged at intervals. At the upper right end of each of the lifting clamping head groups 2715, there is an L-shaped clamping plate 2716. The lifting pusher seat group 263 and the lifting clamping head group 2715 have the same structure. After the L-shaped clamping plate 2716 rises, its height is 0.2 mm lower than the top surface of the ceramic tile.
[0027] Working principle: First, the ceramic tile is conveyed to the left end of the top surface of the workbench 21 by the first conveyor belt 1 to the right. Then, the first conveyor roller group 23 and the second conveyor roller group 24 cooperate to guide and convey the ceramic tile to the right to the L-shaped clamping strip 255 that has risen to the top surface of the workbench 21 for positioning. It should be noted that the lifting of the clamping component 25 is realized by the left-right horizontal movement and rolling push of the pusher component 26. Through the horizontal expansion and contraction of the second telescopic device 265, the lifting pusher seat group 263 is horizontally pulled left and right, so that the transverse push slider 262 horizontally moves left and right on the transverse rail 261, and the first rolling wheel 254 moves up and down on the trapezoidal protrusion 266, thereby realizing the lifting of the L-shaped clamping strip 255 in the clamping plate through hole 212.
[0028] Then, the two-way expander 273 retracts, canceling the expansion thrust of the first clamping head 271 and the second clamping head 272, causing each lifting chuck group 2715 to roll and rise within each clamping opening 213, and adaptively closing towards the tile in accordance with the width specification of the tile, enabling the corresponding multiple L-shaped clamping plates 2716 to clamp and fix the front and rear sides of the tile. During the closing process, the centering position of the tile is automatically adjusted to complete the multi-sided clamping of the tile. It should be noted that the two-way expander 273 uses a movable abutment to longitudinally push and expand the first clamping head 271 and the second clamping head 272, and the closing of the first clamping head 271 and the second clamping head 272 is achieved by the elastic kinetic energy provided by their respective third springs 2713. In this way, when the first clamping head 271 and the second clamping head 272 close, they can adaptively clamp the front and rear sides of tiles of various width specifications and will not be affected by the telescopic stroke of the two-way expander 273. In addition, the design of the rolling abutment cooperation between the lifting chuck group 2715 and the inclined surface of the first inclined surface 215 causes the lifting chuck group 2715 to automatically descend below the top surface of the workbench 21 when it expands, ensuring that the top ends of the lifting chuck group 2715 and the L-shaped clamping plate 2716 will not collide and jam with the tiles conveyed to the right.
[0029] Then, the moving gantry group 221 drives the lifting polishing head 224 to move horizontally to the right. When the infrared sensor 2243 senses the left side of the tile by infrared, the first expander 222 extends to drive the lifting polishing head 224 to descend. Through the action of the pressure sensor 223, the two rows of polishers 2242 press against the tile surface with just the right force for polishing, and the moving gantry group 221 assists in moving to the right to cooperate with the movement of the polishers 2242 during polishing to complete the polishing of the tile. It should be noted that the design that the height of the L-shaped clamping plate 2716 is 0.2 mm lower than the top surface of the tile after rising, and the height of the L-shaped clamping strip 255 is 0.2 mm lower than the top surface of the tile after rising, can prevent the polishers 2242 against the side of the top surface of the tile from not being able to press against the tile surface. In addition, two adjacent polishers 2242 in the same row rotate in opposite directions for polishing to ensure that the polishers 2242 do not conduct unidirectional torque to the tile, thereby ensuring that the self-elastic adaptive clamping of the adaptive clamping end 27 can prevent the tile from loosening. In addition, the polishers 2242 are designed with two staggered rows to ensure that each polisher 2242 can completely polish the tile surface in all directions without polishing dead spots, and there is no need to use the moving gantry group 22 for horizontal and vertical movement assistance, avoiding the need to program the horizontal and vertical movement paths of the moving gantry group 22.
[0030] Then, the lifting and pushing seat group 263 is pulled to the right, causing the blank clamping component 25 to descend and open the rightward conveying channel for the ceramic tile. Meanwhile, the first conveying roller group 23 and the second conveying roller group 24 cooperate to convey the ceramic tile to the right onto the second conveyor belt 3. When the lifting and pushing seat group 263 is pulled to the right, the roller that passes through the lifting and pushing seat group 263 rises and moves to the right. When the pushing plate 264 moves rightward and extends, it can exactly push against the right side of the ceramic tile, completely pushing the ceramic tile onto the top surface of the second conveyor belt 3, thus completing the auxiliary pushing and conveying of the ceramic tile from the manufacturing device 2 to the top surface of the second conveyor belt 3. It should be noted that when the pushing plate 264 moves rightward to extend for pushing, the horizontal height of the pushing plate 264 is exactly higher than the top surface of the second conveyor belt 3. In this way, when the pushing plate 264 extends rightward, it can extend above the top surface of the second conveyor belt 3, thereby ensuring that the ceramic tile can be completely pushed onto the top surface of the second conveyor belt 3. In order to enable the pushing plate 264 to exactly push against the right side of the ceramic tile, it can be achieved by simply adjusting the stroke and telescopic speed of the second telescopic device 265.
[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0032] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A tile manufacturing device, the structure of which includes a first conveyor belt, and a manufacturing device is disposed in a gap-fitting manner at the right tail of the first conveyor belt, and a second conveyor belt is longitudinally disposed in a gap-fitting manner at the right tail of the manufacturing device, and it is characterized in that: The manufacturing device includes a workbench, and a polishing end with horizontal displacement is arranged above the left side of the top surface of the workbench. First conveying roller groups and second conveying roller groups for conveying tiles to the right are symmetrically arranged on the front and rear sides of the top surface of the workbench. A material clamping component for conveying and positioning the tiles to the right is longitudinally arranged at the right end of the top surface of the workbench. A pushing component for vertically lifting the material clamping component is horizontally rolled against the bottom surface of the material clamping component. The right end of the pushing component extends to the tail of the right end of the workbench. Adaptive clamping ends for clamping and fixing the front and rear sides of the tiles and automatically centering and adjusting are symmetrically arranged on the front and rear sides of the middle of the top surface of the workbench. A control console is arranged on the front side of the workbench. The polishing end, the first conveying roller group, the second conveying roller group, the pushing component, and the adaptive clamping end are electrically connected to the control console; When the pushing component is horizontally pulled to the left, it pushes the material clamping component to rise through the top surface of the workbench, and the right end of the material clamping component rolls and descends below the top surface of the workbench. When the pushing component is horizontally pulled to the right, the material clamping component descends below the top surface of the workbench to open the rightward conveying channel for the tiles, and the right end of the material clamping component will rise and move to the right to extend above the top surface of the second conveyor belt for completely pushing the tiles onto the top surface of the second conveyor belt.
2. The tile manufacturing device according to claim 1, characterized in that: A plurality of roller through openings for sleeving the first conveying roller group and the second conveying roller group are spaced apart on the front and rear sides of the top surface of the workbench. A material clamping plate through opening for the vertical lifting of the material clamping component is longitudinally arranged on the right side of the top surface of the workbench. A plurality of clamping activity openings for the expansion and contraction of the adaptive clamping end are spaced apart on the front and rear sides of the middle of the top surface of the workbench. A pushing activity opening is longitudinally arranged in the middle of the right side of the workbench. The outer port walls of each of the clamping activity openings are inclinedly provided with a first slope surface for rolling and descending when the adaptive clamping end expands. The left port wall of the pushing activity opening is inclinedly provided with a second slope opening for rolling and descending when the pushing component is pulled to the right.
3. A tile manufacturing device according to claim 2, characterized in that: The polishing end includes a moving gantry group, and a first telescopic device is vertically arranged in the middle of the top surface of the moving gantry group. A pressure sensor is arranged on the bottom surface of the first telescopic device. A lifting polishing head is horizontally arranged on the bottom surface of the pressure sensor. The left and right sides of the lifting polishing head are movably sleeved in the inner end chutes of the gantries of the moving gantry group.
4. The tile manufacturing equipment according to claim 3, wherein: The lifting polishing head includes a lifting frame, and two rows of polishers are arranged at intervals and staggeredly on the bottom surface of the lifting frame. An infrared sensor is sleeved through the middle of the bottom surface of the lifting frame; The polishing rotation directions of two adjacent polishers in the same row are opposite.
5. The tile manufacturing device according to claim 4, wherein: The material clamping component includes a first fixing frame, and a plurality of first sliding rods and a plurality of first springs are longitudinally sleeved on the first fixing frame at intervals. A first rolling wheel is longitudinally connected to the bottom surface between each of the first sliding rods. An L-shaped material clamping strip is longitudinally arranged between the top surfaces of each of the first sliding rods. The height of the L-shaped material clamping strip after rising is 0.2 mm lower than the top surface of the tile.
6. The tile manufacturing device according to claim 5, characterized in that: The pusher assembly includes a horizontal rail, on which a horizontal push slider is horizontally sleeved. And a lifting pusher group that rolls and lifts against the second ramp opening is vertically arranged on the right side of the horizontal push slider. A pusher plate is arranged on the upper right side of the lifting pusher group. A second telescopic device is horizontally arranged on the left side surface of the lifting pusher group. A trapezoidal convex block for movably rolling and lifting against the first rolling wheel is arranged on the left side of the top surface of the pusher plate. The lifting pusher group includes a pusher body, on which a plurality of second sliding rods and a plurality of second springs are sleeved at intervals. And a push frame is horizontally connected between the top surfaces of the second sliding rods. A second ramp surface is formed on the left side of the push frame. A plurality of second rolling wheels are sleeved at intervals on the second ramp surface.
7. The tile manufacturing equipment according to claim 6, wherein: The adaptive clamping end includes a first clamping head and a second clamping head which are symmetrically arranged. A two-way telescopic device is longitudinally and movably abutted between the lower middle parts of the first clamping head and the second clamping head. The first clamping head and the second clamping head have the same structure. The first clamping head includes a second fixing frame, on which a plurality of third sliding rods and a plurality of third springs are sleeved at intervals. And an unfolding push plate is connected between the right ends of the third sliding rods. A plurality of lifting clamping head groups are arranged at intervals on the right side surface of the unfolding push plate. An L-shaped clamping plate is arranged at the upper right end of each lifting clamping head group. The lifting pusher group and the lifting clamping head group have the same structure. The height of the L-shaped clamping plate after rising is 0.2 mm lower than the top surface of the tile.
8. A manufacturing method using the tile manufacturing equipment according to claim 7, and the manufacturing method is as follows: First, the tile is conveyed to the left end of the top surface of the workbench by the first conveyor belt. Then, the first conveyor roller group and the second conveyor roller group cooperate to guide and convey the tile to the L-shaped card strip rising to the top surface of the workbench for positioning. Then, the two-way telescopic device retracts to cancel the unfolding thrust of the first clamping head and the second clamping head, so that each lifting clamping head group rolls and rises in each clamping activity opening and adaptively closes in the direction of the tile according to the width specification of the tile, so that the corresponding plurality of L-shaped clamping plates clamp and fix the front and rear sides of the tile. During the closing process, the central position of the tile is automatically adjusted to complete the multi-sided clamping of the tile. Then, the gantry group is moved to drive the lifting polishing head to move horizontally to the right. When the infrared sensor senses the left side surface of the tile by infrared rays, the first telescopic device extends to drive the lifting polishing head to descend. Through the action of the pressure sensor, the two rows of polishing devices press against the surface of the tile with just the right force for polishing. And the gantry group is moved to the right to assist the movement during the polishing of the polishing device to complete the polishing of the tile. Then, the lifting pusher group pulls to the right to lower the carding component to open the right conveying channel of the tile. Synchronously, the first conveyor roller group and the second conveyor roller group cooperate to convey the tile to the right to the second conveyor belt. When the lifting pusher group pulls to the right, through the rolling, rising and rightward movement of the lifting pusher group, when the pusher plate extends rightward, it can just push against the right side surface of the tile to completely push the tile to the top surface of the second conveyor belt, completing the auxiliary pushing and conveying of the tile from the manufacturing equipment to the top surface of the second conveyor belt.
Citation Information
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