Wire arranging machine for data wire processing
Through the winding assembly and cylinder thruster driven by the servo motor, combined with the outer diameter adjuster and the beam wire assembly, the automated uniform line arrangement and stable limit of the data wire are achieved, solving the problems of low manual winding efficiency and coil loosening, and improving the winding accuracy and equipment versatility.
Patent Information
- Application Number
- CN202510812485.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-08-01
AI Technical Summary
In the prior art, it is difficult to stabilize the outer diameter of the winding line during the production process of the data line, the manual winding efficiency is low and the coil is easy to loosen, which affects the subsequent packaging quality.
The winding assembly and cylinder thruster driven by servo motor are adopted, combined with the outer diameter adjusting part and the wiring assembly to achieve automated uniform wiring and stable limits. The adjustment part and support frame are used to adapt to data lines of different specifications to ensure winding accuracy and stability.
It improves the automation and accuracy of data wire winding, reduces labor costs, ensures the stability of the coil and the smooth progress of subsequent packaging, and enhances the versatility of the equipment.
Smart Images

Figure CN120397827A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of data cable processing, and particularly to a wire arranging machine for data cable processing. Background Art
[0002] As a key accessory for data transmission and charging between electronic devices, the data cable is indispensable in daily life and work.
[0003] During the production process of the data cable, it is necessary to align and wind the wires to ensure that the data cable can be stably assembled into the packaging box. In the related art, manual winding and wire arranging are often used. However, it is difficult to ensure the inner diameter size of the wound and arranged wires by manual winding. Moreover, during the manual winding and wire arranging process, the ends of the coil are likely to become loose, which will affect the subsequent packaging. The working efficiency of manual winding is low, the winding accuracy of the coil is poor, it is time-consuming and laborious, and the operation is relatively inconvenient. Summary of the Invention
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, an embodiment of the present invention provides a wire arranging machine for data cable processing, which can solve the problems in the prior art that it is inconvenient to stably control the outer diameter of the wound and arranged wires and it is inconvenient to stably limit the coil after winding and wire arranging.
[0005] An embodiment of the present invention provides a wire arranging machine for data cable processing, including a workbench and legs. The legs are arranged at the four corners under the workbench. The wire arranging machine further includes:
[0006] A winding component, which includes a first bracket, a motor, a turntable and a carrier roller. The first bracket is arranged at one end of the workbench. The output end of the motor penetrates through the first bracket and is connected to the center of the turntable. The carrier roller is further arranged at the end of the turntable away from the motor. An outer diameter adjusting member for adjusting the inner diameter of the wound wires is further arranged on the carrier roller;
[0007] A wire arranging component, which includes a first pusher, a roller frame and a guide roller. The output end of the first pusher penetrates through the first bracket and is connected to the roller frame. The guide roller is rotatably arranged on the roller frame, and a guide groove is arranged in the middle part of the guide roller;
[0008] A wire bundling component, which includes a second pusher, a second bracket, a push plate, a support frame and a wire bundling buckle. The second bracket is arranged at the other end of the workbench. The output end of the second pusher penetrates through the second bracket and is connected to the push plate. The support frames are arranged in two groups. A spacing adjusting member for adjusting the distance between the two groups of support frames is further arranged on the push plate. The support frame for carrying the wire bundling buckle is arranged on the push plate. The wire bundling buckle is U-shaped, and the opening of the wire bundling buckle is arranged at the end close to the winding component.
[0009] A wire arranging machine for data cable processing according to an embodiment of the present invention, the outer diameter adjusting member includes a first left - right threaded rod, a first handle, a movable sleeve, a first hinge seat, a hinge rod, a second hinge seat and fins. An adjusting cavity is provided inside the carrying roller, and the first left - right threaded rod is rotatably arranged in the adjusting cavity. The first left - right threaded rod penetrates through the carrying roller and is connected to the first handle. Two groups of symmetrically arranged movable sleeves are also provided in the adjusting cavity. The movable sleeve is threadedly connected to the first left - right threaded rod. A number of through - holes penetrating the adjusting cavity are provided on the carrying roller. A first hinge seat penetrating the corresponding through - hole is also provided on the movable sleeve. Second hinge seats are provided on both sides of the fin, and the first hinge seat and the second hinge seat on the same side are hinged by a hinge rod.
[0010] A wire arranging machine for data cable processing according to an embodiment of the present invention, the fin is L - shaped, the side wall of the fin is arranged at one end close to the turntable, and a limiting rod is provided at one end of the side wall of the fin close to the second bracket.
[0011] A wire arranging machine for data cable processing according to an embodiment of the present invention, the support frame includes a slider, a second left - right threaded rod, a second handle and a carrying frame. The slider is in an inverted T - shape. A first sliding groove is provided at one end of the slider close to the first bracket. The second left - right threaded rod is rotatably arranged in the first sliding groove. The second handle is provided at one end of the second left - right threaded rod away from the carrying roller. The carrying frames are provided in two groups arranged symmetrically up and down. One end of the carrying frame extends into the first sliding groove and is threadedly connected to the second left - right threaded rod. The other end of the carrying frame is provided with a card slot adapted to one end of the wire tying buckle.
[0012] A wire arranging machine for data cable processing according to an embodiment of the present invention, the spacing adjusting member includes a third handle and a third left - right threaded rod. A second sliding groove is provided at one end of the push plate close to the first bracket. The third left - right threaded rod is rotatably arranged in the second sliding groove. The third left - right threaded rod penetrates through the push plate above and is connected to the third handle. The other end of the slider extends into the second sliding groove and is threadedly connected to the third left - right threaded rod.
[0013] A wire arranging machine for data cable processing according to an embodiment of the present invention, an inclined block is further provided inside the opening end of the wire tying buckle.
[0014] A wire arranging machine for data cable processing according to an embodiment of the present invention, friction lines are provided on the first handle, the second handle and the third handle.
[0015] A wire arranging machine for data cable processing according to an embodiment of the present invention, the motor uses a servo motor.
[0016] A wire arranging machine for data cable processing provided by an embodiment of the present invention, wherein both the first pusher and the second pusher adopt air cylinders.
[0017] A wire arranging machine for data cable processing provided by an embodiment of the present invention, wherein the wire binding buckle has elasticity.
[0018] A wire arranging machine for data cable processing provided by an embodiment of the present invention has at least the following beneficial effects:
[0019] For this wire arranging machine for data cable processing, the winding assembly drives the turntable and the carrying roller to rotate by a motor. Compared with manual winding, the speed is faster and it can work continuously. The first pusher of the wire arranging assembly drives the roller frame and the guiding roller to move, so that the data cable is evenly arranged on the carrying roller, avoiding the unevenness and chaos of manual wire arrangement. The whole wire arranging process has a high degree of automation, greatly saving manpower and time and improving work efficiency;
[0020] The wire bundling assembly can stably limit the coil after winding and wire arranging. The wire binding buckle is U-shaped and has elasticity, and an inclined block is arranged on the inner side of the open end, which is convenient for the data cable coil to enter. By pushing the push plate with the second pusher, the wire binding buckle is close to the coil to clamp the coil. At the same time, the spacing adjusting part can adjust the spacing between the two support frames to adapt to coils of different sizes, ensure that the coil is stably fixed in the wire binding buckle, prevent the end of the coil from loosening, and ensure the smooth progress of subsequent packaging;
[0021] By rotating the first handle to drive the first positive and negative threaded rod to rotate, the two movable sleeves move in opposite directions in the adjustment cavity. The movable sleeve is connected to the fin through a hinge rod, thereby driving the fin to stretch or contract, realizing the precise adjustment of the inner diameter of the wire arrangement on the carrying roller. This design can stably control the outer diameter of the winding and wire arrangement, avoid the problem that it is difficult to ensure the inner diameter size in manual winding, improve the precision of data cable winding, make the product specifications more unified, and facilitate subsequent packaging and use;
[0022] The spacing adjusting part can adjust the spacing between the support frames, and the outer diameter adjusting part can change the inner diameter of the wire arrangement, so that this wire arranging machine can be applied to the winding and wire arranging work of data cables of different specifications. Whether it is a thin data cable or a thick data cable, stable winding and limiting can be achieved by adjusting the equipment parameters, improving the versatility of the equipment and reducing the cost of the enterprise to replace the equipment for different specifications of products.
[0023] The additional aspects and advantages of the present invention will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a front view schematic diagram of a wire arranging machine for data cable processing provided by an embodiment of the present invention;
[0025] Figure 2 Back view schematic diagram of a wire arranging machine for data cable processing provided by an embodiment of the present invention;
[0026] Figure 3 Of a wire arranging machine for data cable processing provided by an embodiment of the present invention Figure 1 Local enlarged schematic diagram at A in
[0027] Figure 4 Of a wire arranging machine for data cable processing provided by an embodiment of the present invention Figure 2 Local enlarged schematic diagram at B in
[0028] Figure 5 Assembly schematic diagram of a motor, a turntable, a carrier roller and an outer diameter adjusting component of a wire arranging machine for data cable processing provided by an embodiment of the present invention;
[0029] Figure 6 Of a wire arranging machine for data cable processing provided by an embodiment of the present invention Figure 5 Partial explosion schematic diagram of
[0030] Figure 7 Partial explosion schematic diagram of a wire bundling component of a wire arranging machine for data cable processing provided by an embodiment of the present invention.
[0031] In the figure: 1, workbench; 2, leg; 3, first bracket; 4, motor; 5, turntable; 6, carrier roller; 7, first thruster; 8, roller frame; 9, guide roller; 10, guide groove; 11, second thruster; 12, second bracket; 13, push plate; 14, wire bundling buckle; 15, first left - right hand thread rod; 16, first handle; 17, movable sleeve; 18, first hinge seat; 19, hinge rod; 20, second hinge seat; 21, fin; 22, limiting rod; 23, slider; 24, second left - right hand thread rod; 25, second handle; 26, carrier frame; 27, third handle; 28, third left - right hand thread rod; 29, inclined block; 30, friction pattern. Detailed implementation manners
[0032] The following details the embodiments of the present invention. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation of the present invention.
[0033] In the description of the present invention, it should be understood that with respect to the orientation description, such as the orientation or positional relationship indicated by up, down, left, right, front, back, etc., it is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0034] In the description of the present invention, if the first and second are described only for the purpose of distinguishing technical features, it should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features or implicitly specifying the sequence of the indicated technical features.
[0035] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installation, connection, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.
[0036] Please refer to Figures 1 to 7 , a wire arranging machine for data line processing, including a workbench 1 and legs 2. The legs 2 are arranged at the four corners below the workbench 1. It further includes:
[0037] A winding component, the winding component includes a first bracket 3, a motor 4, a turntable 5 and a carrying roller 6. The first bracket 3 is arranged at one end of the workbench 1. The output end of the motor 4 penetrates through the first bracket 3 and is connected to the center of the turntable 5. The carrying roller 6 is further arranged at the end of the turntable 5 away from the motor 4. An outer diameter adjusting member for adjusting the inner diameter of wire arranging is also arranged on the carrying roller 6;
[0038] The power source of the winding component is the motor 4. In this embodiment, a servo motor 4 is adopted, which can accurately control the rotation speed and rotation angle. After the motor 4 is started, its output end drives the turntable 5 to rotate. The turntable 5 is connected to the carrying roller 6, and then drives the carrying roller 6 to rotate synchronously. According to the outer diameter of the data line to be wound, it is adjusted through the outer diameter adjusting member to ensure obtaining a data coil of the corresponding specification;
[0039] Flat cable assembly, the flat cable assembly includes a first pusher 7, a roller frame 8 and a guide roller 9. The output end of the first pusher 7 penetrates through the first bracket 3 and is connected to the roller frame 8. The guide roller 9 is rotatably arranged on the roller frame 8, and a guide groove 10 is arranged in the middle part of the guide roller 9; The first pusher 7 of the flat cable assembly uses a cylinder, which can provide a stable linear driving force. When the first pusher 7 works, its output end pushes the roller frame 8 to move. The guide roller 9 rotatably arranged on the roller frame 8 will move together with the roller frame 8. The guide groove 10 in the middle part of the guide roller 9 is used to guide the direction of the data cable. When the winding assembly works, the data cable passes through the guide groove 10. As the carrier roller 6 rotates and the guide roller 9 moves left and right, the data cable will be evenly wound on the carrier roller 6. In this way, automatic and uniform cable laying is realized, avoiding the uneven and chaotic situation of manual cable laying, and improving the cable laying quality and efficiency;
[0040] Strand assembly, the strand assembly includes a second pusher 11, a second bracket 12, a push plate 13, a support frame and a cable tie 14. The other end of the workbench 1 is provided with a second bracket 12. The output end of the second pusher 11 penetrates through the second bracket 12 and is connected to the push plate 13. The support frame is provided in two groups. The push plate 13 is also provided with a spacing adjusting member for adjusting the spacing between the two groups of support frames. The push plate 13 is provided with a support frame for carrying the cable tie 14. The cable tie 14 is U-shaped, and the opening of the cable tie 14 is arranged at one end close to the winding assembly;
[0041] The second pusher 11 of the strand assembly also uses a cylinder. After the second pusher 11 is started, its output end pushes the push plate 13 to move in the direction close to the winding assembly. The push plate 13 is provided with two groups of support frames, and the support frames carry the cable tie 14. After the coil with the data cable completes the winding and cable laying movement, the cable tie 14 buckles the data cable coil to prevent it from loosening.
[0042] In this embodiment, the outer diameter adjusting member includes a first left - right threaded rod 15, a first handle 16, a movable sleeve 17, a first hinge seat 18, a hinge rod 19, a second hinge seat 20, and fins 21. An adjusting cavity is provided inside the carrier roller 6, and the first left - right threaded rod 15 is rotatably arranged in the adjusting cavity. The first left - right threaded rod 15 penetrates through the carrier roller 6 and is connected to the first handle 16. Two groups of symmetrically arranged movable sleeves 17 are also provided in the adjusting cavity. The movable sleeves 17 are threadedly connected to the first left - right threaded rod 15. The carrier roller 6 is provided with a number of through - holes penetrating the adjusting cavity. The movable sleeves 17 are also provided with first hinge seats 18 penetrating the corresponding through - holes. The second hinge seats 20 are provided on both sides of the fins 21. The first hinge seat 18 and the second hinge seat 20 on the same side are hinged by a hinge rod 19. When the first handle 16 is rotated, the first left - right threaded rod 15 connected to the first handle 16 rotates accordingly. Since the movable sleeves 17 are threadedly connected to the first left - right threaded rod 15 and the two groups of movable sleeves 17 are symmetrically arranged in the adjusting cavity, as the first left - right threaded rod 15 rotates, the two groups of movable sleeves 17 will move in opposite directions in the adjusting cavity. The first hinge seat 18 on the movable sleeve 17 is connected to the second hinge seat 20 on the fins 21 through the hinge rod 19. The movement of the movable sleeve 17 will drive the hinge rod 19 to move, thereby causing the L - shaped fins 21 to expand or contract. In this way, the inner diameter of the wire arrangement on the carrier roller 6 can be accurately adjusted according to actual needs, so as to stably control the outer diameter of the wound wire arrangement, ensure the winding accuracy, and solve the problem that the inner diameter is difficult to control during manual winding. The fins 21 are L - shaped. The side wall of the fins 21 is arranged at one end close to the turntable 5. A limiting rod 22 is provided at one end of the side wall of the fins 21 close to the second bracket 12. The limiting rod 22 can limit the end of the data cable to facilitate the winding and wire arrangement of the data cable.
[0043] The support frame includes a slider 23, a second left - right threaded rod 24, a second handle 25 and a bearing frame 26. The slider 23 is in an inverted T - shape. One end of the slider 23 close to the first bracket 3 is provided with a first chute. A second left - right threaded rod 24 is rotatably arranged in the first chute. One end of the second left - right threaded rod 24 away from the carrier roller 6 is provided with a second handle 25. The bearing frames 26 are arranged in two groups symmetrically up and down. One end of the bearing frame 26 extends into the first chute and is threadedly connected to the second left - right threaded rod 24. The other end of the bearing frame 26 is provided with a card slot adapted to one end of the wire harness buckle 14. The spacing adjusting member includes a third handle 27 and a third left - right threaded rod 28. One end of the push plate 13 close to the first bracket 3 is provided with a second chute. A third left - right threaded rod 28 is rotatably arranged in the second chute. The third left - right threaded rod 28 penetrates through the push plate 13 above and is connected to the third handle 27. The other end of the slider 23 extends into the second chute of the push plate 13 and is threadedly connected to the third left - right threaded rod 28. By rotating the third handle 27, the third left - right threaded rod 28 is driven to rotate. Since the slider 23 is threadedly connected to the third left - right threaded rod 28 and the other end of the slider 23 extends into the second chute of the push plate 13, the rotation of the third left - right threaded rod 28 will change the spacing between the two support frames on the push plate 13 to adapt to data - line coils of different sizes. The support frame is composed of a slider 23, a second left - right threaded rod 24, a second handle 25 and a bearing frame 26. Rotating the second handle 25 can make the second left - right threaded rod 24 rotate, thereby adjusting the distance between the bearing frames 26 arranged symmetrically up and down, so that the card slot on the bearing frame 26 can better clamp the wire harness buckle 14. The wire harness buckle 14 is in a U - shape and has elasticity. The inclined block 29 arranged on the inner side of the open end facilitates the entry of the data - line coil. When the push plate 13 pushes the wire harness buckle 14 close to the wound data - line coil, the wire harness buckle 14 clamps the coil under the elastic action, realizing stable limit of the coil, preventing the end of the coil from loosening, and ensuring the smooth progress of subsequent packaging.
[0044] During the actual use process, friction lines 30 are provided on the first handle 16, the second handle 25 and the third handle 27 to prevent the first handle 16, the second handle 25 and the third handle 27 from loosening during use;
[0045] During the entire process of processing the data cable into a flat cable, first, according to the specifications of the data cable, the outer diameter adjusting member is adjusted by rotating the first handle 16 to adjust the inner diameter of the flat cable winding of the bearing roller 6; then the third handle 27 and the second handle 25 are rotated, and the position and spacing of the cable binding buckle 14 are adjusted by using the spacing adjusting member and the support frame. After the preparatory work is completed, the motor 4 and the first thruster 7 are started. The motor 4 drives the winding assembly to rotate, and the first thruster 7 drives the flat cable winding assembly to move, so that the data cable is evenly wound and flat-cabled on the bearing roller 6. When the flat cable winding is completed, the second thruster 11 is started to push the cable binding assembly to limit and fix the wound coil, completing the entire flat cable winding and cable binding work process.
[0046] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. A wire arranging machine for data cable processing, including a workbench and supporting legs, the four corners of the lower part of the workbench are provided with supporting legs, and it is characterized in that Further included are: A winding component, which includes a first bracket, a motor, a turntable and a carrier roller. The first bracket is arranged at one end of the workbench. The output end of the motor penetrates through the first bracket and is connected to the center of the turntable. The carrier roller is further arranged at the end of the turntable away from the motor. An outer diameter adjusting member for adjusting the inner diameter of wire winding is further arranged on the carrier roller; A wire arranging component, which includes a first pusher, a roller frame and a guide roller. The output end of the first pusher penetrates through the first bracket and is connected to the roller frame. The guide roller is rotatably arranged on the roller frame, and a guide groove is arranged in the middle part of the guide roller; A wire bundling component, which includes a second pusher, a second bracket, a push plate, a support frame and a wire bundling buckle. The second bracket is arranged at the other end of the workbench. The output end of the second pusher penetrates through the second bracket and is connected to the push plate. The support frame is arranged in two groups. A distance adjusting member for adjusting the distance between the two groups of support frames is further arranged on the push plate. The support frame for carrying the wire bundling buckle is arranged on the push plate. The wire bundling buckle is U-shaped, and the opening of the wire bundling buckle is arranged at one end close to the winding component.
2. The wire arranging machine for data cable processing according to claim 1, wherein, The outer diameter adjusting member includes a first left-right threaded rod, a first handle, a movable sleeve, a first hinge seat, a hinge rod, a second hinge seat and a fin. An adjusting cavity is arranged inside the carrier roller. The first left-right threaded rod is rotatably arranged in the adjusting cavity. The first left-right threaded rod penetrates through the carrier roller and is connected to the first handle. Two groups of symmetrically arranged movable sleeves are further arranged in the adjusting cavity. The movable sleeve is threadedly connected to the first left-right threaded rod. A plurality of through holes penetrating through the adjusting cavity are arranged on the carrier roller. The first hinge seat penetrating through the corresponding through hole is further arranged on the movable sleeve. The second hinge seat is arranged on both sides of the fin. The first hinge seat and the second hinge seat on the same side are hinged through a hinge rod.
3. The wire arranging machine for data cable processing according to claim 2, wherein, The fin is L-shaped, the side wall of the fin is arranged at one end close to the turntable, and a limiting rod is arranged at one end of the side wall of the fin close to the second bracket.
4. The wire arranging machine for data cable processing according to claim 3, characterized in that, The support frame includes a slider, a second left-right threaded rod, a second handle and a carrying frame. The slider is in an inverted T shape. A first chute is arranged at one end of the slider close to the first bracket. The second left-right threaded rod is rotatably arranged in the first chute. The second handle is arranged at the end of the second left-right threaded rod away from the carrier roller. The carrying frame is arranged in two groups in an upper and lower symmetric arrangement. One end of the carrying frame extends into the first chute and is threadedly connected to the second left-right threaded rod. A card slot adapted to one end of the wire bundling buckle is arranged at the other end of the carrying frame.
5. The wire arranging machine for data cable processing according to claim 4, wherein The distance adjusting member includes a third handle and a third left-right threaded rod. A second chute is arranged at one end of the push plate close to the first bracket. The third left-right threaded rod is rotatably arranged in the second chute. The third left-right threaded rod penetrates through the push plate above and is connected to the third handle. The other end of the slider extends into the second chute and is threadedly connected to the third left-right threaded rod.
6. The wire arranging machine for data cable processing according to claim 5, characterized in that, An inclined block is further arranged on the inner side of the opening end of the wire bundling buckle.
7. The wire arranging machine for data cable processing according to claim 6, characterized in that, Friction lines are arranged on the first handle, the second handle and the third handle.
8. The wire arranging machine for data cable processing according to claim 7, wherein, The motor used is a servo motor.
9. The wire arranging machine for data cable processing according to claim 8, wherein, Both the first thruster and the second thruster use cylinders.
10. The wire arranging machine for data line processing according to claim 9, wherein, The wire harness buckle has elasticity.