All-in-one equipment for breaking and extracting astaxanthin
By combining a two-stage cell disruption chamber design with a material distribution component, efficient and uniform cell disruption of Haematococcus pluvialis is achieved, solving the problems of high energy consumption and uneven cell disruption in existing technologies and improving the extraction efficiency of astaxanthin.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-20
AI Technical Summary
Existing technologies consume a lot of energy and produce uneven cell disruption during the disruption of Haematococcus pluvialis cells, which affects the extraction efficiency of astaxanthin.
It adopts a two-stage cell breaking chamber design. The first cell breaking chamber uses a servo motor to drive the cell breaking roller for mechanical cell breaking, while the second cell breaking chamber uses an ultrasonic cell breaking device for ultrasonic cell breaking. The quantitative batch breaking is achieved through the material distribution component and the moving component.
It improves the efficiency and quality of cell wall breaking, avoids incomplete cell wall breaking in a single operation, and enhances the extraction effect of astaxanthin.
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Figure CN120399863B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of astaxanthin extraction, and specifically relates to an astaxanthin wall-breaking and extraction integrated device. BACKGROUND
[0002] Astaxanthin is a powerful antioxidant and is widely used in the fields of health products, cosmetics and the like. Astaxanthin is rich in the thick cell wall of Haematococcus pluvialis, and is usually extracted by breaking the wall of Haematococcus pluvialis.
[0003] For example, the patent for invention with the authorized announcement number CN118787991B is in the technical field of astaxanthin extraction, and specifically relates to a Haematococcus pluvialis astaxanthin wall-breaking and extraction device, which comprises an extraction box body, a stirring and rolling mechanism, an up-down uniform mechanism, a wall-breaking mechanism, a switching mechanism, a separation and extrusion mechanism and a blocking mechanism. The stirring and rolling mechanism is lowered to change the stirring plate into a vertical state and continuously approaches and separates the stirring plate in the extraction state through the switching mechanism, so that the stirring plate has a better mixing, rolling and wall-breaking effect on the Haematococcus pluvialis in the extraction liquid, and the four stirring plates form a complete plane to lift the extraction liquid in the extraction box body from the bottom when the stirring and rolling mechanism is raised.
[0004] In combination with the above case and the actual situation, we find the following problems: when the wall of Haematococcus pluvialis is broken, ultrasonic waves are usually used for wall breaking. In industrial production, a large amount of Haematococcus pluvialis raw materials is usually added at one time, and then wall breaking is performed through a multi-cycle ultrasonic wall breaking mode. This not only consumes energy, but also easily leads to uneven wall breaking due to too much Haematococcus pluvialis at one time, thereby affecting the subsequent extraction of astaxanthin. SUMMARY
[0005] The purpose of the present application is to provide an astaxanthin wall-breaking and extraction integrated device to solve the above problems in the prior art.
[0006] To achieve the above purpose, the present application provides an astaxanthin wall-breaking and extraction integrated device, which comprises a storage chamber and an ultrasonic wall-breaking device. The storage chamber is sequentially connected with a first wall-breaking chamber and a second wall-breaking chamber below. A first wall-breaking assembly is arranged in the first wall-breaking chamber. A metering and distributing assembly is arranged at the connection between the first wall-breaking chamber and the second wall-breaking chamber. An activity assembly for controlling the intermittent metering and distributing of the metering and distributing assembly is arranged at the bottom of the second wall-breaking chamber.
[0007] The first wall-breaking assembly comprises two wall-breaking rollers for extruding Haematococcus pluvialis.
[0008] The material distribution assembly comprises a material distribution pipe, an opening and closing structure arranged at the bottom of the material distribution pipe, and a stop rod structure linked with the opening and closing structure, the opening and closing structure comprises a plurality of movable plate mechanisms arranged in a ring shape, and a rotating ring rotationally connected with the inner wall of the material distribution pipe, the movable plate mechanism comprises a movable plate, an outward block fixed at one end of the outer edge of the movable plate, and a limiting rod fixed at the bottom surface of the outer end of the outward block, the rotating ring is provided with a plurality of limiting holes corresponding to the limiting rods, and the stop rod structure comprises a fixed rod and a sliding mechanism for driving the rotating ring to rotate.
[0009] The movable assembly comprises a movable pipe, a discharging valve fixed at the bottom of the movable pipe, and a transmission structure for controlling the opening and closing of the movable plate, the outer end of the sliding mechanism is in contact with the upper end of the transmission structure, and the triggering button is linked to make the discharging valve and the ultrasonic wall breaking device closed.
[0010] In the technical scheme of the present application, the top of the storage chamber is provided with a feeding port for adding astaxanthin extraction raw material red ball algae, the top surface of the first wall breaking chamber is symmetrically provided with a slope plate, the top opening of the slope plate is large, and the bottom opening is small, the outer wall of the second wall breaking chamber is fixed with a mounting plate on the right side, and the ultrasonic wall breaking device is fixed on the mounting plate.
[0011] In the technical scheme of the present application, the first wall breaking assembly comprises a servo motor fixed on the rear side wall of the first wall breaking chamber, the output shaft of the servo motor penetrates through the rear side wall of the first wall breaking chamber and is coaxially fixed with the right wall breaking roller, and the two wall breaking rollers are driven by the gear set.
[0012] In the technical scheme of the present application, the bottom of the first wall breaking chamber extends into the second wall breaking chamber, the material distribution pipe is communicated with the bottom of the first wall breaking chamber, a material collecting plate for controlling the concentration of red ball algae in the first wall breaking is arranged above the opening and closing structure in the material distribution pipe, the material collecting plate is in the shape of a funnel with a large diameter at the top and a small diameter at the bottom, the bottom end of the material collecting plate is in abutment with the top surface of the movable plate mechanism, and the inner diameter of the fixed ring is larger than the bottom diameter of the material collecting plate.
[0013] In the technical scheme of the present application, the middle part of the rotating ring is provided with a fixed ring, the fixed ring is provided with a plurality of pin rod grooves corresponding to the pin rods, the bottom surface of the movable plate is provided with a plurality of pin rods corresponding to the pin rod grooves, the bottom surface of the rotating ring is provided with a driven gear on the left side, the outer ring wall of the rotating ring is fixed with a limiting ring, the limiting ring is embedded in the inner wall of the material distribution pipe at the bottom and rotationally connected with the material distribution pipe, the bottom surface of the fixed ring is fixed with a mounting rod symmetrically, the outer end of the mounting rod is fixedly connected with the inner wall of the material distribution pipe, the limiting rod is inserted into the corresponding limiting hole and is slidingly connected, and the pin rod is inserted into the corresponding pin rod groove and is rotationally connected.
[0014] In the technical scheme of the present application, the fixed rod is provided with a sliding groove at the front end, the sliding mechanism comprises a sliding rod slidingly connected in the sliding groove, a toothed plate part fixedly connected with the front end of the sliding rod, and a stopper fixed at the front end of the toothed plate part, and a first spring is arranged between the rear side inner wall of the sliding groove and the rear end of the sliding rod.
[0015] In the technical scheme of the present application, the second wall-breaking chamber is fixed with a discharge pipe at the bottom, the discharge pipe is provided with a movable groove in the pipe wall, the movable pipe is provided with an outward extending outer edge part at the top end, the outer edge part is matched with the movable groove, and the movable pipe is slidingly connected with the outer edge part.
[0016] In the technical scheme of the present application, the transmission structure comprises a vertical rod fixed at the left side of the top surface of the outer edge part, a smooth rod fixedly connected with the top end of the vertical rod through a horizontally arranged connecting rod, and an inclined rod fixed with the bottom end of the smooth rod, the stopper abuts against the smooth rod, the inclined rod is inclined from top to bottom to the rear side, and the inclination of the front side wall of the stopper is matched with the inclination of the inclined rod.
[0017] In the technical scheme of the present application, the second wall-breaking chamber is fixed with a horizontal auxiliary rod at the top of the left side inner wall, the vertical rod is provided with a friction part at the top end, the outer wall of the friction part is rough, and the vertical rod passes through the auxiliary rod and is slidingly connected with the auxiliary rod.
[0018] In the technical scheme of the present application, the guiding rod is fixed between the upper and lower inner groove walls of the movable groove and is symmetrical front and back, the guiding rod penetrates through the outer edge part and is slidingly connected with the outer edge part, the rod wall of the guiding rod between the lower groove wall of the movable groove and the bottom surface of the outer edge part is provided with a second spring, and the elastic force of the second spring is greater than that of the first spring.
[0019] As described above, due to the adoption of the above technical scheme, the present application has the following beneficial effects:
[0020] 1、In the present application, by setting the first wall-breaking chamber and the second wall-breaking chamber, when the haematococcus pluvialis is broken, the first wall-breaking chamber drives the gear set through the servo motor, and then drives the two wall-breaking rollers to rotate relatively for mechanical wall breaking, and the haematococcus pluvialis is broken by the ultrasonic wall-breaking device in the second wall-breaking chamber, so as to improve the wall breaking efficiency and quality, and avoid the incomplete wall breaking in the subsequent single ultrasonic wall breaking.
[0021] 2、The present application, by setting the material distribution assembly and the activity assembly, the red ball algae through the material distribution pipe falls to the second wall breaking chamber, the activity pipe slides down, and drives the vertical rod and the inclined rod to slide down synchronously, at this time, the head slides to the front side under the action of the first spring until the head abuts the smooth rod, and the activity plate mechanism is completely closed; when the discharge valve starts to discharge, the activity pipe rises under the action of the second spring, the activity pipe starts to slide up slowly, and fully discharges, the activity pipe continues to slide up and drives the inclined rod to move upwards and push the inclined rod backwards so that the activity plate can be opened, and the second time of discharging is carried out, so that the batch quantitative wall breaking is realized reciprocatingly, and the wall breaking effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the overall structure schematic diagram of the present application;
[0023] Figure 2 It is the first wall breaking chamber and the second wall breaking chamber sectional view of the present application;
[0024] Figure 3 It is the first wall breaking chamber sectional view in the present application;
[0025] Figure 4 It is the material distribution assembly sectional view in the present application;
[0026] Figure 5 It is the material distribution assembly explosion view in the present application;
[0027] Figure 6 It is the opening and closing structure explosion view in the present application;
[0028] Figure 7 It is the abutment rod structure sectional view in the present application;
[0029] Figure 8 It is the second wall breaking chamber sectional view in the present application;
[0030] Figure 9 It is the activity assembly schematic diagram in the present application;
[0031] Figure 10 It is the present application Figure 9 A enlarged view in the present application;
[0032] BRIEF DESCRIPTION OF DRAWINGS:
[0033] 1, storage chamber; 11, feed inlet;
[0034] 2, first wall breaking chamber; 21, inclined plate;
[0035] 3, second wall breaking chamber; 31, mounting plate; 32, discharge pipe; 321, activity groove;
[0036] 4, ultrasonic wall breaking device;
[0037] 5, first breaking wall assembly; 51, servo motor; 52, breaking wall roller; 53, gear set;
[0038] 6, distribution assembly; 61, distribution pipe; 62, collection plate; 63, opening and closing structure; 631, movable plate mechanism; 6311, movable plate; 6312, overhanging block; 6313, limiting rod; 6314, pin rod; 632, fixed ring; 6321, pin rod groove; 6322, mounting rod; 633, rotating ring; 6331, limiting hole; 6332, limiting ring; 6333, driven tooth; 64, abutting rod structure; 641, fixed rod; 6411, sliding groove; 642, sliding mechanism; 6421, sliding rod; 6422, toothed plate portion; 6423, abutting head; 643, first spring;
[0039] 7, movable assembly; 71, movable pipe; 711, outer edge portion; 72, discharge valve; 73, transmission structure; 731, vertical rod; 732, friction portion; 733, connecting rod; 734, smooth rod; 735, inclined rod; 74, auxiliary rod; 75, guide rod; 76, second spring. DETAILED DESCRIPTION
[0040] The specific embodiments of the present application will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of protection of the present application is not limited by the specific embodiments.
[0041] Unless otherwise explicitly stated, throughout the specification, the term "comprise" or its variants such as "comprises" or "comprising" will be understood to encompass the stated element or elements or components, and not to preclude the addition of further elements or components.
[0042] Reference Figures 1-10 The present embodiment provides a technical solution as shown:
[0043] In the present application, the astaxanthin breaking wall extraction integrated equipment includes a storage chamber 1 for storing Haematococcus pluvialis and an ultrasonic breaking wall device 4 for breaking the wall of Haematococcus pluvialis. In the process of extracting astaxanthin, Haematococcus pluvialis is used as raw material for breaking wall treatment. The ultrasonic breaking wall device 4 is an ultrasonic pulse breaking wall device, which is the existing technology in this field and will not be described here. The first breaking wall chamber 2 for pretreating Haematococcus pluvialis and the second breaking wall chamber 3 for twice treating Haematococcus pluvialis are sequentially connected below the storage chamber 1. By setting the first breaking wall chamber 2 and the second breaking wall chamber 3, the breaking wall efficiency of the ultrasonic breaking wall device 4 is improved, and the breaking wall effect is also improved, which facilitates subsequent processing.
[0044] The first wall breaking chamber 2 is provided with a first wall breaking assembly 5, the first wall breaking chamber 2 and the second wall breaking chamber 3 are provided with an intermittent feeding distribution assembly 6 at the communication position, the second wall breaking chamber 3 is provided with a movable assembly 7 for controlling the distribution assembly 6, and the first wall breaking chamber 2 is provided with a second wall breaking assembly 8. Through the arrangement of the distribution assembly 6 and the movable assembly 7, the Haematococcus pluvialis raw material after the first wall breaking can be quantitatively fed into the second wall breaking chamber 3, so that the excessive wall breaking in a single time is avoided, the complete wall breaking is ensured, and the quality of astaxanthin extraction is improved.
[0045] The distribution assembly 6 comprises a distribution pipe 61 fixed at the bottom of the first wall breaking chamber 2, an opening and closing structure 63 arranged at the bottom of the distribution pipe 61, and a stop rod structure 64 connected with the movable assembly 7, and the opening and closing of the opening and closing structure 63 is controlled by the stop rod structure 64 cooperating with the movable assembly 7.
[0046] The opening and closing structure 63 comprises a plurality of movable plate mechanisms 631 arranged in a ring shape and a rotating ring 633 rotatably connected with the inner wall of the distribution pipe 61, the movable plate mechanism 631 comprises a movable plate 6311, an outer extension block 6312 fixed at one end of the outer edge of the movable plate 6311, and a pin rod 6314 fixed at the other end of the outer edge of the movable plate 6311, the movable plate 6311 is in a triangular shape as a whole, and the edge is in an arc shape to avoid mutual blocking during rotation, the adjacent edges of all movable plates 6311 are closely arranged and can be completely closed, the outer end bottom surface of the outer extension block 6312 is fixed with a limiting rod 6313, the rotating ring 633 is provided with a plurality of limiting holes 6331 corresponding to the plurality of limiting rods 6313, when the sliding mechanism 642 drives the rotating ring 633 to rotate clockwise, the limiting hole 6331 drives the limiting rod 6313 to slide outward along the limiting hole 6331 to drive the movable plate 6311 to rotate, thereby opening the distribution pipe 61, so that the Haematococcus pluvialis after the first wall breaking can enter the second wall breaking chamber 3, and the stop rod structure 64 comprises a fixed rod 641 and a sliding mechanism 642 for driving the driven gear 6333 to rotate.
[0047] The movable assembly 7 comprises a movable pipe 71, a discharge valve 72 fixed at the bottom of the movable pipe 71, and a transmission structure 73 for controlling the opening and closing of the distribution assembly 6, the discharge valve 72 is provided with a timer, and the opening and closing of the discharge valve 72 is controlled by the timer, which is a prior art and will not be described here.
[0048] In addition, as Figures 1-2As shown, the top of the storage chamber 1 is provided with a feed inlet 11 for adding astaxanthin extraction raw material Haematococcus pluvialis, and the bottom of the storage chamber 1 is provided with a feed valve for controlling the feed, which is not shown in the figure and is a prior art and will not be described here. The first wall breaking chamber 2 is provided with a left-right symmetrical inclined plate 21 on the inner top surface. The inclined plate 21 has a large opening at the top and a small opening at the bottom, so that the Haematococcus pluvialis is concentrated into the first wall breaking assembly 5, avoiding entering from the left and right inner walls of the first wall breaking assembly 5 and the first wall breaking chamber 2, which leads to incomplete wall breaking and affects subsequent extraction processing. The second wall breaking chamber 3 is fixed with a mounting plate 31 on the right outer wall, and the ultrasonic wall breaking device 4 is fixed on the mounting plate 31.
[0049] In addition, as shown in Figure 3 The first wall breaking assembly 5 includes a servo motor 51 fixed on the rear wall of the first wall breaking chamber 2 and two wall breaking rollers 52 for extruding Haematococcus pluvialis. The output shaft of the servo motor 51 penetrates the rear wall of the first wall breaking chamber 2 and is coaxially fixed with the right wall breaking roller 52. The two wall breaking rollers 52 are driven by a gear set 53. The gear set 53 is two gears meshing with each other. The two gears are coaxially fixed with the rear shafts of the two wall breaking rollers 52. When wall breaking, the servo motor 51 drives the two wall breaking rollers 52 to rotate relative to each other through the gear set 53 for mechanical wall breaking.
[0050] In addition, as shown in Figure 2 and Figures 4-6 The bottom of the first wall breaking chamber 2 extends into the second wall breaking chamber 3, and a distribution pipe 61 communicates with the bottom of the first wall breaking chamber 2. The height of Haematococcus pluvialis entering the second wall breaking chamber 3 each time will not be higher than the height of the distribution pipe 61. A material collecting plate 62 for controlling the concentrated discharge of Haematococcus pluvialis after the first wall breaking is arranged above the opening and closing structure 63 in the distribution pipe 61. The material collecting plate 62 is funnel-shaped with a large diameter at the top and a small diameter at the bottom. The bottom end of the material collecting plate 62 abuts against the top surface of the movable plate mechanism 631. The inner diameter of the fixed ring 632 is larger than the diameter of the bottom of the material collecting plate 62. When the movable plate 6311 is rotated and opened, Haematococcus pluvialis directly passes through the bottom of the material collecting plate 62, the movable plate 6311 and the middle part of the fixed ring 632 into the second wall breaking chamber 3, and will not flow out of the material collecting plate 62 and cannot fall.
[0051] Specifically, the middle of the rotating ring 633 is provided with a fixed ring 632, the fixed ring 632 is provided with a plurality of pin rod grooves 6321 corresponding to a plurality of pin rods 6314, the bottom surface of the rotating ring 633 is provided with a driven gear 6333 on the left side, the outer ring wall of the rotating ring 633 is fixedly provided with a limiting ring 6332, the limiting ring 6332 is embedded in the inner wall of the distribution pipe 61 and close to the bottom, and the limiting ring 6332 is rotationally connected with the distribution pipe 61, the position of the rotating ring 633 is limited by the limiting ring 6332, and meanwhile the rotation of the rotating ring 633 is not affected, the bottom surface of the fixed ring 632 is fixedly provided with a plurality of installation rods 6322 in a symmetrical manner, the installation rods 6322 are in a horizontal L shape and will not block the sliding of the limiting rod 6313, the outer ends of the installation rods 6322 are fixedly connected with the inner wall of the distribution pipe 61, the fixed ring 632 is fixed by the installation rods 6322, so that the rotation of the fixed ring 632 is avoided, and the limiting rod 6313 is inserted into the corresponding limiting hole 6331 and is in sliding connection with the limiting hole 6331, and the pin rod 6314 is inserted into the corresponding pin rod groove 6321 and is in rotational connection with the pin rod groove 6321.
[0052] Further, the inner front end of the fixed rod 641 is provided with a sliding groove 6411, the sliding mechanism 642 comprises a sliding rod 6421 slidingly connected in the sliding groove 6411, a toothed plate portion 6422 fixedly connected with the front end of the sliding rod 6421, and a resisting head 6423 fixedly connected with the front end of the toothed plate portion 6422, the toothed plate portion 6422 is engaged with the driven gear 6333, and a first spring 643 is arranged between the rear side inner wall of the sliding groove 6411 and the rear end of the sliding rod 6421, when the movable assembly 7 moves upward, the sliding mechanism 642 is pushed to move backward and the first spring 643 is compressed, and then the driven gear 6333 is driven to rotate clockwise.
[0053] In addition, as shown in Figures 8-10 the bottom of the second wall breaking chamber 3 is fixedly provided with a discharge pipe 32, the inner wall of the discharge pipe 32 is provided with a movable groove 321, the top end of the movable pipe 71 is provided with an outward extending outer edge portion 711, the outer edge portion 711 is matched with the movable groove 321, and the movable pipe 71 is in sliding connection with the outer edge portion 711, when the wall breaking is started, the movable plate 6311 is in an open state, the red ball algae after one-time wall breaking directly enters the second wall breaking chamber 3, and as the number of the entering red ball algae increases, the movable pipe 71 will slide downward along the movable groove 321 under the action of gravity.
[0054] Specifically, the transmission structure 73 includes a vertical rod 731 fixed to the top surface of the outer edge portion 711 on the left side, a smooth rod 734 fixedly connected with the top end of the vertical rod 731 through a horizontally arranged connecting rod 733, and an inclined rod 735 fixed with the bottom end of the smooth rod 734, the abutting head 6423 abuts against the smooth rod 734, the inclined rod 735 is inclined from top to bottom to the rear side, the inclination of the front side wall of the abutting head 6423 is matched with the inclination of the inclined rod 735, when the movable tube 71 slides downward, the vertical rod 731 slides downward synchronously, at this time, the inclined rod 735 slides downward, the abutting head 6423 slides forward under the action of the first spring 643 and drives the driven gear 6333 to rotate clockwise, until the abutting head 6423 abuts against the smooth rod 734, at this time, the movable plate mechanism 631 is completely closed, and the first quantitative material distribution is completed.
[0055] It should be noted that the groove wall of the movable groove 321 is provided with two trigger buttons on the upper and lower inner walls on the front side, the lower trigger button is triggered when the movable tube 71 slides to the bottom, at this time, the ultrasonic wall breaking device 4 is started, and the timing device of the discharging valve 72 is also started, when the movable tube 71 triggers the upper trigger button, the ultrasonic wall breaking device 4 and the discharging valve 72 are closed, the timing device and the trigger button are prior art, and details are not repeated here.
[0056] Further, the horizontal auxiliary rod 74 is fixed to the top of the left inner wall of the second wall breaking chamber 3, the friction portion 732 is arranged on the top end of the vertical rod 731, the outer wall of the friction portion 732 is rough, the vertical rod 731 penetrates through the auxiliary rod 74 and the two are slidingly connected, the guide rod 75 is symmetrically fixed between the upper and lower inner groove walls of the movable groove 321, the guide rod 75 penetrates through the outer edge portion 711 and the two are slidingly connected, the second spring 76 is arranged on the rod wall outside the guide rod 75 between the lower groove wall of the movable groove 321 and the bottom surface of the outer edge portion 711, the minimum elastic force of the second spring 76 is greater than the maximum elastic force of the first spring 643, the friction force between the friction portion 732 and the auxiliary rod 74 is slightly smaller than the minimum elastic force of the second spring 76, when the discharging valve 72 is opened, the second spring 76 pushes the movable tube 71 to slide upward, due to the resistance of the friction portion 732, the upward sliding speed of the movable tube 71 is slow, so that there is sufficient time for discharging, when the movable tube 71 continues to slide upward to separate the friction portion 732 and the auxiliary rod 74, at this time, the abutting head 6423 just abuts against the inclined rod 735 and contacts the trigger button at the same time to close the discharging valve 72 and the ultrasonic wall breaking device 4, the movable tube 71 that continues to slide upward drives the inclined rod 735 to move upward and pushes the inclined rod 735 backward, so that the movable plate 6311 can be opened to discharge for the second time.
[0057] The working principle of the astaxanthin wall breaking and extracting integrated equipment in the application is specifically as follows:
[0058] When the wall is broken, the feeding valve is started, the red ball algae raw material is lowered into the first wall breaking chamber 2, the servo motor 51 drives the gear set 53 to drive the two wall breaking rollers 52 to rotate relatively to perform the first mechanical wall breaking;
[0059] The red ball algae passing through the breaking roller 52 will directly fall into the second breaking chamber 3 through the distribution pipe 61. As the gravity increases with the increase of the incoming red ball algae, the movable pipe 71 will slide along the movable groove 321, and the vertical rod 731 will slide synchronously. At this time, the inclined rod 735 slides down, and the abutting head 6423 will slide forward under the action of the first spring 643 and drive the driven gear 6333 to rotate clockwise, and push the limiting rod 6313 to slide inwards along the limiting hole 6331 to drive the movable plate 6311 to rotate counterclockwise around the pin 6314, thereby closing the distribution pipe 61 until the abutting head 6423 abuts against the smooth rod 734. At this time, the movable plate mechanism 631 is completely closed.
[0060] When the movable pipe 71 continues to slide down to the bottom of the movable groove 321, the lower trigger button is triggered at this time, and the timing device of the ultrasonic breaking device 4 and the discharge valve 72 is started. When the timing is over, the discharge valve 72 starts to discharge, and the movable pipe 71 rises under the action of the second spring 76. Due to the resistance of the friction part 732, the upward sliding speed of the movable pipe 71 is slow, so that there is sufficient time for discharging. When the movable pipe 71 continues to slide up to the point where the friction part 732 and the auxiliary rod 74 are separated, the abutting head 6423 just abuts against the inclined rod 735 at this time, and at the same time, the upper trigger button is contacted to make the discharge valve 72 and the ultrasonic breaking device 4 close. The movable pipe 71 continues to slide up, drives the inclined rod 735 and the inclined rod 735 to move upwards, and pushes the abutting head 6423 and the gear plate part 6422 to move backwards, thereby enabling the movable plate 6311 to be opened, and the second discharging is carried out. The batch quantitative breaking is realized in sequence, and the breaking effect is improved.
[0061] The foregoing description of specific exemplary embodiments of the application is intended to be illustrative only and is not intended to limit the application to the precise forms described. Many modifications and variations are possible in light of the above teachings without departing from the spirit or essential characteristics of the application. The exemplary embodiments were chosen and described in order to explain the principles of the application and its practical application to thereby enable others skilled in the art to best utilize the application and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the application be defined by the claims and their equivalents.
Claims
1. An integrated equipment for astaxanthin cell wall breaking and extraction, comprising a storage chamber and an ultrasonic cell wall breaker, characterized in that: The storage chamber is connected in sequence to a first cell wall breaking chamber and a second cell wall breaking chamber. The first cell wall breaking chamber is equipped with a first cell wall breaking component. A quantitative material dispensing component is provided at the connection between the first cell wall breaking chamber and the second cell wall breaking chamber. The bottom of the second cell wall breaking chamber is equipped with an active component for controlling the intermittent material dispensing of the material dispensing component. The first cell-wall breaking component includes two cell-wall breaking rollers for extruding Haematococcus pluvialis; The material distribution assembly includes a material distribution tube, an opening and closing structure located at the bottom of the material distribution tube, and a stop rod structure linked to the opening and closing structure. The opening and closing structure includes a plurality of movable plate mechanisms arranged in a regular ring and a rotating ring rotatably connected to the inner wall of the material distribution tube. The movable plate mechanism includes a movable plate and an extension block fixed to one end of the outer edge of the movable plate. A limit rod is fixed to the bottom surface of the outer end of the extension block. The rotating ring is provided with a plurality of limit holes corresponding to the plurality of limit rods. The stop rod structure includes a fixed rod and a sliding mechanism that drives the rotating ring to rotate. The movable components include a movable tube, a discharge valve fixed at the bottom inside the movable tube, and a transmission structure that controls the opening and closing of several movable plates. The outer end of the sliding mechanism contacts the upper end of the transmission structure to trigger a button, thereby closing the discharge valve and the ultrasonic blender. The fixed rod is provided with a sliding groove near its front end. The sliding mechanism includes a sliding rod slidably connected in the sliding groove, a toothed plate fixedly connected to the front end of the sliding rod, and a butt fixed to the front end of the toothed plate. A first spring is provided between the inner wall of the rear side of the sliding groove and the rear end of the sliding rod. The bottom of the second crushing chamber is fixed with a discharge pipe. The discharge pipe has a movable groove inside its wall and an outwardly extending edge at its top. The outwardly extending edge is adapted to the movable groove and is slidably connected to the movable groove. The transmission structure includes a vertical rod fixed to the left side of the top surface of the outer edge, a smooth rod fixedly connected to the top of the vertical rod by a horizontally set connecting rod, and an inclined rod fixed to the bottom of the smooth rod. The abutment abuts against the smooth rod, and the inclined rod is inclined from top to bottom and rearward. The inclination of the front side wall of the abutment is adapted to the inclination of the inclined rod. Guide rods are symmetrically fixed between the upper and lower inner walls of the movable groove. The guide rods pass through the outer edge and are slidably connected. A second spring is sleeved on the guide rod between the lower wall of the movable groove and the bottom surface of the outer edge. The minimum elastic force of the second spring is greater than the maximum elastic force of the first spring. The inner wall of the moving tank is equipped with two trigger buttons on the upper and lower sides. When the moving tube slides down to the bottom, the lower trigger button is triggered, and the ultrasonic blender starts. At the same time, the timer of the discharge valve is activated. When the moving tube triggers the upper trigger button, the ultrasonic blender and the discharge valve are closed. By setting up a feeding component and a movable component, the red algae falls into the second cell-wall breaking chamber through the feeding pipe, causing the movable pipe to slide down and drive the vertical rod and the inclined rod to slide down synchronously. At this time, the abutment will slide forward under the action of the first spring until the abutment abuts the smooth rod, and the movable plate mechanism is fully closed. When the discharge valve is activated to release the material, the movable pipe rises under the action of the second spring. The movable pipe initially slides upward at a slow speed to fully release the material. As the movable pipe continues to slide upward, it drives the inclined rod to move upward and push the inclined rod backward so that the movable plate can be opened for a second feeding. This process is repeated to achieve batch-by-batch quantitative cell-wall breaking and improve the cell-wall breaking effect.
2. The integrated astaxanthin cell wall breaking and extraction device as described in claim 1, characterized in that: The storage chamber is equipped with an inlet at the top for adding astaxanthin extraction raw material, *Hylocereus undatus*. The top surface of the first cell wall breaking chamber is symmetrically provided with inclined plates, the top opening of which is large and the bottom opening of which is small. The outer wall of the second cell wall breaking chamber is fixed with an installation plate on the right side, and the ultrasonic cell wall breaking device is fixed on the installation plate.
3. The integrated astaxanthin cell wall breaking and extraction device as described in claim 1, characterized in that: The first cell wall breaking assembly includes a servo motor fixed to the rear side wall of the first cell wall breaking chamber. The output shaft of the servo motor passes through the rear side wall of the first cell wall breaking chamber and is coaxially fixed with the cell wall breaking roller on the right side. The two cell wall breaking rollers are driven by a gear set.
4. The integrated astaxanthin cell wall breaking and extraction device as described in claim 1, characterized in that: The bottom of the first cell wall breaking chamber extends into the second cell wall breaking chamber. The material distribution pipe is connected to the bottom of the first cell wall breaking chamber. Inside the material distribution pipe, above the opening and closing structure, there is a material collection plate for controlling the centralized feeding of red algae in one cell wall breaking. The material collection plate is funnel-shaped with a large top diameter and a small bottom diameter. The bottom end of the material collection plate abuts against the top surface of the movable plate mechanism.
5. The integrated astaxanthin cell wall breaking and extraction device as described in claim 4, characterized in that: The rotating ring has a fixed ring in the middle, and the fixed ring has several regularly distributed pin slots. The bottom surface of the movable plate has several pins corresponding to the pin slots on the outer edge. The inner diameter of the fixed ring is larger than the bottom diameter of the collecting plate. The bottom surface of the rotating ring has a driven tooth on the left side. The outer ring wall of the rotating ring is fixed with a limiting ring. The limiting ring is embedded in the inner wall of the distributing pipe near the bottom and is rotatably connected to the distributing pipe. The bottom surface of the fixed ring is symmetrically fixed with an installation rod. The outer end of the installation rod is fixedly connected to the inner wall of the distributing pipe. The limiting rod is inserted into the corresponding limiting hole and the two are slidably connected. The pins are inserted into the corresponding pin slots and the two are rotatably connected.
6. The integrated astaxanthin cell wall breaking and extraction device as described in claim 5, characterized in that: A horizontal auxiliary rod is fixed to the top left side of the inner wall of the second wall-breaking chamber. A friction part is provided near the top of the vertical rod. The outer wall of the friction part is rough. The vertical rod passes through the auxiliary rod and the two are slidably connected.
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A device for extracting astaxanthin from Haematococcus pluvialis by breaking its wall
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