Track panel laying device and construction method thereof
By designing the rail lading device, the coordinated work of components such as flatbed trucks, load bearing mechanisms, swivel webs and telescopic mechanisms is used to realize the automated handling and laying of rail lading, solving the problem of inefficiency in the existing technology, and improving the rail network construction efficiency in underground mineral resource mining.
Patent Information
- Application Number
- CN202510919278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-07-04
AI Technical Summary
In the prior art, the laying efficiency of rail rows is low, manual handling efficiency is low, and there are safety risks, making it difficult to meet the continuous extension needs of the rail network in underground mineral resource mining.
A rail lading device is designed, including the first and second flatbed trucks, a load bearing mechanism, a swivel web mechanism, a telescopic mechanism and a clamping mechanism. Through the coordinated work of these components, the automatic handling and laying of the rail lading is realized to avoid manual handling.
It improves the efficiency of handling and laying of rail lines, reduces labor intensity, reduces accident risk, and improves construction efficiency.
Smart Images

Figure CN120401294A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of track laying, and in particular to a track laying device. The present invention also relates to a construction method of a track laying device. Background Art
[0002] During the underground mineral resource mining process, in order to establish a material transportation channel between the vertical shaft and each middle-section working face, it is usually necessary to lay a heavy track system to realize the mechanized transfer of minerals, equipment and personnel. With the increase of the mining depth and the dynamic expansion of the working face, the track network needs to be continuously extended and laid. However, when laying tracks at present, the transportation and laying of the track are usually carried out manually. Due to the large size and weight of the track, the manual operation efficiency is low. The handling of the track requires multiple workers to cooperate synchronously. Moreover, the manual handling of heavy tracks is prone to accidents such as muscle strain and slipping and bruising, which is not conducive to improving the construction efficiency of track laying. Summary of the Invention
[0003] In view of this, the present invention aims to provide a track laying device to facilitate the improvement of the construction efficiency of track laying.
[0004] To achieve the above object, the technical solution of the present invention is realized as follows: A track laying device for laying tracks of a toothed-rail track-bound locomotive, comprising a first flatbed truck and a second flatbed truck connected to the first flatbed truck. Loading mechanisms are provided on both the first flatbed truck and the second flatbed truck, and the loading mechanisms are used for loading the track. A rotary amplitude-changing mechanism, a first telescopic mechanism and a clamping mechanism are provided on the first flatbed truck. The rotary amplitude-changing mechanism is arranged at one end of the first flatbed truck far away from the second flatbed truck to be able to drive the first telescopic mechanism to rotate and change amplitude. The first telescopic mechanism is connected between the rotary amplitude-changing mechanism and the clamping mechanism to be able to drive the clamping mechanism to approach or move away from the rotary amplitude-changing mechanism. The clamping mechanism is used for clamping the track on the loading mechanism.
[0005] Further, the first telescopic mechanism includes a fixed arm, a telescopic arm and a first telescopic unit; the fixed arm is arranged on the rotary amplitude-changing mechanism, the telescopic arm is slidably arranged on the fixed arm, and both ends of the first telescopic unit are respectively hinged to the fixed arm and the telescopic arm to drive the telescopic arm to approach or move away from the fixed arm.
[0006] Further, a protective frame is covered on the second telescopic unit.
[0007] Furthermore, the slewing and luffing mechanism includes a slewing part and a luffing part; the slewing part includes a support frame disposed on the first flatbed vehicle and a slewing unit disposed on the support frame; the luffing part includes a support column disposed on the slewing unit and a pitching adjustment unit disposed on the slewing unit. The bottom end of the support column is fixedly provided on the slewing unit, the top end of the support column is hinged to the first telescopic mechanism, and both ends of the pitching adjustment unit are respectively hinged to the slewing bearing and the first telescopic mechanism.
[0008] Furthermore, a second telescopic mechanism is provided on the first flatbed vehicle. The second telescopic mechanism includes a fixed frame and a second telescopic unit; the support frame is slidably disposed on the fixed frame, and both ends of the second telescopic unit are respectively connected to the fixed frame and the support frame to drive the support frame to approach or move away from the fixed frame.
[0009] Furthermore, the clamping mechanism includes a connecting plate, a first clamping plate, a second clamping plate and a movable pin; the connecting plate is rotatably disposed on the first telescopic mechanism; the first clamping plate and the second clamping plate are respectively disposed on opposite sides of the connecting plate; the movable pin is operably inserted below the first clamping plate and the second clamping plate to restrain the track panel on the clamping mechanism.
[0010] Furthermore, the clamping mechanism further includes a flexible connecting member. One end of the flexible connecting member is connected to the first clamping plate or the second clamping plate, and the other end of the flexible connecting member is connected to the movable pin to restrain the movable pin on the first clamping plate or the second clamping plate.
[0011] Furthermore, the carrying mechanism includes multiple pairs of carrying units spaced between the first flatbed vehicle and the second flatbed vehicle; a carrying rod is provided on each pair of the carrying units, and the track panel is placed on the carrying rods of two adjacent pairs of the carrying units.
[0012] Further, the bearing unit includes a first bearing member, a second bearing member, and a limiting member. The bottom of the first bearing member is disposed on the first flatbed truck or the second flatbed truck. The top of the first bearing member is hinged to the bottom of the second bearing member. The first bearing member is provided with a first stop groove and a second stop groove. The second stop groove is disposed below the first stop groove. The outer walls of the same side of the first bearing member and the second bearing member respectively extend outward to form a first boss and a second boss. The first boss is provided with a first through hole, and the second boss is provided with a second through hole. When the bottom of the limiting member is located in the first stop groove, the top of the limiting member passes through the first through hole and the second through hole to restrict the rotation of the second bearing member relative to the first bearing member. When the bottom of the limiting member is located in the second stop groove, the top of the limiting member disengages from the second through hole, and the second bearing member can rotate around the hinge joint between the second bearing member and the first bearing member.
[0013] Compared with the prior art, the present invention has the following advantages: For the track laying device of the present invention, through the arrangement of the first flatbed truck and the second flatbed truck, it is convenient to move in the roadway. Through the arrangement of the bearing mechanism, it is convenient to bear the track. Through the cooperation of the rotary swing mechanism and the first telescopic mechanism, the position of the clamping mechanism can be moved. Through the arrangement of the clamping mechanism, the track can be constrained on the clamping mechanism. Through the cooperation of the rotary swing mechanism, the first telescopic mechanism and the clamping mechanism, after the track is constrained on the clamping mechanism, it can be moved to a predetermined laying position, and after the construction personnel align it, the track can be assembled at the predetermined laying position, avoiding manual handling, improving the efficiency of track handling, and being beneficial to improving the efficiency of track laying.
[0014] In addition, through the arrangement of the fixed arm, the telescopic arm, and the first telescopic unit, the telescopic arm can be driven by the first telescopic unit to move away from or close to the fixed arm, thus being beneficial to moving the position of the clamping mechanism. The structure is simple and helps with design and implementation. Through the arrangement of the protective frame, it helps to protect the first telescopic unit, avoiding damage to the first telescopic unit during the movement of the first telescopic mechanism, improving the service life of the device, and being beneficial to design and implementation.
[0015] In addition, through the arrangement of the slewing part and the luffing part, it is convenient to realize the slewing and pitching angle adjustment of the first telescopic mechanism. The slewing part includes a support frame and a slewing unit, which is convenient for the arrangement of the slewing unit and has a simple structure. The luffing part includes a support column and a pitching adjustment unit, which improves the structural strength of the luffing part, facilitates the adjustment of the working range of the first telescopic mechanism, and is conducive to design and implementation. Through the arrangement of the second telescopic mechanism, the positions of the slewing and luffing mechanism, the first telescopic mechanism, and the clamping mechanism can be extended and moved outward from the side of the first flatbed truck, which helps to expand the moving range of the clamping mechanism, helps to better move the track panel to the laying position, and is conducive to design and implementation.
[0016] Furthermore, the clamping mechanism includes a connecting plate, a first clamping plate, a second clamping plate, and a movable pin, which has a simple structure and is convenient for assembly, contributing to design and implementation. Through the arrangement of the flexible connecting piece, after the movable pin disengages from the first clamping plate and the second clamping plate, it helps to restrain the movable pin on the clamping mechanism to avoid the loss of the movable pin, which is conducive to design and implementation. Through the arrangement of the load-bearing rod and the load-bearing unit, it helps the track panel to be better stacked on the load-bearing mechanism, which is conducive to design and implementation. Through the hinge connection between the first load-bearing member and the second load-bearing frame, it is convenient to load and unload the track panel located below the load-bearing mechanism. Through the arrangement of the limiting member, the stop groove, and the through hole, it is convenient to ensure the stability of the load-bearing mechanism during transportation and is easy to operate, which is conducive to design and implementation.
[0017] The present invention also provides a construction method of a track panel laying device, which is applied to the track panel laying device as described above and includes: Loading the track panel on the first flatbed truck and the second flatbed truck and stacking it on the load-bearing mechanism; Docking the track panel laying device at a predetermined laying position; Adjusting the slewing and luffing mechanism and the first telescopic mechanism to move the clamping mechanism above the track panel to be laid and restraining the track panel on the clamping mechanism; Adjusting the slewing and luffing mechanism and the first telescopic mechanism to move the track panel to the predetermined laying position; Aligning the track panel to be laid with the laid track panel and installing it at the predetermined laying position after alignment; Repeating the above operations until all the track panels on the first flatbed truck and the second flatbed truck are laid.
[0018] The construction method of the track panel laying device of the present invention and the track panel laying device as described above have the same beneficial effects as those of the prior art, so they will not be elaborated here. Description of the Drawings
[0019] The accompanying drawings, which form a part of the present invention, are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not unduly limit the present invention. In the drawings: Figure 1 is a schematic structural diagram of the track-laying device according to the embodiment of the present invention; Figure 2 is a partial structural diagram of the track-laying device according to the embodiment of the present invention from a first angle; Figure 3 is a partial structural diagram of the track-laying device according to the embodiment of the present invention from a second angle; Figure 4 is a partial structural diagram of the track-laying device according to the embodiment of the present invention from a third angle; Figure 5 is Figure 1 an enlarged view of part A in Figure 6 is a schematic diagram of the working state of the track-laying device according to the embodiment of the present invention; Figure 7 is a flowchart of the construction method of the track-laying device according to the embodiment of the present invention; Explanation of reference numerals: 1. First flatbed truck; 2. Second flatbed truck; 3. Loading mechanism; 301. Loading unit; 302. Loading rod; 3011. First loading member; 3012. Second loading member; 3013. Limiting member; 3014. First stop groove; 3015. Second stop groove; 3016. First boss; 3017. Second boss; 4. Rotary and luffing mechanism; 401. Rotary part; 402. Luffing part; 4011. Support frame; 4012. Rotary unit; 4021. Support column; 4022. Pitch adjustment unit; 5. First telescopic mechanism; 501. Fixed arm; 502. Telescopic arm; 503. First telescopic unit; 6. Clamping mechanism; 601. Connecting plate; 602. First clamping plate; 603. Second clamping plate; 604. Movable pin; 7. Second telescopic mechanism; 701. Fixed frame; 702. Second telescopic unit. Detailed implementation manners
[0020] In the following description, specific details such as specific system architectures and technologies are presented for the purpose of illustration rather than limitation, so as to thoroughly understand the embodiments of the present application. However, those skilled in the art should clearly understand that the present application can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid unnecessary details from interfering with the description of the present application.
[0021] It should be understood that when used in the specification and appended claims of the present application, the term "comprising" indicates the presence of the described features, wholes, steps, operations, elements, and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components, and / or their combinations.
[0022] It should also be understood that the term "and / or" used in the specification and appended claims of the present application refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0023] As used in the specification and appended claims of the present application, the term "if" can be interpreted as "when", "once", "in response to determining", or "in response to detecting" depending on the context. Similarly, the phrase "if determined" or "if [the described condition or event] is detected" can be interpreted as meaning "once determined", "in response to determining", "once [the described condition or event] is detected", or "in response to detecting [the described condition or event]" depending on the context.
[0024] In addition, in the description of the specification and appended claims of the present application, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0025] The reference to "one embodiment" or "some embodiments" etc. described in the specification of the present application means that a specific feature, structure, or characteristic described in connection with that embodiment is included in one or more embodiments of the present application. Thus, statements such as "in one embodiment", "in some embodiments", "in other some embodiments", "in still other embodiments", etc. that appear in different places in this specification do not necessarily all refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in another way. The terms "comprising", "including", "having", and their variants all mean "including but not limited to", unless otherwise specifically emphasized in another way.
[0026] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0027] Embodiment 1 This embodiment relates to a track-laying device, aiming to facilitate the improvement of the track-laying efficiency by optimizing the structure of the track-laying device.
[0028] In terms of the overall structure, as Figures 1 to 6 shown, the track-laying device of this embodiment is used for laying the track of a rack rail vehicle, and includes a first flatbed truck 1 and a second flatbed truck 2 connected to the first flatbed truck 1. Loading mechanisms 3 are provided on both the first flatbed truck 1 and the second flatbed truck 2, and the loading mechanisms 3 are used for loading the track.
[0029] Among them, a rotary and luffing mechanism 4, a first telescopic mechanism 5 and a clamping mechanism 6 are provided on the first flatbed truck 1. The rotary and luffing mechanism 4 is arranged at one end of the first flatbed truck 1 away from the second flatbed truck 2 to be able to drive the first telescopic mechanism 5 to rotate and luff. The first telescopic mechanism 5 is connected between the rotary and luffing mechanism 4 and the clamping mechanism 6 to be able to drive the clamping mechanism 6 to approach or move away from the rotary and luffing mechanism 4. The clamping mechanism 6 is used for clamping the track on the loading mechanism 3.
[0030] With the above settings, in the track-laying device of this embodiment, through the settings of the first flatbed truck 1 and the second flatbed truck 2, it is convenient to move in the roadway. Through the setting of the loading mechanism 3, it is convenient to load the track. Through the cooperation of the rotary and luffing mechanism 4 and the first telescopic mechanism 5, the position of the clamping mechanism 6 can be moved. Through the setting of the clamping mechanism 6, the track can be constrained on the clamping mechanism 6. Through the cooperation of the rotary and luffing mechanism 4, the first telescopic mechanism 5 and the clamping mechanism 6, after the track is constrained on the clamping mechanism 6, it can be moved to a predetermined laying position, and after the construction personnel align it, the track can be assembled at the predetermined laying position, avoiding manual handling, improving the efficiency of track handling, and facilitating the improvement of the track-laying efficiency.
[0031] Specifically, in this embodiment, as an exemplary structure, in combination with Figures 1 to 3 shown, in order to better move the position of the clamping mechanism 6, the first telescopic mechanism 5 of the track-laying device in this embodiment includes a fixed arm 501, a telescopic arm 502 and a first telescopic unit 503.
[0032] Among them, the fixed arm 501 is arranged on the rotary and luffing mechanism 4, the telescopic arm 502 is slidably arranged on the fixed arm 501, and both ends of the first telescopic unit 503 are respectively hinged on the fixed arm 501 and the telescopic arm 502 to drive the telescopic arm 502 to approach or move away from the fixed arm 501. Through the settings of the fixed arm 501, the telescopic arm 502 and the first telescopic unit 503, the telescopic arm 502 can be driven by the first telescopic unit 503 to move away from or close to the fixed arm 501, thus facilitating the movement of the position of the clamping mechanism 6. The structure is simple and helps with the design and implementation.
[0033] It is worth mentioning that in order to better ensure the structural strength of the fixed arm 501, the telescopic arm 502 is sleeved on the end of the fixed arm 501, and the telescopic arm 502 is located in the inner layer. A reinforcing plate is provided between the fixed arm 501 and the telescopic arm 502. The reinforcing plate is arranged on the fixed arm 501 to ensure the structural strength of the fixed arm 501 when the telescopic arm 502 slides on the fixed arm 501, which is beneficial to the design and implementation. Of course, the first telescopic mechanism 5 in this embodiment can also directly adopt a boom with a multi-stage telescopic structure in the prior art, and only need to assemble the fixed end of the boom on the slewing and luffing mechanism 4.
[0034] More specifically, the first telescopic unit 503 can be, for example, a hydraulic cylinder. The cylinder block of the hydraulic cylinder is fixedly installed on the fixed arm 501, and the piston rod of the hydraulic cylinder is fixedly installed on the telescopic arm 502. In order to better protect the first telescopic unit 503, a protective frame is provided on the first telescopic unit 503. Through the setting of the protective frame, it helps to protect the first telescopic unit 503 and avoid the first telescopic unit 503 being damaged during the movement of the first telescopic mechanism 5, improving the service life of the device and being beneficial to the design and implementation.
[0035] In addition, it should be noted that in order to increase the working range of the first telescopic mechanism 5, the first telescopic unit 503 and the telescopic arm 502 can be further installed on the telescopic arm 502. By increasing the number of the telescopic arm 502 and the first telescopic unit 503, the length of the first telescopic mechanism 5 is increased, thereby increasing the working range of the first telescopic mechanism 5.
[0036] In order to better improve the working range of the track-laying device, as shown in Figures 1 to 3 the slewing and luffing mechanism 4 in this embodiment includes a slewing part 401 and a luffing part 402.
[0037] Among them, the slewing part 401 includes a support frame 4011 arranged on the first flatbed truck 1 and a slewing unit 4012 arranged on the support frame 4011. In this embodiment, the slewing unit 4012 can be, for example, a slewing bearing. The slewing bearing in this embodiment can adopt the slewing bearing commonly used by those skilled in the current technical field.
[0038] The boom section 402 includes a support column 4021 provided on the slewing unit 4012 and a pitching adjustment unit 4022 provided on the slewing unit 4012. The bottom end of the support column 4021 is fixedly provided on the slewing unit 4012, and the top end of the support column 4021 is hinged to the first telescopic mechanism 5. The two ends of the pitching adjustment unit 4022 are respectively hinged to the slewing bearing and the first telescopic mechanism 5. The pitching adjustment unit 4022 in this embodiment can be, for example, a boom cylinder. Through the arrangement of the slewing section 401 and the boom section 402, it is convenient to realize the slewing and pitching angle adjustment of the first telescopic mechanism 5, making the slewing section 401 include a support frame 4011 and a slewing unit 4012, facilitating the arrangement of the slewing unit 4012, and having a simple structure. The boom section 402 includes a support column 4021 and a pitching adjustment unit 4022, which improves the structural strength of the boom section 402, facilitates the adjustment of the working range of the first telescopic mechanism 5, and is beneficial for design and implementation.
[0039] For the convenience of the construction of the track-laying device, as shown in combination with Figure 1 、 Figure 3 and Figure 4 shown, a second telescopic mechanism 7 is further provided on the first flatbed truck 1 in this embodiment. The second telescopic mechanism 7 includes a fixed frame 701 and a second telescopic unit 702.
[0040] Among them, the support frame 4011 of the slewing and luffing mechanism 4 is slidably provided on the fixed frame 701. The two ends of the second telescopic unit 702 are respectively connected to the fixed frame 701 and the support frame 4011 to drive the support frame 4011 to approach or move away from the fixed frame 701. In this embodiment, the second telescopic unit 702 can be, for example, a hydraulic cylinder. In order to facilitate control, a control valve can also be provided on the hydraulic cylinder to facilitate the control of the telescopic movement of the second telescopic unit 702. Through the arrangement of the second telescopic mechanism 7, the positions of the slewing and luffing mechanism 4, the first telescopic mechanism 5, and the clamping mechanism 6 can be extended and moved outward from the side of the first flatbed truck 1, which helps to expand the movement range of the clamping mechanism 6, helps to better move the track-laying to the laying position, and is beneficial for design and implementation.
[0041] In addition, before introducing the clamping mechanism 6 in this embodiment, it is necessary to briefly introduce the structure of the track-laying. The track-laying generally includes two parallel tracks and a connecting rod provided between the two tracks, or a toothed track parallel to the two tracks is provided in the middle of the track-laying. When the clamping mechanism 6 in this embodiment clamps the track-laying, it clamps on the connecting rod or the toothed track.
[0042] Specifically, as shown in combination with Figures 1 to 3As shown in the figure, the clamping mechanism 6 in this embodiment includes a connecting plate 601, a first clamping plate 602, a second clamping plate 603, and a movable pin 604. Among them, the connecting plate 601 is rotatably arranged on the first telescopic mechanism 5. The first clamping plate 602 and the second clamping plate 603 are respectively arranged on opposite sides of the connecting plate 601. The movable pin 604 is operably inserted below the first clamping plate 602 and the second clamping plate 603 to restrain the track panel on the clamping mechanism 6. The clamping mechanism 6 includes a connecting plate 601, a first clamping plate 602, a second clamping plate 603, and a movable pin 604, with a simple structure, convenient for assembly, and helpful for design and implementation.
[0043] Among them, the space enclosed by the connecting plate 601, the first clamping plate 602, and the second clamping plate 603 is used to accommodate the connecting rod or toothed rail of the track panel. After the track panel enters this space, the movable pin 604 is inserted below the first clamping plate 602 and the second clamping plate 603. For better stable clamping, the number of movable pins 604 is two, and through holes are provided at the ends of the movable pins 604. When the movable pins 604 are inserted on the first clamping plate 602 and the second clamping plate 603, limit pins can be inserted into the through holes on the protruding ends to prevent the movable pins 604 from coming out during the lifting process.
[0044] To better ensure the use of the movable pin 604, the clamping mechanism 6 in this embodiment further includes a flexible connecting piece. One end of the flexible connecting piece is connected to the first clamping plate 602 or the second clamping plate 603, and the other end of the flexible connecting piece is connected to the movable pin 604 to restrain the movable pin 604 on the first clamping plate 602 or the second clamping plate 603. Through the setting of the flexible connecting piece, after the movable pin 604 detaches from the first clamping plate 602 and the second clamping plate 603, it helps to restrain the movable pin 604 on the clamping mechanism 6, avoid the loss of the movable pin 604, and is beneficial to design and implementation. In this embodiment, the flexible connecting piece can be, for example, a chain, a strip, etc.
[0045] In addition, to better carry the track panel, as shown in combination with Figure 1 and Figure 6 the carrying mechanism 3 in this embodiment includes multiple pairs of carrying units 301 spaced on the first flatbed truck 1 and the second flatbed truck 2. A carrying rod 302 is provided on each pair of carrying units 301. The track panel is placed on the carrying rods 302 of adjacent pairs of carrying units 301. Multiple carrying rods 302 are arranged vertically on each pair of carrying units 301. Through the carrying rods 302 arranged vertically, it is convenient for the stacked arrangement of the track panels, which is beneficial for transporting the track panels. Through the setting of the carrying rods 302 and the carrying units 301, it helps the track panels to be stacked better on the carrying mechanism 3, which is beneficial to design and implementation.
[0046] Specifically, as shown in combination with Figure 1 and Figure 5As shown in the figure, the bearing unit 301 includes a first bearing member 3011, a second bearing member 3012, and a limiting member 3013. The bottom of the first bearing member 3011 is disposed on the first flatbed truck 1 or the second flatbed truck 2, and the top of the first bearing member 3011 is hinged to the bottom of the second bearing member 3012.
[0047] Among them, a first stop groove 3014 and a second stop groove 3015 are provided on the first bearing member 3011. The second stop groove 3015 is disposed below the first stop groove 3014. The outer walls on the same side of the first bearing member 3011 and the second bearing member 3012 respectively extend outward to form a first boss 3016 and a second boss 3017. A first through hole is provided on the first boss 3016, and a second through hole is provided on the second boss 3017. When the bottom of the limiting member 3013 is located in the first stop groove 3014, the top of the limiting member 3013 passes through the first through hole and the second through hole to restrict the rotation of the second bearing member 3012 relative to the first bearing member 3011. When the bottom of the limiting member 3013 is located in the second stop groove 3015, the top of the limiting member 3013 disengages from the second through hole, and the second bearing member 3012 can rotate around the hinge joint of the second bearing member 3012 and the first bearing member 3011. Through the hinge connection between the first bearing member 3011 and the second bearing frame, it is convenient to load and unload the track panel located below the bearing mechanism 3. Through the arrangement of the limiting member 3013, the stop groove, and the through hole, it is convenient to ensure the stability of the bearing mechanism 3 during transportation, and it is convenient to operate and beneficial to the design and implementation.
[0048] The track panel laying device of this embodiment is convenient for transporting the track panel to the laying position, and through the cooperation of the rotary swing mechanism 4, the first telescopic mechanism 5, the second telescopic mechanism 7, and the clamping mechanism, the track panel is hoisted from the bearing mechanism 3 to the laying position. After being aligned by the construction personnel, the track panel is paved at the predetermined paving position, effectively improving the transportation efficiency and paving efficiency of the track panel, thereby being beneficial to improving the construction efficiency of track panel laying.
[0049] Embodiment Two This embodiment relates to a construction method of a track panel laying device, which is applied to the track panel laying device in Embodiment One. Combining Figure 6 and Figure 7 as shown in the figure, it includes the following steps: Step S1: Load the track panel on the first flatbed truck 1 and the second flatbed truck 2 and stack it on the bearing mechanism 3.
[0050] Among them, in this step S1, the track panel is directly loaded on the bearing mechanism 3 after being assembled and produced at the processing site, or after being assembled and produced at the processing site, it is placed in the storage area, and the track panel in the storage area is stacked on the bearing mechanism 3 through a hoisting device.
[0051] Step S2: Dock the track laying device at the predetermined laying position.
[0052] Among them, in this step S2, generally speaking, the predetermined laying position is the end of the track in the roadway. Usually, the first flatbed truck 1 or the second flatbed truck 2 can be driven by a power device to make the track laying device travel on the track. After the track laying device travels to the end of the track, the track laying device is docked to prepare for the laying of the track.
[0053] Step S3: Adjust the rotary luffing mechanism 4 and the first telescopic mechanism 5 to move the clamping mechanism 6 above the track to be laid and restrain the track on the clamping mechanism 6.
[0054] Among them, in this step S3, when adjusting the rotary luffing mechanism 4 and the first telescopic mechanism 5, first, the rotary luffing mechanism 4 rotates to the state where the clamping mechanism 6 faces the bearing mechanism 3, and then the first telescopic mechanism 5 extends to move the clamping mechanism 6 above the track to be laid, and the track is assembled on the clamping mechanism 6 so that the track can be restrained on the clamping mechanism 6 and thus move together with the clamping mechanism 6.
[0055] Step S4: Adjust the rotary luffing mechanism 4 and the first telescopic mechanism 5 to move the track to the predetermined laying position.
[0056] Among them, in this step S4, when adjusting the rotary luffing mechanism 4 and the first telescopic mechanism 5, first, the first telescopic mechanism 5 is retracted by a part, then the rotary luffing mechanism 4 rotates to the state where the clamping mechanism 6 faces the predetermined laying position, then the first telescopic mechanism 5 extends to move the clamping mechanism 6 above the predetermined laying position, and the rotary luffing mechanism 4 luffs to lower the clamping mechanism 6 so that the track approaches the predetermined laying position.
[0057] Step S5: Align the track to be laid with the laid track and install it at the predetermined laying position after alignment.
[0058] Among them, in this step S5, after the track moves to the predetermined laying position, the construction personnel align the track to be laid with the laid track. After the construction personnel align the track, the clamping mechanism 6 is released from the track, so as to carry out the subsequent track assembly and laying work.
[0059] Step S6: Repeat the above operations until all the tracks on the first flatbed truck 1 and the second flatbed truck 2 are laid.
[0060] Among them, in this step S6, first, the tracks on the first flatbed truck 1 are laid one by one, and then the tracks on the second flatbed truck 2 are laid until all the tracks on the first flatbed truck 1 and the second flatbed truck 2 are laid.
[0061] In addition, it is worth mentioning that in combinationFigure 6 As shown, in order to carry more track panels during a single run, two track panel laying devices can be connected and used together. The first flatbed truck 1 of the rear track panel laying device is connected to the second flatbed truck 2 of the front track panel laying device. During use, the slewing and luffing mechanism 4, the first telescopic mechanism 5, and the clamping mechanism 6 of the front track panel laying device cooperate to complete the movement and laying of the track panel. The slewing and luffing mechanism 4, the first telescopic mechanism 5, and the clamping mechanism 6 of the rear track panel laying device move the track panel onto the first flatbed truck 1 or the second flatbed truck 2 of the front track panel laying device. On this basis, the number of track panel laying devices can be continuously increased. Except for the track panel laying device at the predetermined laying position, the remaining subsequent track panel laying devices are all used to move the track panel onto the track panel laying device in front of it, so that multiple track panels can be transported to the predetermined laying position during a single run.
[0062] For the construction method of the track panel laying device in this embodiment, the track panel laying device in Embodiment 1 is adopted, which is convenient for transporting the track panel to the laying position. Through the cooperation of the slewing and luffing mechanism 4, the first telescopic mechanism 5, the second telescopic mechanism 7, and the clamping mechanism, the track panel is hoisted from the bearing mechanism 3 to the laying position. After being aligned by the construction personnel, the track panel is paved at the predetermined paving position, effectively improving the transportation efficiency and paving efficiency of the track panel, and thus being beneficial to improving the construction efficiency of track panel laying.
[0063] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A track laying device for laying the track of a rack rail vehicle, characterized in that: It includes a first flatbed truck (1) and a second flatbed truck (2) connected to the first flatbed truck (1). Loading mechanisms (3) are provided on both the first flatbed truck (1) and the second flatbed truck (2), and the loading mechanisms (3) are used for loading the track. A rotary amplitude-changing mechanism (4), a first telescopic mechanism (5) and a clamping mechanism (6) are provided on the first flatbed truck (1). The rotary amplitude-changing mechanism (4) is arranged at one end of the first flatbed truck (1) away from the second flatbed truck (2) so as to be able to drive the first telescopic mechanism (5) to rotate and change its amplitude. The first telescopic mechanism (5) is connected between the rotary amplitude-changing mechanism (4) and the clamping mechanism (6) so as to be able to drive the clamping mechanism (6) to approach or move away from the rotary amplitude-changing mechanism (4). The clamping mechanism (6) is used for clamping the track on the loading mechanism (3).
2. The track laying device according to claim 1, characterized in that: The first telescopic mechanism (5) includes a fixed arm (501), a telescopic arm (502) and a first telescopic unit (503); The fixed arm (501) is arranged on the rotary amplitude-changing mechanism (4), the telescopic arm (502) is slidably arranged on the fixed arm (501), and both ends of the first telescopic unit (503) are respectively hinged to the fixed arm (501) and the telescopic arm (502) to drive the telescopic arm (502) to approach or move away from the fixed arm (501).
3. The track laying device according to claim 2, characterized in that: A protective frame is covered on the second telescopic unit (702).
4. The track laying device according to claim 1, characterized in that: The rotary amplitude-changing mechanism (4) includes a rotary part (401) and an amplitude-changing part (402); The rotary part (401) includes a support frame (4011) arranged on the first flatbed truck (1) and a rotary unit (4012) arranged on the support frame (4011); The amplitude-changing part (402) includes a support column (4021) arranged on the rotary unit (4012) and a pitch adjustment unit (4022) arranged on the rotary unit (4012). The bottom end of the support column (4021) is fixedly arranged on the rotary unit (4012), the top end of the support column (4021) is hinged to the first telescopic mechanism (5), and both ends of the pitch adjustment unit (4022) are respectively hinged to the slewing bearing and the first telescopic mechanism (5).
5. The track laying device according to claim 4, characterized in that: A second telescopic mechanism (7) is arranged on the first flatbed truck (1). The second telescopic mechanism (7) includes a fixed frame (701) and a second telescopic unit (702); The support frame (4011) is slidably arranged on the fixed frame (701), and two ends of the second telescopic unit (702) are respectively connected to the fixed frame (701) and the support frame (4011) to drive the support frame (4011) to approach or move away from the fixed frame (701).
6. The track-laying device according to claim 1, characterized in that: The clamping mechanism (6) includes a connecting plate (601), a first clamping plate (602), a second clamping plate (603) and a movable pin (604); The connecting plate (601) is rotatably arranged on the first telescopic mechanism (5); The first clamping plate (602) and the second clamping plate (603) are respectively arranged on opposite sides of the connecting plate (601); The movable pin (604) is operably passed under the first clamping plate (602) and the second clamping plate (603) to restrain the track on the clamping mechanism (6).
7. The track-laying device according to claim 6, characterized in that: The clamping mechanism (6) further includes a flexible connecting member. One end of the flexible connecting member is connected to the first clamping plate (602) or the second clamping plate (603), and the other end of the flexible connecting member is connected to the movable pin (604) to restrain the movable pin (604) on the first clamping plate (602) or the second clamping plate (603).
8. The track-laying device according to any one of claims 1 to 7, characterized in that: The carrying mechanism (3) includes multiple pairs of carrying units (301) arranged at intervals on the first flatbed truck (1) and the second flatbed truck (2); Carrying rods (302) are arranged on each pair of the carrying units (301), and the track is placed on the carrying rods (302) of adjacent pairs of the carrying units (301).
9. The track-laying device according to claim 8, characterized in that: The carrying unit (301) includes a first carrying member (3011), a second carrying member (3012) and a limiting member (3013). The bottom of the first carrying member (3011) is arranged on the first flatbed truck (1) or the second flatbed truck (2), and the top of the first carrying member (3011) is hinged to the bottom of the second carrying member (3012); A first stop groove (3014) and a second stop groove (3015) are arranged on the first carrying member (3011), and the second stop groove (3015) is arranged below the first stop groove (3014). First bosses (3016) and second bosses (3017) are respectively and outwardly extended from the same-side outer walls of the first carrying member (3011) and the second carrying member (3012). A first through hole is arranged on the first boss (3016), and a second through hole is arranged on the second boss (3017); When the bottom of the limit member (3013) is located in the first stop groove (3014), the top of the limit member (3013) passes through the first through hole and the second through hole to restrict the rotation of the second carrier (3012) relative to the first carrier (3011). When the bottom of the limit member (3013) is located in the second stop groove (3015), the top of the limit member (3013) disengages from the second through hole, and the second carrier (3012) can rotate around the hinge joint of the second carrier (3012) and the first carrier (3011).
10. A construction method of a track-laying device, applied to the track-laying device described in any one of claims 1 to 9, characterized in that, Comprising: Loading the track panel onto the first flatbed truck (1) and the second flatbed truck (2) and stacking it on the carrying mechanism (3); Docking the track laying device at a predetermined laying position; Adjusting the slewing and luffing mechanism (4) and the first telescopic mechanism (5), moving the clamping mechanism (6) above the track panel to be laid, and restraining the track panel on the clamping mechanism (6); Adjusting the slewing and luffing mechanism (4) and the first telescopic mechanism (5), moving the track panel to the predetermined laying position; Aligning the track panel to be laid with the laid track panel and installing it at the predetermined laying position after alignment; Repeating the above operations until all the track panels on the first flatbed truck (1) and the second flatbed truck (2) are laid.
Citation Information
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