Composite construction equipment for gradient coating method of waterproof mortar based on thermal insulation layer structure

Abstract

The present invention discloses; the composite construction equipment for the waterproof mortar gradient coating method based on the heat preservation layer structure comprises an upper rack assembly, a blending assembly is arranged at the top of the upper rack assembly, a mechanical arm claw assembly is arranged on the outer wall of the upper rack assembly, and a spraying frame assembly is arranged on the outer wall of the upper rack assembly; a material clamping frame is arranged on the inner wall of the spraying frame assembly, a material clamping assembly is arranged on the inner wall of the material clamping frame, and through the arrangement of the blending assembly, the arrangement of three blending grooves and the cooperative use of a plurality of pressure sensing rods, a circulating groove, an external pump, a stirring paddle and a material storage box, coatings in different use proportions can be flexibly blended; the residual coating can be re-prepared, so that the residual coating is greatly utilized, and the cost is saved; and the thermal insulation board structure is sprayed by the waterproof paint and the coating hardness enhancing paint in different proportions, so that the thermal insulation board structure with relatively high applicability can be obtained according to use requirements.

Description

Technical Field

[0001] The present invention relates to the technical field of waterproof coating application for thermal insulation layer structures. Specifically, it relates to a composite construction device for the gradient coating method of waterproof mortar based on thermal insulation layer structures. Background Art

[0002] Thermal insulation layer materials are lightweight thermal insulation materials with low thermal conductivity, and some of them form slopes while finding slopes at the same time. The thickness of the thermal insulation layer depends on the local climate and the requirements for room temperature; the thermal insulation layer is divided into internal wall thermal insulation and external wall thermal insulation. With the development of the global economy and the severe energy situation, building energy conservation has become the trend of development in the world today and is even more necessary for the development of the world today; In a Chinese invention patent: the authorized announcement number is CN209924153U, a building thermal insulation and waterproof composite board, including a mortar waterproof coating, a fiberglass mesh cloth layer is laminated at the bottom end of the mortar waterproof coating, a sound-absorbing layer is laminated at the bottom end of the fiberglass mesh cloth layer, a waterproof and thermal insulation layer is laminated at the bottom end of the sound-absorbing layer, a strengthening layer is laminated at the bottom end of the waterproof and thermal insulation layer, and a breathable isolation layer is laminated at the bottom end of the strengthening layer. This building thermal insulation and waterproof composite board can effectively reduce the impact of noise on the indoor environment by setting a sound-absorbing layer, can effectively prevent water absorption by laminating a waterproof and thermal insulation layer, avoid the intrusion of rainwater, and the thermal insulation board made of a variety of materials can improve the thermal insulation effect, block the temperature exchange between indoors and outdoors, and achieve good waterproofing, noise reduction, and thermal insulation effects, improving the quality of people's life and work.

[0003] The following problems exist in the prior art: In the existing waterproof coating technology for the exterior of building thermal insulation layer structures, it is usually mass-produced according to quality grades (such as the above technical means), and it is difficult to form a good matching applicability with the use environment during use, and thus it is difficult to maintain high-quality thermal insulation and waterproof effects for a long time. If the production process requirements of high-quality waterproof coatings are uniformly used, the building cost will increase, and the effect may also be difficult to achieve the ideal use effect. Therefore, it is necessary to design a composite construction device for the gradient coating method of waterproof mortar based on thermal insulation layer structures with better applicability. Summary of the Invention

[0004] In view of the problems in the related art, the present invention provides a composite construction device for the gradient coating method of waterproof mortar based on thermal insulation layer structures to overcome the above technical problems existing in the prior related art.

[0005] To this end, the specific technical solution adopted by the present invention is as follows: a composite construction equipment for a gradient coating method of waterproof mortar based on an insulation layer structure, comprising an upper stand assembly, a mixing assembly is provided on the top of the upper stand assembly, a mechanical arm claw assembly is provided on the outer wall of the upper stand assembly, a spray frame assembly is provided on the outer wall of the upper stand assembly, a material clamping frame is provided on the inner wall of the material clamping frame, a material clamping assembly is provided on the inner wall of the material clamping frame, and a spray assembly is provided on the top of the upper stand assembly; The mixing assembly includes a mixing box, a mixing groove is provided on the top of the mixing box, the number of the mixing grooves is three, and a circulation groove is provided between every two mixing grooves, a stirring paddle is provided on the inner wall of the mixing groove, a material storage box is provided on the top of the mixing box, a partition is inserted into the inner wall of the circulation groove, a pressure sensing rod is provided on the inner wall of the mixing groove, a tap water pipe head is provided on the outer wall of the mixing box, and an external pump is provided on the outer wall of the mixing box; in use, the prepared waterproof coating with a higher concentration and the coating hardness enhancing coating stock solution are loaded into the material storage box, first, the first spray coating is proportioned in the first mixing groove, and the pressure sensing rod is provided on the inner wall of the circulation groove. A layer of paint is added, and the insulation board structure on the clamping frame is sprayed by the spraying component: the excess paint is discharged to the next mixing tank by controlling the built-in hydraulic cylinder to open the partition, the pressure sensing rod detects the remaining amount of paint, and a certain amount of tap water is added to the mixing tank. The content of the original liquid is calculated according to the remaining amount of paint and the ratio of the paint, and the amount of the above two original liquids that need to be added to the mixing tank is calculated according to the ratio requirements of the second coating layer. The mixture is stirred evenly by the stirring paddle, and the insulation board structure on the clamping frame is sprayed for the second time by the spraying component. Then, the operation is repeated to mix the second coating layer and spray it. By setting up the mixing components, including the setting up of three mixing tanks, and the coordinated use with multiple pressure sensing rods, circulation tanks, external pumps, stirring paddles and storage boxes, it is possible to flexibly mix paints in different usage ratios, and the remaining paints can be re-mixed, which greatly utilizes the excess paint and saves costs; and by spraying the insulation board structure with waterproof paint and coating hardness enhancement paint in different ratios, it is possible to obtain an insulation board structure with strong applicability according to the use needs, thereby making the insulation board structure have a good service life during use and a good anti-water seepage effect, thereby preventing water seepage from affecting the use effect and life of the insulation board structure; The spraying assembly includes a main pipe. A spraying head is provided at the output end of the main pipe, and a booster pump is provided at one end of the main pipe away from the spraying head. Three material suction pipes are respectively connected to the main pipe, and the three material suction pipes are respectively connected to three external suction pumps in a corresponding manner. A single control valve is provided on each material suction pipe; in use, the three external suction pumps are respectively controlled to enable the delivery of the prepared coating into the main pipe through the material suction pipes. Then, the coating is sprayed onto the thermal insulation board structure on the upper clamping frame through the spraying head. After each spraying, the single control valve is closed, and the booster pump is started to drain the residual coating in the main pipe out. Other external suction pumps and material suction pipes are replaced for spraying; Through the setting of the spraying assembly, it can assist in spraying the thermal insulation board structure on the upper clamping frame. The combined use of the single control valve, the booster pump, and the main pipe can drain the residual coating in the main pipe out, and try to avoid the influence of the residual coating in the main pipe on the purpose and effect of the next spraying.

[0006] Preferably, the number of both the tap water pipe heads and the external suction pumps is three, and the three tap water pipe heads and external suction pumps are correspondingly arranged with the three mixing tanks; The number of the pressure sensing rods is six. Two pressure sensing rods are fixedly connected to the inner wall diagonal corners of each mixing tank, and several pressure sensing probes are vertically and equidistantly arranged on each pressure sensing rod; A stirring motor is embedded in the inner wall of the mixing box. The output shaft of the stirring motor is fixedly connected to a connecting rod through a coupling, and one end of the connecting rod is fixedly connected to the outer wall of the stirring paddle; The number of the storage boxes is six. A metering valve is provided at the output end of each storage box, and two storage boxes are correspondingly arranged above each mixing tank: for storing waterproof coating and structural strength coating respectively; An internal hydraulic cylinder is embedded in the inner wall of the storage box, and one end of the internal hydraulic cylinder is fixedly connected to the top of the partition board.

[0007] Preferably, a scissor lift is provided at the bottom of the upper platform frame assembly. The bottom of the upper platform frame assembly is connected to a base through the scissor lift, and a pulley is provided at the bottom of the base; through the setting of the upper platform frame assembly, by starting and controlling the use of the steering hydraulic cylinder, one end of the upper platform plate is lifted and adjusted, so that the upper platform plate rotates along the connection with the connecting seat, thereby realizing the adjustment of the inclination angle of the upper platform plate, so as to enable the remaining coating in the mixing tank to flow between the mixing tanks. Among them, the setting of the scissor lift can flexibly lift and adjust the use height of the thermal insulation board structure on the upper clamping frame according to the installation position of the thermal insulation board structure for installation; The upper platform component includes a lower base plate, a connecting seat is fixedly connected to the top of the lower base plate, an upper base plate is movably connected to the outer wall of the connecting seat through a live pin, two steering hydraulic cylinders are fixedly connected to the top of the lower base plate, a top bead is fixedly connected to one end of the steering hydraulic cylinder, and the top of the top bead is in fitting connection with the bottom of the upper base plate.

[0008] Preferably, the robotic arm claw component includes a main arm rod fixedly arranged on the upper platform component, and the output end of the main arm rod is connected with a first sub-arm rod and a second sub-arm rod; through the setting of the robotic arm claw component, during use, start and control to greatly adjust the use positions of the first sub-arm rod and the second sub-arm rod, and then, control the first sub-arm rod to precisely control the use position of the wrench part, pull the wrench plate to loosen the chuck that clamps the thermal insulation board structure, and then, control and precisely control the use position of the second sub-arm rod, and the robotic gripper takes out the thermal insulation board structure for installing the thermal insulation board structure. The output end of the first sub-arm rod is connected with a wrench part, and the output end of the second sub-arm rod is connected with a robotic gripper.

[0009] Preferably, the spraying frame component includes a spraying frame fixedly arranged on the upper platform component, a bottom storage groove is fixedly connected to the bottom of the spraying frame, and a material receiving mechanism is arranged on the inner wall of the bottom storage groove; through the setting of the spraying frame component and in cooperation with the clamping frame, the clamping component and the rotating motor, with the setting of the clamping frame, place the thermal insulation board structure in the clamping frame, and under the action of the clamping component, the thermal insulation board structure can be limited. With the setting of the thermal insulation board structure, by controlling the rotating motor, the clamping frame can be driven to rotate, so as to adjust and replace the next thermal insulation board structure for spraying, and the flexibility of operation is relatively strong. A magnetic attraction ring is connected to the inner upper wall of the bottom storage groove.

[0010] Preferably, the material receiving mechanism includes a telescopic hydraulic cylinder fixedly arranged on the inner wall of the bottom storage groove, a material receiving tray is fixedly connected to one end of the telescopic hydraulic cylinder, and a metal ring strip is buried on the top of the material receiving tray; through the setting of the material receiving mechanism, by starting and controlling the telescopic hydraulic cylinder, the position of the material receiving tray can be flexibly adjusted to receive the excess flowing paint.

[0011] Preferably, the clamping frame is a hexagonal clamping frame, six clamping grooves are opened on the outer wall of the clamping frame, a rotating motor is fixedly connected to the outer wall of the spraying frame, the output shaft of the rotating motor is fixedly connected with a connecting rod through a coupling, and one end of the connecting rod is fixedly connected with the outer wall of the clamping frame.

[0012] Preferably, the clamping component includes a wrench plate and a return spring slidably buried in the inner wall of the clamping frame, one end of the outer wall of the wrench plate is fixedly connected with the return spring, and a chuck is fixedly connected to the end of the return spring away from the wrench plate.

[0013] A waterproof mortar gradient coating method based on an insulation layer structure comprises the following steps: S1, first, collecting the annual precipitation of the insulation layer use area and detecting the pH value of the rainwater; S2. Select a suitable waterproof coating and a suitable coating hardness enhancing coating according to the data of S1; S3. Based on the data of S1 and the types of waterproof coating and coating hardness enhancing coating selected in S2, the inner, middle and outer layers of coating on the exterior of the insulation layer structure are respectively prepared and the proportions thereof are determined; S4, mixing and proportioning paints of different proportions according to the proportions in S3; S5. Spray the well-proportioned paint on the outer wall of the insulation layer structure in batches to form a coating structure with different hardness and waterproofness on the outer wall of the insulation layer structure.

[0014] Preferably, the S3: S3-1, mixing the waterproof coating and the coating hardness enhancing coating to produce a higher concentration stock solution; S3-2. According to the spraying sequence of the insulation layer structure, the proportion of waterproof material and reinforcing material in the coating should be gradually reduced, and the specific ratio should be adjusted according to the data of S1.

[0015] The beneficial effects of the present invention are as follows: 1. The waterproof mortar gradient coating method based on the insulation layer structure uses a composite construction equipment, which can flexibly mix coatings in different usage proportions through the setting of the mixing components, including the setting of three mixing grooves, and the coordinated use with multiple pressure sensing rods, circulation grooves, external pumps, stirring paddles and storage boxes, and the remaining coatings can be re-mixed, which greatly utilizes the excess coating and saves costs; and by spraying the insulation board structure with waterproof coatings and coating hardness enhancing coatings in different proportions, it is possible to obtain an insulation board structure with strong applicability according to the needs of use, so that the insulation board structure can achieve a good service life during use while also having a good anti-water seepage effect, thereby avoiding water seepage affecting the use effect and life of the insulation board structure.

[0016] 2. The waterproof mortar gradient coating method based on the insulation layer structure uses a composite construction equipment. Through the setting of the spraying component, it can assist in spraying the insulation board structure on the clamping frame, and the coordinated use of the single-control valve, the booster pump and the main pipe can realize the discharge of the residual paint in the main pipe to the outside, so as to avoid the influence of the residual paint in the main pipe on the purpose of the next spraying.

[0017] 3. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure, through the setting of the upper platform frame assembly, by starting and controlling the use of the steering hydraulic cylinder, the end of the upper platform plate is lifted and adjusted, so that the upper platform plate rotates along the connection with the connecting seat, thereby realizing the adjustment of the inclination angle of the upper platform plate, in order to adjust the mutual flow of the remaining coating in the mixing tank between the mixing tanks. Among them, the scissor lift is set to realize the flexible lifting and adjustment of the use height of the thermal insulation board structure on the clamping frame according to the installation position of the thermal insulation board structure for installation; 4. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure, through the setting of the spraying frame assembly, and used in cooperation with the clamping frame, the clamping assembly and the rotating motor. Among them, the clamping frame is set to place the thermal insulation board structure in the clamping frame, and the clamping assembly can realize the limitation of the thermal insulation board structure. Among them, the thermal insulation board structure is set, and by controlling the use of the rotating motor, the clamping frame can be driven to rotate, thereby adjusting and replacing the next thermal insulation board structure for spraying, with strong flexibility in operation; Through the setting of the material receiving mechanism, by starting and controlling the use of the telescopic hydraulic cylinder, the position of the material receiving tray can be flexibly adjusted to receive the excess flowing-down coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the following described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is the front view of the present invention; Figure 2 It is the structural schematic diagram of the mixing component of the present invention; Figure 3 It is the structural schematic diagram of the spraying component of the present invention; Figure 4 It is the structural schematic diagram of the upper platform frame assembly of the present invention; Figure 5 It is the structural schematic diagram of the robotic arm claw assembly of the present invention; Figure 6 It is the structural schematic diagram of the spraying frame assembly of the present invention; Figure 7 It is the structural schematic diagram of the material receiving mechanism of the present invention; Figure 8 It is the structural schematic diagram of the clamping assembly of the present invention.

[0020] In the figure: 1. Base; 2. Blending component; 201. Blending tank; 202. Blending trough; 203. Stirring paddle; 204. External suction pump; 205. Pressure sensing rod; 206. Stock bin; 207. Tap water pipe head; 208. Partition board; 209. Flow trough; 3. Spraying component; 301. Main pipe; 302. Spraying head; 303. Material suction pipe; 304. Single control valve; 305. Booster pump; 4. Upper platform component; 401. Lower base plate; 402. Direction adjusting hydraulic cylinder; 403. Upper base plate; 5. Robotic arm claw component; 501. Main arm rod; 502. First auxiliary arm rod; 503. Second auxiliary arm rod; 6. Spraying rack component; 601. Spraying rack; 602. Bottom storage trough; 603. Material receiving mechanism; 6031. Material receiving tray; 6032. Telescopic hydraulic cylinder; 7. Material clamping component; 701. Lever plate; 702. Return spring; 703. Chuck; 8. Scissor lift; 9. Material clamping frame. Detailed implementation mode

[0021] To further illustrate the embodiments, the present invention provides accompanying drawings. These drawings are part of the disclosure of the present invention, mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0022] According to an embodiment of the present invention, there is provided a composite construction device for a waterproof mortar gradient coating method based on an insulating layer structure.

[0023] Embodiment 1; As Figures 1 - 8 shown, the composite construction device for a waterproof mortar gradient coating method based on an insulating layer structure according to an embodiment of the present invention includes an upper platform component 4. A blending component 2 is provided on the top of the upper platform component 4. A robotic arm claw component 5 is provided on the outer wall of the upper platform component 4. A spraying rack component 6 is provided on the outer wall of the upper platform component 4. A material clamping frame 9 is provided on the inner wall of the spraying rack component 6. A material clamping component 7 is provided on the inner wall of the material clamping frame 9. A spraying component 3 is provided on the top of the upper platform component 4; The blending component 2 includes a blending tank 201. A blending trough 202 is opened on the top of the blending tank 201. The number of the blending troughs 202 is three, and a flow trough 209 is opened between every two blending troughs 202. A stirring paddle 203 is provided on the inner wall of the blending trough 202. A stock bin 206 is provided on the top of the blending tank 201. A partition board 208 is inserted into the inner wall of the flow trough 209. A pressure sensing rod 205 is provided on the inner wall of the blending trough 202. A tap water pipe head 207 is provided on the outer wall of the blending tank 201. An external suction pump 204 is provided on the outer wall of the blending tank 201; The spraying assembly 3 includes a main pipe 301. A spraying head 302 is arranged at the output end of the main pipe 301. A booster pump 305 is arranged at one end of the main pipe 301 far away from the spraying head 302. Three material extraction pipes 303 are respectively connected to the main pipe 301. The three material extraction pipes 303 are respectively connected to three external extraction pumps 204 correspondingly. A single control valve 304 is arranged on each material extraction pipe 303; The number of water pipe heads 207 and external extraction pumps 204 is three each, and the three water pipe heads 207 and external extraction pumps 204 are arranged corresponding to the three preparation tanks 202; The number of pressure sensing rods 205 is six. Two pressure sensing rods 205 are fixedly connected to the inner wall diagonally of each preparation tank 202. Several pressure sensing probes are arranged vertically and equidistantly on each pressure sensing rod 205; A stirring motor is embedded in the inner wall of the preparation tank 201. The output shaft of the stirring motor is fixedly connected to a connecting rod through a coupling. One end of the connecting rod is fixedly connected to the outer wall of the stirring paddle 203; The number of storage tanks 206 is six. A metering valve is arranged at the output end of each storage tank 206. Two storage tanks 206 are arranged correspondingly above each preparation tank 202: storing waterproof coating and structural strength coating respectively; An internal hydraulic cylinder is embedded in the inner wall of the storage tank 206. One end of the internal hydraulic cylinder is fixedly connected to the top of the partition plate 208; The robotic arm claw assembly 5 includes a main arm rod 501 fixedly arranged on the upper platform assembly 4. The output end of the main arm rod 501 is connected to a first sub-arm rod 502 and a second sub-arm rod 503; The output end of the first sub-arm rod 502 is connected to a wrench part, and the output end of the second sub-arm rod 503 is connected to a robotic gripper.

[0024] In this embodiment, through the setting of the preparation assembly 2, among which, the setting of the three preparation tanks 202, and the coordinated use with multiple pressure sensing rods 205, the flow-through tank 209, the external extraction pumps 204, the stirring paddle 203 and the storage tanks 206, it is possible to flexibly prepare coatings with different usage ratios, and the remaining coatings can be re-prepared, greatly making use of the surplus coatings and saving costs; and by spraying the thermal insulation board structure with waterproof coatings and coating hardness enhancement coatings in different proportions, it is possible to obtain a thermal insulation board structure with strong applicability according to the usage needs. Furthermore, while the thermal insulation board structure can achieve a good service life during use, it also has a good anti-seepage effect, thereby avoiding the influence of seepage on the use effect and service life of the thermal insulation board structure.

[0025] In this embodiment, through the setting of the spraying assembly 3, it is possible to assist in spraying the thermal insulation board structure on the clamping frame 9. Moreover, by the combined use of the single-control valve 304, the booster pump 305 and the main pipe 301, the residual paint in the main pipe 301 can be drained out, thus minimizing the impact of the residual paint in the main pipe 301 on the purpose and effect of the next spraying.

[0026] In this embodiment, through the setting of the robotic arm claw assembly 5, during use, the starting and controlling are used to greatly adjust the use positions of the first auxiliary arm rod 502 and the second auxiliary arm rod 503. Then, the first auxiliary arm rod 502 is manipulated to precisely control the use position of the wrench member, and the wrench plate 701 is pulled to loosen the chuck 703 that clamps the thermal insulation board structure. Then, the use position of the second auxiliary arm rod 503 is precisely controlled, and the mechanical gripper takes out the thermal insulation board structure for installing the thermal insulation board structure.

[0027] Embodiment Two; On the basis of Embodiment One, a preferred embodiment of the composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure provided by the present invention is as Figures 1 - 8 shown: A scissor lift 8 is provided at the bottom of the upper platform assembly 4. The bottom of the upper platform assembly 4 is connected to a base 1 through the scissor lift 8, and pulleys are provided at the bottom of the base 1; The upper platform assembly 4 includes a lower platform plate 401. A connecting seat is fixedly connected to the top of the lower platform plate 401. The outer wall of the connecting seat is movably connected to an upper platform plate 403 through a live pin. Two steering hydraulic cylinders 402 are fixedly connected to the top of the lower platform plate 401. One end of the steering hydraulic cylinder 402 is fixedly connected to a top bead, and the top of the top bead is in fit connection with the bottom of the upper platform plate 403.

[0028] In this embodiment, through the setting of the upper platform assembly 4, by starting and controlling the use of the steering hydraulic cylinder 402, one end of the upper platform plate 403 is lifted and adjusted, so that the upper platform plate 403 rotates along the connection with the connecting seat, thereby realizing the adjustment of the inclination angle of the upper platform plate 403 to facilitate the mutual flow of the remaining paint in the dispensing tank 202 between the dispensing tanks 202. Among them, the setting of the scissor lift 8 can realize the flexible lifting and adjustment of the use height of the thermal insulation board structure on the clamping frame 9 according to the installation position of the thermal insulation board structure for installation.

[0029] Embodiment Three; On the basis of Embodiment One, a preferred embodiment of the composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure provided by the present invention is as Figures 1 - 8 shown: The spraying frame assembly 6 includes a spraying frame 601 fixedly provided on the upper platform assembly 4. A bottom receiving groove 602 is fixedly connected to the bottom of the spraying frame 601, and a material receiving mechanism 603 is provided on the inner wall of the bottom receiving groove 602; A magnetic attraction ring is connected to the inner upper wall of the bottom storage groove 602; The material receiving mechanism 603 includes a telescopic hydraulic cylinder 6032 fixedly arranged on the inner wall of the bottom storage groove 602. One end of the telescopic hydraulic cylinder 6032 is fixedly connected to a material receiving tray 6031, and a metal ring strip is embedded in the top of the material receiving tray 6031; The material clamping frame 9 is a hexagonal material clamping frame. Six material clamping grooves are formed on the outer wall of the material clamping frame 9. A rotating motor is fixedly connected to the outer wall of the spraying frame 601. The output shaft of the rotating motor is fixedly connected to a connecting rod through a coupling, and one end of the connecting rod is fixedly connected to the outer wall of the material clamping frame 9; The material clamping assembly 7 includes a wrench plate 701 slidably embedded in the inner wall of the material clamping frame 9 and a return spring 702. One end of the outer wall of the wrench plate 701 is fixedly connected to the return spring 702, and the end of the return spring 702 away from the wrench plate 701 is fixedly connected to a chuck 703.

[0030] In this embodiment, through the setting of the spraying frame assembly 6 and in cooperation with the use of the material clamping frame 9, the material clamping assembly 7 and the rotating motor. The setting of the material clamping frame 9 places the thermal insulation board structure in the material clamping frame 9. Under the action of the material clamping assembly 7, the thermal insulation board structure can be limited. The setting of the thermal insulation board structure can drive the material clamping frame 9 to rotate by controlling the rotating motor, so as to adjust and replace the next thermal insulation board structure for spraying, with strong flexibility in operation.

[0031] In this embodiment, through the setting of the material receiving mechanism 603, by starting and controlling the telescopic hydraulic cylinder 6032, the position of the material receiving tray 6031 can be flexibly adjusted to receive the excess flowing-down paint.

[0032] In order to facilitate the understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.

[0033] In actual application, first, place the thermal insulation board structure in the material clamping frame 9. Under the action of the material clamping assembly 7, the thermal insulation board structure can be limited. Load the prepared waterproof coating with a relatively high concentration and the original solution of the coating hardness enhancing agent into the storage tank 206. Mix the coating for the first spray layer in the first mixing tank 202, and spray the thermal insulation board structure on the material clamping frame 9 through the spraying assembly 3: The excess coating is discharged into the next mixing tank 202 by controlling the built-in hydraulic cylinder to open the partition plate 208. The pressure sensing rod 205 detects the remaining coating amount, adds a fixed amount of tap water to this mixing tank 202, calculates the original solution content based on the remaining coating amount and the ingredient ratio of the coating, and calculates the amount of the above two original solutions that need to be continuously added to this mixing tank 202 according to the mixing requirements of the second coating. Stir evenly through the stirring paddle 203, and spray the thermal insulation board structure on the material clamping frame 9 again through the spraying assembly 3. Then, repeat the operation to mix the coating for the second layer and perform spraying; Spraying operation: Control the use of three external extraction pumps 204 respectively, and the prepared coating can be transported into the main pipe 301 through the extraction pipe 303. Then, spray it on the thermal insulation board structure on the upper material clamping frame 9 through the spray head 302. After each spraying, close the single control valve 304, start the booster pump 305 to drain the remaining coating in the main pipe 301, and replace the other external extraction pumps 204 and extraction pipes 303 for spraying; Install the thermal insulation board structure: Install expansion bolts inside the exterior wall, and fix the mesh reinforcement board through angle steel plates. Start and control the use positions of the first auxiliary boom 502 and the second auxiliary boom 503 for large-scale adjustment. Then, control the use position of the wrench part precisely by operating the first auxiliary boom 502, pull the wrench plate 701 to loosen the chuck 703 that clamps the thermal insulation board structure. Then, control the use position of the second auxiliary boom 503 precisely, and use the mechanical gripper to take out the thermal insulation board structure for installation. Place the coated thermal insulation board in the mesh reinforcement board, and finally apply sealing cement mortar or a layer of cement mortar on the outside.

[0034] In summary, with the above technical solutions of the present invention, the beneficial effects of the present invention are as follows: The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure, through the setting of the dispensing component 2, among which, the setting of the three dispensing tanks 202, and the combined use with multiple pressure sensing rods 205, flow channels 209, external suction pumps 204, stirring paddles 203 and storage tanks 206, can flexibly dispense coatings with different usage ratios, and can re-formulate the remaining coatings, greatly making use of the excess coatings and saving costs; and by spraying the thermal insulation board structure with waterproof coatings and coating hardness enhancing coatings in different proportions, a thermal insulation board structure with strong applicability can be obtained according to the usage needs. Furthermore, while the thermal insulation board structure can achieve a good service life during use, it also has a good anti-seepage effect, thus avoiding the influence of seepage on the use effect and life of the thermal insulation board structure; through the setting of the spraying component 3, it can assist in spraying the thermal insulation board structure on the clamping frame 9, and the combined use of the single control valve 304, booster pump 305 and main pipe 301 can drain the remaining coatings in the main pipe 301 outward, minimizing the influence of the remaining coatings in the main pipe 301 on the purpose and effect of the next spraying; through the setting of the upper platform component 4, by starting and controlling the use of the steering hydraulic cylinder 402, one end of the upper platform plate 403 can be lifted and adjusted, so that the upper platform plate 403 rotates along the connection with the connecting seat, thereby realizing the adjustment of the inclination angle of the upper platform plate 403, facilitating the mutual flow of the remaining coatings in the dispensing tank 202 between the dispensing tanks 202. Among them, the setting of the scissor lift 8 can flexibly lift and adjust the use height of the thermal insulation board structure on the clamping frame 9 according to the installation position of the thermal insulation board structure for installation; through the setting of the spraying frame component 6, in combination with the clamping frame 9, clamping component 7 and rotating motor, among which the setting of the clamping frame 9 places the thermal insulation board structure in the clamping frame 9, and under the action of the clamping component 7, the thermal insulation board structure can be limited. Among them, through the setting of the thermal insulation board structure, by controlling the use of the rotating motor, the clamping frame 9 can be driven to rotate, thereby adjusting and replacing the next thermal insulation board structure for spraying, with strong flexibility in operation; through the setting of the material receiving mechanism 603, by starting and controlling the use of the telescopic hydraulic cylinder 6032, the position of the material receiving tray 6031 can be flexibly adjusted to receive the excess flowing-down coatings.

[0035] A waterproof mortar gradient coating method based on the thermal insulation layer structure includes the following steps: S1. First, collect the annual precipitation of the place where the thermal insulation layer is used and detect the pH value of the rainwater; S2. Select suitable waterproof coatings and suitable coating hardness enhancing coatings according to the data in S1; S3. According to the data in S1 and the types of waterproof coatings and coating hardness enhancing coatings selected in S2, respectively formulate the mixing ratios of the inner, middle and outer layers of the coatings outside the thermal insulation layer structure. S4. According to the blending ratio in S3, mix and prepare coatings with different ratios; S5. Spray the prepared coatings on the outer wall of the thermal insulation layer structure in batches to form coating structures with different hardness and waterproof properties on the outer wall of the thermal insulation layer structure.

[0036] Preferably, in S3: S3-1. Prepare a stock solution with a relatively high concentration by mixing the waterproof coating and the coating hardness enhancing coating; S3-2. According to the spraying sequence of the thermal insulation layer structure, the proportion of the waterproof material and the strengthening material in the coating should gradually decrease, and the specific ratio is adjusted according to the data in S1; The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A composite construction device for the gradient coating method of waterproof mortar based on the insulation layer structure, including an upper platform frame assembly (4), characterized in that, At the top of the upper gantry assembly (4), a dispensing assembly (2) is provided. On the outer wall of the upper gantry assembly (4), a robotic arm claw assembly (5) is provided. On the outer wall of the upper gantry assembly (4), a spraying gantry assembly (6) is provided. Inside the spraying gantry assembly (6), a material clamping frame (9) is provided. Inside the material clamping frame (9), a material clamping assembly (7) is provided. At the top of the upper gantry assembly (4), a spraying assembly (3) is provided; The dispensing assembly (2) includes a dispensing tank (201). At the top of the dispensing tank (201), three dispensing grooves (202) are opened. A flow-through groove (209) is opened between every two dispensing grooves (202). Inside the dispensing groove (202), a stirring paddle (203) is provided. At the top of the dispensing tank (201), a storage tank (206) is provided. A partition (208) is inserted into the inner wall of the flow-through groove (209). Inside the dispensing groove (202), a pressure sensing rod (205) is provided. On the outer wall of the dispensing tank (201), a tap water pipe head (207) is provided. On the outer wall of the dispensing tank (201), an external suction pump (204) is provided; The spraying assembly (3) includes a main pipe (301). At the output end of the main pipe (301), a spraying head (302) is provided. At the end of the main pipe (301) away from the spraying head (302), a booster pump (305) is provided. Three suction pipes (303) are respectively connected to the main pipe (301). The three suction pipes (303) are respectively connected to the three external suction pumps (204) correspondingly. A single control valve (304) is provided on each suction pipe (303).

2. The composite construction equipment for the gradient coating method of waterproof mortar based on the insulation layer structure according to claim 1, wherein, The number of the tap water pipe heads (207) and the external suction pumps (204) is three each. The three tap water pipe heads (207) and the external suction pumps (204) are correspondingly arranged with the three dispensing grooves (202); The number of the pressure sensing rods (205) is six. Two pressure sensing rods (205) are fixedly connected diagonally inside the inner wall of each dispensing groove (202). Several pressure sensing probes are vertically and equidistantly arranged on each pressure sensing rod (205); A stirring motor is embedded in the inner wall of the dispensing tank (201). The output shaft of the stirring motor is fixedly connected with a connecting rod through a coupling. One end of the connecting rod is fixedly connected with the outer wall of the stirring paddle (203); The number of the storage tanks (206) is six. A metering valve is provided at the output end of each storage tank (206). Two storage tanks (206) are correspondingly arranged above each dispensing groove (202), which store waterproof coating and structural strength coating respectively; An internal hydraulic cylinder is embedded in the inner wall of the storage tank (206). One end of the internal hydraulic cylinder is fixedly connected with the top of the partition (208).

3. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure according to claim 1, characterized in that, At the bottom of the upper gantry assembly (4), a scissor lift (8) is provided. The bottom of the upper gantry assembly (4) is connected to a base (1) through the scissor lift (8). At the bottom of the base (1), a pulley is provided; The upper stage frame assembly (4) includes a lower base plate (401). A connecting seat is fixedly connected to the top of the lower base plate (401). The outer wall of the connecting seat is movably connected to an upper base plate (403) through a live pin. Two steering hydraulic cylinders (402) are fixedly connected to the top of the lower base plate (401). One end of the steering hydraulic cylinder (402) is fixedly connected to a top bead, and the top of the top bead is in fit connection with the bottom of the upper base plate (403).

4. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure according to claim 1, characterized in that, The robotic arm claw assembly (5) includes a main arm rod (501) fixedly arranged on the upper stage frame assembly (4). The output end of the main arm rod (501) is connected to a first sub-arm rod (502) and a second sub-arm rod (503); The output end of the first sub-arm rod (502) is connected to a wrench member, and the output end of the second sub-arm rod (503) is connected to a mechanical gripper.

5. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure according to claim 1, characterized in that, The spraying frame assembly (6) includes a spraying frame (601) fixedly arranged on the upper stage frame assembly (4). A bottom storage groove (602) is fixedly connected to the bottom of the spraying frame (601). A material receiving mechanism (603) is arranged on the inner wall of the bottom storage groove (602); A magnetic attraction ring is connected to the inner upper wall of the bottom storage groove (602).

6. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure according to claim 5, characterized in that, The material receiving mechanism (603) includes a telescopic hydraulic cylinder (6032) fixedly arranged on the inner wall of the bottom storage groove (602). One end of the telescopic hydraulic cylinder (6032) is fixedly connected to a material receiving tray (6031). A metal ring strip is buried in the top of the material receiving tray (6031).

7. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure according to claim 5, characterized in that The clamping frame (9) is a hexagonal clamping frame. Six clamping grooves are formed in the outer wall of the clamping frame (9). A rotary motor is fixedly connected to the outer wall of the spraying frame (601). The output shaft of the rotary motor is fixedly connected to a connecting rod through a coupling, and one end of the connecting rod is fixedly connected to the outer wall of the clamping frame (9).

8. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure according to claim 7, characterized in that, The clamping component (7) includes a wrench plate (701) and a return spring (702) slidably buried in the inner wall of the clamping frame (9). The outer wall of the wrench plate (701) is fixedly connected to one end of the return spring (702). The end of the return spring (702) away from the wrench plate (701) is fixedly connected to a chuck (703).

9. The composite construction equipment for the waterproof mortar gradient coating method based on the thermal insulation layer structure according to claim 1, now provides a waterproof mortar gradient coating method based on the thermal insulation layer structure, characterized in that, Including the following steps: S1. First, collect the annual precipitation at the place where the thermal insulation layer is used and detect the pH value of the rainwater; S2. Select suitable waterproof coatings and suitable coating hardness enhancing coatings according to the data in S1; S3. According to the data in S1 and the types of waterproof coatings and coating hardness enhancing coatings selected in S2, respectively formulate the mixing ratios of the inner, middle, and outer layers of the coatings outside the thermal insulation layer structure; S4. According to the mixing ratios in S3, mix and prepare coatings with different mixing ratios; S5. Spray the prepared coatings on the outer wall of the thermal insulation layer structure in batches to form coating structures with different hardness and waterproof properties on the outer wall of the thermal insulation layer structure.

10. The waterproof mortar gradient coating method based on the thermal insulation layer structure according to claim 9, characterized in that S3: S3-1. Formulate a stock solution with a relatively high concentration from the waterproof coating and the coating hardness enhancing coating; S3-2. According to the spraying sequence of the thermal insulation layer structure, the proportion of the waterproof material and the strengthening material in the coating should gradually decrease, and the specific mixing ratio is adjusted according to the data in S1.

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