Generator set water tank supporting structure and diesel generator set

Through the modularly designed generator set water tank support structure, the problem of high overall replacement cost is solved, and flexible maintenance and reduced maintenance costs are achieved.

CN120402218APending Publication Date: 2025-08-01CHONGQING HONGPAN MACHINERY MFG
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Patent Information

Application Number
CN202510638811.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

In the prior art, the water tank support structure of the generator set is an integrated molding design, and when part of the structure is damaged, it needs to be replaced as a whole, resulting in high replacement cost.

Method used

The generator set water tank support structure is designed as a modular structure, including the top connection assembly, the bottom connection assembly and the main support assembly. Each assembly is bolted to achieve detachability, so that only a separate assembly needs to be replaced when damaged.

Benefits of technology

Reduces replacement costs, improves maintenance efficiency, enhances flexibility and maintainability of the support structure, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of generator set water tank supporting, in particular to a generator set water tank supporting structure and a diesel generator set. Comprising a top connecting assembly, a bottom connecting assembly and a main supporting assembly, the top connecting assembly comprises two top side plates and a C-shaped frame, the bottom assembly comprises a top plate and two limiting plates, and the main supporting assembly comprises two first main supporting plates, two second main supporting plates and a U-shaped frame; first main side plates are arranged on the two sides of the two first main supporting plates through bolts, second main side plates are arranged on the two sides of the two second main supporting plates through bolts, third main side plates are arranged on the two sides of the U-shaped frame through bolts, and the supporting structure is divided into a top connecting assembly, a bottom connecting assembly and a main supporting assembly; the other parts in each assembly are detachably connected through bolts, when the assembly is damaged, only the assembly needs to be replaced in a targeted mode, the whole structure does not need to be replaced, and therefore the replacement cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of generator set water tank supports, and particularly relates to a generator set water tank support structure and a diesel generator set. Background Art

[0002] The generator set water tank support is a mechanical structure used to fix and support the generator set water tank. Its core function is to ensure the stability of the water tank during the operation of the unit, and prevent the water tank from being damaged or the cooling system from failing due to vibration, displacement or uneven force.

[0003] The prior art patent CN221220614U discloses a generator set water tank support structure and a diesel generator set, including a support main body. The support main body is a bent plate structure, including a main support plate, and side plates formed on both sides of the main support plate. The two side plates are perpendicular to the main support plate. A first rib plate is arranged between the two side plates, and the first rib plate is perpendicularly connected to the main support plate and the two side plates. A plurality of first rib plates are arranged in parallel. A first connection structure is arranged at the first end of the support main body, and a second connection structure is arranged at the second end of the support main body. The first connection structure is used to be fixedly connected to the water tank, and the second connection structure is used to be connected to the chassis of the generator set. The generator set water tank support structure provided by the prior art provides support for the water tank at the side, improves the stability of the water tank, especially for a water tank with a relatively large height, and can avoid the water tank from shaking or tilting caused by the movement or vibration of the generator set, improving safety.

[0004] However, in the above-mentioned prior art, since the support main body is integrally formed as a whole, when a part of the structure is damaged and cannot be used, the entire support main body needs to be replaced, thus increasing the replacement cost. Summary of the Invention

[0005] The purpose of the present invention is to provide a generator set water tank support structure and a diesel generator set, aiming to solve the technical problem in the prior art that since the support main body is integrally formed as a whole, when a part of the structure is damaged and cannot be used, the entire support main body needs to be replaced, thus increasing the replacement cost.

[0006] To achieve the above object, a water tank support structure for a generator set adopted by the present invention includes a top connection component, a bottom connection component, and a main support component. The top connection component includes two top side plates and a C-shaped frame. The bottom component includes a top plate and two limit plates. The main support component includes two first main support plates, two second main support plates, and a U-shaped frame. On both sides of each of the two first main support plates, first main side plates are arranged through bolts. On both sides of each of the two second main support plates, second main side plates are arranged through bolts. On both sides of the U-shaped frame, third main side plates are arranged through bolts. The two top side plates are respectively fixedly connected to the C-shaped frame through bolts and are symmetrically arranged on both sides of the C-shaped frame. The C-shaped frame is arranged at one end of the two first main support plates through bolts. The top plate is fixedly connected to the corresponding limit plate through bolts and is located on the two limit plates. The two limit plates are respectively fixedly connected to the corresponding third main side plates through bolts and are located on the third main side plates. The two first main support plates are respectively arranged at one end of the corresponding second main support plate through bolts. The two second main support plates are respectively arranged on the U-shaped frame through bolts.

[0007] Among them, the top connection component further includes two top rib plates. The two top rib plates are respectively arranged between the two top side plates, the C-shaped frame, and the corresponding first main support plate through bolts.

[0008] Among them, a plurality of first top positioning rods and a plurality of second top positioning rods are arranged on the inner side of the top side plate. The plurality of first top positioning rods are inserted into the C-shaped frame, and the plurality of second top positioning rods are inserted into the corresponding top side plate.

[0009] Among them, the bottom component further includes a bottom rib plate. The bottom rib plate is arranged between the top plate and the corresponding third main side plate through bolts.

[0010] Among them, the main support component further includes two main rib plates. One of the main rib plates is arranged between the two first main side plates and the two first main support plates through bolts, and the other main rib plate is arranged between the two second main side plates and the two second main support plates through bolts.

[0011] Among them, two first main positioning rods are arranged at both ends of the first main support plate. Two of the first main positioning rods are inserted into the second main support plate, and the other two first main positioning rods are inserted into the C-shaped frame. Two second main positioning rods are arranged at one end of the second main support plate, and the two second main positioning rods are inserted into the U-shaped frame. Two third main positioning rods are arranged on the inner side of the first main side plate, and the two third main positioning rods are inserted into the main rib plate.

[0012] The present invention also provides a diesel generator set, including a support structure for the generator set water tank, and further including a generator set body, a water tank and a chassis. The generator set body is arranged on the chassis, the water tank is arranged on one side of the chassis, and the top connection assembly is fixedly connected to the water tank and is located outside the water tank. The bottom connection assembly is fixedly connected to the chassis and is located at the outer edge of the chassis.

[0013] A support structure for a generator set water tank and a diesel generator set according to the present invention include a top connection assembly, a bottom connection assembly and a main support assembly. The top connection assembly includes two top side plates and a C-shaped frame. The bottom assembly includes a top plate and two limit plates. The main support assembly includes two first main support plates, two second main support plates and a U-shaped frame. First main side plates are arranged on both sides of the two first main support plates through bolts, second main side plates are arranged on both sides of the two second main support plates through bolts, and third main side plates are arranged on both sides of the U-shaped frame through bolts. By splitting the support structure into the top connection assembly, the bottom connection assembly and the main support assembly, and the remaining parts in each assembly are detachably connected through bolts. This design enables, when a certain assembly is damaged, only the damaged assembly to be replaced targeted, without replacing the overall support structure, thus significantly reducing the replacement cost and improving the maintenance efficiency, and effectively solving the technical problem that, due to the overall integral molding design of the support main body, when a part of the structure is damaged and cannot be used, the entire support main body needs to be replaced, thereby increasing the replacement cost. Description of the Drawings

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0015] Figure 1 It is a three-dimensional perspective view of the support structure of the generator set water tank in the support structure of the generator set water tank and the diesel generator set of the present invention.

[0016] Figure 2 It is an internal schematic view of the support structure of the generator set water tank in the support structure of the generator set water tank and the diesel generator set of the present invention.

[0017] Figure 3 It is a structural schematic view of the top side plate, the first main side plate, the second main side plate and the third main side plate in the support structure of the generator set water tank and the diesel generator set of the present invention.

[0018] Figure 4 It is a schematic structural diagram of the water tank support structure of the generator set of the present invention and the first main support plate in the diesel generator set.

[0019] Figure 5 It is a schematic structural diagram of the water tank support structure of the generator set of the present invention and the second main support plate in the diesel generator set.

[0020] Figure 6 It is a three-dimensional solid diagram of the water tank support structure of the generator set of the present invention and the diesel generator set.

[0021] 1 - Top connection assembly, 2 - Bottom connection assembly, 3 - Main support assembly, 4 - Top side plate, 5 - C-shaped frame, 6 - Top plate, 7 - Limiting plate, 8 - First main support plate, 9 - Second main support plate, 10 - U-shaped frame, 11 - First main side plate, 12 - Second main side plate, 13 - Third main side plate, 14 - Top rib plate, 15 - First top positioning rod, 16 - Second top positioning rod, 17 - Bottom rib plate, 18 - Main rib plate, 19 - First main positioning rod, 20 - Second main positioning rod, 21 - Generator set body, 22 - Water tank, 23 - Chassis. Specific embodiments

[0022] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0023] Please refer to Figures 1 to 6, the present invention provides a support structure for a generator set water tank, including a top connection component 1, a bottom connection component 2, and a main support component 3. The top connection component 1 includes two top side plates 4 and a C-shaped frame 5. The bottom component includes a top plate 6 and two limit plates 7. The main support component 3 includes two first main support plates 8, two second main support plates 9, and a U-shaped frame 10. On both sides of the two first main support plates 8, first main side plates 11 are provided through bolts. On both sides of the two second main support plates 9, second main side plates 12 are provided through bolts. On both sides of the U-shaped frame 10, third main side plates 13 are provided through bolts. The two top side plates 4 are respectively fixedly connected to the C-shaped frame 5 through bolts and are symmetrically arranged on both sides of the C-shaped frame 5. The C-shaped frame 5 is provided at one end of the two first main support plates 8 through bolts. The top plate 6 is fixedly connected to the corresponding limit plate 7 through bolts and is located on the two limit plates 7. The two limit plates 7 are respectively fixedly connected to the corresponding third main side plates 13 through bolts and are located on the third main side plates 13. The two first main support plates 8 are respectively provided at one end of the corresponding second main support plates 9 through bolts. The two second main support plates 9 are respectively provided on the U-shaped frame 10 through bolts.

[0024] In this embodiment, by designing the support structure of the generator set water tank as a modular structure including the top connection component 1, the bottom connection component 2, and the main support component 3, and using bolts to connect between components, the detachability of the structure is realized. This design not only facilitates installation and disassembly, but also improves the flexibility and maintainability of the support structure. When a certain component is damaged, it can be replaced separately without the need to scrap the whole, thus reducing the maintenance cost.

[0025] Furthermore, the top connection component 1 further includes two top rib plates 14. The two top rib plates 14 are respectively provided between the two top side plates 4, the C-shaped frame 5, and the corresponding first main support plate 8 through bolts.

[0026] In this embodiment, the overall strength and stability of the top connection component 1 are enhanced through the top rib plates 14. As a strengthening member, the top rib plates 14 can effectively disperse stress, improve the anti-deformation ability of the support structure when bearing the weight of the water tank 22 and running vibration, and extend the service life of the support structure.

[0027] Furthermore, a plurality of first top positioning rods 15 and a plurality of second top positioning rods 16 are provided inside the top side plate 4. The plurality of first top positioning rods 15 are inserted into the C-shaped frame 5, and the plurality of second top positioning rods 16 are inserted into the corresponding top side plate 4.

[0028] In this embodiment, the first top positioning rod 15 and the second top positioning rod 16 are connected to the C-shaped frame 5 and the top side plate 4 itself by plugging, achieving precise positioning between the top side plate 4 and the C-shaped frame 5.

[0029] Furthermore, the bottom assembly further includes a bottom rib plate 17, and the bottom rib plate 17 is arranged between the top plate 6 and the corresponding third main side plate 13 by bolts.

[0030] In this embodiment, the load-bearing capacity and anti-deformation ability of the bottom connection assembly 2 are enhanced by the bottom rib plate 17. As a strengthening structure, the bottom rib plate 17 can effectively disperse the pressure of the weight of the water tank 22 on the chassis 23, improve the stability of the support structure when bearing heavy loads, and at the same time reduce the risk of structural deformation and damage caused by long-term stress.

[0031] Furthermore, the main support assembly 3 further includes two main rib plates 18. One of the main rib plates 18 is arranged between the two first main side plates 11 and the two first main support plates 8 by bolts, and the other main rib plate 18 is arranged between the two second main side plates 12 and the two second main support plates 9 by bolts.

[0032] In this embodiment, the overall rigidity and load-bearing capacity of the main support assembly 3 are enhanced by the main rib plate 18. As a core strengthening member, the main rib plate 18 can effectively disperse the stress of the support structure when bearing the weight of the water tank 22 and operating vibration, improve the anti-fatigue performance and durability of the support structure, and ensure the long-term stable operation of the generator set water tank 22.

[0033] Furthermore, two first main positioning rods 19 are arranged at both ends of the first main support plate 8, and two of the first main positioning rods 19 are plugged into the second main support plate 9, and the other two first main positioning rods 19 are plugged into the C-shaped frame 5. Two second main positioning rods 20 are arranged at one end of the second main support plate 9, and the two second main positioning rods 20 are plugged into the U-shaped frame 10. Two third main positioning rods are arranged on the inner side of the first main side plate 11, and the two third main positioning rods are both plugged into the main rib plate 18.

[0034] In this embodiment, precise positioning and stable connection between the components of the support structure are achieved through the arrangement of multiple main positioning rods. This design not only improves the assembly accuracy and stability of the support structure, but also enhances the anti-deformation ability of the support structure when bearing complex loads, ensuring the safe and reliable operation of the generator set water tank 22 under various working conditions.

[0035] The present invention also provides a diesel generator set, including a support structure for the generator set water tank, and further including a generator set body 21, a water tank 22 and a chassis 23. The generator set body 21 is disposed on the chassis 23, the water tank 22 is disposed on one side of the chassis 23, and the top connection assembly 1 is fixedly connected to the water tank 22 and is located outside the water tank 22. The bottom connection assembly 2 is fixedly connected to the chassis 23 and is located at the outer edge of the chassis 23.

[0036] In this embodiment, by applying the above-mentioned support structure for the generator set water tank to the diesel generator set, a firm connection and effective support between the water tank 22, the generator set body 21 and the chassis 23 are achieved. This design not only improves the overall performance and reliability of the generator set, but also reduces the failure rate and maintenance cost caused by problems with the support structure of the water tank 22.

[0037] In the present invention, since bolt connections are used between components for modular assembly, when any component such as the top side plate 4, the C-shaped frame 5, the top plate 6, the limiting plate 7, the first main support plate 8, the second main support plate 9, the U-shaped frame 10, the first main side plate 11, the second main side plate 12, the third main side plate 13, the top rib plate 14, the bottom rib plate 17 and the main rib plate 18 is found to be damaged, only need to use the corresponding tool to loosen the bolt connecting the damaged component and the adjacent component, disassemble the damaged component from the overall structure, and then bring a new intact component, and accurately position and firmly connect it to the adjacent component through bolts. The whole replacement process does not require the overall disassembly or destruction of the support structure, and the operation is simple and the cost is low.

[0038] The above-disclosed is only a preferred embodiment of the present invention, and of course, it cannot be used to limit the scope of the rights of the present invention. Those of ordinary skill in the art can understand the whole or part of the process of implementing the above embodiment, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the invention.

Claims

1. A support structure for a generator set water tank, characterized in that it includes a top connection component, a bottom connection component and a main support component. The top connection component includes two top side plates and a C-shaped frame. The bottom component includes a top plate and two limit plates. The main support component includes two first main support plates, two second main support plates and a U-shaped frame. On both sides of the two first main support plates, first main side plates are arranged through bolts. On both sides of the two second main support plates, second main side plates are arranged through bolts. On both sides of the U-shaped frame, third main side plates are arranged through bolts. The two top side plates are respectively fixedly connected to the C-shaped frame through bolts and are symmetrically arranged on both sides of the C-shaped frame. The C-shaped frame is arranged at one end of the two first main support plates through bolts. The top plate is fixedly connected to the corresponding limit plate through bolts and is located on the two limit plates. The two limit plates are respectively fixedly connected to the corresponding third main side plates through bolts and are located on the third main side plates. The two first main support plates are respectively arranged at one end of the corresponding second main support plates through bolts. The two second main support plates are respectively arranged on the U-shaped frame through bolts.

2. The support structure for a generator set water tank according to claim 1, characterized in that the top connection component further includes two top rib plates, and the two top rib plates are respectively arranged between the two top side plates, the C-shaped frame and the corresponding first main support plate through bolts.

3. The support structure for a generator set water tank according to claim 2, characterized in that a plurality of first top positioning rods and a plurality of second top positioning rods are arranged on the inner side of the top side plate, and a plurality of the first top positioning rods are inserted into the C-shaped frame, and a plurality of the second top positioning rods are inserted into the corresponding top side plates.

4. The support structure for a generator set water tank according to claim 3, characterized in that the bottom component further includes a bottom rib plate, and the bottom rib plate is arranged between the top plate and the corresponding third main side plate through bolts.

5. The support structure for a generator set water tank according to claim 4, characterized in that the main support component further includes two main rib plates, one of the main rib plates is arranged between the two first main side plates and the two first main support plates through bolts, and the other main rib plate is arranged between the two second main side plates and the two second main support plates through bolts.

6. The support structure for a generator set water tank according to claim 5, characterized in that two first main positioning rods are arranged at both ends of the first main support plate, and two of the first main positioning rods are inserted into the second main support plate, and the other two first main positioning rods are inserted into the C-shaped frame. Two second main positioning rods are arranged at one end of the second main support plate, and the two second main positioning rods are inserted into the U-shaped frame. Two third main positioning rods are arranged on the inner side of the first main side plate, and the two third main positioning rods are inserted into the main rib plate.

7. A diesel generator set, comprising the generator set water tank support structure as described in claim 6, characterized in that, it further comprises a generator set body, a water tank and a chassis. The generator set body is arranged on the chassis. The water tank is arranged on one side of the chassis. And the top connection assembly is fixedly connected to the water tank and is located outside the water tank. The bottom connection assembly is fixedly connected to the chassis and is located at the outer edge of the chassis.

Citation Information

Patent Citations

  • Generator set water tank supporting structure and diesel generator set

    CN221220614U