Corrugated supporting structure, film enclosure system and film enclosure installation technology

By designing an adjustable corrugated support structure, the problem of poor adaptability of support members and corrugated structures of different sizes is solved, and cost reduction and support effect improvement is achieved.

CN120402785AActive Publication Date: 2025-08-01SINOTECH ENERGY CO LTD
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Patent Information

Application Number
CN202510906901.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2025-08-01
Estimated Expiration
2045-07-02

AI Technical Summary

Technical Problem

The existing support members have poor adaptability to corrugated structures of different sizes, and are prone to affect the support effect due to installation errors, resulting in cost increase and assembly misalignment.

Method used

A corrugated support structure is designed, including a support member, a first connecting rib and a fixing rod, and the size and shape of the support is adjusted by adjusting the distance of the fixing rod and using a adjusting member to adapt to different sizes of corrugated structures, and to enhance support stability through arcuate support ends and reinforcement ribs.

Benefits of technology

It improves the adaptability of the support and corrugated structure, reduces production costs, reduces assembly errors, enhances support effect, and improves general applicability and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a corrugated supporting structure, a thin film enclosure system and a thin film enclosure installation technology. The corrugated supporting structure is used for supporting the corrugated structure. The corrugated supporting structure comprises a supporting piece, a first connecting rib and at least two fixing rods. The supporting piece comprises two supporting walls, one ends of the two supporting walls are connected with each other to form a conical structure, and a supporting cavity is defined between the two supporting walls. The first connecting ribs are arranged on the sides, close to each other, of the supporting walls, and at least one first adjusting hole is defined by the first connecting ribs and each supporting wall. The at least two fixing rods are arranged in the first adjusting holes in a penetrating mode, and the ends of the fixing rods protrude out of the supporting piece. Wherein the ends of the two supporting walls are elastically connected, and at least one fixing rod is arranged in the first adjusting hole corresponding to each supporting wall in a penetrating mode. According to the corrugated supporting structure, the problems that an existing supporting piece is poor in adaptability to corrugated structures of different sizes, and the supporting effect is easily affected due to installation errors can be solved.
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Description

Technical Field

[0001] The present application relates to the technical field of thin-film enclosing systems, and specifically, to a corrugated support structure, a thin-film enclosing system, and a thin-film enclosing installation process. Background Art

[0002] During the storage or transportation of liquefied natural gas and liquefied petroleum gas, special storage tanks are required for storage. During the construction of the storage tank, multiple layers of structures need to be set up to achieve the sealing and heat insulation effects. Among them, corrugated plates are usually arranged in the thin-film storage tank to achieve the sealing effect, and at the same time, the corrugated structure is used to cope with the material shrinkage at low temperatures.

[0003] In the prior art, when installing the corrugated plate, it needs to be installed and fixed with structures such as the heat insulation layer, and during the use process after installation, the innermost corrugated plate will be in direct contact with the liquefied gas. During this process, the corrugated positions on the corrugated plate may be deformed due to pressure. Therefore, support members adapted to the corrugated structure are usually provided to support the corrugated positions to prevent the corrugated positions from being deformed by pressure and affecting the use at low temperatures.

[0004] However, when the above support members are used, to ensure the support effect, the support members need to be correspondingly adapted to the corrugated structure. Therefore, different support members need to be correspondingly set for different sizes of corrugated structures, resulting in an increase in cost. At the same time, when the above support members are assembled with the corrugated plate, since the corrugated plate and the support members need to be respectively connected to the heat insulation layer, there may be a certain misalignment between the two due to factors such as assembly errors, and at this time, the support effect of the support members on the corrugated structure will also be affected. Summary of the Invention

[0005] The purpose of the present application is to provide a corrugated support structure, a thin-film enclosing system, and a thin-film enclosing installation process, which can solve the problems that the existing support members have poor adaptability to corrugated structures of different sizes and are easily affected by installation errors and affect the support effect.

[0006] To achieve the above purpose, in the first aspect of the present application, the present application provides a corrugated support structure, which is arranged between the corrugated plate and the heat insulation layer for supporting the corrugated structure. The corrugated support structure includes: a support member, a first connecting rib, and at least two fixing rods. The support member includes two support walls, one ends of the two support walls are connected to each other to form a conical structure, and a support cavity is enclosed between the two support walls. The first connecting rib is arranged on the side where the support walls are close to each other, and at least one first adjustment hole is enclosed by the first connecting rib and each support wall. At least two fixing rods are respectively inserted into the first adjustment holes, and the ends of the fixing rods protrude from the support member. Among them, the ends of the two support walls are elastically connected, and at least one fixing rod is inserted into the first adjustment hole corresponding to each support wall.

[0007] Based on the above embodiments of the present application, when the corrugated plate is installed, a corrugated support structure is arranged between the corrugated plate and the heat insulation plate to support the corrugated structure. Specifically, the support member as a whole forms a conical structure to be adapted to the shape of the corrugated structure, and the main differences between corrugated structures of different sizes lie in the different protrusion sizes and the corresponding transverse sizes. In the specific application of the support member of the present application, two support walls are connected to each other to form a conical support member structure, and by adjusting the distance between the two fixing rods, the two support walls can be driven to move away from or close to each other. When the two support walls move away from each other, the transverse size of the support member at this time will increase compared to the original structure, and correspondingly, the protrusion size of the support member will decrease. When the two support walls move close to each other, the transverse size of the support member will decrease compared to the original structure, and the protrusion size of the support member will increase. Therefore, through the above adjustment, the size of the support member can be correspondingly adjusted according to the different sizes of the corrugated structure. On the one hand, it enables the support member to better fit the corrugated structure and improve the support effect on the corrugated structure. On the other hand, it improves the versatility of the support member and the corrugated support structure as a whole, so that there is no need to adjust and produce different support structures for different corrugated structures, reducing the production and processing costs. Further, since the end of the fixing rod protrudes from the support member, after the corrugated plate is installed and covers the support member, the protrusion size and the transverse size of the support member can still be adjusted through the fixing rod, thereby reducing or even eliminating the lateral misalignment error between the corrugated plate and the support member during installation, and further enabling the support member to better support the corrugated structure.

[0008] In some embodiments, an adjusting member is provided at the end of the fixing rod. The adjusting member is arranged between the two fixing rods, and the two fixing rods respectively pass through the first adjusting holes corresponding to the two support walls for adjusting and locking the distance between the two fixing rods.

[0009] Based on the above embodiments of the present application, by providing the adjusting member, on the one hand, the distance between the two fixing rods can be adjusted, and then the size of the support member can be adjusted through the two fixing rods. On the other hand, the relative position between the two fixing rods can be locked after the adjustment is completed, so that the support member structure is fixed, ensuring the stability of the support member during support. In summary, through the setting of the adjusting member, the adjustment and locking of the fixing rod are realized, enabling the support member to better cooperate with the corrugated structure for support.

[0010] In some embodiments, the adjusting member includes a first connecting rod and a second connecting rod. One end of the first connecting rod away from the second connecting rod is connected to one of the fixing rods, and one end of the second connecting rod away from the first connecting rod is connected to the other fixing rod. An adjusting sleeve is arranged between the first connecting rod and the second connecting rod. One of the first connecting rod and the second connecting rod is rotatably connected to the adjusting sleeve, and the other is threadedly connected to the adjusting sleeve.

[0011] Based on the above embodiments of the present application, when the adjusting member is in use, the adjusting sleeve is rotated. At this time, the first connecting rod or the second connecting rod will rotate relative to the adjusting sleeve, and the other of the first connecting rod and the second connecting rod will move axially relative to each other due to the threaded connection with the adjusting sleeve, so as to realize the adjustment of the distance between the two fixed rods. At the same time, when adjusting the distance by threaded connection, the distance moved by the adjusting sleeve per rotation is fixed, making the adjustment process more stable and controllable. And the threaded connection itself has a certain locking effect, so there is no need to separately set other locking structures, making the overall structure of the adjusting member more concise, which can not only reduce costs but also facilitate later maintenance.

[0012] In some embodiments, at least one adjusting block is sleeved on the fixed rod, the outer contour of the adjusting block is adapted to the inner contour of the first adjusting hole, and the adjusting block is located in the first adjusting hole when the fixed rod passes through the first adjusting hole.

[0013] Based on the above embodiments of the present application, by setting the adjusting block to adjust the local contour of the fixed rod, the fixed rod can better cooperate with the first adjusting hole, so that when the relative positions of the two fixed rods move, the shape of the support member can be better changed. At the same time, compared with the method of adjusting the cross-sectional shape of the whole fixed rod to be adapted to the first adjusting hole, the method of setting the adjusting block can not only save materials and reduce costs, but also facilitate the fixed rod to be applicable to first adjusting holes of different shapes, and at the same time facilitate the fixed rod to pass through the first adjusting hole.

[0014] In some embodiments, an arc-shaped support end is formed at the end where the two support walls are connected to each other. A support portion is provided at the end of the support wall away from the arc-shaped support end, the two support portions are close to each other, and the support portion protrudes perpendicular to the protruding direction of the arc-shaped support end.

[0015] Based on the above embodiments of the present application, an arc-shaped support end is formed at the end where the support walls are connected to each other to be adapted to the corrugated structure, and the arc-shaped structure can avoid damaging the corrugated plate during the process of supporting the corrugated structure. By forming a support portion at the other end of the support wall, the support wall can better abut against and support the heat insulation layer during the process of supporting the corrugated structure, thereby improving the stability of the support member during use and further improving the support effect.

[0016] In some embodiments, a second reinforcing rib is provided between the support portion and the first connecting rib, and the extending direction of the second reinforcing rib is parallel to the protruding direction of the arc-shaped support end.

[0017] Based on the above embodiments of the present application, by providing a second reinforcing rib to strengthen the connection between the supporting portion and the first connecting rib, and the extending direction of the second reinforcing rib is parallel to the protruding direction of the arc-shaped supporting end of the supporting member, that is, the same as the protruding direction of the corrugated structure. When the corrugated structure is subjected to external pressure or impact force, the deformation direction is generally opposite to the protruding direction of the corrugated structure. Therefore, by providing the second reinforcing rib, the supporting effect on the corrugated structure can be specifically strengthened.

[0018] In some embodiments, arc-shaped transition structures are provided at the connection positions of the first connecting rib and the supporting wall, the connection positions of the second reinforcing rib and the supporting portion, and the connection positions of the second reinforcing rib and the first connecting rib.

[0019] Based on the above embodiments of the present application, by providing arc-shaped transition structures, on the one hand, the above connection positions can be strengthened to improve the overall strength. On the other hand, stress concentration can be reduced, and the possibility of damage to the connection positions can be lowered.

[0020] According to the second aspect of the present application, a film enclosure system is provided. The film enclosure system includes a corrugated board, a heat insulation layer, and the above-mentioned corrugated support structure. The corrugated board includes a board body and a corrugated structure formed on the board body, and the corrugated board is fixed to the heat insulation layer. The corrugated support structure is arranged between the corrugated board and the heat insulation layer to support the corrugated structure.

[0021] Based on the above embodiments of the present application, the film enclosure system provided by the present application includes the above-mentioned corrugated support structure. The corrugated structure is supported and strengthened by the corrugated support structure, thereby reducing the possibility of deformation and damage of the corrugated structure under pressure.

[0022] In some embodiments, the edge of the corrugated board protrudes from the supporting member, and the end of the fixing rod protrudes from the corrugated board.

[0023] Based on the above embodiments of the present application, by setting the edge of the corrugated board to protrude from the supporting member, an installation space is reserved for structures such as adjusting members on the fixing rod. By setting the end of the fixing rod to protrude from the corrugated board, the structure of the supporting member can be adjusted by the fixing rod after the corrugated board is laid out, thereby eliminating the assembly error that occurs during the assembly process of the corrugated board to a certain extent, and enabling the supporting member to better cooperate and support the corrugated structure.

[0024] In some embodiments, one end of the fixing rod is provided with a bent section, and the bending direction of the bent section is from the heat insulation layer direction towards the corrugated board direction.

[0025] Based on the above embodiments of the present application, when the corrugated board is laid out, multiple corrugated boards need to be spliced in sequence. By providing a bent section at one end of the fixing rod, the two groups of fixing rods can be staggered at the intersection position of the two corrugated boards, avoiding interference of the fixing rods and affecting the installation process.

[0026] According to a third aspect of the present application, a thin-film enclosure installation process is provided for the installation and construction of the above thin-film enclosure system. The thin-film enclosure installation process includes the following steps:

[0027] Installation of the insulation layer: Fix the insulation layer to the inner wall of the outer tank of the thin-film enclosure system.

[0028] Installation of the support structure: First, arrange the support members corresponding to the layout of the corrugated structure on the insulation layer, and then pass the fixing rods through the first adjustment holes to achieve the assembly of the support members and the fixing rods.

[0029] Initial adjustment: Rotate the adjustment sleeve to adjust the distance between the two fixing rods, thereby adjusting the angle formed by the two support walls in the support member, changing the shape of the support member, and making the shape of the support member adapt to the corrugated structure.

[0030] Installation of the corrugated plate: Arrange the corrugated plate on the insulation layer and the support structure, and at the same time, set the corrugated structure corresponding to the support member. The end of the fixing rod protrudes from the corrugated plate, and then fix the corrugated plate to the insulation layer.

[0031] Based on the above embodiments of the present application, compared with the traditional construction process of installing and supporting corrugated plates, in the present application, by adjusting the specific structure of the support member, an initial adjustment step is added during the installation process. The shape of the support member is adjusted through the fixing rod, so that the shape of the support member can be adaptively adjusted according to the shape of the corrugated structure, thereby improving the versatility of the corrugated support structure, enabling the corrugated support structure to be applicable to the support of corrugated structures of different sizes within a certain range, and thus reducing the use cost. At the same time, it can also improve the support effect of the corrugated support structure on the corrugated structure.

[0032] In some embodiments, after the installation of the corrugated plate, the thin-film enclosure installation process further includes the step: Final support adjustment, rotate the adjustment sleeve to adjust the distance between the two fixing rods, and further adjust the angle formed by the two support walls in the support member to eliminate the misalignment error between the arc-shaped support end and the corrugated structure.

[0033] Based on the above embodiments of the present application, after the installation of the corrugated plate is completed, the structure of the support member is adjusted. By changing the structure of the support member, the arc-shaped support end of the support member can be horizontally moved, so that the arc-shaped support end is aligned with the protruding position of the corrugated structure, so that the support member can better align and support the corrugated structure, improving the support effect while reducing the influence of installation errors.

[0034] Other features and advantages of the present application will be described in detail in the subsequent specific implementation section. Description of the Drawings

[0035] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present application, but do not constitute a limitation to the present application. In the accompanying drawings:

[0036] Figure 1 It is a schematic structural diagram of the corrugated support structure provided by an embodiment of the present application.

[0037] Figure 2 It is a schematic cross-sectional view of the corrugated support structure provided by an embodiment of the present application.

[0038] Figure 3 It is a schematic cross-sectional view of the fixing rod and the adjusting member in the corrugated support structure provided by an embodiment of the present application.

[0039] Figure 4 It is a schematic structural diagram of the fixing rod in the corrugated support structure provided by an embodiment of the present application.

[0040] Figure 5 It is a schematic diagram of the cooperation between the corrugated plate and the corrugated support structure in the thin-film enclosure system provided by an embodiment of the present application.

[0041] Figure 6 It is a schematic diagram of the cooperation between two corrugated plates and the corrugated support structure in the thin-film enclosure system provided by an embodiment of the present application.

[0042] Description of the reference numerals

[0043] 1. Support member; 11. Support wall; 12. Support cavity; 13. First connecting rib; 14. First adjustment hole; 15. Arc-shaped support end; 16. Support part; 17. Second reinforcing rib; 2. Fixing rod; 21. Bent section; 22. Adjustment block; 3. Adjusting member; 31. First connecting rod; 32. Second connecting rod; 33. Adjusting sleeve; 4. Corrugated plate; 41. Transverse corrugation; 42. Longitudinal corrugation. Detailed description of the specific embodiments

[0044] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0045] To make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. Usually, the components of the embodiments of the present application described and shown in the accompanying drawings here can be arranged and designed in various different configurations.

[0046] Accordingly, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but merely represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts fall within the scope of protection of the present application.

[0047] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0048] In the description of the present application, it should be noted that unless otherwise stated, the orientation or positional relationship indicated by terms such as "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this application is usually placed during use. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present application. In addition, terms such as "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0049] In the description of the present application, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "connected" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0050] In the prior art, when installing the corrugated plate, it needs to be installed and fixed with structures such as the thermal insulation layer. And during the use process after installation, the innermost corrugated plate, that is, the corrugated plate closest to the inside of the storage tank, will be in direct contact with the liquefied gas. During this process, the corrugated protrusions on the corrugated plate may be deformed due to pressure. Therefore, a support structure adapted to the corrugated protrusions is usually provided to support the corrugated protrusions and prevent the corrugated protrusions from being deformed under pressure and affecting the use at low temperatures.

[0051] However, when the above support structure is used, to ensure the support effect, it is necessary to make the support structure correspond and match the corrugated protrusions. Therefore, different support structures need to be correspondingly set for different sizes of corrugated protrusions, resulting in an increase in production and processing costs. At the same time, when the above support structure is assembled with the corrugated plate, since the corrugated plate and the support structure need to be connected to the thermal insulation layer respectively, there may be a certain misalignment between the two due to factors such as assembly errors, and at this time, the support effect of the support structure on the corrugated protrusions will also be affected.

[0052] In summary, when the support structure in the prior art is used, there are problems such as poor adaptability to corrugated protrusions of different sizes and easy influence on the support effect due to installation errors.

[0053] To solve the above problems in the prior art, an embodiment of the present application provides a corrugated support structure, which is arranged between the corrugated plate 4 and the thermal insulation layer for supporting the corrugated structure. Refer to Figure 1 and Figure 2 As shown in, the corrugated support structure includes: a support member 1, a first connecting rib 13, and at least two fixing rods 2. The following specifically describes the structures and connection methods of each part:

[0054] The support member 1 includes two support walls 11. One ends of the two support walls 11 are connected to each other to form a conical structure, and a support cavity 12 is enclosed between the two support walls 11. Specifically, during the production and processing of the corrugated plate 4, corrugated structures are usually arranged at equal intervals on the plate body. The cross-section of the corrugated structure is set as a conical shape, and the side wall of the corrugated structure is set as an arc surface structure. In the present application, the two support walls 11 are connected to each other to form the main structure of the support member 1, and the cross-sectional shape of the support member 1 is adapted to the cross-sectional shape of the corrugated structure. At the same time, in order to make the support member 1 better fit the corrugated structure, the two support walls 11 can also be correspondingly set as arc surface structures.

[0055] When the two support walls 11 are connected to each other to form the main structure of the support member 1, the first connecting rib 13 is arranged on the side where the two support walls 11 are close to each other. At least one first adjustment hole 14 is enclosed between the first connecting rib 13 and each support wall 11. The fixing rod 2 passes through the first adjustment hole 14, and the end of the fixing rod 2 protrudes from the support member 1. The setting of the first connecting rib 13 can not only form the first adjustment hole 14 for cooperation with the fixing rod 2, but also can be used as a strengthening structure arranged in the support cavity 12 to strengthen the overall strength of the support member 1.

[0056] Wherein, the ends of the two support walls 11 are elastically connected, and at least one fixing rod 2 passes through the first adjustment hole 14 corresponding to each support wall 11.

[0057] It should be noted that the above-mentioned "elastic connection of the ends of the two support walls 11" in the present application means that while the ends of the two support walls 11 are connected, the angle between the two support walls 11 can still be adjusted within a certain range. In specific use, the above elastic connection can be realized by any suitable method. For example, the ends of the two support walls 11 are set as elastic materials. Or, the ends of the two support walls 11 are directly connected by a pin shaft. It can be specifically set according to the support and adjustment requirements, and the present application does not make specific limitations on this.

[0058] Based on the above embodiments of the present application, when the corrugated plate 4 is installed, a corrugated support structure is arranged between the corrugated plate 4 and the heat insulation plate for supporting the corrugated structure. Specifically, the support member 1 as a whole forms a conical structure so as to be adapted to the shape of the corrugated structure, and the main differences between corrugated structures of different sizes lie in the different sizes of the protrusions and the corresponding transverse sizes.

[0059] In the specific application of the support member 1 of the present application, the two support walls 11 are connected to each other to form the conical support member 1 structure, and by adjusting the distance between the two fixing rods 2, the two support walls 11 can be driven to move away from or close to each other. When the two support walls 11 move away from each other, at this time the transverse size of the support member 1 will increase compared with the original structure, and correspondingly the protrusion size of the support member 1 will decrease. When the two support walls 11 move closer to each other, the transverse size of the support member 1 will decrease compared with the original structure, and the protrusion size of the support member 1 will increase. Therefore, through the above adjustment, the size of the support member 1 can be correspondingly adjusted according to the different sizes of the corrugated structure. On the one hand, the support member 1 can better fit the corrugated structure, improving the support effect on the corrugated structure. On the other hand, the versatility of the support member 1 and the corrugated support structure as a whole is improved, so that there is no need to produce different support structures for different corrugated structures, reducing the production and processing costs.

[0060] Furthermore, since the end of the fixing rod 2 protrudes from the support member 1, after the corrugated plate 4 is installed and covers the support member 1, the protrusion size and the transverse size of the support member 1 can still be adjusted through the fixing rod 2, thereby reducing or even eliminating the lateral misalignment error between the corrugated plate 4 and the support member 1 during installation, and further enabling the support member 1 to better support the corrugated structure.

[0061] The above only illustrates the shape of the corrugated support structure itself and its cooperative support for the corrugated structure. In actual use, multiple corrugated structures are usually arranged on a single corrugated plate 4. For example, two corrugated structures perpendicular to each other in a plane can be arranged on the same corrugated plate 4, and the two corrugated structures intersect to form a cross-shaped structure. At this time, support members 1 are correspondingly arranged in the two corrugated structures for support respectively. Similarly, when multiple parallel corrugated structures or other more complex corrugated structures are arranged on a single corrugated plate 4, support members 1 can also be correspondingly arranged in each corrugated structure to complete the support respectively. Specifically, it can be set according to the structure of the corrugated plate 4, and the present application does not make specific limitations on this.

[0062] In the present application, the fixing rod 2 is used to adjust the shape of the support member 1, and after the adjustment is completed, the shape of the support member 1 also needs to be fixed. In order to achieve the above functions, refer to Figure 3As shown, in some embodiments of the present application, an adjusting member 3 may be provided at the end of the fixing rod 2. The adjusting member 3 is disposed between the two fixing rods 2, and the two fixing rods 2 respectively pass through the first adjusting holes 14 corresponding to the two supporting walls 11 for adjusting and locking the distance between the two fixing rods 2.

[0063] Based on the above embodiments of the present application, by providing the adjusting member 3, on the one hand, the distance between the two fixing rods 2 can be adjusted, and then the size of the supporting member 1 can be adjusted through the two fixing rods 2. On the other hand, the relative position between the two fixing rods 2 can be locked after the adjustment is completed, so that the structure of the supporting member 1 is fixed, ensuring the stability of the supporting member 1 during support. In summary, through the setting of the adjusting member 3, the adjustment and locking of the fixing rod 2 are realized, so that the supporting member 1 can better cooperate with the corrugated structure for support.

[0064] Further, in an exemplary embodiment provided by the present application, the specific structure of the adjusting member 3 may include a first connecting rod 31 and a second connecting rod 32. One end of the first connecting rod 31 away from the second connecting rod 32 is connected to one of the fixing rods 2, and one end of the second connecting rod 32 away from the first connecting rod 31 is connected to the other fixing rod 2. An adjusting sleeve 33 is provided between the first connecting rod 31 and the second connecting rod 32. One of the first connecting rod 31 and the second connecting rod 32 is rotatably connected to the adjusting sleeve 33, and the other is threadedly connected to the adjusting sleeve 33.

[0065] Based on the above embodiments of the present application, when the adjusting member 3 is used, the adjusting sleeve 33 is rotated. At this time, the first connecting rod 31 or the second connecting rod 32 will rotate relative to the adjusting sleeve 33, and the other of the first connecting rod 31 and the second connecting rod 32 will move axially relative to each other due to the threaded connection with the adjusting sleeve 33, thereby realizing the adjustment of the distance between the two fixing rods 2. At the same time, when adjusting the distance by threaded connection, the distance moved by the adjusting sleeve 33 per revolution is fixed, making the adjustment process more stable and controllable. And the threaded connection itself has a certain locking effect, so there is no need to separately set other locking structures, making the overall structure of the adjusting member 3 more concise, which can not only reduce costs but also facilitate later maintenance.

[0066] Specifically, when using the adjusting member 3 to adjust the distance between the two fixing rods 2, the first connecting rod 31, the adjusting sleeve 33, and the second connecting rod 32 are coaxially connected in sequence to form the main structure of the adjusting member 3. Taking the threaded connection between the first connecting rod 31 and the adjusting sleeve 33 as an example, at this time, the second connecting rod 32 is rotatably connected to the adjusting sleeve 33. When it is necessary to adjust the distance between the two fixing rods 2, rotate the adjusting sleeve 33. At this time, an axial relative movement occurs between the first connecting rod 31 and the adjusting sleeve 33 due to the threaded connection, realizing the distance adjustment. At the same time, in order to ensure that the shape of the support member 1 is consistent in the length direction, when adjusting the shape of the support member 1 through the fixing rods 2, the distances at both ends of the two fixing rods 2 should be equal, that is, the two fixing rods 2 should be kept parallel.

[0067] In addition, for the convenience of adjustment, the first connecting rod 31 and the second connecting rod 32 can be respectively movably connected to the fixing rod 2. For example, the first connecting rod 31 and the fixing rod 2 can be connected by a pin shaft so that the fixing rod 2 and the first connecting rod 31 can be movably connected.

[0068] The present application discloses above a specific adjustment structure and corresponding adjustment method for the distance between the two fixing rods 2. In use, any suitable adjustment and locking method can be selected according to the actual situation under the condition of meeting the above adjustment and locking requirements.

[0069] Reference Figure 2 As shown in

[0070] Based on the above embodiments of the present application, by setting the adjustment block 22 to adjust the local contour of the fixing rod 2, the fixing rod 2 can better cooperate with the first adjustment hole 14, and further, when the relative positions of the two fixing rods 2 move, the shape of the support member 1 can be better changed. At the same time, compared with the method of adjusting the overall cross-sectional shape of the fixing rod 2 to match the inner contour of the first adjustment hole 14, the method of setting the adjustment block 22 can not only save materials and reduce costs, but also facilitate the fixing rod 2 to be applicable to first adjustment holes 14 of different shapes, and at the same time, it is also convenient to insert the fixing rod 2 into the first adjustment hole 14.

[0071] For example, when the first adjustment hole 14 is set to be circular, the fixing rod 2 can be set to a circular rod-like structure at this time, and the cross-sectional diameter of the fixing rod 2 is smaller than the inner diameter of the first adjustment hole 14. At this time, the shape of the adjustment block 22 is set to an annular structure to achieve the filling between the fixing rod 2 and the first adjustment hole 14, and the adjustment block 22 only needs to fill a small part between the fixing rod 2 and the first adjustment hole 14, rather than filling it all. For another example, when the first adjustment hole 14 is set to an irregular shape, the fixing rod 2 can still be set to a circular rod-like structure at this time, and only the shape of the adjustment block 22 needs to be changed to adapt to the structure of the first adjustment hole 14.

[0072] Reference Figure 2 As shown in the reference, in some embodiments of the present application, an arc-shaped support end 15 is formed at the end where the two support walls 11 are connected to each other. A support portion 16 is provided at the end of the support wall 11 away from the arc-shaped support end 15. The two support portions 16 are close to each other, and the support portion 16 protrudes perpendicular to the protruding direction of the arc-shaped support end 15.

[0073] Based on the above embodiments of the present application, the arc-shaped support end 15 is formed at the end where the support walls 11 are connected to each other to be adapted to the corrugated structure, and the arc-shaped structure can avoid damaging the corrugated plate 4 during the process of supporting the corrugated structure. By forming the support portion 16 at the other end of the support wall 11, the support wall 11 can better abut against and support the heat insulation layer during the process of supporting the corrugated structure, thereby improving the stability of the support member 1 during use and further improving the support effect.

[0074] Reference Figure 2 As shown in the reference, in some embodiments of the present application, a second reinforcing rib 17 is provided between the support portion 16 and the first connecting rib 13, and the extending direction of the second reinforcing rib 17 is parallel to the protruding direction of the arc-shaped support end 15.

[0075] It should be noted that the "extending direction of the second reinforcing rib 17" in the present application refers to the extending direction of the second reinforcing rib 17 in the cross-section formed along the protruding direction of the corrugated structure, that is, the protruding direction of the corrugated structure. During actual use, to ensure the support effect on the corrugated structure, structures such as the support member 1 and the fixing rod 2 are correspondingly arranged along the extending direction of the corrugated structure, and structures such as the first connecting rib 13, the support portion 16, and the second reinforcing rib 17 inside the support cavity 12 are correspondingly arranged.

[0076] Based on the above embodiments of the present application, by providing the second reinforcing rib 17, the connection between the support portion 16 and the first connecting rib 13 is strengthened. Moreover, the extending direction of the second reinforcing rib 17 is parallel to the protruding direction of the arc-shaped support end 15 of the support member 1, that is, the same as the protruding direction of the corrugated structure. When the corrugated structure is subjected to external pressure or impact force, the deformation direction is generally opposite to the protruding direction of the corrugated structure. Therefore, by providing the second reinforcing rib 17, the supporting effect on the corrugated structure can be specifically strengthened.

[0077] Specifically, the support portion 16, the second reinforcing rib 17, and the first connecting rib 13 are sequentially connected to jointly form a reinforced support structure to strengthen the interior of the support cavity 12. During use, the pressure borne by the support wall 11 is transmitted to the second reinforcing rib 17 through the first connecting rib 13, then transmitted to the support portion 16 through the second reinforcing rib 17, and finally the pressure is directly transmitted to the heat insulation layer through the contact between the support portion 16 and the heat insulation layer, realizing a complete support structure from the corrugated plate 4 to the corrugated support structure and then to the heat insulation layer, improving the supporting effect on the corrugated structure on the corrugated plate 4.

[0078] Reference Figure 2 As shown in

[0079] Based on the above embodiments of the present application, by providing an arc-shaped transition structure, on the one hand, the above connection positions can be strengthened to improve the overall strength. On the other hand, it can also reduce stress concentration and reduce the possibility of damage at the connection positions. In actual use, the above arc-shaped transition structure can be realized by chamfering.

[0080] Based on the above technical solutions, the present application further provides a thin-film enclosure system. Reference Figures 4 to 6 As shown in

[0081] Based on the above embodiments of the present application, the thin-film enclosure system provided by the present application includes the above corrugated support structure. By strengthening the support of the corrugated structure through the corrugated support structure, the possibility of deformation and damage of the corrugated structure under pressure is reduced.

[0082] In some embodiments of the present application, the edge of the corrugated plate 4 can protrude from the support member 1, and the end of the fixing rod 2 can protrude from the corrugated plate 4.

[0083] Based on the above embodiments of the present application, by setting the edge of the corrugated plate 4 to protrude from the support member 1, an installation space is reserved for structures such as the adjusting member 3 on the fixing rod 2. By setting the end of the fixing rod 2 to protrude from the corrugated plate 4, the structure of the support member 1 can be adjusted through the fixing rod 2 after the corrugated plate 4 is arranged, thereby eliminating the assembly error that occurs during the assembly process of the corrugated plate 4 to a certain extent, enabling the support member 1 to better cooperate and support the corrugated structure.

[0084] Refer to Figure 4 As shown in, in some embodiments of the present application, one end of the fixing rod 2 may be provided with a bent section 21, and the bending direction of the bent section 21 is from the direction of the heat insulation layer towards the direction of the corrugated plate 4.

[0085] Based on the above embodiments of the present application, when the corrugated plates 4 are arranged, multiple corrugated plates 4 need to be spliced in sequence. By setting a bent section 21 at one end of the fixing rod 2, the two groups of fixing rods 2 can be staggered at the intersection position of the two corrugated plates 4, avoiding interference of the fixing rods 2 and affecting the installation process.

[0086] In addition, it should also be noted that the film enclosure system in the present application is not limited to the above structure, and the specific structure of the film enclosure system can be adjusted according to the usage requirements in actual use. For example, it can be specifically adjusted to a double-layer film structure, or the structure of the heat insulation layer and the like can also be adjusted.

[0087] Based on the above technical solutions, the present application also provides a film enclosure installation process, which is applicable to the installation construction of the above film enclosure system. The film enclosure installation process includes the following steps:

[0088] S100: Installation of the heat insulation layer, fixing the heat insulation layer to the inner wall of the outer tank of the film enclosure system.

[0089] In the above steps, during the actual construction of the film storage tank, the outer tank is usually poured with concrete first, and then the heat insulation layer is installed on the inner wall of the outer tank. During specific assembly, the fixing installation of the heat insulation layer can be realized by means of anchor rod fixing and the like.

[0090] S200: Installation of the support structure. First, the support member 1 is arranged on the heat insulation layer according to the arrangement of the corrugated structure, and then the fixing rod 2 is passed through the first adjustment hole 14 to realize the assembly of the support member 1 and the fixing rod 2.

[0091] In the above steps, during installation, first, the support member 1 is assembled in cooperation with the fixing rod 2. The support member 1 is arranged on the heat insulation layer corresponding to the arrangement of the corrugated structure. The adjustment block 22 is sleeved on the fixing rod 2, and reinforcement can also be carried out by means such as gluing. Subsequently, the fixing rod 2 and the adjustment block 22 are inserted into the first adjustment hole 14 together to realize the assembly of the support member 1 and the fixing rod 2. During this process, the support member 1 remains movable relative to the heat insulation layer.

[0092] S300: Initial adjustment. Rotate the adjustment sleeve 33 to adjust the distance between the two fixing rods 2, thereby adjusting the included angle formed by the two support walls 11 in the support member 1, changing the shape of the support member 1 so that the shape of the support member 1 is adapted to the corrugated structure.

[0093] In the above steps, the shape of the support member 1 is adjusted by the fixing rod 2 to achieve pre-adjustment, so that the support member 1 can better adapt to the shape of the corrugated structure, better fit the corrugated structure, and improve the support effect on the corrugated structure.

[0094] S400: Installation of the corrugated plate 4. The corrugated plate 4 is arranged on the heat insulation layer and the support structure. At the same time, the corrugated structure is arranged corresponding to the support member 1. The end of the fixing rod 2 protrudes from the corrugated plate 4, and then the corrugated plate 4 is fixed to the heat insulation layer.

[0095] In the above steps, the corrugated plate 4 can be fixedly installed on the heat insulation layer by various connection methods including anchoring or bonding. In actual use, it can be selected according to factors such as connection strength requirements and the structure of each part. This application does not make specific restrictions on this.

[0096] Based on the above embodiments of the present application, compared with the traditional construction process of installing and supporting the corrugated plate 4, in the present application, by adjusting the specific structure of the support member 1, an initial adjustment step is added during the installation process. The shape of the support member 1 is adjusted by the fixing rod 2, so that the shape of the support member 1 can be adaptively adjusted according to the shape of the corrugated structure, improving the versatility of the corrugated support structure, enabling the corrugated support structure to be applicable to the support of corrugated structures of different sizes within a certain range, thereby reducing the use cost. At the same time, it can also improve the support effect of the corrugated support structure on the corrugated structure.

[0097] In the present application, when the corrugated support structure is installed, it is necessary to realize the active adjustment of the structure of the support member 1 and finally achieve the fixed connection with the thermal insulation layer. In an exemplary embodiment provided by the present application, a connection block may be provided on the first connecting rod 31 or the second connecting rod 32. The connection block can move axially along the first connecting rod 31 or the second connecting rod 32. Anchor rods are pre-set on the thermal insulation layer. When the shape adjustment of the support member 1 is completed and the position of the fixing rod 2 is determined, the connection block can be moved at this time and fixed to the anchor rod by means of threaded connection or the like, so as to realize the fixation of the overall position of the fixing rod 2 and the support member 1.

[0098] In some embodiments of the present application, after the corrugated plate 4 is installed, the thin-film enclosure installation process may further include step S500: final support adjustment. Rotate the adjustment sleeve 33 to adjust the distance between the two fixing rods 2, and further adjust the included angle formed by the two support walls 11 in the support member 1 to eliminate the misalignment error between the arc-shaped support end 15 and the corrugated structure.

[0099] Based on the above embodiments of the present application, after the corrugated plate 4 is installed, the structure of the support member 1 is adjusted. By changing the structure of the support member 1, the arc-shaped support end 15 of the support member 1 can be horizontally moved so that the arc-shaped support end 15 is aligned with the protruding position of the corrugated structure, so that the support member 1 can better align and support the corrugated structure, improving the support effect while reducing the influence of installation errors.

[0100] Specifically, during the installation of the thin-film enclosure system, since there is a sequence in the installation of the corrugated plate 4 and the corrugated support structure, it is necessary to install the corrugated support structure first and then install the corrugated plate 4. Moreover, the splicing between the corrugations of the corrugated plate 4 needs to ensure tightness during installation. Therefore, when the corrugated plate 4 is installed, its position can only be adjusted according to the position of the adjacent corrugated plate 4 and cannot be flexibly adjusted according to the position of the corrugated support structure. At this time, the corrugated structure of the corrugated plate 4 is prone to misalignment with the corrugated support structure, and it is difficult to eliminate such misalignment when using the support structure in the prior art.

[0101] With the above settings of the present application, the corrugated support structure is still installed prior to the corrugated plate 4. However, at this time, the structure of the support member 1 is not fixed. After the position of the corrugated plate 4 is fixed, the position of the support member 1 can be adjusted according to the position of the corrugated structure on the corrugated plate 4, thereby reducing or even eliminating the misalignment error between the support member 1 and the corrugated structure and ensuring the support effect of the support member 1 on the corrugated plate 4.

[0102] Reference Figure 6As shown in [figure reference], two corrugated plates 4 are provided, and on each corrugated plate 4, transverse corrugations 41 and longitudinal corrugations 42 that are perpendicular to each other and intersect are provided as an example. After the corrugated plates 4 and the corrugated support structure are installed, at this time, the arrangement directions of the two corrugated plates 4 are consistent with the extension direction of the transverse corrugations 41, and the edge positions of the two corrugated plates 4 are in contact with each other. At the same time, the two transverse corrugations 41 on the two corrugated plates 4 are in contact with each other.

[0103] At the contact position of the two transverse corrugations 41, the corresponding two corrugated support structures are staggered simultaneously here. By means of the bending section 21 provided at one end of the fixing rod 2, the fixing rods 2 in the adjacent two corrugated support structures can be staggered in the height direction at the contact position, and the end of one group of fixing rods 2 is closer to the corrugated plate 4, and the end of the other group of fixing rods 2 is closer to the heat insulation layer. The above height direction refers to the direction from the heat insulation layer to the corrugated plate 4.

[0104] At the intersection position of the transverse corrugation 41 and the longitudinal corrugation 42, since there are generally differences in the self-sizes of the transverse corrugation 41 and the longitudinal corrugation 42 on the corrugated plate 4, there are also differences in the sizes of the corresponding support members 1 provided, resulting in differences in the heights of the fixing rods 2 in the transverse and longitudinal directions, so that the fixing rods 2 can be naturally staggered.

[0105] The preferred embodiments of the present application have been described in detail above in conjunction with the accompanying drawings. However, the present application is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present application, various simple modifications can be made to the technical solutions of the present application, and these simple modifications all belong to the protection scope of the present application.

[0106] In addition, it should be noted that, among the various specific technical features described in the above specific embodiments, they can be combined in any suitable manner without conflict. To avoid unnecessary repetition, the present application will not separately describe various possible combination methods.

[0107] Furthermore, any combination can be made between various different embodiments of the present application as long as it does not violate the idea of the present application, and it should also be regarded as the content disclosed by the present application.

Claims

1. A corrugated support structure is provided between the corrugated plate and the insulation layer for supporting the corrugated structure, characterized in that, The corrugated support structure includes: A support member, including two support walls, one end of the two support walls is connected to each other to form a conical structure, and a support cavity is enclosed between the two support walls; A first connecting rib, disposed on the side where the support walls are close to each other, and at least one first adjustment hole is enclosed between the first connecting rib and each support wall; A fixing rod, passing through the first adjustment hole, and the end of the fixing rod protrudes from the support member; Wherein, the ends of the two support walls are elastically connected, and at least one fixing rod is passed through the first adjustment hole corresponding to each support wall.

2. The corrugated support structure according to claim 1, wherein An adjusting member is provided at the end of the fixing rod. The adjusting member is disposed between the two fixing rods, and the two fixing rods respectively pass through the first adjustment holes corresponding to the two support walls to adjust and lock the distance between the two fixing rods.

3. The corrugated support structure according to claim 2, characterized in that, The adjusting member includes a first connecting rod and a second connecting rod. One end of the first connecting rod away from the second connecting rod is connected to one of the fixing rods, and one end of the second connecting rod away from the first connecting rod is connected to the other fixing rod. An adjusting sleeve is provided between the first connecting rod and the second connecting rod; One of the first connecting rod and the second connecting rod is rotatably connected to the adjusting sleeve, and the other is threadedly connected to the adjusting sleeve.

4. The corrugated support structure according to any one of claims 1-3, characterized in that, At least one adjusting block is sleeved on the fixing rod. The outer contour of the adjusting block is adapted to the inner contour of the first adjustment hole, and the adjusting block is located in the first adjustment hole when the fixing rod passes through the first adjustment hole.

5. The corrugated support structure according to claim 1, characterized in that, An arc-shaped support end is formed at the end where the two support walls are connected to each other; A support portion is provided at the end of the support wall away from the arc-shaped support end. The two support portions are close to each other, and the support portion protrudes perpendicularly to the protruding direction of the arc-shaped support end.

6. The corrugated support structure according to claim 5, characterized in that A second reinforcing rib is provided between the support portion and the first connecting rib, and the extending direction of the second reinforcing rib is parallel to the protruding direction of the arc-shaped support end.

7. The corrugated support structure according to claim 6, wherein Arc-shaped transition structures are provided at the connection positions of the first connecting rib and the support wall, the connection positions of the second reinforcing rib and the support portion, and the connection positions of the second reinforcing rib and the first connecting rib.

8. A thin film enclosure system, characterized in that, The film enclosure system includes: A corrugated plate, including a plate body and a corrugated structure formed on the plate body; An insulating layer, the corrugated plate is fixed to the insulating layer; and, The corrugated support structure according to any one of claims 1-7, the corrugated support structure is disposed between the corrugated plate and the insulating layer to support the corrugated structure.

9. The thin-film enclosure system according to claim 8, wherein The edge of the corrugated plate protrudes from the support member, and the end of the fixing rod protrudes from the corrugated plate.

10. The thin-film enclosure system according to claim 9, characterized in that, One end of the fixing rod is provided with a bent section, and the bending direction of the bent section is from the direction of the insulating layer towards the direction of the corrugated plate.

11. A film enclosure installation process for the installation and construction of the film enclosure system according to any one of claims 8-10, characterized in that, The film enclosure installation process includes the following steps: Insulating layer installation, fixing the insulating layer to the inner wall of the outer tank of the film enclosure system; For the installation of the support structure, first, the support members are arranged on the insulation layer according to the layout of the corrugated structure, and then the fixing rods are passed through the first adjustment holes to assemble the support members and the fixing rods; For the initial adjustment, rotate the adjustment sleeve to adjust the distance between the two fixing rods, thereby adjusting the angle formed by the two support walls in the support member and changing the shape of the support member so that the shape of the support member is adapted to the corrugated structure; For the installation of the corrugated plate, the corrugated plate is arranged on the insulation layer and the support structure. At the same time, the corrugated structure is arranged corresponding to the support member, and the end of the fixing rod protrudes from the corrugated plate. Then, the corrugated plate is fixed to the insulation layer.

12. The thin-film enclosure installation process according to claim 11, wherein, After the installation of the corrugated plate, the film enclosure installation process further includes the step of final support adjustment: rotate the adjustment sleeve to adjust the distance between the two fixing rods, and further adjust the angle formed by the two support walls in the support member to eliminate the misalignment error between the arc-shaped support end and the corrugated structure.

Citation Information

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