Impact resistance testing equipment for epoxy floor
By introducing coating and dyeing rollers and tape covering components into the epoxy floor impact test equipment, the pigment contamination problem caused by coating and dyeing rollers is solved, and the clear shooting of coil deformation and the accuracy of test results is achieved.
Patent Information
- Application Number
- CN202510898096.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the testing process, the existing epoxy floor coil impact resistance testing equipment, the contact between the coating roller and the surface of the coil leads to the non-test area coated with pigments, which affects the subsequent test results. The coating roller cannot coat the pigments in the pit, making it difficult to accurately capture the deformation size.
An epoxy floor impact-resistant test equipment is designed, including shooting auxiliary components and anti-staining components. The pigment is applied to the coil test area using a dyeing roller, and the test area is covered with tape, combined with the pit adaptive reinforcement component to ensure that the pigment does not contaminate the non-test area.
It achieves clear and accurate shooting of surface deformation of the coil material, avoids pigment contamination and interferes with subsequent test results, and ensures the accuracy and repetition of test results.
Smart Images

Figure CN120404437A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of testing equipment, and specifically relates to an impact resistance testing equipment for epoxy floor coatings. Background Art
[0002] As a high-performance floor material, epoxy floor coatings are widely used in industrial plants, parking lots and other places due to their excellent wear resistance and chemical corrosion resistance. Among the many types of epoxy floor coatings, epoxy floor rolls provide a more convenient and efficient solution for floor decoration and protection with their unique prefabricated and rollable characteristics. However, during the actual application process of epoxy floor rolls, they need to withstand external forces such as vehicles, heavy objects, and machinery. Therefore, during the production and processing of epoxy floor rolls, it is necessary to test the impact resistance of epoxy floor rolls.
[0003] The patent with the publication number CN118641385B discloses an EVA polyethylene composite roll floor strength testing equipment, including a support table. On the upper surface of the support table, two vertical plates are symmetrically and fixedly installed. Between the two vertical plates, a guide rod is fixedly installed. On the upper surface of the guide rod, a guide rail is slidably installed. Inside the inner wall of the guide rail, a counterweight block is slidably installed. At the bottom end of the counterweight block, an impact ball head is fixedly installed. This patent uses a lifting mechanism to lift and drop the counterweight block, so that the impact ball head installed at the bottom of the counterweight block impacts the surface of the EVA polyethylene composite roll floor on the support table, so as to subsequently use an industrial camera to take pictures and compare and detect the floor surface, and thus determine the anti-shattering ability of the floor according to the integrity of the floor surface, and determine whether the strength of the EVA polyethylene composite roll floor meets the standard. There is no need to manually hammer the EVA polyethylene composite roll floor to test its strength, which can effectively reduce the labor intensity of quality inspection personnel.
[0004] However, the above technical solution still has the following deficiencies in the actual application process: When performing an impact resistance test on a roll, the roll to be tested is laid flat on the support table, and the roll is slowly wound up by a winding device. During winding, the counterweight block freely falls downward under its own weight, and the impact ball head impacts the surface of the roll. Subsequently, an industrial camera is used to take pictures and compare and detect the surface of the roll, and its impact resistance is determined based on the integrity of the roll surface.
[0005] To facilitate the industrial camera to clearly and accurately capture the deformation size of the roll surface, a coating roller is dipped in the paint on a sponge and the paint is printed on the surface of the roll after being impacted. Since pits and other deformations will occur on the roll after being impacted, the paint on the coating roller will not be coated into the pits, so that the color in the pits is significantly different from the color of the roll surface, which is convenient for the industrial camera to take pictures.
[0006] However, in some cases, to save time and cost in the testing work, only some random areas on the surface of the coil are subjected to the impact resistance test to represent the overall performance. However, since the coating roller is in continuous contact with the surface of the coil, it will cause the non-tested areas of the coil to be coated with pigments. If the coil needs to be tested again for impact resistance and other tests later, the pigments will interfere with the test results. Even if the coating roller is intermittently in contact with the surface of the coil so that the pigments are only coated on the tested area, after the coil is wound up, the pigments in the tested area will still contaminate the non-tested areas of the coil, which also affects the subsequent re-testing work of the coil. Summary of the Invention
[0007] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art, the present invention provides an epoxy floor impact resistance testing device.
[0008] The technical solution adopted by the present invention to solve its technical problems is: an epoxy floor impact resistance testing device, including a test bench, on both sides of the upper end surface of the test bench are fixedly connected with guide rails, inside the guide rails are slidably connected with lifting rods, on one side of the lifting rods is fixedly connected with an impact block, on one side of the upper end surface of the test bench is fixedly connected with a support column, on one side of the upper end of the support column is provided an industrial camera, and on the test bench is also provided a shooting auxiliary component; The shooting auxiliary component includes a slot plate one fixedly connected to both sides of the test bench, a connecting plate is slidably connected to the chute of the slot plate one, on both sides of the connecting plate are slidably connected with sliding rods one, at the lower ends of the sliding rods one are fixedly connected with fixing plates, at both ends of the lower side of the fixing plates are rotatably provided coating rollers, and on one side of the upper end surface of the fixing plate is fixedly connected with a pigment box; On the test bench is also provided an anti-contamination component; The anti-contamination component includes a slot plate two slidably connected to one side of the upper end surface of the test bench, an installation plate is slidably connected to the chute of the slot plate two, on one side of the installation plate is rotatably provided a rotating column, a tape roll is sleeved on the rotating column, on one side of the upper end surface of the installation plate is slidably connected with a transverse moving rod, on one side of the lower end of the transverse moving rod is slidably connected with a blade plate, on one side of the installation plate are slidably connected with two sliding rods two, at the lower ends of the sliding rods two are fixedly connected with a support plate, on both ends of one side of the support plate are rotatably provided rotating tubes, both sides of the rotating tubes are communicated with contact tubes, and at one end of the contact tubes are provided suction cups.
[0009] Preferably, on both sides of the upper end surface of the test bench are fixedly connected with two sliding columns, the sliding columns are slidably connected with limiting rollers, on one side of the sliding columns are sleeved with spring threes, one end of the spring three is fixedly connected with the test bench, and the other end is fixedly connected with the limiting rollers.
[0010] Preferably, an L-shaped plate is slidably connected to one side of the guide rail. One side of the L-shaped plate is fixedly connected to a first cylinder. The piston end of the first cylinder is fixedly connected to a lifting block. One end of the L-shaped plate is threadedly connected to a fourth threaded rod. Both ends of the fourth threaded rod are rotatably arranged on the guide rail. One end of one side of the guide rail is fixedly connected to a first motor. The output end of the first motor is fixedly connected to one end of the fourth threaded rod.
[0011] Preferably, one end of the connecting plate is threadedly connected to a first threaded rod. Both ends of the first threaded rod are rotatably arranged on the first groove plate. One side of the upper end of the first groove plate is fixedly connected to a second motor. The output end of the second motor is fixedly connected to one end of the first threaded rod. One side of the upper side of the first sliding rod is sleeved with a first spring. One end of the first spring is fixedly connected to the connecting plate, and the other end is fixedly connected to the end of the first sliding rod. One side of the fixing plate is fixedly connected to a housing. The inner cavity wall of the housing is fixedly connected to a sponge roller. The sponge roller is in contact with the surface of the coating roller. One side of the upper end surface of the fixing plate is fixedly connected to a pump body. The feed end of the pump body is communicated with one side of the paint box. The discharge end of the pump body is communicated with a long pipe. Both ends of the long pipe are fixedly connected to the fixing plate. A plurality of branch pipes are arranged below the long pipe. The branch pipes penetrate through the upper side of the housing. One end of the fixing plate is fixedly connected to a third motor. The output end of the third motor is fixedly connected to one end of the coating roller.
[0012] Preferably, one side of the lower end of the second groove plate is threadedly connected to a fifth threaded rod. Both ends of the fifth threaded rod are rotatably arranged on the test bench. One side of the upper end surface of the test bench is fixedly connected to a tenth motor. The output end of the tenth motor is fixedly connected to one end of the fifth threaded rod. One end of the mounting plate is threadedly connected to a second threaded rod. Both ends of the second threaded rod are rotatably arranged on the second groove plate. One side of the upper end of the second groove plate is fixedly connected to a fifth motor. The output end of the fifth motor is fixedly connected to one end of the second threaded rod.
[0013] Preferably, one end of the transverse moving rod is threadedly connected to a third threaded rod. Both ends of the third threaded rod are rotatably arranged on the mounting plate. One side of the upper end surface of the mounting plate is fixedly connected to a fourth motor. The output end of the fourth motor is fixedly connected to one end of the third threaded rod. One side of the lower end of the transverse moving rod is fixedly connected to a first electric push rod. The piston end of the first electric push rod is fixedly connected to one end of the blade plate.
[0014] Preferably, one side of the mounting plate is fixedly connected to a sixth motor. The output end of the sixth motor is fixedly connected to one end of the rotating column. One side of the upper end surface of the mounting plate is fixedly connected to a second electric push rod. The piston end of the second electric push rod is fixedly connected to one side of the upper end surface of the support plate.
[0015] Preferably, a pressure rod is rotatably arranged on one side of the contact pipe, a ninth motor is fixedly connected to one side of the contact pipe, the output end of the ninth motor is fixedly connected to one end of the pressure rod, a seventh motor is fixedly connected to one end of the support plate, the output end of the seventh motor is fixedly connected to one end of the rotating pipe, an air pump is fixedly connected to one side of the support plate, an air inlet end of the air pump is communicated with a hose, and one end of the hose is communicated with one side of the rotating pipe.
[0016] Preferably, a pit-adaptive reinforcement component is further arranged on the support plate; The pit-adaptive reinforcement component includes a second cylinder fixedly connected to one side of the upper end of the support plate, a third groove plate fixedly connected to the piston end of the second cylinder, a reciprocating plate slidably connected to the chute of the third groove plate, a plurality of third sliding rods horizontally and equidistantly distributed and slidably connected to one side of the reciprocating plate, a connecting block fixedly connected to the lower end of the third sliding rod, and a roller rotatably arranged on one side of the connecting block.
[0017] Preferably, one end of the reciprocating plate is threadedly connected to a reciprocating lead screw, both ends of the reciprocating lead screw are rotatably arranged on the third groove plate, an eighth motor is fixedly connected to one end of the third groove plate, the output end of the eighth motor is fixedly connected to one end of the reciprocating lead screw, a second spring is sleeved on one end of the third sliding rod, one end of the second spring is fixedly connected to the reciprocating plate, and the other end is fixedly connected to the end of the third sliding rod.
[0018] The beneficial effects of the present invention are as follows: 1. For an epoxy floor impact resistance testing device of the present invention, by using the shooting auxiliary component, after the coil passes through an impact resistance test once, the dyeing roller can coat the pigment on the test area of the coil, so that the color in the pit is significantly different from the color on the surface of the coil. When the test area of the coil moves below the industrial camera, the industrial camera takes a picture of it, and then the deformation size of the surface of the coil can be photographed more clearly and accurately, so as to judge the impact resistance performance of the coil subsequently.
[0019] 2. For an epoxy floor impact resistance testing device of the present invention, by using the anti-staining component, after the test area of the coil is coated with the pigment, the tape can be evenly attached to its test area to cover the test area. Thus, after the coil is wound up, the pigment coated on the test area of its surface will not stain the non-test area of the coil, avoiding the situation that the pigment interferes with the test result when the coil is tested again subsequently.
[0020] 3. An epoxy floor impact resistance testing device according to the present invention utilizes a pit-adaptive reinforcement component. When one end of the tape is pressed tightly against the surface of the coil and the second groove plate starts to move horizontally, multiple rollers come into contact with the surface of the tape and roll simultaneously. Because it can adapt to the uneven changes in the testing area, no matter passing through uneven areas, it can press the tape tightly against the surface of the coil. At the same time, the multiple rollers generate horizontal reciprocating movements and perform compound movements in multiple directions, which can avoid the situation of pressing dead corners due to gaps between adjacent rollers, further ensuring the pressing effect until the rollers move to the end of the tape attached to the testing area. Thus, it avoids the situation that after the tape is attached to the surface of the coil, it is easy to fall off due to some areas not being in contact with the surface of the coil, and the situation that the pigment flows out from the gap between the tape and the coil and contaminates the rest of the surface of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] Figure 1 is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a three-dimensional structural schematic diagram at the guide rail; Figure 3 is a three-dimensional structural schematic diagram at the connecting plate; Figure 4 is a three-dimensional structural schematic diagram at the second groove plate; Figure 5 is a three-dimensional structural schematic diagram at the support column; Figure 6 is a three-dimensional structural schematic diagram at the L-shaped plate; Figure 7 is a three-dimensional structural schematic diagram at the blade plate; Figure 8 is a three-dimensional structural schematic diagram at the support plate; Figure 9 is a three-dimensional structural schematic diagram at the pressure bar; Figure 10 is a three-dimensional structural schematic diagram at the rotating column.
[0023] In the figure: 1. Test bench; 2. Guide rail; 3. Lifting rod; 4. First groove plate; 5. First threaded rod; 6. Connecting plate; 7. Second groove plate; 8. Limiting roller; 9. Support pillar; 10. Mounting plate; 11. Impact block; 12. First motor; 13. Fourth threaded rod; 14. L-shaped plate; 15. First cylinder; 16. Lifting block; 17. Second motor; 18. First sliding rod; 19. First spring; 20. Paint box; 21. Pump body; 22. Fixed plate; 23. Long pipe; 24. Branch pipe; 25. Shell; 26. Sponge roller; 27. Coating roller; 28. Third motor; 29. Fourth motor; 30. Second threaded rod; 31. Fifth motor; 32. Transverse moving rod; 33. First electric push rod; 34. Blade plate; 35. Third threaded rod; 36. Sixth motor; 37. Tape roll; 38. Second electric push rod; 39. Second sliding rod; 40. Air pump; 41. Support plate; 42. Seventh motor; 43. Second cylinder; 44. Hose; 45. Eighth motor; 46. Reciprocating lead screw; 47. Third groove plate; 48. Reciprocating plate; 49. Roller; 50. Connecting block; 51. Third sliding rod; 52. Second spring; 53. Ninth motor; 54. Pressing rod; 55. Contact pipe; 56. Suction cup; 57. Rotating pipe; 58. Rotating column; 59. Third spring; 60. Sliding column; 61. Industrial camera; 62. Fifth threaded rod; 63. Tenth motor. Specific embodiments
[0024] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0025] Please refer to Figures 1 - 10 , the present invention provides a technical solution: an epoxy floor impact resistance testing device, including a test bench 1, guide rails 2 are fixedly connected to both sides of the upper end surface of the test bench 1, a lifting rod 3 is slidably connected inside the guide rails 2, an impact block 11 is fixedly connected to one side of the lifting rod 3, a support pillar 9 is fixedly connected to one side of the upper end surface of the test bench 1, an industrial camera 61 is arranged on one side of the upper end of the support pillar 9, and a shooting auxiliary component is also arranged on the test bench 1; The shooting auxiliary component includes first groove plates 4 fixedly connected to both sides of the test bench 1, a connecting plate 6 is slidably connected to the chute of the first groove plates 4, first sliding rods 18 are slidably connected to both sides of the connecting plate 6, a fixed plate 22 is fixedly connected to the lower ends of the first sliding rods 18, coating rollers 27 are rotatably arranged at both ends of the lower side of the fixed plate 22, and a paint box 20 is fixedly connected to one side of the upper end surface of the fixed plate 22; A contamination prevention component is also arranged on the test bench 1; The anti-staining component includes a second groove plate 7 slidably connected to one side of the upper end surface of the test bench 1. An installation plate 10 is slidably connected to the chute of the second groove plate 7. A rotating column 58 is rotatably arranged on one side of the installation plate 10. A tape roll 37 is sleeved on the rotating column 58. A crosswise rod 32 is slidably connected to one side of the upper end surface of the installation plate 10. One side of the lower end of the crosswise rod 32 is slidably connected to a blade plate 34. Two second slide rods 39 are slidably connected to one side of the installation plate 10. The lower ends of the second slide rods 39 are fixedly connected to a support plate 41. Rotating tubes 57 are rotatably arranged at both ends on one side of the support plate 41. Contact tubes 55 are communicated with both sides of the rotating tubes 57. Suction cups 56 are arranged at one ends of the contact tubes 55.
[0026] In this embodiment, as Figures 1 - 10 shown, two slide columns 60 are fixedly connected to both sides of the upper end surface of the test bench 1. The slide columns 60 are slidably connected to limit rollers 8. A third spring 59 is sleeved on one side of the slide columns 60. One end of the third spring 59 is fixedly connected to the test bench 1, and the other end is fixedly connected to the limit roller 8.
[0027] An L-shaped plate 14 is slidably connected to one side guide rail 2. A first cylinder 15 is fixedly connected to one side of the L-shaped plate 14. A lifting block 16 is fixedly connected to the piston end of the first cylinder 15. A fourth threaded rod 13 is threadedly connected to one end of the L-shaped plate 14. Both ends of the fourth threaded rod 13 are rotatably arranged on the guide rail 2. A first motor 12 is fixedly connected to one end of the one side guide rail 2. The output end of the first motor 12 is fixedly connected to one end of the fourth threaded rod 13.
[0028] One end of a connecting plate 6 is threadedly connected to a first threaded rod 5. Both ends of the first threaded rod 5 are rotatably arranged on the first groove plate 4. A second motor 17 is fixedly connected to the upper end of one side of the first groove plate 4. The output end of the second motor 17 is fixedly connected to one end of the first threaded rod 5. A first spring 19 is sleeved on the upper side of one side of the first slide rod 18. One end of the first spring 19 is fixedly connected to the connecting plate 6, and the other end is fixedly connected to the end of the first slide rod 18. A housing 25 is fixedly connected to one side of a fixed plate 22. A sponge roller 26 is fixedly connected to the inner cavity wall of the housing 25. The sponge roller 26 is in surface contact with the dyeing roller 27. A pump body 21 is fixedly connected to one side of the upper end surface of the fixed plate 22. The feed end of the pump body 21 is communicated with one side of a pigment box 20. The discharge end of the pump body 21 is communicated with a long tube 23. Both ends of the long tube 23 are fixedly connected to the fixed plate 22. A plurality of branch tubes 24 are arranged below the long tube 23. The branch tubes 24 penetrate through the upper side of the housing 25. A third motor 28 is fixedly connected to one end of the fixed plate 22. The output end of the third motor 28 is fixedly connected to one end of the dyeing roller 27.
[0029] One side of the lower end of the second channel plate 7 is threadedly connected to the fifth threaded rod 62. Both ends of the fifth threaded rod 62 are rotatably arranged on the test bench 1. One side of the upper end surface of the test bench 1 is fixedly connected to the tenth motor 63. The output end of the tenth motor 63 is fixedly connected to one end of the fifth threaded rod 62. One end of the mounting plate 10 is threadedly connected to the second threaded rod 30. Both ends of the second threaded rod 30 are rotatably arranged on the second channel plate 7. One side of the upper end of the second channel plate 7 is fixedly connected to the fifth motor 31. The output end of the fifth motor 31 is fixedly connected to one end of the second threaded rod 30.
[0030] One end of the transverse moving rod 32 is threadedly connected to the third threaded rod 35. Both ends of the third threaded rod 35 are rotatably arranged on the mounting plate 10. One side of the upper end surface of the mounting plate 10 is fixedly connected to the fourth motor 29. The output end of the fourth motor 29 is fixedly connected to one end of the third threaded rod 35. One side of the lower end of the transverse moving rod 32 is fixedly connected to the first electric push rod 33. The piston end of the first electric push rod 33 is fixedly connected to one end of the blade plate 34.
[0031] One side of the mounting plate 10 is fixedly connected to the sixth motor 36. The output end of the sixth motor 36 is fixedly connected to one end of the rotating column 58. One side of the upper end surface of the mounting plate 10 is fixedly connected to the second electric push rod 38. The piston end of the second electric push rod 38 is fixedly connected to one side of the upper end surface of the support plate 41.
[0032] One side of the contact pipe 55 is rotatably provided with a pressure rod 54. One side of the contact pipe 55 is fixedly connected to the ninth motor 53. The output end of the ninth motor 53 is fixedly connected to one end of the pressure rod 54. One end of the support plate 41 is fixedly connected to the seventh motor 42. The output end of the seventh motor 42 is fixedly connected to one end of the rotating pipe 57. One side of the support plate 41 is fixedly connected to an air pump 40. The intake end of the air pump 40 is communicated with a hose 44. One end of the hose 44 is communicated with one side of the rotating pipe 57.
[0033] Specifically, in the prior art, when performing an impact resistance test on a coil, the coil to be tested is laid flat on a support table, and the coil is slowly wound by a winding device. During winding, the counterweight freely falls downward under its own weight, and the surface of the coil is impacted by an impact ball head. Subsequently, an industrial camera 61 is used to take pictures of the surface of the coil for comparative detection, and the impact resistance of the coil is determined based on the integrity of the surface of the coil.
[0034] To facilitate the industrial camera 61 to clearly and accurately photograph the deformation size of the surface of the coil, the surface of the coating roller 27 is dipped in the paint on the sponge, and the paint is printed on the surface of the coil after being impacted. Since the coil will generate deformations such as pits after being impacted, the paint on the coating roller 27 will not be coated into the pits, so that the color in the pits is significantly different from the color of the surface of the coil, which is convenient for the industrial camera 61 to take pictures.
[0035] However, in some cases, to save the time and cost of the testing work, only some random areas on the surface of the coil are subjected to the impact resistance test to represent the overall performance. However, since the coating roller 27 is in continuous contact with the surface of the coil, the non-tested areas of the coil will also be coated with pigments. If the coil needs to be tested again for impact resistance or other tests later, the pigments will interfere with the test results. Even if the coating roller 27 is intermittently in contact with the surface of the coil so that the pigments are only coated on the tested areas, after the coil is wound up, the pigments on the tested areas will still stain the non-tested areas of the coil, which also affects the subsequent re-testing work of the coil.
[0036] Therefore, to solve the above problems, when in use in this embodiment, the epoxy floor coil to be tested is passed through the bottoms of the limiting rollers 8 on both sides and laid flat on the test bench 1, and the coil is pressed by the limiting rollers 8.
[0037] Then, the coil is wound up by the winding device. When the area of the coil that needs to be tested reaches below the impact block 11, the cylinder 15 drives the lifting block 16 to move horizontally, so that the lifting block 16 moves away from the bottom of the lifting rod 3. Then the lifting rod 3 loses support, and the impact block 11 drops downward under the action of gravity and impacts the surface of the coil. Then the cylinder 15 drives the lifting block 16 to move below the lifting rod 3. At the same time, the motor 12 drives the threaded rod 13 to rotate, so that the L-shaped plate 14 rises, and then the lifting block 16 pushes the lifting rod 3 to rise, so that the impact block 11 returns to its initial position for another impact. Next, the pump body 21 pumps out the pigments inside the pigment box 20, and the pigments flow into the inner cavity of the housing 25 through the long pipe 23 and the branch pipe 24 and impregnate the sponge roller 26. Then the motor 28 drives the coating roller 27 to rotate, and through the friction between the coating roller 27 and the sponge roller 26, the surface of the coating roller 27 is evenly stained with pigments.
[0038] When the tested area of the coil moves below the coating roller 27, the motor 17 drives the threaded rod 5 to rotate, so that the connecting plate 6 descends, and the coating roller 27 fits with the surface of the coil, and the pigments are coated on the surface of the coil. The coil continues to be wound up. And, with the cooperation of the sliding rod 18 and the spring 19, the coating roller 27 is always in close contact with the surface of the coil. Since the coil will have deformations such as pits after being impacted, the coatings on the coating roller 27 will not be coated into the pits, so that the color in the pits is significantly different from the color on the surface of the coil. When the tested area of the coil moves below the industrial camera 61, the industrial camera 61 takes a picture of it, and then the deformation size on the surface of the coil can be taken more clearly and accurately, so as to judge the impact resistance performance of the coil later.
[0039] Since one end of the tape on the surface of the tape roll 37 is in a hanging state, when the test area with the pigment coated on the surface of the coil moves below the mounting plate 10, the motors nine 53 on both sides drive the pressure rods 54 to rotate simultaneously. By contacting the glue-applying surface of the tape with the pressure rods 54, the end of the tape is pressed tightly on the surface of the suction cup 56. Subsequently, the electric push rod two 38 drives the support plate 41 to descend, and the motor six 36 drives the rotating column 58 to rotate to unwind the tape. When the end of the tape is about to contact the surface of the coil, the motor seven 42 drives the rotating tube 57 to rotate by ninety degrees to bend the end of the tape. At this time, the glue-applying surface of the bent part of the tape faces downward. Then, the air pump 40 is used to extract the air at the joint between the suction cup 56 and the tape, and the suction cup 56 is used to adsorb the tape. At the same time, the motor nine 53 drives the pressure rod 54 to rotate, causing the pressure rod 54 to separate from the glue-applying surface of the tape. Then, the electric push rod two 38 drives the support plate 41 to descend again, and the end of the tape can be pressed on the surface of the coil through the suction cup 56. Since the glue-applying surface of the tape is attached to the surface of the coil, at this time, the suction cup 56 can release the tape, and the suction cup 56 is attached to the non-glue-applying surface of the tape instead of adsorbing it. Then, the motor ten 63 drives the threaded rod five 62 to rotate, causing the groove plate two 7 to slide horizontally on the upper end surface of the test bench 1. At the same time, the tape roll 37 unwinds the tape, and the unwound tape will be laid flat on the surface of the coil under the limitation of the suction cup 56. When the tape is unwound to a certain length, the motor four 29 drives the threaded rod three 35 to rotate, causing the cross-moving rod 32 to slide on the mounting plate 10, so that the tape is located between the blade plate 34 and the cross-moving rod 32. Then, the electric push rod one 33 drives the blade plate 34 to move horizontally, and the blade plate 34 is used to cut the tape. Subsequently, the blade plate 34 resets. At this time, a piece of tape is attached to the test area of the coil. Then, the above operation is repeated again. By driving the threaded rod two 30 to rotate through the motor five 31, the attachment position of the tape is changed until the tape covers the test area with the pigment coated on the surface of the coil. Thus, after the coil is wound up, the pigment coated on the test area of its surface will not contaminate the non-test area of the coil, avoiding the situation that when the coil is tested again later, the pigment interferes with the test results due to the contamination of the non-test area of the coil with the pigment.
[0040] In this embodiment, as Figure 4 , Figure 8 , Figure 9 shown, a pit-adaptive reinforcement component is further provided on the support plate 41; The pit-adaptive reinforcement component includes a cylinder two 43 fixedly connected to one side of the upper end of the support plate 41. The piston end of the cylinder two 43 is fixedly connected with a groove plate three 47. A reciprocating plate 48 is slidably connected to the chute of the groove plate three 47. A plurality of sliding rods three 51 are horizontally and equidistantly distributed and slidably connected to one side of the reciprocating plate 48. The lower ends of the sliding rods three 51 are fixedly connected with a connecting block 50. A roller 49 is rotatably arranged on one side of the connecting block 50.
[0041] One end of the reciprocating plate 48 is threadedly connected to a reciprocating lead screw 46. Both ends of the reciprocating lead screw 46 are rotatably arranged on the third groove plate 47. One end of the third groove plate 47 is fixedly connected to an eighth motor 45. The output end of the eighth motor 45 is fixedly connected to one end of the reciprocating lead screw 46. One end of the third slide bar 51 is sleeved with a second spring 52. One end of the second spring 52 is fixedly connected to the reciprocating plate 48, and the other end is fixedly connected to the end of the third slide bar 51.
[0042] Specifically, in the above embodiment, although the tape is attached to the test area of the coil to prevent the pigment from staining the non-test area after the coil is wound, however, since there may be multiple pits and protrusions in the test area, after the tape is attached to the surface of the coil, there may be a situation where some areas of the tape are not in contact with the surface of the coil. This not only easily causes the tape to fall off, but also may cause the pigment to flow out from the gap between the tape and the coil, still staining the remaining positions on the surface of the coil. Therefore, to solve the above problems, when this embodiment is in use, when one end of the tape is pressed tightly on the surface of the coil and the second groove plate 7 starts to move horizontally, the second cylinder 43 drives the third groove plate 47 to descend, so that multiple rollers 49 are simultaneously in contact with the surface of the tape. And, with the cooperation of the third slide bar 51 and the second spring 52, the rollers 49 can adapt to the concave and convex changes of the test area. When the second groove plate 7 moves horizontally, the rollers 49 roll on the surface of the tape. Since the rollers 49 can adapt to the concave and convex changes of the test area, in the area passed by the rollers 49, regardless of the concavity or convexity, this part of the tape can be pressed tightly on the surface of the coil. At the same time, the eighth motor 45 drives the reciprocating lead screw 46 to rotate, causing the multiple rollers 49 to make a horizontal reciprocating movement. Then the rollers 49 perform a composite movement in multiple directions, which can avoid the situation of pressing dead corners due to the gap between two adjacent rollers 49, further ensuring the pressing effect until the rollers 49 move to the end of the tape attached to the test area. Thus, it is avoided that after the tape is attached to the surface of the coil, due to some areas of the tape not being in contact with the surface of the coil, the tape is easily detached, and it is also possible that the pigment flows out from the gap between the tape and the coil, still staining the remaining positions on the surface of the coil.
[0043] Working principle: Pass the epoxy floor coil to be tested through the bottom of the limit rollers 8 on both sides, lay it flat on the test bench 1, and the coil is pressed by the limit rollers 8. Then, the coil is wound by the winding device. When the area of the coil to be tested reaches below the impact block 11, the cylinder 15 drives the lifting block 16 to move horizontally, so that the lifting block 16 moves away from the bottom of the lifting rod 3, and then the lifting rod 3 loses support. The impact block 11 drops downward under the action of gravity and impacts the surface of the coil. Then, the cylinder 15 drives the lifting block 16 to move under the lifting rod 3. At the same time, the motor 12 drives the threaded rod 13 to rotate, so that the L-shaped plate 14 rises, and then the lifting block 16 pushes the lifting rod 3 to rise, so that the impact block 11 returns to its initial position for another impact. Next, the pump body 21 pumps out the pigment inside the pigment box 20, flows into the inner cavity of the housing 25 through the long pipe 23 and the branch pipe 24 and impregnates the sponge roller 26. Then, the motor 28 drives the coating roller 27 to rotate. Through the friction between the coating roller 27 and the sponge roller 26, the surface of the coating roller 27 is evenly stained with pigment. When the tested area of the coil moves below the coating roller 27, the motor 17 drives the threaded rod 5 to rotate, so that the connecting plate 6 descends, and the coating roller 27 fits with the surface of the coil, and the pigment is coated on the surface of the coil. The coil continues to be wound. And, with the cooperation of the sliding rod 18 and the spring 19, the coating roller 27 is always in close contact with the surface of the coil. Since the coil will generate deformations such as pits after being impacted, the paint on the coating roller 27 will not be coated into the pits, so that the color in the pits is significantly different from the color on the surface of the coil. When the tested area of the coil moves below the industrial camera 61, the industrial camera 61 takes a picture of it, and then the deformation size of the surface of the coil can be more clearly and accurately photographed to facilitate the subsequent judgment of the impact resistance of the coil. Since one end of the tape on the surface of the tape roll 37 is in a hanging state, when the tested area of the coil surface coated with pigment moves below the mounting plate 10, the motors 53 on both sides drive the pressure rods 54 to rotate at the same time. By contacting the pressure rods 54 with the glue-coated surface of the tape, the end of the tape is pressed tightly on the surface of the suction cup 56. Subsequently, the electric push rod 38 drives the support plate 41 to descend, and the motor 36 drives the rotating column 58 to rotate to unwind the tape. When the end of the tape is about to contact the surface of the coil, the motor 42 drives the rotating tube 57 to rotate 90 degrees to bend the end of the tape. At this time, the glue-coated surface of the bent part of the tape faces downward. Then, the air pump 40 is used to extract the air at the joint between the suction cup 56 and the tape, and the suction cup 56 is used to adsorb the tape. At the same time, the motor 53 drives the pressure rod 54 to rotate, so that the pressure rod 54 is separated from the glue-coated surface of the tape. Then, the electric push rod 38 drives the support plate 41 to descend again, and the end of the tape can be pressed on the surface of the coil through the suction cup 56. Since the glue-coated surface of the tape fits with the surface of the coil, at this time, the suction cup 56 can release the tape, and the suction cup 56 fits with the non-glue-coated surface of the tape instead of adsorbing it.Then, the motor ten 63 drives the rotation of the threaded rod five 62, causing the groove plate two 7 to slide horizontally on the upper end surface of the test bench 1. At the same time, the tape reel 37 unwinds the tape, and the unwound tape will be laid flat on the surface of the coil under the limitation of the suction cup 56. When the tape is unwound to a certain length, the motor four 29 drives the rotation of the threaded rod three 35, causing the transverse movement rod 32 to slide on the mounting plate 10, placing the tape between the blade plate 34 and the transverse movement rod 32. Then, the electric push rod one 33 drives the blade plate 34 to move horizontally, using the blade plate 34 to cut the tape. Subsequently, the blade plate 34 resets. At this time, a piece of tape is attached to the test area of the coil. Then, repeat the above operations again. By driving the rotation of the threaded rod two 30 with the motor five 31, the attachment position of the tape is changed until the tape covers the test area coated with pigment on the surface of the coil. As a result, after the coil is wound up, the pigment coated on the test area of its surface will not contaminate the non-test area of the coil, avoiding the situation where the pigment contaminates the non-test area of the coil and interfering with the test results when the coil is tested again later. When one end of the tape is pressed tightly on the surface of the coil and the groove plate two 7 starts to move horizontally, the cylinder two 43 drives the groove plate three 47 to descend, causing multiple rollers 49 to contact the surface of the tape simultaneously. Moreover, with the cooperation of the slide rod three 51 and the spring two 52, the rollers 49 can adapt to the uneven changes in the test area. When the groove plate two 7 moves horizontally, the rollers 49 roll on the surface of the tape. Since the rollers 49 can adapt to the uneven changes in the test area, in the area passed by the rollers 49, regardless of the unevenness, this part of the tape can be pressed tightly on the surface of the coil. At the same time, the motor eight 45 drives the reciprocating screw rod 46 to rotate, causing the multiple rollers 49 to perform horizontal reciprocating movements. Then, the rollers 49 perform compound movements in multiple directions, which can avoid the situation of pressing dead corners due to the gap between two adjacent rollers 49, further ensuring the pressing effect until the rollers 49 move to the end of the tape attached to the test area. Thus, after the tape is attached to the surface of the coil, it can be avoided that the tape is prone to falling off because some areas of the tape do not fit the surface of the coil, and it can also be avoided that the pigment flows out from the gap between the tape and the coil and still contaminates the remaining positions on the surface of the coil.
[0044] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An epoxy floor impact resistance testing device, comprising a test bench, characterized in that: On both sides of the upper end surface of the test bench, guide rails are fixedly connected. A lifting rod is slidably connected inside the guide rails. An impact block is fixedly connected to one side of the lifting rod. A support column is fixedly connected to one side of the upper end surface of the test bench. An industrial camera is arranged on one side of the upper end of the support column. A shooting auxiliary component is also arranged on the test bench; The shooting auxiliary component includes a first groove plate fixedly connected to both sides of the test bench. A connecting plate is slidably connected to the chute of the first groove plate. Slide rods are slidably connected to both sides of the connecting plate. A fixing plate is fixedly connected to the lower ends of the slide rods. Dyeing rollers are rotatably arranged at both ends of the lower side of the fixing plate. A paint box is fixedly connected to one side of the upper end surface of the fixing plate; An anti-staining component is also arranged on the test bench; The anti-staining component includes a second groove plate slidably connected to one side of the upper end surface of the test bench. An installation plate is slidably connected to the chute of the second groove plate. A rotating column is rotatably arranged on one side of the installation plate. A tape roll is sleeved on the rotating column. A transverse moving rod is slidably connected to one side of the upper end surface of the installation plate. A blade plate is slidably connected to one side of the lower end of the transverse moving rod.
2. The epoxy floor impact resistance testing device according to claim 1, characterized in that: Two slide rods are slidably connected to one side of the installation plate. A support plate is fixedly connected to the lower ends of the slide rods. Rotating tubes are rotatably arranged at both ends of one side of the support plate. Contact tubes are communicated with both sides of the rotating tubes. Suction cups are arranged at one ends of the contact tubes. Two slide columns are fixedly connected to both sides of the upper end surface of the test bench. A limiting roller is slidably connected to the slide columns. A third spring is sleeved on one side of the slide columns. One end of the third spring is fixedly connected to the test bench, and the other end is fixedly connected to the limiting roller.
3. An epoxy floor impact resistance testing device according to claim 1, characterized in that: An L-shaped plate is slidably connected to one of the guide rails. A first cylinder is fixedly connected to one side of the L-shaped plate. A lifting block is fixedly connected to the piston end of the first cylinder. A fourth threaded rod is threadedly connected to one end of the L-shaped plate. Both ends of the fourth threaded rod are rotatably arranged on the guide rails. A first motor is fixedly connected to one end of one of the guide rails. The output end of the first motor is fixedly connected to one end of the fourth threaded rod.
4. An epoxy floor impact resistance testing device according to claim 1, characterized in that: A first threaded rod is threadedly connected to one end of the connecting plate. Both ends of the first threaded rod are rotatably arranged on the first groove plate. A second motor is fixedly connected to the upper end of one of the first groove plates. The output end of the second motor is fixedly connected to one end of the first threaded rod. A first spring is sleeved on the upper side of one of the slide rods. One end of the first spring is fixedly connected to the connecting plate, and the other end is fixedly connected to the end of the slide rod. A housing is fixedly connected to one side of the fixing plate. A sponge roller is fixedly connected to the inner cavity wall of the housing. The sponge roller is attached to the surface of the dyeing roller. A pump body is fixedly connected to one side of the upper end surface of the fixing plate. The feeding end of the pump body is communicated with one side of the paint box. The discharging end of the pump body is communicated with a long tube. Both ends of the long tube are fixedly connected to the fixing plate. A plurality of branch tubes are arranged under the long tube. The branch tubes penetrate through the upper side of the housing. A third motor is fixedly connected to one end of the fixing plate. The output end of the third motor is fixedly connected to one end of the dyeing roller.
5. The epoxy floor impact resistance testing device according to claim 1, characterized in that: One side of the lower end of the second groove plate is threadedly connected with a fifth threaded rod. Both ends of the fifth threaded rod are rotatably arranged on the test bench. One side of the upper end surface of the test bench is fixedly connected with a tenth motor. The output end of the tenth motor is fixedly connected with one end of the fifth threaded rod. One end of the mounting plate is threadedly connected with a second threaded rod. Both ends of the second threaded rod are rotatably arranged on the second groove plate. One side of the upper end of the second groove plate is fixedly connected with a fifth motor. The output end of the fifth motor is fixedly connected with one end of the second threaded rod.
6. The epoxy floor impact resistance testing device according to claim 1, wherein: One end of the transverse moving rod is threadedly connected with a third threaded rod. Both ends of the third threaded rod are rotatably arranged on the mounting plate. One side of the upper end surface of the mounting plate is fixedly connected with a fourth motor. The output end of the fourth motor is fixedly connected with one end of the third threaded rod. One side of the lower end of the transverse moving rod is fixedly connected with a first electric push rod. The piston end of the first electric push rod is fixedly connected with one end of the blade plate.
7. An epoxy floor impact resistance testing device according to claim 1, characterized in that: One side of the mounting plate is fixedly connected with a sixth motor. The output end of the sixth motor is fixedly connected with one end of the rotating column. One side of the upper end surface of the mounting plate is fixedly connected with a second electric push rod. The piston end of the second electric push rod is fixedly connected with one side of the upper end surface of the support plate.
8. An epoxy floor impact resistance testing device according to claim 2, characterized in that: One side of the contact pipe is rotatably provided with a pressing rod. One side of the contact pipe is fixedly connected with a ninth motor. The output end of the ninth motor is fixedly connected with one end of the pressing rod. One end of the support plate is fixedly connected with a seventh motor. The output end of the seventh motor is fixedly connected with one end of the rotating pipe. One side of the support plate is fixedly connected with an air pump. The air inlet end of the air pump is communicated with a hose. One end of the hose is communicated with one side of the rotating pipe.
9. An epoxy floor impact resistance testing device according to claim 2, characterized in that: A pit-adaptive reinforcement component is also arranged on the support plate; The pit-adaptive reinforcement component includes a second cylinder fixedly connected to one side of the upper end of the support plate. The piston end of the second cylinder is fixedly connected with a third groove plate. A reciprocating plate is slidably connected to the chute of the third groove plate. A plurality of third sliding rods are horizontally and equidistantly distributed and slidably connected to one side of the reciprocating plate. The lower ends of the third sliding rods are fixedly connected with connecting blocks. One side of the connecting block is rotatably provided with rollers.
10. An epoxy floor impact resistance testing device according to claim 9, characterized in that: One end of the reciprocating plate is threadedly connected with a reciprocating screw rod. Both ends of the reciprocating screw rod are rotatably arranged on the third groove plate. One end of the third groove plate is fixedly connected with an eighth motor. The output end of the eighth motor is fixedly connected with one end of the reciprocating screw rod. One end of the third sliding rod is sleeved with a second spring. One end of the second spring is fixedly connected with the reciprocating plate, and the other end is fixedly connected with the end of the third sliding rod.
Citation Information
Patent Citations
A kind of EVA polyethylene composite coil floor strength testing equipment
CN118641385B