A conveying device for automobile brake disc production
Through the design of the stable clamping mechanism and edge flattening mechanism, the instability and unevenness of the petal-shaped brake disc during the conveying and spraying process is solved, and the stable conveying and uniform spraying of the brake disc is achieved, which improves the spraying quality and processing efficiency.
Patent Information
- Application Number
- CN202510855084.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-06-25
AI Technical Summary
When the existing brake disc conveying device clamps the petal-shaped brake disc, there are problems of clamping instability and uneven spraying, especially on brake discs with wavy concave and convex structures, resulting in poor spraying effect.
A stable clamping mechanism and edge coating mechanism are adopted, including a rotatable support plate and a trapezoidal rubber scraper, combined with a flip motor and gear pump, to achieve accurate positioning, stable clamping and differentiated spraying of the petal-shaped brake disc, and ensure uniformity of spraying through support rollers and supplementary spray heads.
The stable conveying and uniform spraying of petal-shaped brake discs is achieved, the spraying quality and processing efficiency are improved, the paint waste is reduced, and the appearance quality and corrosion resistance of the brake discs are improved.
Smart Images

Figure CN120421146B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of brake disc conveying, and in particular to a conveying device for producing automobile brake discs. Background Art
[0002] Among existing published patents, the publication number CN222388936U, entitled "A Brake Disc Conveying Device," comprises a base having a rotating shaft rotatably mounted thereon, a first motor disposed on one side of the base for driving the rotating shaft, a conveying turntable with a plurality of frames mounted on its circumferential sidewalls disposed at the upper end of the rotating shaft, a support rod disposed oppositely at one end of the frame, one end of the support rod extending through the frame and fixedly connected to a drive block, and the other end fixedly connected to an arc-shaped holder; an electric push rod having a connecting plate mounted on its output shaft disposed within the frame, and a connecting rod rotatably connected between the connecting plate and the two drive blocks, with a connecting shaft fixedly mounted on either side of the connecting plate. This utility model brake disc conveying device achieves both clamping and conveying of the brake disc, significantly improving the positioning accuracy of the brake disc and facilitating improved spraying effects.
[0003] This device can avoid the slipping of the brake disc during transfer and transportation to a certain extent, and effectively improve the subsequent spraying effect; but when it is applied to petal-shaped brake discs, its clamping effect is obviously insufficient. Since the inner surface of the arc-shaped fixture is designed as a continuous arc, and the outer edge of the petal-shaped brake disc has a wavy concave-convex structure, the mismatch of this structure causes the arc-shaped fixture to only be able to form contact with a single crest (convex part), and the remaining crests and troughs (concave parts) cannot obtain effective support. This incomplete contact method will greatly reduce the clamping stability. In actual operation, it is easy to cause the brake disc to tilt or shift due to uneven force, which ultimately affects the subsequent spraying effect.
[0004] For this reason, a kind of automobile brake disc production conveying device is designed to solve the above-mentioned problem. Summary of the Invention
[0005] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a conveying device for automobile brake disc production.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a conveying device for automobile brake disc production, comprising a fixed seat, a transfer mechanism provided at the upper end of the fixed seat, the transfer mechanism comprising two mobile racks, a stabilizing clamping mechanism provided on the inner side of the two mobile racks near the right end, and an edge flattening mechanism provided on the rear right end of the two mobile racks;
[0007] The stable clamping mechanism includes a rotating shaft, the bottom end of which is fixedly connected to a support box, the inner side of which is provided with two rotatable support plates, and the outer end of each support plate is provided with a group of support rollers that can move outward and rotate to adjust the angle;
[0008] The edge smoothing mechanism includes a trapezoidal rubber scraper, multiple supplementary nozzles and a collection box. The bottom end of the trapezoidal rubber scraper is fixedly installed with an inclined guide plate. The trapezoidal rubber scraper flattens the peaks of the petal-shaped brake disc and collects excess paint into the collection box through the inclined guide plate. The supplementary nozzle replenishes paint at the troughs of the petal-shaped brake disc.
[0009] Preferably, the transfer mechanism also includes two first gears, the extensions of the two first gears are meshed with each other, a rotating shaft is rotatably installed on the upper end of the fixed seat, the outer surface of the rotating shaft is fixedly connected to the inner side of the first gear on the left side near the bottom end, and the inner side of the first gear on the right side is fixedly connected to the output shaft of the driving motor, the bottom end of the driving motor is fixedly installed on the inner side of the fixed seat through a mounting piece, supporting feet are fixedly installed at the four corners of the bottom of the fixed seat respectively, the upper end of the rotating shaft is fixedly connected to a rotating disk, and two rotating racks are fixedly installed on the outer side of the rotating disk.
[0010] Preferably, a first telescopic cylinder is fixedly installed on the inner side of the rotating frame, and the telescopic end of the first telescopic cylinder is fixedly connected to the support frame, and the front and rear sides of the left end of the support frame are slidingly matched with the front and rear sides of the front end of the rotating frame. A second telescopic cylinder is fixedly installed at the right end of the inner side of the support frame, and the telescopic end of the second telescopic cylinder is fixedly connected to the upper end of the moving frame, and the outer side of the left end of the moving frame is slidingly matched with the right side of the upper end of the support frame.
[0011] Preferably, the stable clamping mechanism also includes two flip shafts, a flip seat and three second gears, the inner ends of the two flip shafts are fixedly connected to the middle of the front and rear sides of the flip seat, the outer ends of the two flip shafts are rotatably connected to the inner right end of the mobile frame, the front end of the front flip shaft is fixedly connected to the output shaft of the flip motor, and the left side of the flip motor is fixedly installed on the front side of the mobile frame through a fixing part.
[0012] Preferably, the outer surface of the rotating shaft rotatably connected to the inner side of the flip seat is near the upper end, and the top of the rotating shaft is fixedly connected to the rotating motor, and the left side of the rotating motor is fixedly installed on the flip seat through a fixing part, and two support shafts are rotatably installed on the inner side of the support box and at the front and rear ends respectively, and the outer surfaces of the two support shafts are fixedly connected to the inner sides of the front and rear second gears near the right end respectively, and the inner side of the second gear in the middle is fixedly connected to the first motor, and the outer side of the first motor is fixedly installed on the inner upper end of the support box through a fixing part, and the three second gears are meshed with each other at their outer extensions, and the inner ends of the two support plates are fixedly connected to the outer sides of the two support shafts respectively.
[0013] Preferably, a third telescopic cylinder and a first guide rod are fixedly installed on the inner side of the support plate, and the telescopic ends of the third telescopic cylinder and the first guide rod pass through the front side or the rear side of the support plate and are fixedly connected to a support base, and a connecting shaft is rotatably installed on the inner side of the support base, and the right end of the connecting shaft passes through the right side of the support base and is fixedly connected to the output shaft of the second motor, and the rear side of the second motor is fixedly installed on the support base through a fixing member, and the outer surface of the connecting shaft is fixedly sleeved with a rotating member, and the bottom end of the rotating member is fixedly connected to the upper end of a group of support rollers, and the bottom end of a group of support rollers is fixedly connected to a connecting plate, and the upper and lower surfaces of the support plate and the outer surfaces of the support rollers are respectively fixedly adhered with rubber anti-slip pads.
[0014] Preferably, the edge smoothing mechanism also includes a fixed frame, a gear pump and a mounting seat, the bottom front end of the fixed frame is fixedly connected to the upper right end of the movable frame, the inner side of the fixed frame is fixedly installed with a fourth telescopic cylinder, the telescopic end of the fourth telescopic cylinder is fixedly connected to the sliding frame, the front end outer side of the sliding frame is slidably matched with the rear side of the bottom end of the fixed frame, the rear side of the sliding frame is fixedly installed with a fifth telescopic cylinder, the telescopic end of the fifth telescopic cylinder is fixedly connected to the spraying frame, the upper end of the spraying frame is slidably matched with the front side of the bottom end of the sliding frame, the bottom end of the collecting box is fixedly connected to the bottom end of the upper surface of the spraying frame, the upper end of the collecting box is provided with a collecting port, and the trapezoidal rubber scraper is fixedly installed at the collecting port of the collecting box through a mounting seat.
[0015] Preferably, a conduit is fixedly installed on the left side of the mounting seat through a mounting bracket, a plurality of the supplementary nozzles are fixedly installed on the front side of the conduit, a delivery pipe is fixedly connected to the rear side of the conduit, the left end of the delivery pipe is fixedly connected to the paint outlet of the gear pump, the output shaft of the gear pump is fixedly connected to the paint spraying motor, the gear pump and the paint spraying motor are respectively fixedly installed on the front side of the spraying frame near the bottom end through fixing parts, a suction pipe is fixedly installed at the suction port of the gear pump, the bottom end of the suction pipe passes through the upper side of the collecting box and extends to the inside of the collecting box near the bottom end, a conical guide surface is provided on the inner side of the collecting box, and the delivery pipe and the suction pipe are respectively fixedly installed on the upper end of the collecting box through a plurality of fixing parts.
[0016] Preferably, a telescopic hose is fixedly connected to the left side of the collecting box, and the upper ends of the two telescopic hoses pass through the outer side of the rotating shaft and are fixedly connected to the outer side of the rotating tube. The rotating tube is fixedly installed at the inner rotating groove of the rotating shaft through a fixing plate, and the bottom end of the rotating tube is rotatably connected to the guide box, and the bottom of the guide box is fixedly installed at the inner bottom end of the fixing seat through a connecting seat, and the rear side of the guide box is fixedly connected to the connecting tube.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. This invention utilizes the coordinated action of the first and second telescopic cylinders to precisely position the stable clamping mechanism directly above the petal-shaped brake disc. The support plate is then inserted into its central mounting hole. Subsequently, the support plate and support rollers work together to achieve stable clamping of the disc. This precise positioning and stable clamping ensures the stability of the disc during painting, avoiding uneven painting caused by shaking or offsetting, thereby improving painting quality.
[0019] 2. The present invention can effectively support and fix or clamp the inner and outer sides of the petal-shaped brake disc by cooperating the flip motor with two support plates and two sets of support rollers with adjustable angles.
[0020] 3. To address the problem of excessive paint accumulation at the crests and incomplete coverage at the troughs of petal-shaped brake discs, the device uses a trapezoidal rubber scraper and a replenishing nozzle for differentiated treatment. During the painting process, the trapezoidal rubber scraper scrapes off excess paint at the crests to prevent dripping. Simultaneously, the paint replenishing tube and gear pump work together to touch up the troughs, ensuring a uniform paint film thickness. This differentiated treatment effectively optimizes paint film uniformity, improving the appearance quality and corrosion resistance of the brake disc.
[0021] 4. In the edge-smoothing mechanism of the present invention, the inclined guide plate can guide the excess paint scraped off by the trapezoidal rubber scraper into the collection box. The collection box is provided with a conical guide surface inside, which can further concentrate the paint and guide it to the suction pipe position. At the same time, the system will add an appropriate amount of paint according to actual needs. This design not only realizes the recycling and reuse of paint, but also effectively avoids paint waste.
[0022] 5. The present invention achieves stable fixation of the petal-shaped brake disc through the coordinated cooperation of the transfer mechanism and the stable clamping mechanism, while being able to flexibly transfer and transport it to a designated position, thereby significantly improving the processing efficiency of the petal-shaped brake disc. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a conveying device for producing automobile brake discs according to the present invention;
[0024] Figure 2 This is a schematic diagram of the internal structure of a fixed base and a rotating shaft of a conveying device for producing automobile brake discs according to the present invention;
[0025] Figure 3 This is a structural schematic diagram of a movable frame of a conveying device for producing automobile brake discs according to the present invention;
[0026] Figure 4 This is a schematic structural diagram of a petal-shaped brake disc inner side support and fixation device for automobile brake disc production according to the present invention;
[0027] Figure 5 This is a schematic structural diagram of a conveying device for automobile brake disc production according to the present invention, in which the outer side of a petal-shaped brake disc is clamped and fixed in use;
[0028] Figure 6 This is a schematic structural diagram of a stable clamping mechanism of a conveying device for producing automobile brake discs according to the present invention;
[0029] Figure 7 This is a schematic diagram of the internal structure of the support box and the front support plate of a conveying device for producing automobile brake discs according to the present invention;
[0030] Figure 8 This is a schematic structural diagram of a partial edge flattening mechanism of a conveying device for producing automobile brake discs according to the present invention;
[0031] Figure 9 This is a structural schematic diagram of a collection box of a conveying device for producing automobile brake discs according to the present invention;
[0032] Figure 10 This is a structural schematic diagram of a petal-shaped brake disc of a conveying device for producing automobile brake discs according to the present invention;
[0033] Figure 11 The present invention is a conveying device for automobile brake disc production Figure 7 A schematic diagram of the structure enlarged in the middle;
[0034] Figure 12 The present invention is a conveying device for automobile brake disc production Figure 9 Schematic diagram of the structure enlarged at point B.
[0035] In the figure: 1, fixed base; 2, movable frame; 4, support box; 5, support plate; 6, support roller; 7, trapezoidal rubber scraper; 8, replenishing nozzle; 9, collecting box; 10, first gear; 11, rotating shaft; 12, driving motor; 13, rotating disk; 14, rotating frame; 15, first telescopic cylinder; 16, supporting frame; 17, second telescopic cylinder; 18, turning shaft; 19, turning base; 20, turning motor; 21, rotating motor; 22, supporting shaft; 23, second gear; 24, first motor; 25, third telescopic cylinder Telescopic cylinder; 26. First guide rod; 27. Support seat; 28. Connecting shaft; 29. Second motor; 30. Rotating member; 31. Fixed frame; 32. Fourth telescopic cylinder; 33. Sliding frame; 34. Fifth telescopic cylinder; 35. Mounting seat; 36. Conduit; 37. Delivery pipe; 38. Gear pump; 39. Suction pipe; 40. Telescopic hose; 41. Rotating pipe; 42. Guide box; 43. Connecting pipe; 44. Inclined guide plate; 45. Rotating shaft; 46. Petal-shaped brake disc; 47. Spraying frame; 48. Paint spraying motor. DETAILED DESCRIPTION
[0036] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.
[0037] like Figures 1-12 The conveying device for automobile brake disc production shown in the figure includes a fixed base 1, and a transfer mechanism is provided at the upper end of the fixed base 1. The transfer mechanism includes two moving frames 2, and the transfer mechanism also includes two first gears 10. The outer extensions of the two first gears 10 are meshed with each other. The upper end of the fixed base 1 is rotatably installed with a rotating shaft 11. The outer surface of the rotating shaft 11 is fixedly connected to the inner side of the left first gear 10 near the bottom end, and the inner side of the right first gear 10 is fixedly connected to the output shaft of the drive motor 12. The bottom end of the drive motor 12 is fixedly installed on the inner side of the fixed base 1 through a mounting piece. Support feet are fixedly installed at the four corners of the bottom of the fixed base 1 respectively. The upper end of the rotating shaft 11 is fixedly connected to a rotating disk 13. Start the drive motor 12, and the drive motor 12 drives the right first gear 10 to rotate. The right first gear 10 then drives the left first gear 10 meshed with it to rotate, thereby driving the rotating shaft 11 to rotate, and then driving the rotating disk 13 and its outer mechanism to rotate synchronously.
[0038] Two rotating frames 14 are fixedly mounted on the outside of the rotating disk 13, and a first telescopic cylinder 15 is fixedly mounted on the inside of the rotating frame 14. The telescopic end of the first telescopic cylinder 15 is fixedly connected to a support frame 16, and the front and rear sides of the left end of the support frame 16 slide with the front and rear sides of the front end of the rotating frame 14. A second telescopic cylinder 17 is fixedly mounted on the right end of the inside of the support frame 16, and the telescopic end of the second telescopic cylinder 17 is fixedly connected to the upper end of the mobile frame 2, and the outer side of the left end of the mobile frame 2 slides with the right side of the upper end of the support frame 16. When the first telescopic cylinder 15 is started, the first telescopic cylinder 15 drives the support frame 16 to move horizontally, and when the second telescopic cylinder 17 is started, the second telescopic cylinder 17 drives the mobile frame 2 to move up and down.
[0039] A stable clamping mechanism is respectively provided on the inner side of the two movable frames 2 near the right end, and the stable clamping mechanism includes a rotating shaft 45, and the bottom end of the rotating shaft 45 is fixedly connected to a support box 4. Two rotatable support plates 5 are provided on the inner side of the support box 4, and the outer end of each support plate 5 is provided with a group of support rollers 6 that can be moved outward and rotated to adjust the angle.
[0040] The stable clamping mechanism also includes two flip shafts 18, a flip seat 19 and three second gears 23. The inner ends of the two flip shafts 18 are fixedly connected to the middle of the front and rear sides of the flip seat 19, and the outer ends of the two flip shafts 18 are rotatably connected to the inner right end of the mobile frame 2. The front end of the front flip shaft 18 is fixedly connected to the output shaft of the flip motor 20. The left side of the flip motor 20 is fixedly installed on the front side of the mobile frame 2 through a fixing part. When the flip motor 20 is started, the flip motor 20 drives the flip seat 19 and the mechanism thereon to rotate as a whole.
[0041] The outer surface of the rotating shaft 45 rotatably connected to the inner side of the flip seat 19 is near the upper end, and the top of the rotating shaft 45 is fixedly connected to the rotating motor 21. The left side of the rotating motor 21 is fixedly installed on the flip seat 19 through a fixing piece. Two support shafts 22 are rotatably installed on the inner side of the support box 4 and located at the front and rear ends respectively. The outer surfaces of the two support shafts 22 are fixedly connected to the inner sides of the front and rear second gears 23 near the right end respectively. The inner side of the middle second gear 23 is fixedly connected to the first motor 24. The outer side of the first motor 24 is fixedly installed at the inner upper end of the support box 4 through a fixing piece. The three second gears 23 are meshed with each other at their outer extensions, and the inner ends of the two support plates 5 are fixedly connected to the outer sides of the two support shafts 22 respectively. Start the first motor 24, which drives the middle second gear 23 to rotate 90 degrees clockwise. The middle second gear 23 then drives the two second gears 23 on the front and right sides to rotate counterclockwise respectively, so that the two support shafts 22 respectively drive the two support plates 5 to rotate outward to a horizontal state. Start the second telescopic cylinder 17 again to drive the support plate 5 to move upward until its upper surface is close to the upper end of the inner side of the petal-shaped brake disc 46.
[0042] A third telescopic cylinder 25 and a first guide rod 26 are fixedly installed on the inner side of the support plate 5. The telescopic ends of the third telescopic cylinder 25 and the first guide rod 26 pass through the front or rear side of the support plate 5 and are fixedly connected to a support base 27. A connecting shaft 28 is rotatably installed on the inner side of the support base 27. The right end of the connecting shaft 28 passes through the right side of the support base 27 and is fixedly connected to the output shaft of the second motor 29. The rear side of the second motor 29 is fixedly mounted on the support base 27 through a fixing member. A rotating member 30 is fixedly sleeved on the outer surface of the connecting shaft 28. The bottom end of the rotating member 30 is fixedly connected to the upper end of a group of support rollers 6. The bottom end of a group of support rollers 6 is fixedly connected to a connecting plate. The upper and lower surfaces of the support plate 5 and the outer surfaces of the support rollers 6 are respectively fixedly adhered with rubber anti-slip pads. The two third telescopic cylinders 25 and the two second motors 29 are started. The two third telescopic cylinders 25 drive the two groups of support rollers 6 to move outward. The two second motors 29 respectively drive the two connecting shafts 28 and the two groups of support rollers 6 connected by the rotating parts 30 to rotate outward, so that the two groups of support rollers 6 are respectively supported on the inner wall of the petal-shaped brake disc 46.
[0043] An edge smoothing mechanism is respectively provided at the right end of the rear side of the two movable frames 2. The edge smoothing mechanism includes a trapezoidal rubber scraper 7, multiple replenishing nozzles 8 and a collecting box 9. An inclined guide plate 44 is fixedly installed at the bottom end of the trapezoidal rubber scraper 7. The trapezoidal rubber scraper 7 smoothes the peaks of the petal-shaped brake disc 46 and collects excess paint into the collecting box 9 through the inclined guide plate 44. The replenishing nozzle 8 replenishes paint at the troughs of the petal-shaped brake disc 46.
[0044] The edge smoothing mechanism also includes a fixed frame 31, a gear pump 38 and a mounting base 35. The front end of the bottom side of the fixed frame 31 is fixedly connected to the upper right end of the movable frame 2. The inner side of the fixed frame 31 is fixedly installed with a fourth telescopic cylinder 32. The telescopic end of the fourth telescopic cylinder 32 is fixedly connected to the sliding frame 33. The outer front end of the sliding frame 33 slides with the rear side of the bottom end of the fixed frame 31. The rear side of the sliding frame 33 is fixedly installed with a fifth telescopic cylinder 34. The telescopic end of the fifth telescopic cylinder 34 is fixedly connected to the spraying frame 47. Start the fourth telescopic cylinder 32 and the fifth telescopic cylinder 34 to drive the trapezoidal rubber scraper 7 to move backward and downward to the outside of the petal-shaped brake disc 46.
[0045] The upper end of the spray rack 47 slides with the front side of the bottom end of the sliding rack 33, and the bottom end of the collecting box 9 is fixedly connected to the bottom end of the upper surface of the spray rack 47. The upper end of the collecting box 9 is provided with a collecting port, and the trapezoidal rubber scraper 7 is fixedly mounted on the collecting port of the collecting box 9 through the mounting seat 35. The left side of the mounting seat 35 is fixedly mounted with a conduit 36 through the mounting bracket. A plurality of supplementary nozzles 8 are fixedly mounted on the front side of the conduit 36. The rear side of the conduit 36 is fixedly connected with a delivery pipe 37. The left end of the delivery pipe 37 is fixedly connected to the paint outlet of the gear pump 38. The output shaft of the gear pump 38 is fixedly connected to the paint spraying motor 48. The gear pump 38 and the paint spraying motor 48 are respectively fixedly mounted on the front side of the spray rack 47 near the bottom end through fixing parts. The suction of the gear pump 38 A suction pipe 39 is fixedly installed at the mouth, and the bottom end of the suction pipe 39 passes through the upper side of the collecting box 9 and extends to the inside of the collecting box 9 near the bottom end. A conical guide surface is provided on the inner side of the collecting box 9. The delivery pipe 37 and the suction pipe 39 are respectively fixedly installed on the upper end of the collecting box 9 through a plurality of fixing parts. A telescopic hose 40 is fixedly connected to the left side of the collecting box 9. The upper ends of the two telescopic hoses 40 respectively pass through the outside of the rotating shaft 11 and are fixedly connected to the outside of the rotating tube 41. The rotating tube 41 is fixedly installed at the inner rotating groove of the rotating shaft 11 through a fixing plate. The bottom end of the rotating tube 41 is rotatably connected to a guide box 42. The bottom of the guide box 42 is fixedly installed at the inner bottom end of the fixed base 1 through a connecting base. The rear side of the guide box 42 is fixedly connected to a connecting pipe 43.
[0046] The rotating motor 21 is started, and the rotating motor 21 drives the rotating shaft 45 and the petal-shaped brake disc 46 fixed at the bottom end of the rotating shaft 45 to rotate counterclockwise. When the petal-shaped brake disc 46 passes through the paint spray nozzle, it is evenly sprayed with paint. Subsequently, when it passes through the area of the trapezoidal rubber scraper 7, the fourth telescopic cylinder 32 is synchronously started. The fourth telescopic cylinder 32 drives the trapezoidal rubber scraper 7 to move along the extension of the petal-shaped brake disc 46. The trapezoidal rubber scraper 7 scrapes off the excess paint at the peak of the petal-shaped brake disc 46. The paint is then directed to the collection box 9 through the inclined guide plate 44 for recycling and reuse. At the same time, the paint replenishing pipe connected to the left end of the connecting pipe 43 continuously delivers an appropriate amount of paint to the collection box 9. The paint spraying motor 48 drives the gear pump 38 to work. The gear pump 38 delivers the paint in the collection box 9 to the conduit 36 through the suction pipe 39 and the delivery pipe 37. The conduit 36 then uses multiple replenishing nozzles 8 to perform paint touch-up operations on the troughs of the petal-shaped brake disc 46, and the trapezoidal rubber scraper 7 is used to scrape it flat at the same time.
[0047] During use, the device is placed between the petal-shaped brake disc 46 conveyor belt and the paint spraying device, and the first telescopic cylinder 15 is started, which drives the support frame 16 to move horizontally until the stable clamping mechanism is located directly above the petal-shaped brake disc 46 on the conveyor belt. Subsequently, the second telescopic cylinder 17 is started, which drives the movable frame 2 and the stable clamping mechanism to move downward until the two support plates 5 are fully inserted into the middle mounting hole of the petal-shaped brake disc 46;
[0048] Next, the first motor 24 is started, and the first motor 24 drives the middle second gear 23 to rotate 90 degrees clockwise. The middle second gear 23 then drives the two second gears 23 on the front and right sides to rotate counterclockwise respectively, so that the two support shafts 22 respectively drive the two support plates 5 to rotate outward to a horizontal state, and the second telescopic cylinder 17 is started again to drive the support plates 5 to move upward until their upper surfaces are close to the upper ends of the inner sides of the petal-shaped brake discs 46. At the same time, the two third telescopic cylinders 25 and the two second motors 29 are started, and the two third telescopic cylinders 25 drive the two groups of support rollers 6 to move outward. The two second motors 29 respectively drive the two connecting shafts 28 and the two groups of support rollers 6 connected by the rotating member 30 to rotate outward, so that the two groups of support rollers 6 are respectively supported on the inner walls of the petal-shaped brake discs 46.
[0049] Afterwards, the drive motor 12 is started, which drives the right first gear 10 to rotate. The right first gear 10 then drives the meshed left first gear 10 to rotate, thereby driving the rotating shaft 11 to rotate, and then driving the rotating disk 13 and the right mechanism and the petal-shaped brake disc 46 to rotate as a whole, transferring them to the painting area. Since the spraying trajectory of the paint spray nozzle is usually uniform, it is easy for too much paint to accumulate at the crest of the petal-shaped brake disc 46, resulting in an excessively thick paint film, which may cause sagging; and the trough of the wave is concave, which makes it difficult for the paint to be fully covered, which may result in the bottom being exposed or leaking. Therefore, before the painting operation is carried out, the fourth telescopic cylinder 32 and the fifth telescopic cylinder 34 are first started to drive the trapezoidal rubber scraper 7 to move backward and downward to the outside of the petal-shaped brake disc 46;
[0050] The existing painting device is generally equipped with two nozzles at the front and back, one of which is a paint spray nozzle for spraying paint on the petal-shaped brake disc 46; the other is a drying nozzle for synchronously drying the petal-shaped brake disc 46 after painting. The rotary motor 21 is started, and the rotary motor 21 drives the rotating shaft 45 and the petal-shaped brake disc 46 supported and fixed at the bottom end of the rotating shaft 45 to rotate counterclockwise. When the petal-shaped brake disc 46 passes through the paint spray nozzle, it is evenly sprayed with paint. Then, when it passes through the area of the trapezoidal rubber scraper 7, the fourth telescopic cylinder 32 is synchronously started. The fourth telescopic cylinder 32 drives the trapezoidal rubber scraper 7 to move along the extension of the petal-shaped brake disc 46. The trapezoidal rubber scraper 7 scrapes off the excess paint at the peaks of the petal-shaped brake disc 46, and the excess The paint is then directed to the collection box 9 through the inclined guide plate 44 for recycling and reuse. At the same time, the paint replenishing pipe connected to the left end of the connecting pipe 43 continuously delivers an appropriate amount of paint to the collection box 9. The paint spraying motor 48 drives the gear pump 38 to work. The gear pump 38 delivers the paint in the collection box 9 to the conduit 36 through the suction pipe 39 and the delivery pipe 37. The conduit 36 then uses multiple replenishing nozzles 8 to perform paint touch-up operations on the troughs of the petal-shaped brake disc 46, and the trapezoidal rubber scraper 7 is used to scrape the paint flat at the same time.
[0051] When the outer side of the petal-shaped brake disc 46 is painted and dried, the first telescopic cylinder 15 is started. The first telescopic cylinder 15 drives the stabilizing clamping mechanism and the petal-shaped brake disc 46 to move backward and out of the spraying area. The worker removes it and resets the stabilizing clamping mechanism. Then, the flip motor 20 is started. The flip motor 20 drives the flip seat 19 and the mechanism thereon to flip upward 180 degrees as a whole. The above fixing operation is repeated. The worker places the petal-shaped brake disc 46 on the two support plates 5. At the same time, the two sets of support rollers 6 clamp its outer side. The second telescopic cylinder 17 is started again. The second telescopic cylinder 17 drives the movable frame 2 and the fixing mechanism below it to move downward to the previous spraying height, so as to facilitate the subsequent painting and drying operations on the inner side of the petal-shaped brake disc 46.
[0052] After the inner and outer sides of the petal-shaped brake disc 46 are painted, the drive motor 12 is started to drive the petal-shaped brake disc 46 to rotate and move it out of the painting area. Finally, a worker or a robot places it on the conveyor belt of the next production process.
[0053] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above-mentioned embodiments. The above-mentioned embodiments and descriptions only describe the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A conveying device for producing automobile brake discs, comprising a fixing seat (1), characterized in that: A transfer mechanism is provided at the upper end of the fixed seat (1), and the transfer mechanism comprises two mobile racks (2). A stabilizing clamping mechanism is provided on the inner side of the two mobile racks (2) near the right end, and an edge flattening mechanism is provided on the rear right end of the two mobile racks (2). The stable clamping mechanism comprises a rotating shaft (45), the bottom end of the rotating shaft (45) is fixedly connected to a support box (4), two rotatable support plates (5) are provided on the inner side of the support box (4), and the outer end of each support plate (5) is provided with a group of support rollers (6) that can move outward and rotate to adjust the angle; The edge-smoothing mechanism comprises a trapezoidal rubber scraper (7), a plurality of supplementary nozzles (8) and a collection box (9), wherein an inclined guide plate (44) is fixedly mounted on the bottom end of the trapezoidal rubber scraper (7), the trapezoidal rubber scraper (7) scrapes the crests of the petal-shaped brake disc (46) flat, and collects excess paint into the collection box (9) through the inclined guide plate (44), and the supplementary nozzles (8) supplement paint to the troughs of the petal-shaped brake disc (46); The transfer mechanism further comprises two first gears (10), the extensions of the two first gears (10) are meshed with each other, a rotating shaft (11) is rotatably mounted on the upper end of the fixed seat (1), the outer surface of the rotating shaft (11) and the portion near the bottom end thereof are fixedly connected to the inner side of the first gear (10) on the left side, the inner side of the first gear (10) on the right side is fixedly connected to the output shaft of the drive motor (12), the bottom end of the drive motor (12) is fixedly mounted on the inner side of the fixed seat (1) through a mounting member, support feet are fixedly mounted at the four corners of the bottom of the fixed seat (1), the upper end of the rotating shaft (11) is fixedly connected to a rotating disk (13), and two rotating racks (14) are fixedly mounted on the outer side of the rotating disk (13); The edge flattening mechanism further comprises a fixed frame (31), a gear pump (38) and a mounting seat (35), wherein the bottom front end of the fixed frame (31) is fixedly connected to the upper right end of the movable frame (2), a fourth telescopic cylinder (32) is fixedly installed on the inner side of the fixed frame (31), and the telescopic end of the fourth telescopic cylinder (32) is fixedly connected to a sliding frame (33), and the outer front end of the sliding frame (33) is slidably matched with the rear side of the bottom end of the fixed frame (31), and the sliding frame (33) is fixedly connected to the inner side of the fixed frame (31). 3) is fixedly installed on the rear side of a fifth telescopic cylinder (34), the telescopic end of the fifth telescopic cylinder (34) is fixedly connected to a spray rack (47), the upper end of the spray rack (47) is slidably matched with the front side of the bottom end of the sliding rack (33), the bottom end of the collecting box (9) is fixedly connected to the bottom end of the upper surface of the spray rack (47), the upper end of the collecting box (9) is provided with a collecting port, and the trapezoidal rubber scraper (7) is fixedly installed at the collecting port of the collecting box (9) through the mounting seat (35).
2. The conveying device for automobile brake disc production according to claim 1, characterized in that: A first telescopic cylinder (15) is fixedly installed on the inner side of the rotating frame (14), and the telescopic end of the first telescopic cylinder (15) is fixedly connected to the support frame (16). The front and rear sides of the left end of the support frame (16) are slidably matched with the front and rear sides of the front end of the rotating frame (14). A second telescopic cylinder (17) is fixedly installed on the right end of the inner side of the support frame (16), and the telescopic end of the second telescopic cylinder (17) is fixedly connected to the upper end of the moving frame (2). The outer side of the left end of the moving frame (2) is slidably matched with the right side of the upper end of the support frame (16).
3. The conveying device for automobile brake disc production according to claim 1, characterized in that: The stable clamping mechanism further comprises two flip shafts (18), a flip seat (19) and three second gears (23), the inner ends of the two flip shafts (18) are fixedly connected to the middle of the front and rear sides of the flip seat (19), the outer ends of the two flip shafts (18) are rotatably connected to the inner right end of the movable frame (2), the front end of the front flip shaft (18) is fixedly connected to the output shaft of the flip motor (20), and the left side of the flip motor (20) is fixedly installed on the front side of the movable frame (2) through a fixing member.
4. The conveying device for producing automobile brake discs according to claim 3, characterized in that: The inner side of the flip seat (19) is rotatably connected to the outer surface of the rotating shaft (45) near the upper end, and the top end of the rotating shaft (45) is fixedly connected to the rotating motor (21). The left side of the rotating motor (21) is fixedly mounted on the flip seat (19) through a fixing member. Two supporting shafts (22) are rotatably mounted on the inner side of the support box (4) and located at the front and rear ends respectively. The outer surfaces of the two supporting shafts (22) and near the right end are fixedly connected to the inner sides of the frontmost and rearmost second gears (23) respectively. The inner side of the middle second gear (23) is fixedly connected to the first motor (24). The outer side of the first motor (24) is fixedly mounted on the inner upper end of the support box (4) through a fixing member. The three second gears (23) are meshed with each other at their outer extensions. The inner ends of the two support plates (5) are fixedly connected to the outer sides of the two supporting shafts (22) respectively.
5. The conveying device for producing automobile brake discs according to claim 4, characterized in that: A third telescopic cylinder (25) and a first guide rod (26) are fixedly installed on the inner side of the support plate (5), and the telescopic ends of the third telescopic cylinder (25) and the first guide rod (26) pass through the front side or the rear side of the support plate (5) and are fixedly connected to a support seat (27). A connecting shaft (28) is rotatably installed on the inner side of the support seat (27), and the right end of the connecting shaft (28) passes through the right side of the support seat (27) and is fixedly connected to the output shaft of the second motor (29). The rear side of the second motor (29) is fixedly installed on the support seat (27) through a fixing member. A rotating member (30) is fixedly sleeved on the outer surface of the connecting shaft (28), and the bottom end of the rotating member (30) is fixedly connected to the upper end of a group of support rollers (6). The bottom end of the group of support rollers (6) is fixedly connected to a connecting plate. The upper and lower surfaces of the support plate (5) and the outer surfaces of the support rollers (6) are fixedly adhered with rubber anti-slip pads.
6. The conveying device for automobile brake disc production according to claim 1, characterized in that: A conduit (36) is fixedly mounted on the left side of the mounting seat (35) through a mounting frame, and a plurality of the supplementary nozzles (8) are fixedly mounted on the front side of the conduit (36). A delivery pipe (37) is fixedly connected to the rear side of the conduit (36). The left end of the delivery pipe (37) is fixedly connected to the paint outlet of the gear pump (38), and the output shaft of the gear pump (38) is fixedly connected to the paint spraying motor (48). The gear pump (38) and the paint spraying motor (48) are respectively fixedly mounted on the front side of the spraying frame (47) near the bottom end through fixing members. A suction pipe (39) is fixedly mounted on the suction port of the gear pump (38), and the bottom end of the suction pipe (39) passes through the upper side of the collecting box (9) and extends to the inside of the collecting box (9) near the bottom end. A conical guide surface is provided on the inner side of the collecting box (9). The delivery pipe (37) and the suction pipe (39) are respectively fixedly mounted on the upper end of the collecting box (9) through a plurality of fixing members.
7. The conveying device for automobile brake disc production according to claim 6, characterized in that: The left side of the collecting box (9) is fixedly connected to a telescopic hose (40), and the upper ends of the two telescopic hoses (40) pass through the outer side of the rotating shaft (11) and are fixedly connected to the outer side of the rotating tube (41). The rotating tube (41) is fixedly mounted on the inner rotating groove of the rotating shaft (11) through a fixing plate. The bottom end of the rotating tube (41) is rotatably connected to a guide box (42), and the bottom of the guide box (42) is fixedly mounted on the inner bottom end of the fixing seat (1) through a connecting seat. The rear side of the guide box (42) is fixedly connected to a connecting tube (43).
Citation Information
Patent Citations
Brake disc conveying device
CN222388936U
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CN112221804A
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