Semiconductor metal block plasma arc welding machine

By designing a semiconductor metal block plasma arc welding machine, the cylinder driving mechanism and rotating ring are used to realize automatic loading and welding of workpieces, the problem of inconvenient opening of long holes and manual assembly of existing devices is solved, and the welding efficiency and accuracy are improved.

CN120421670APending Publication Date: 2025-08-05CHIZHOU UNIV
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Patent Information

Application Number
CN202510799205.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2025-08-05

AI Technical Summary

Technical Problem

The existing semiconductor metal block welding devices are not convenient for opening long holes or forming integrally on the workpiece. They are usually made of two semicircular holes for welding and combining, and require manual assembly and repositioning of the welding gun.

Method used

A semiconductor metal block plasma arc welding machine is designed to automatically load and assemble the workpiece through the cylinder drive telescopic rod and push plate mechanism, and the workpiece is driven by rotating rings and wedge blocks to drive the workpiece to rotate, and the plasma arc welding gun is automatically welded to realize automatic welding and unloading.

Benefits of technology

Automatic loading, assembly and welding of workpieces is realized, manual operation is reduced, welding efficiency and accuracy is improved, and the shortcomings of existing devices are solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a semiconductor metal block plasma arc welding machine, and particularly relates to the technical field of welding, the semiconductor metal block plasma arc welding machine comprises a fixing plate, one side of the fixing plate is fixedly connected with an air cylinder, one end of the air cylinder extends to be provided with a first telescopic rod, and the inner wall of the first telescopic rod is slidably connected with a second telescopic rod; a third spring is fixedly connected between the inner wall of the first telescopic rod and the second telescopic rod, a fixing disc is fixedly connected to one side of the second telescopic rod, an arc-shaped track frame is fixedly connected to one side of the fixing plate, and a first track frame is fixedly connected to one side of the arc-shaped track frame; one side of the arc-shaped track frame is fixedly connected with a second track frame, the upper end of the arc-shaped track frame is fixedly connected with a first blanking frame, and a plurality of groups of first workpieces are arranged in the first blanking frame; the device can automatically complete automatic feeding of a first workpiece, a second workpiece and a third workpiece, automatically assemble the workpieces according to steps, and finally automatically weld and discharge the workpieces.
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Description

Technical Field

[0001] The present invention relates to the field of welding technology, and more particularly to a semiconductor metal block plasma arc welding machine. Background Art

[0002] In order to deal with corrosion, existing semiconductor metal blocks are usually coated with anti-corrosion paint or electroplated on the surface. However, this method is not suitable for workpieces that are often worn. Therefore, a solution is to cover the outside of the metal block with a corrosion-resistant and wear-resistant metal shell. Existing equipment is not convenient for opening long holes in the workpiece or forming metal blocks in one piece. Usually, two workpieces with semicircular holes are used for welding and merging. Existing welding equipment requires manual assembly of the workpiece before welding, and the welding gun must be repositioned each time welding. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a semiconductor metal block plasma arc welding machine. The technical problem to be solved by the present invention is: the existing device is not convenient for opening long holes or integrally forming the workpiece, and usually uses two workpieces with semicircular holes for welding and merging. The existing welding device requires manual assembly of the workpiece before welding, and the welding gun needs to be repositioned each time welding.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a semiconductor metal block plasma arc welding machine, comprising a fixed plate, one side of the fixed plate is fixedly connected to a cylinder, one end of the cylinder is extended to provide a first telescopic rod, the inner wall of the first telescopic rod is slidably connected to the second telescopic rod, a third spring is fixedly connected between the inner wall of the first telescopic rod and the second telescopic rod, one side of the second telescopic rod is fixedly connected to a fixed plate, one side of the fixed plate is fixedly connected to an arc-shaped track frame, one side of the arc-shaped track frame is fixedly connected to the first track frame, one side of the arc-shaped track frame is fixedly connected to the second track frame, the upper end of the arc-shaped track frame is fixedly connected to the first blanking frame, multiple groups of first workpieces are installed in the first blanking frame, the arc-shaped track frame is provided with a notched track groove, and the arc-shaped track frame is provided with a first station, a second station and a third station in a clockwise direction.

[0005] In a preferred embodiment, a first push plate is fixedly connected to one side of the fixed disk, and the first push plate corresponds to the first track frame. The upper end of the first track frame is fixedly connected to a second blanking frame, and multiple groups of second workpieces are placed in the second blanking frame.

[0006] In a preferred embodiment, a second push plate is fixedly connected to one side of the fixed disk, and the second push plate corresponds to the position of the second track frame. The upper end of the second track frame is fixedly connected to a third blanking frame, and the third blanking frame is equipped with multiple groups of third workpieces.

[0007] In a preferred embodiment, the cylindrical outer surface of the cylinder is fixedly connected to a rotating ring, a torsion spring is fixedly connected between the rotating ring and the fixed plate, a slider is fixedly connected to the inner wall of the rotating ring, an arc groove is provided on the cylindrical outer surface of the cylinder, and the slider is slidably connected to the arc groove, the cylindrical outer surface of the rotating ring is fixedly connected to a first fixed sleeve, a wedge block is slidably connected in the first fixed sleeve, and the wedge block is slidably connected to the notched track groove; the cylindrical outer surface of the rotating ring is fixedly connected to a toggle rod, a first spring is provided between the inner wall of the first fixed sleeve and the wedge block, and the cylindrical outer surface of the first telescopic rod is fixedly connected to an oblique plug plate.

[0008] In a preferred embodiment, three groups of second fixing sleeves are fixedly connected to the cylindrical outer surface of the arc-shaped track frame, a sliding stopper is slidably connected in each group of the second fixing sleeves, and a second spring is provided between the inner wall of the second fixing sleeve and the sliding stopper.

[0009] In a preferred embodiment, a welding notch groove is provided on the cylindrical outer surface of the arc-shaped track frame, a mounting rod is fixedly connected to one side of the fixed plate, a plasma arc welding gun is fixedly connected to one side of the mounting rod, and the plasma arc welding gun corresponds to the position of the welding notch groove.

[0010] In a preferred embodiment, a first semicircular hole is provided on the second workpiece, a second semicircular hole is provided on the third workpiece, and a welding seam is provided on the first workpiece.

[0011] Technical effects and advantages of the present invention:

[0012] 1. The cylinder can drive the first telescopic rod to retract, and the first push plate pushes the second workpiece in the first track frame to insert into the first workpiece at the first station. Similarly, the second push plate pushes the third workpiece to insert into the first workpiece at the second station. As the first telescopic rod continues to retract, the inclined surface of the oblique insert plate begins to press the toggle rod, and the rotating ring rotates through the inclined surface. At this time, the rotating ring drives the first workpiece to rotate one station (from the first station to the second station) through the first fixed sleeve and the wedge block. When the plasma arc welding gun moves to the right and passes through the third station, it can weld the welding seam. The device can automatically complete the automatic loading of the first workpiece, the second workpiece and the third workpiece, and automatically assemble them according to the steps, and finally automatically weld and unload. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the first stereogram of the present invention.

[0014] Figure 2 This is a second perspective view of the present invention.

[0015] Figure 3 It is a cross-sectional view of the present invention.

[0016] Figure 4 It is a three-dimensional diagram of the first part of the present invention.

[0017] Figure 5 It is a perspective view of the second part of the present invention.

[0018] Figure 6 It is a partial cross-sectional view of the present invention.

[0019] Figure 7 It is a three-dimensional view of the first workpiece, the second workpiece and the third workpiece of the present invention.

[0020] The accompanying drawings are:

[0021] 1. Fixed plate; 2. Arc track frame; 3. First track frame; 4. Second track frame; 5. First blanking frame; 6. Second blanking frame; 7. Third blanking frame; 8. First workpiece; 9. Second workpiece; 10. Third workpiece; 11. Cylinder; 12. First telescopic rod; 13. Fixed plate; 14. First push plate; 15. Second push plate; 16. Oblique insert; 17. Rotating ring; 18. Torsion spring; 19. First fixed sleeve; 20. Wedge block; 2 1. First spring; 22. Second fixing sleeve; 23. Second spring; 24. Sliding block; 25. Toggle lever; 26. Mounting lever; 27. Plasma arc welding gun; 28. Second telescopic rod; 29. Slider; 30. Arc groove; 31. Welding notch groove; 32. First semicircular hole; 33. Second semicircular hole; 34. Welding seam; 35. Third spring; 36. Notched track groove; 37. First workstation; 38. Second workstation; 39. Third workstation. DETAILED DESCRIPTION

[0022] Depend on Figure 1-Figure 7The present invention provides a semiconductor metal block plasma arc welding machine, comprising a fixed plate 1, a cylinder 11 being fixedly connected to one side of the fixed plate 1, a first telescopic rod 12 being extended from one end of the cylinder 11, a second telescopic rod 28 being slidably connected to the inner wall of the first telescopic rod 12, a third spring 35 being fixedly connected between the inner wall of the first telescopic rod 12 and the second telescopic rod 28, a fixed plate 13 being fixedly connected to one side of the second telescopic rod 28, a curved track frame 2 being fixedly connected to one side of the fixed plate 1, a first track frame 3 being fixedly connected to one side of the curved track frame 2 There is a second track frame 4, and the upper end of the arc-shaped track frame 2 is fixedly connected to the first blanking frame 5. The first blanking frame 5 is equipped with multiple groups of first workpieces 8. The arc-shaped track frame 2 is provided with a notched track groove 36. The arc-shaped track frame 2 is provided with a first workstation 37, a second workstation 38 and a third workstation 39 in clockwise order; when the cylinder 11 is started, it can drive the first telescopic rod 12 to retract, thereby driving the fixed plate 13 to move toward the cylinder 11 through the second telescopic rod 28. The third spring 35 can provide pulling force to the second telescopic rod 28. At the same time, when the fixed plate 13 cannot move, the third spring 35 can provide telescopic space.

[0023] A first push plate 14 is fixedly connected to one side of the fixed disk 13, and the first push plate 14 corresponds to the first track frame 3. The upper end of the first track frame 3 is fixedly connected to the second blanking frame 6, and multiple groups of second workpieces 9 are placed in the second blanking frame 6; a second push plate 15 is fixedly connected to one side of the fixed disk 13, and the second push plate 15 corresponds to the position of the second track frame 4. The upper end of the second track frame 4 is fixedly connected to the third blanking frame 7, and multiple groups of third workpieces 10 are placed in the third blanking frame 7; the fixed disk 13 can drive the first push plate 14 and the second push plate 15 when moving, so that the second workpiece 9 and the third workpiece 10 are inserted into the first workpiece 8.

[0024] The cylindrical outer surface of the cylinder 11 is fixedly connected with a rotating ring 17, a torsion spring 18 is fixedly connected between the rotating ring 17 and the fixed plate 1, a slider 29 is fixedly connected to the inner wall of the rotating ring 17, an arc groove 30 is provided on the cylindrical outer surface of the cylinder 11, and the slider 29 is slidably connected to the arc groove 30, the cylindrical outer surface of the rotating ring 17 is fixedly connected with a first fixed sleeve 19, a wedge block 20 is slidably connected in the first fixed sleeve 19, and the wedge block 20 slides with the notch track groove 36 The cylindrical outer surface of the rotating ring 17 is fixedly connected with a toggle rod 25, a first spring 21 is provided between the inner wall of the first fixed sleeve 19 and the wedge block 20, and the cylindrical outer surface of the first telescopic rod 12 is fixedly connected with an oblique insert 16; the first spring 21 can be retracted into the first fixed sleeve 19 when its inclined surface is blocked by the first workpiece 8 (when the rotating ring 17 rotates counterclockwise under the rebound force of the torsion spring 18); the cylindrical outer surface of the arc track frame 2 is fixedly connected with three sets of second The fixing sleeve 22 is connected with a sliding block 24 in a sliding manner in each group of the second fixing sleeve 22, and a second spring 23 is provided between the inner wall of the second fixing sleeve 22 and the sliding block 24; when the inclined surface of the oblique inserting plate 16 presses the toggle rod 25, the rotating ring 17 can be rotated through the inclined surface. At this time, the first fixing sleeve 19 slides in the arc groove 30. When the inclined surface of the oblique inserting plate 16 is separated from the toggle rod 25, the slider 29 just slides the entire distance in the arc groove 30 (the rotation angle of the rotating ring 17 is relatively large). The first workpiece 8 is just small enough to rotate by one station, and the oblique insert 16 will not block the first fixed sleeve 19). At this time, the rotating ring 17 drives the first workpiece 8 to rotate by one station through the first fixed sleeve 19 and the wedge block 20 (rotating from the first station 37 to the second station 38. During this process, the sliding block 24 is pressed and retracted into the second fixed sleeve 22. The width of the sliding block 24 is larger than the groove on the first workpiece 8. The groove on the first workpiece 8 will not jam the sliding block 24 during rotation).

[0025] A welding notch groove 31 is provided on the cylindrical outer surface of the arc-shaped track frame 2, and a mounting rod 26 is fixedly connected to one side of the fixed plate 13, and a plasma arc welding gun 27 is fixedly connected to one side of the mounting rod 26, and the position of the plasma arc welding gun 27 corresponds to the welding notch groove 31; the plasma arc welding gun 27 can weld the welding seam 34 at the third work station 39 (the second workpiece 9, the third workpiece 10, and the first workpiece 8 are welded together).

[0026] A first semicircular hole 32 is provided on the second workpiece 9, a second semicircular hole 33 is provided on the third workpiece 10, and a welding seam 34 is provided on the first workpiece 8; the first semicircular hole 32 and the second semicircular hole 33 can be combined into one hole, which solves the problem that the existing device is difficult to drill long holes (the existing drilling machine cannot process slender holes). On the one hand, the structure of the welding seam 34 on the first workpiece 8 facilitates the one-time welding of the first workpiece 8, the second workpiece 9 and the third workpiece 10, and on the other hand, the groove structure can prevent the high-temperature part from directly contacting the inner wall of the arc track frame 2 after welding.

[0027] by Figure 1 From the main perspective, during the specific operation, first, multiple groups of first workpieces 8 are added to the first blanking frame 5, multiple groups of second workpieces 9 are added to the second blanking frame 6, and multiple groups of third workpieces 10 are added to the third blanking frame 7. A first workpiece 8 falls into the arc track frame 2 (at the first station 37, the first workpiece 8 in the arc track frame 2 cannot slide under the obstruction of the sliding block 24), and a second workpiece 9 falls into the first track frame 3. The initial state is as follows. Figure 1 and Figure 2 As shown, the cylinder 11 is started, driving the first telescopic rod 12 to retract. At this time, the first push plate 14 pushes the second workpiece 9 in the first track frame 3 to insert into the first workpiece 8 at the first station 37. Similarly, the second push plate 15 pushes the third workpiece 10 to insert into the first workpiece 8 at the second station 38. When the second workpiece 9 is fully inserted into the first workpiece 8, the oblique insert plate 16 just contacts the toggle rod 25. At this time, the first push plate 14 cannot continue to push forward. As the first telescopic rod 12 continues to retract, the third spring 35 is stretched, and the inclined surface of the oblique insert plate 16 begins to press the toggle rod 25, causing the rotating ring 17 to rotate through the inclined surface. At this time, the first fixed sleeve 19 is in an arc shape. When the inclined surface of the oblique insert 16 separates from the toggle rod 25 (the rotation angle of the rotating ring 17 is small, which just drives the first workpiece 8 to rotate one station, and the oblique insert 16 will not block the first fixed sleeve 19), the slider 29 just slides the entire distance in the arc groove 30. At this time, the rotating ring 17 drives the first workpiece 8 to rotate one station through the first fixed sleeve 19 and the wedge block 20 (rotating from the first station 37 to the second station 38. During this process, the sliding block 24 is pressed and retracted into the second fixed sleeve 22. The width of the sliding block 24 is larger than the groove on the first workpiece 8. The groove on the first workpiece 8 will not get stuck with the sliding block 24 during rotation).

[0028] Then, the cylinder 11 controls the first telescopic rod 12 to extend and reset (the torsion spring 18 elastically drives the rotating ring 17 to rotate and reset, and the third spring 35 contracts to drive the fixed plate 13 to reset). When the plasma arc welding gun 27 passes through the welding notch 31, it is started to weld the welding seam 34 at the third work station 39. Repeating the above operation can continuously complete the assembly welding of the first workpiece 8, the second workpiece 9 and the third workpiece 10. The welded workpieces automatically slide out from under the arc track frame 2 and can be manually transferred.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A semiconductor metal block plasma arc welding machine, comprising a fixing plate (1), characterized in that: One side of the fixed plate (1) is fixedly connected to a cylinder (11), one end of the cylinder (11) is extended to provide a first telescopic rod (12), the inner wall of the first telescopic rod (12) is slidably connected to a second telescopic rod (28), a third spring (35) is fixedly connected between the inner wall of the first telescopic rod (12) and the second telescopic rod (28), one side of the second telescopic rod (28) is fixedly connected to a fixed plate (13), one side of the fixed plate (1) is fixedly connected to an arc track frame (2), the One side of the arc track frame (2) is fixedly connected to a first track frame (3), one side of the arc track frame (2) is fixedly connected to a second track frame (4), the upper end of the arc track frame (2) is fixedly connected to a first blanking frame (5), a plurality of first workpieces (8) are arranged in the first blanking frame (5), a notched track groove (36) is provided on the arc track frame (2), and a first workstation (37), a second workstation (38) and a third workstation (39) are sequentially provided on the arc track frame (2) in a clockwise direction.

2. The semiconductor metal block plasma arc welding machine according to claim 1, characterized in that: A first push plate (14) is fixedly connected to one side of the fixed disk (13), and the first push plate (14) corresponds to the first track frame (3). The upper end of the first track frame (3) is fixedly connected to a second blanking frame (6), and multiple groups of second workpieces (9) are placed in the second blanking frame (6).

3. The semiconductor metal block plasma arc welding machine according to claim 1, characterized in that: A second push plate (15) is fixedly connected to one side of the fixed disk (13), and the second push plate (15) corresponds to the position of the second track frame (4). The upper end of the second track frame (4) is fixedly connected to a third blanking frame (7), and the third blanking frame (7) contains multiple groups of third workpieces (10).

4. The semiconductor metal block plasma arc welding machine according to claim 1, characterized in that: The cylindrical outer surface of the cylinder (11) is fixedly connected to a rotating ring (17), a torsion spring (18) is fixedly connected between the rotating ring (17) and the fixed plate (1), a slider (29) is fixedly connected to the inner wall of the rotating ring (17), an arc groove (30) is provided on the cylindrical outer surface of the cylinder (11), and the slider (29) is slidably connected to the arc groove (30), a first fixed sleeve (19) is fixedly connected to the cylindrical outer surface of the rotating ring (17), a wedge block (20) is slidably connected in the first fixed sleeve (19), and the wedge block (20) is slidably connected to the notch track groove (36), a toggle rod (25) is fixedly connected to the cylindrical outer surface of the rotating ring (17), a first spring (21) is provided between the inner wall of the first fixed sleeve (19) and the wedge block (20), and the cylindrical outer surface of the first telescopic rod (12) is fixedly connected to the oblique plug plate (16).

5. The semiconductor metal block plasma arc welding machine according to claim 1, characterized in that: Three groups of second fixing sleeves (22) are fixedly connected to the cylindrical outer surface of the arc-shaped track frame (2), a sliding block (24) is slidably connected inside each group of the second fixing sleeves (22), and a second spring (23) is provided between the inner wall of the second fixing sleeve (22) and the sliding block (24).

6. The semiconductor metal block plasma arc welding machine according to claim 1, characterized in that: A welding notch groove (31) is provided on the cylindrical outer surface of the arc-shaped track frame (2); a mounting rod (26) is fixedly connected to one side of the fixing plate (13); a plasma arc welding gun (27) is fixedly connected to one side of the mounting rod (26); and the plasma arc welding gun (27) corresponds to the position of the welding notch groove (31).

7. The semiconductor metal block plasma arc welding machine according to claim 1, characterized in that: The second workpiece (9) is provided with a first semicircular hole (32), the third workpiece (10) is provided with a second semicircular hole (33), and the first workpiece (8) is provided with a welding seam (34).