Steel structure supporting joint manufacturing tool

Abstract

The invention discloses a steel structure supporting joint manufacturing tool, and mainly relates to the technical field of steel structure engineering. Comprising a tool platform, a tool stand column is vertically arranged on the top of the tool platform, a longitudinal positioning sliding module is arranged on the tool stand column, a longitudinal node hole positioning template is arranged on the longitudinal positioning sliding module, and a detachable longitudinal positioning pin is arranged on the longitudinal node hole positioning template; a transverse positioning sliding module is arranged on the tool platform, a transverse node hole positioning template is arranged at the top of the transverse positioning sliding module, and a detachable transverse positioning pin is arranged on the transverse node hole positioning template; positioning scales are arranged on the tool platform and the tool stand columns; according to the method, the operation efficiency can be improved, the manufacturing precision is improved, the labor intensity is reduced, the tool stability and safety are enhanced, the flexibility is high, and the cost of the steel structure supporting joint can be reduced.

Description

Technical Field

[0001] The invention relates to the technical field of steel structure engineering, in particular to a tool for manufacturing a steel structure support node. Background Art

[0002] Steel structural materials offer advantages such as high strength, good toughness and plasticity, as well as uniform material, good structural performance, and high reliability, making them suitable for bearing impact and dynamic loads. Compared to traditional reinforced concrete structures, steel structural components are smaller in cross-section, lighter in weight, and easier to transport and install, making them suitable for large-span, high-cross-section, and heavy-load structures. Therefore, they play an important role in various fields, including electricity, industry, and construction. Steel structural support nodes are key components that ensure the coordinated operation of beams and columns to form the overall structure. Their mechanical properties directly affect the stiffness, stability, and load-bearing capacity of the overall structure. Therefore, the welding quality of the support nodes and the positioning accuracy of the connection holes are particularly important during factory fabrication.

[0003] Steel structure support nodes are generally divided into two types: vertical bracing and water bracing. Vertical bracing nodes are typically heavier, while water bracing nodes are relatively lighter, but they are characterized by a wide variety of specifications and models. During the fabrication of steel structure support nodes, due to the diverse types and irregular shapes of the node structures, the traditional method of ground marking and temporary fixation with position limits is not only difficult to locate and inefficient, but also lacks guaranteed dimensional accuracy. Furthermore, when encountering vertical bracing nodes with heavier weight, manual assembly often requires lifting equipment, sometimes requiring two or even more operators to work together. This is time-consuming, labor-intensive, inefficient, and poses certain safety risks. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and provide a steel structure support node manufacturing tooling that can improve work efficiency, increase manufacturing accuracy, reduce labor intensity, enhance tooling stability and safety, has strong flexibility, and can reduce the cost of steel structure support nodes.

[0005] To achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions:

[0006] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod being connected by said bolt. said linking rod having a check valve in said linking rod and a check valve in said linking rod.

[0007] Preferably, a tooling stabilizing base is provided at the bottom of the tooling platform, and a plurality of tooling reinforcing ribs are provided on the outer wall of the tooling stabilizing base.

[0008] Preferably, the longitudinal positioning sliding module and the transverse positioning sliding module are both provided with T-slots, and the tooling platform and the tooling column are both provided with T-slotted slide rails adapted to the T-slots.

[0009] Preferably, the longitudinal locking mechanism is a longitudinal locking screw provided on the longitudinal positioning sliding module, and the transverse locking mechanism is a transverse locking screw provided on the transverse positioning sliding module.

[0010] Preferably, the longitudinal node hole positioning template and the transverse node hole positioning template are both provided with countersunk holes for installing hexagon socket screws, and the longitudinal positioning sliding module and the transverse positioning sliding module are both provided with screw holes adapted to the hexagon socket screws.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. Improved work efficiency: Traditional steel structure node production relies on manual measurement and fixation, and requires the cooperation of multiple operators, which is inefficient and prone to errors. The present invention, through the combination of corresponding sliding modules and positioning scales, can achieve fast and accurate node positioning, greatly improving work efficiency and reducing time consumption.

[0013] 2. Improve production accuracy: The present invention provides a precise positioning system and modular design, which can ensure the accurate position of the node holes and the installation of the connecting plates, thereby avoiding the dimensional errors and deviations common in manual production and ensuring the high quality and high precision of the steel structure nodes.

[0014] 3. Reduce labor intensity: The present invention can make the node production process unnecessary for excessive manual operation, especially for the heavy vertical support nodes. The tooling can be operated by one person, which reduces labor intensity and reduces the potential safety hazards caused by the cooperation of multiple workers.

[0015] 4. The present invention adopts the design of a stable base and a reinforcing rib plate for the tooling, which can effectively prevent the tooling from tilting or falling, thereby improving the safety during operation. In addition, the overall stability of the tooling ensures the precision of the node during production and is not prone to displacement.

[0016] 5. Strong flexibility: The present invention adopts replaceable longitudinal node hole positioning templates and transverse node hole positioning templates, which makes the present invention suitable for the production of nodes of different specifications and types. It has strong versatility and is suitable for the processing of various steel structure nodes.

[0017] 6. Reduced costs: Using this invention to manufacture steel structure support nodes can improve work efficiency, reduce manual operations, ensure node quality, and reduce overall production costs. At the same time, it reduces rework and corrections caused by production errors, saving material and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 It is a structural diagram of the longitudinal node hole positioning template;

[0020] Figure 3 This is an example diagram of the present invention when making a vertical support node;

[0021] Figure 4 This is an example diagram of the present invention when making a water support node.

[0022] The numbers in the accompanying drawings are: 1. Tooling platform; 2. Tooling column; 3. Longitudinal positioning sliding module; 31. Longitudinal locking mechanism; 32. Longitudinal node hole positioning template; 33. Longitudinal positioning pin; 4. Horizontal positioning sliding module; 41. Horizontal locking mechanism; 42. Horizontal node hole positioning template; 43. Horizontal positioning pin; 5. Positioning ruler; 11. Tooling stable base; 12. Tooling reinforcement plate; 6. Vertical support node plate; 61. Vertical support node connecting plate; 7. Water support node plate; 71. Water support node connecting angle steel. DETAILED DESCRIPTION

[0023] Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiments are only used to illustrate the present invention and are not used in limiting the scope of the present invention.In addition, should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms fall within the scope limited by the application equally.

[0024] Example: As shown in the attached Figure 1-2 As shown, the present invention is a tooling for manufacturing a steel structure support node, including a tooling platform 1. Preferably, in order to ensure the stability of the tooling platform, a tooling stabilizing base 11 is welded to the bottom of the tooling platform 1, and a plurality of tooling reinforcing ribs 12 are welded on the outer wall of the tooling stabilizing base 11.

[0025] A tooling column 2 is vertically welded to one end of the top of the tooling platform 1, and a longitudinal positioning sliding module 3 is provided on the tooling column 2. The height of the longitudinal positioning sliding module 3 is adjustable, and a longitudinal locking mechanism 31 for locking the position of the longitudinal positioning sliding module 3 is provided between the longitudinal positioning sliding module 3 and the tooling column 2. The height of the longitudinal positioning sliding module 3 can be adjusted by adjusting the position of the longitudinal positioning sliding module 3 on the tooling column 2, and the height of the longitudinal positioning sliding module 3 can be locked by the longitudinal locking mechanism 31.

[0026] A longitudinal node hole positioning template 32 is vertically provided on one side of the longitudinal positioning sliding module 3 close to the tooling platform 1. The longitudinal node hole positioning template 32 is detachably connected to the longitudinal positioning sliding module 3. A detachable longitudinal positioning pin 33 is provided on the longitudinal node hole positioning template 32. The number and position of the longitudinal positioning pin 33 correspond to the bolt holes on the steel structure support node.

[0027] A transverse positioning sliding module 4 is provided on the tooling platform 1. The distance between the transverse positioning sliding module 4 and the tooling column 2 is adjustable. A transverse locking mechanism 41 for locking the transverse positioning sliding module 4 is provided between the transverse positioning sliding module 4 and the tooling platform 1. The transverse positioning sliding module 4 can translate on the tooling platform 1, and the transverse locking mechanism 41 can lock the position of the transverse positioning sliding module 4.

[0028] A transverse node hole positioning template 42 is horizontally provided on the top of the transverse positioning sliding module 4. The transverse node hole positioning template 42 is detachably connected to the transverse positioning sliding module 4. The transverse node hole positioning template 42 is provided with a detachable transverse positioning pin 43. The number and position of the transverse positioning pin 43 correspond to the bolt holes on the steel structure support node.

[0029] The tooling platform 1 is provided with a positioning scale 5 horizontally, and the tooling column 2 is provided with a positioning scale 5 vertically.

[0030] Preferably, in order to ensure the stability of the movement of the longitudinal positioning sliding module and the transverse positioning sliding module, the longitudinal positioning sliding module 3 and the transverse positioning sliding module 4 are provided with T-slots, and the tooling platform 1 and the tooling column 2 are provided with T-slots adapted to the T-slots.

[0031] Preferably, in order to facilitate locking the positions of the longitudinal positioning sliding module and the transverse positioning sliding module, the longitudinal locking mechanism 31 is a longitudinal locking screw arranged on the longitudinal positioning sliding module 3, and a screw hole corresponding to the longitudinal locking screw is provided on the longitudinal positioning sliding module 3. The longitudinal locking screw passes through the outer wall of the longitudinal positioning sliding module 3 and abuts against the T-shaped slide rail on the tooling column 2. The transverse locking mechanism 41 is a transverse locking screw arranged on the transverse positioning sliding module 4, and a screw hole corresponding to the transverse locking screw is provided on the transverse positioning sliding module 4. The transverse locking screw passes through the outer wall of the transverse positioning sliding module 4 and abuts against the T-shaped slide rail on the tooling platform 1.

[0032] Preferably, in order to facilitate the disassembly and assembly of the longitudinal node hole positioning template and the transverse node hole positioning template, the longitudinal node hole positioning template 32 and the transverse node hole positioning template 42 are provided with countersunk holes for installing hexagonal screws, and the longitudinal positioning sliding module 3 and the transverse positioning sliding module 4 are provided with screw holes suitable for the hexagonal screws.

[0033] Before using the present invention, first check the integrity of all components and the lubrication of the contact surfaces between the longitudinal and transverse positioning slide modules, the columns, and the platform. Apply lubricant to both the longitudinal positioning slide module 3 and the transverse positioning slide module 4 to ensure smooth sliding. At this point, all working conditions of the tooling have been checked and meet the requirements.

[0034] According to the layout of the bolt holes on the steel structure support node, a longitudinal node hole positioning template 32 and a transverse node hole positioning template 42 are made. A number of positioning pin holes are provided on the longitudinal node hole positioning template 32 and the transverse node hole positioning template 42. Then, the longitudinal node hole positioning template 32 is installed on the longitudinal positioning sliding module 3 using hexagonal screws, and the transverse node hole positioning template 42 is installed on the transverse positioning sliding module 4 using hexagonal screws. Then, the longitudinal positioning sliding module 3 and the transverse positioning sliding module 4 are moved to the origin of the present invention and locked. The origin of the present invention is the inner right-angle vertex of the L-shaped structure formed by the tooling platform 1 and the tooling column 2.

[0035] According to the node drawing dimensions, calculate and adjust the positions of the longitudinal positioning slide module 3 and the transverse positioning slide module 4, respectively. Adjust the slide module left-right / up-down. Observe the scale indicated by the positioning ruler at the end of the corresponding slide module near the tooling origin. The scale indicates the distance from the center of the hole in the supporting node connection plate (angle steel) to the edge of the slide module. After adjustment, tighten the locking screws on the corresponding slide module. At this point, all tooling preparation and adjustment work before node assembly is complete.

[0036] As attached Figure 3 As shown, when making a vertical support node, first temporarily fix the two vertical support node connecting plates 61 on the corresponding node hole positioning templates (longitudinal node hole positioning templates 32, horizontal node hole positioning templates 42) through positioning pins (longitudinal positioning pins 33, horizontal positioning pins 43), then align the vertical support node plate 6 with the two vertical support node connecting plates 61 according to the direction of the drawing, align the verticality and then spot weld and fix them to ensure they are firm (depending on the size of the node and the length of the weld, a temporary fixing plate can be spot welded in this assembly process to prevent subsequent welding deformation), remove the positioning pins to complete the assembly of the vertical support node, and the node can be transferred to the next welding process. Repeat this process to enter the batch production of the node. If the node specifications need to be changed, repeat the above steps.

[0037] As attached Figure 4 As shown, when making a water bracing node, first temporarily fix the four water bracing node connecting angle steels 71 on the corresponding node hole positioning templates (longitudinal node hole positioning templates 32, transverse node hole positioning templates 42) through positioning pins (longitudinal positioning pins 33, transverse positioning pins 43). At this time, the gap between the four water bracing node connecting angle steels 71 is equal to the thickness of the water bracing node plate 7. Then, insert the water bracing node plate 7 into the gap between the two pairs of water bracing node connecting angle steels 71 according to the direction of the drawing, and align the edges of the water bracing node plate 7 with the node hole positioning templates (longitudinal node hole positioning templates 32, transverse node hole positioning templates 42) (according to design requirements, some require a gap and do not require alignment, and a limit block needs to be added in the middle of the positioning template). After aligning vertically, spot weld and fix to ensure firmness. Remove the temporary positioning pins to complete the assembly of the water bracing node, and the node can be transferred to the next welding process. Repeat this process to enter the batch production of the node. If the node specifications need to be changed, repeat the above steps.

Claims

1. A tool for manufacturing a steel structure support node, characterized by: The utility model comprises a tooling platform (1), wherein a tooling column (2) is vertically provided on the top of the tooling platform (1), a longitudinal positioning sliding module (3) is provided on the tooling column (2), the height of the longitudinal positioning sliding module (3) is adjustable, and a longitudinal locking mechanism (31) for locking the position of the longitudinal positioning sliding module (3) is provided between the longitudinal positioning sliding module (3) and the tooling column (2), a longitudinal node hole positioning template (32) is provided on the longitudinal positioning sliding module (3), the longitudinal node hole positioning template (32) is detachably connected to the longitudinal positioning sliding module (3), and a detachable longitudinal positioning pin (33) is provided on the longitudinal node hole positioning template (32); A transverse positioning sliding module (4) is provided on the tooling platform (1), the distance between the transverse positioning sliding module (4) and the tooling column (2) is adjustable, a transverse locking mechanism (41) for locking the transverse positioning sliding module (4) is provided between the transverse positioning sliding module (4) and the tooling platform (1), a transverse node hole positioning template (42) is provided on the top of the transverse positioning sliding module (4), the transverse node hole positioning template (42) is detachably connected to the transverse positioning sliding module (4), and a detachable transverse positioning pin (43) is provided on the transverse node hole positioning template (42); and positioning scales (5) are provided on both the tooling platform (1) and the tooling column (2).

2. The steel structure support node manufacturing tool according to claim 1, characterized in that: A tooling stabilizing base (11) is provided at the bottom of the tooling platform (1), and a plurality of tooling reinforcing ribs (12) are provided on the outer wall of the tooling stabilizing base (11).

3. The steel structure support node manufacturing tool according to claim 1, characterized in that: The longitudinal positioning sliding module (3) and the transverse positioning sliding module (4) are both provided with T-shaped slots, and the tooling platform (1) and the tooling column (2) are both provided with T-shaped slide rails adapted to the T-shaped slots.

4. The steel structure support node manufacturing tool according to claim 3, characterized in that: The longitudinal locking mechanism (31) is a longitudinal locking screw provided on the longitudinal positioning sliding module (3), and the transverse locking mechanism (41) is a transverse locking screw provided on the transverse positioning sliding module (4).

5. The steel structure support node manufacturing tool according to claim 1, characterized in that: The longitudinal node hole positioning template (32) and the transverse node hole positioning template (42) are both provided with countersunk holes for installing hexagon socket screws, and the longitudinal positioning sliding module (3) and the transverse positioning sliding module (4) are both provided with screw holes adapted to the hexagon socket screws.

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