Efficient ultrasonic cleaning equipment
By introducing residue removal mechanism and fluid dynamic filtration into the ultrasonic cleaning equipment, the problem of impurities resuspended after cleaning is solved, and efficient and stable cleaning effect and equipment reliability are achieved.
Patent Information
- Application Number
- CN202510833541.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-08-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After cleaning of existing ultrasonic cleaning machines, residual impurities accumulate in the cleaning room and resuspended during the subsequent cleaning process, resulting in a decrease in cleaning accuracy and secondary contamination of the workpiece surface.
An efficient ultrasonic cleaning device is designed, including an ultrasonic cleaning seat and a spray washing seat, equipped with a residue removal mechanism, which uses physical filtration and fluid dynamics principles to remove suspended particles in real time, and automatically purify the cleaning liquid through the cooperation of the movable plug and the filter plate.
It significantly improves the continuous cleaning effect of the cleaning equipment, ensures cleaning stability and reliability, extends the equipment maintenance cycle, reduces operating costs, and avoids impurities from adhering to the workpiece surface again.
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Figure CN120438341A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ultrasonic cleaning, in particular to a high-efficiency ultrasonic cleaning device. Background Art
[0002] When processing metal workpieces such as power equipment parts, the waste residue on the surface of the workpiece needs to be cleaned to keep the surface clean. The cleaned metal parts can continue to be processed. The more common cleaning method is to use an ultrasonic cleaning machine to clean the product. The product is placed in a cleaning chamber and the impurities on the product surface are quickly removed by the action of ultrasound. The ultrasonic cleaning machine can also be equipped with a hanging rod to automatically send the product basket into the cleaning chamber for processing.
[0003] Prior art 1 (application number CN202311737610.5, Chinese patent published on February 27, 2024) An ultrasonic cleaning and drying line includes a body, the upper surface of the body is respectively provided with a cleaning tank, a rinsing tank and a drying tank, an installation slot is opened on the front of the body, and the inner cavity of the installation slot is provided with a filter assembly connected to the cleaning tank. The filter assembly includes an annular cylinder, and both ends of the cylinder are fixedly connected with end covers. The inner cavity of the cylinder is provided with a filter screen, and the filter screen can rotate about the central axis of the cylinder. The filter screen can be backwashed after rotation. In this application, the filter screen is driven to rotate counterclockwise by the output end of the motor until the filter screen is in contact with the protrusion, causing the filter screen to flip over, and clean water is injected into the cleaning tank, and the clean water is injected into the cylinder body by using a water pump. The water flows through the filter screen to wash away the impurities attached to it, and the sewage is discharged from the sewage pipe, preventing the phenomenon of decreased filtration efficiency due to clogging of the filter screen. At the same time, there is no need to disassemble the filter screen for cleaning, and the operation is simple and convenient; Prior Art 2 (application number CN202421129737.9, a Chinese patent published on March 25, 2025) A combined ultrasonic cleaning machine, specifically relating to the technical field of ultrasonic cleaning machines, including an ultrasonic cleaning machine body, the top of the ultrasonic cleaning machine body is provided with a first cleaning tank, a second cleaning tank and a third cleaning tank distributed from left to right in sequence, the first cleaning tank, the second cleaning tank and the third cleaning tank store water, and the first cleaning tank is provided with a net bag. This application cleans the items more thoroughly by washing them three times, and uses two grooves to collect sewage dripping during the movement of the net bag to prevent the sewage from contaminating the surface of the ultrasonic cleaning machine body. Then, a submersible pump and a spray gun are used to automatically rinse the first cleaning tank, the second cleaning tank, and the third cleaning tank, and the position of the spray gun is adjusted by turning the gooseneck tube. At the same time, the frame and filter are used to scrape out debris from the water collection chamber, making it easier for users to clean the ultrasonic cleaning machine body.
[0004] In current ultrasonic cleaning machine applications, after the cleaning operation is completed, residual impurities often continue to accumulate in the cleaning chamber. As subsequent batches of workpieces are placed in sequence, these residual waste materials will be re-suspended under the high-frequency oscillation of the ultrasonic wave and displaced with the fluid medium. When the waste residue accumulates to a critical threshold, some particles will adhere to the surface of the workpiece to be cleaned due to fluid dynamic disturbances, forming secondary contamination of the cleaned workpiece. This cumulative contamination not only weakens the continuous cleaning efficiency of the equipment, but may also lead to a gradual decline in cleaning accuracy, affecting the surface cleaning quality of the workpiece. Summary of the Invention
[0005] The purpose of the present invention is to provide a high-efficiency ultrasonic cleaning equipment to solve the problem raised in the above background technology that when the current ultrasonic cleaning machine cleans the workpiece, the residue after cleaning continues to remain in the cleaning chamber. When a new product is placed for cleaning, the waste residue in the cleaning chamber moves again. As the waste residue increases, the subsequent waste residue adheres to the surface of the product.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a high-efficiency ultrasonic cleaning equipment, comprising a cleaning machine body, a cleaning mechanism provided inside the cleaning machine body, and the cleaning mechanism comprising an ultrasonic cleaning seat and a spray flushing seat, the ultrasonic cleaning seat and the spray flushing seat being horizontally arranged inside the cleaning machine body to provide different cleaning modes for the cleaning machine body, a self-propelled frame being provided above the ultrasonic cleaning seat and the spray flushing seat, the self-propelled frame driving the workpiece placement basket to move inside the cleaning machine body, and sending the workpiece into the cleaning mechanism for cleaning, an ultrasonic cleaning chamber being provided inside the ultrasonic cleaning seat, and an ultrasonic emitter being provided on the outer wall of the ultrasonic cleaning chamber, and a residue removal mechanism being provided inside the ultrasonic cleaning chamber to remove impurities in the cleaning liquid.
[0007] Further optimizing the technical solution, the residue removal mechanism includes a movable plug, a bottom cover, a first channel, a second channel, a first conduction mechanism, a second conduction mechanism, a filter plate and a movement control mechanism; A movable plug is arranged inside the ultrasonic cleaning chamber and between the ultrasonic cleaning chamber to form an up and down sliding structure; The bottom cover is arranged at the bottom of the ultrasonic cleaning chamber, and the bottom cover is detachably connected to the ultrasonic cleaning chamber by a threaded connection; The first channel is opened inside the movable plug; The second channel is staggered with the first channel and is arranged inside the movable plug; A first conducting mechanism is provided inside the first channel, and the conducting direction of the first conducting mechanism is from top to bottom; The second conducting mechanism is arranged inside the second channel, and the conducting direction of the second conducting mechanism is from bottom to top; a filter plate, disposed at the bottom of the second channel to filter the liquid entering the second channel; The movement control mechanism is arranged above the movable stopper to control the vertical movement of the movable stopper.
[0008] To further optimize this technical solution, the movement control mechanism includes a guide frame and a lifting controller, the guide frame is arranged above the movable plug, and the upper end of the guide frame is located above the ultrasonic cleaning chamber, and the outer side of the guide frame is connected to the lifting controller.
[0009] Further optimizing the technical solution, the first conducting mechanism includes a first stopper, a first spring and a first support plate; a first stopper, disposed inside the first channel to block the opening of the first channel; a first spring, disposed below the first stopper to provide an upward thrust for the first stopper; The first support plate is arranged below the first spring.
[0010] Further optimizing the technical solution, the second conduction mechanism includes a second stopper, a second spring and a second support plate; a second stopper, disposed above the second channel to block the opening of the second channel; a second spring, disposed above the second stopper; The second support plate is arranged above the second spring to provide support therefor.
[0011] To further optimize the technical solution, the upper part of the second channel is designed with a reduced structure, a rotational connection is formed between the filter plate and the second channel, and a movable shaft is fixed in the middle of the filter plate, a rotational connection is formed between the movable shaft and the second channel, and a rotating blade is fixed at the upper end of the movable shaft, and the water flows through the driven rotating blade to rotate.
[0012] To further optimize the technical solution, an auxiliary head is fixed below the bottom cover to assist in rotating the bottom cover, and a support frame is fixed to the middle of the bottom cover and the bottom of the ultrasonic cleaning chamber, a push rod is fixed above the support frame, and the top of the push rod is in contact with the first stopper to prevent the first stopper from moving downward, and a fitting block is fixed to the upper middle part of the bottom cover, the upper surface of the fitting block is in contact with the lower surface of the support frame, and an air hole is provided through the middle of the fitting block.
[0013] To further optimize the technical solution, an auxiliary stirring mechanism is provided above the movable plug to stir the liquid in the ultrasonic cleaning chamber.
[0014] Further optimizing the technical solution, the auxiliary stirring mechanism includes a sliding ring, a magnetic block, a stirring head, an auxiliary ring and a driving mechanism; A sliding ring is provided above the movable stopper and between the movable stopper to form a rotational connection, and the end of the sliding ring is designed in an enlarged structure; A magnetic block is fixed on the top of the sliding ring; A stirring head is fixed on the inner side of the magnetic block; An auxiliary ring is arranged above the magnetic block, and a sliding ring is slidably connected to the lower part of the auxiliary ring; The driving mechanism is arranged outside the ultrasonic cleaning chamber to control the movement of the auxiliary ring.
[0015] Further optimizing the technical solution, the driving mechanism includes an attraction block, a driving ring, a transmission gear, a motor and a positioning frame; An attraction block is arranged outside the ultrasonic cleaning chamber and attracts the magnetic block; A driving ring is fixed on the outside of the attraction block, and the driving ring is nested on the outside of the ultrasonic cleaning chamber; A transmission gear is arranged on the outer side of the driving ring and is meshed with the driving ring; The motor is connected to the transmission gear to control the rotation of the transmission gear; The positioning frame is arranged on the outer side of the driving ring to provide positioning for the rotation of the driving ring.
[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) Through the multiple cleaning stations in the main body of the cleaning machine, the workpiece can be cleaned in stages. Each station can be configured with different cleaning methods according to the cleaning requirements, such as ultrasonic oscillation, high-pressure spraying, chemical cleaning, etc., to ensure that the surface of the workpiece reaches a higher degree of cleanliness. In addition, an efficient residue removal mechanism is equipped in the ultrasonic cleaning chamber. By using the principles of physical filtration and fluid dynamics, the suspended particles and impurities in the cleaning medium are removed in real time to ensure that the cleaning fluid is always in a low impurity content state. This design effectively avoids the waste residue from being re-suspended and attached to the product surface during the subsequent cleaning process, thereby significantly improving the continuous cleaning effect of the device, ensuring the stability and reliability of the cleaning operation, and at the same time extending the maintenance cycle of the equipment and reducing operating costs.
[0017] (2) The detachable bottom cover can be removed from the bottom of the ultrasonic cleaning chamber to process the residue collected in the base without affecting the liquid in the ultrasonic cleaning chamber. This makes the treatment of the residue more convenient and facilitates subsequent maintenance.
[0018] (3) The liquid can be moved in the ultrasonic cleaning chamber by the movement of the movable plug. The liquid is filtered by the filter plate while moving, and the residue is blocked under the movable plug, thereby realizing automatic purification of the cleaned liquid.
[0019] (4) The filter plate is rotatably installed inside the second channel. When the liquid flows, the filter plate is driven to rotate by the fluid, thereby preventing impurities from accumulating on the surface of the filter plate and causing filter blockage, thereby improving the filtering effect.
[0020] (5) The movement of the stirring head can create a stirring effect on the liquid in the ultrasonic cleaning chamber, driving the liquid to rotate, so that the liquid can better clean the residue on the surface of the workpiece and improve the overall cleaning quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the spray flushing seat of the present invention; Figure 3 This is a structural diagram of the ultrasonic cleaning seat of the present invention; Figure 4 This is a schematic diagram of the cross-sectional structure of the ultrasonic cleaning chamber of the present invention; Figure 5 This is a schematic diagram of the main cross-sectional structure of the ultrasonic cleaning chamber of the present invention; Figure 6 This is a schematic diagram of the three-dimensional structure of the movable plug of the present invention; Figure 7 This is a schematic diagram of the main cross-sectional structure of the movable plug of the present invention; Figure 8 This is a schematic diagram of the three-dimensional structure of the cleaning machine body of the present invention; Figure 9 This is a schematic diagram of the top view of the drive ring of the present invention; Figure 10 This is a schematic diagram of the three-dimensional structure of the driving ring of the present invention; Figure 11 This is a schematic diagram of the three-dimensional structure of the flushing head of the present invention; Figure 12 This is a schematic diagram of the main cross-sectional structure of the ultrasonic cleaning seat of the present invention; Figure 13 This is a schematic diagram of the top view of the ultrasonic cleaning chamber of the present invention; Figure 14 It is a schematic diagram of the three-dimensional structure of the bottom cover of the present invention.
[0022] Figure: 1. Cleaning machine body; 2. Self-propelled frame; 3. Observation door; 4. Electric control cabinet; 5. Ultrasonic cleaning seat; 6. Spray rinsing seat; 7. Drying mechanism; 8. Rinse chamber; 9. Rinse head; 10. Ultrasonic cleaning chamber; 11. Ultrasonic emitter; 12. Movable plug; 13. Bottom cover; 14. Auxiliary head; 15. First channel; 16. Second channel; 17. First stopper; 18. First spring; 19. First support plate; 20. Filter plate; 21 , second stop block; 22, second spring; 23, second support plate; 24, scraper; 25, movable shaft; 26, rotating blade; 27, push rod; 28, support frame; 29, air hole; 30, fitting block; 31, guide frame; 32, lifting controller; 33, sliding ring; 34, magnetic block; 35, stirring head; 36, auxiliary ring; 37, attraction block; 38, driving ring; 39, ball; 40, transmission gear; 41, motor; 42, positioning frame. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figures 1-14 , Embodiment 1: The present invention provides the following technical solutions: A high-efficiency ultrasonic cleaning equipment, comprising a cleaning machine body 1, a cleaning mechanism is arranged inside the cleaning machine body 1, and the cleaning mechanism includes an ultrasonic cleaning seat 5 and a spray flushing seat 6, the ultrasonic cleaning seat 5 and the spray flushing seat 6 are horizontally arranged inside the cleaning machine body 1 to provide different cleaning modes for the cleaning machine body 1, a self-propelled frame 2 is arranged above the ultrasonic cleaning seat 5 and the spray flushing seat 6, the self-propelled frame 2 drives the workpiece placement basket to move in the cleaning machine body 1, and sends the workpiece into the cleaning mechanism for cleaning, an ultrasonic cleaning chamber 10 is arranged inside the ultrasonic cleaning seat 5, and an ultrasonic emitter 11 is arranged on the outer wall of the ultrasonic cleaning chamber 10, and a residue removal mechanism is arranged inside the ultrasonic cleaning chamber 10 to remove impurities in the cleaning liquid.
[0025] An electric control cabinet 4 is provided on the right side of the cleaning machine body 1, and an observation door 3 is installed on the front side of the cleaning machine body 1. A drying mechanism 7 for drying the workpiece after cleaning is provided on the left side of the cleaning machine body 1. A flushing chamber 8 is provided inside the spray flushing seat 6, and flushing heads 9 are evenly distributed inside the flushing chamber 8.
[0026] The electric control cabinet 4 controls the operation of the equipment, lifts the workpiece placement basket through the self-propelled frame 2 for transfer, and sends it into the cleaning mechanism for cleaning in turn. The ultrasonic cleaning seat 5 cleans the product by ultrasonic cleaning. The cleaned workpiece is processed by the drying mechanism 7 and then output.
[0027] Embodiment 2: Based on embodiment 1, a residue removal mechanism is disclosed, which includes a movable plug 12, a bottom cover 13, a first channel 15, a second channel 16, a first conduction mechanism, a second conduction mechanism, a filter plate 20, and a movement control mechanism. The movable plug 12 is arranged inside the ultrasonic cleaning chamber 10 and between the ultrasonic cleaning chamber 10 to form an up and down sliding structure. The bottom cover 13 is arranged at the bottom of the ultrasonic cleaning chamber 10, and the bottom cover 13 is detachably connected to the ultrasonic cleaning chamber 10 by a threaded connection. The first channel 15 is opened inside the movable plug 12, and the second channel 16 is staggered with the first channel 15 and arranged inside the movable plug 12. The first conduction mechanism is arranged inside the first channel 15, and the conduction direction of the first conduction mechanism is from top to bottom. The second conduction mechanism is arranged inside the second channel 16, and the conduction direction of the second conduction mechanism is from bottom to top. The filter plate 20 is arranged at the bottom of the second channel 16 to filter the liquid entering the second channel 16. The movement control mechanism The mechanism is arranged above the movable plug 12 to control the vertical movement of the movable plug 12. The movement control mechanism includes a guide frame 31 and a lifting controller 32. The guide frame 31 is arranged above the movable plug 12, and the upper end of the guide frame 31 is located above the ultrasonic cleaning chamber 10, and the outer side of the guide frame 31 is connected to the lifting controller 32. The first conduction mechanism includes a first stopper 17, a first spring 18 and a first support plate 19. The first stopper 17 is arranged inside the first channel 15 to block the opening of the first channel 15. The first spring 18 is arranged below the first stopper 17 to provide an upward thrust for the first stopper 17. The first support plate 19 is arranged below the first spring 18. The second conduction mechanism includes a second stopper 21, a second spring 22 and a second support plate 23. The second stopper 21 is arranged above the second channel 16 to block the opening of the second channel 16. The second spring 22 is arranged above the second stopper 21. The second support plate 23 is arranged above the second spring 22 to provide support for it.
[0028] After the product and the placement basket are placed in the ultrasonic cleaning chamber 10, the ultrasonic transmitter 11 can be turned on to allow the water in the ultrasonic cleaning chamber 10 to ultrasonically clean the workpiece. The placement basket then rises, and the residue cleaned from the workpiece stays in the ultrasonic cleaning chamber 10. After the cleaning is completed, the movable plug 12 is controlled to move upward. When the movable plug 12 moves upward, an adsorption effect is generated below the movable plug 12. The liquid on the movable plug 12 is transferred to the bottom of the movable plug 12 through the first channel 15. Then, the movable plug 12 is controlled to move downward, and the first channel 15 is closed by the first conduction mechanism. The water passes through After passing through the filter plate 20, it returns to the top of the movable plug 12 through the second channel 16 and the second conduction mechanism. At the same time, the impurities in the liquid will be blocked below the filter plate 20, so that the residue above the movable plug 12 can be processed. When new products are put in for cleaning again, the residue can be avoided from adhering, thereby improving the continuous cleaning effect of the device. The movement of the movable plug 12 can be controlled by pushing the guide frame 31 through the lifting controller 32, and the guide frame 31 can also be connected to the lifting mechanism of the self-propelled frame 2, so that the movable plug 12 can automatically move when the product is put in and removed, thereby purifying the liquid.
[0029] Example 3: Based on Example 2, the second channel 16 is designed to have a reduced structure above it. The filter plate 20 and the second channel 16 are connected in rotation. A movable shaft 25 is fixed in the middle of the filter plate 20. The movable shaft 25 and the second channel 16 are connected in rotation. A rotating blade 26 is fixed on the upper end of the movable shaft 25. The water flows through the rotating blade 26 to rotate. An auxiliary head 14 is fixed below the bottom cover 13 to assist in rotating the bottom cover 13. The middle of the bottom cover 13 and the bottom of the ultrasonic cleaning chamber 10 are fixed. A support frame 28 is fixed, and a push rod 27 is fixed above the support frame 28. The top of the push rod 27 fits with the first stopper 17 to prevent the first stopper 17 from moving downward. A fitting block 30 is fixed to the middle and upper part of the bottom cover 13. The upper surface of the fitting block 30 fits with the lower surface of the support frame 28, and an air hole 29 is provided through the middle of the fitting block 30. An auxiliary stirring mechanism is provided above the movable plug 12 to stir the liquid in the ultrasonic cleaning chamber 10. The auxiliary stirring mechanism includes a sliding ring 33, a magnetic block 34, a stirring head 35, and an auxiliary ring 36. 6 and the driving mechanism, the sliding ring 33 is arranged above the movable plug 12 and is connected to the movable plug 12 to form a rotational connection, and the end of the sliding ring 33 is designed to be enlarged, the magnetic block 34 is fixed above the sliding ring 33, the stirring head 35 is fixed on the inner side of the magnetic block 34, the auxiliary ring 36 is arranged above the magnetic block 34, and the sliding ring 33 is slidably connected below the auxiliary ring 36. The driving mechanism is arranged outside the ultrasonic cleaning chamber 10 to control the movement of the auxiliary ring 36. The driving mechanism includes an attraction block 37, a driving ring 38, The transmission gear 40, the motor 41 and the positioning frame 42, the attraction block 37 are arranged on the outside of the ultrasonic cleaning chamber 10 and attracted to the magnetic block 34, the drive ring 38 is fixed on the outside of the attraction block 37, and the drive ring 38 is nested on the outside of the ultrasonic cleaning chamber 10, the transmission gear 40 is arranged on the outside of the drive ring 38 and forms a meshing connection between the drive ring 38, the motor 41 is connected to the transmission gear 40 to control the rotation of the transmission gear 40, and the positioning frame 42 is arranged on the outside of the drive ring 38 to provide positioning for the rotation of the drive ring 38.
[0030] When the liquid is discharged upward through the second channel 16, the liquid flow force will drive the rotating blade 26 to rotate, so that it drives the filter plate 20 to rotate through the movable shaft 25, thereby preventing impurities from accumulating on the surface of the filter plate 20. A scraper 24 is fixed inside the second channel 16 and is arranged below the filter plate 20. When the filter plate 20 rotates, the scraper 24 can scrape the impurities accumulated on its surface.
[0031] The filtered residue stays above the bottom cover 13. When the movable plug 12 moves to the bottom, the support frame 28 positions the position of the movable plug 12. At the same time, the top rod 27 contacts the first stopper 17 to prevent the movement of the first stopper 17. When the bottom cover 13 needs to be removed, the auxiliary head 14 can be rotated to drive the bottom cover 13 to rotate, release the fit between the fitting block 30 and the support frame 28, open the air hole 29, adjust the air pressure above the bottom cover 13, so that the bottom cover 13 can rotate smoothly, and then the bottom cover 13 can be removed. The ultrasonic cleaning chamber 10 can be removed from the lower end to clean the residue collected in the bottom cover 13. During cleaning, the motor 41 can be used to drive the transmission gear 40 to rotate. The transmission gear 40 drives the drive ring 38 to rotate by meshing with the drive ring 38. The drive ring 38 has a ball 39 disposed on the inner side. The drive ring 38 drives the attraction block 37 to rotate. The attraction block 37 drives the magnetic block 34 and the stirring head 35 to move, thereby stirring the liquid in the ultrasonic cleaning chamber 10 and improving the cleaning effect of the liquid on the workpiece.
[0032] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0033] In the description of this application, it should be noted that, unless otherwise specified or limited, the terms "dispose," "install," and other conjunctions should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A high-efficiency ultrasonic cleaning device, comprising a cleaning machine body (1); Its characteristics are: A cleaning mechanism is provided inside the cleaning machine body (1), and the cleaning mechanism includes an ultrasonic cleaning seat (5) and a spray flushing seat (6). The ultrasonic cleaning seat (5) and the spray flushing seat (6) are arranged horizontally inside the cleaning machine body (1) to provide different cleaning modes for the cleaning machine body (1). A self-propelled frame (2) is provided above the ultrasonic cleaning seat (5) and the spray flushing seat (6). The self-propelled frame (2) drives the workpiece placement basket to move inside the cleaning machine body (1) and sends the workpiece into the cleaning mechanism for cleaning. An ultrasonic cleaning chamber (10) is provided inside the ultrasonic cleaning seat (5), and an ultrasonic transmitter (11) is provided on the outer wall of the ultrasonic cleaning chamber (10). A residue removal mechanism is provided inside the ultrasonic cleaning chamber (10) to remove impurities in the cleaning liquid.
2. A high-efficiency ultrasonic cleaning device according to claim 1, characterized in that: The residue removal mechanism comprises a movable plug (12), a bottom cover (13), a first channel (15), a second channel (16), a first conduction mechanism, a second conduction mechanism, a filter plate (20), and a movement control mechanism; A movable plug (12) is arranged inside the ultrasonic cleaning chamber (10) and between the ultrasonic cleaning chamber (10) to form an up-and-down sliding structure; A bottom cover (13) is arranged at the bottom of the ultrasonic cleaning chamber (10), and the bottom cover (13) is detachably connected to the ultrasonic cleaning chamber (10) by means of a threaded connection; A first channel (15) is provided inside the movable plug (12); A second channel (16) is staggered with the first channel (15) and arranged inside the movable plug (12); A first conducting mechanism is arranged inside the first channel (15), and the conducting direction of the first conducting mechanism is from top to bottom; A second conducting mechanism is arranged inside the second channel (16), and the conducting direction of the second conducting mechanism is from bottom to top; a filter plate (20) disposed at the bottom of the second channel (16) to filter the liquid entering the second channel (16); A movement control mechanism is arranged above the movable plug (12) to control the vertical movement of the movable plug (12).
3. A high-efficiency ultrasonic cleaning device according to claim 2, characterized in that: The movement control mechanism comprises a guide frame (31) and a lifting controller (32), wherein the guide frame (31) is arranged above the movable plug (12), and the upper end of the guide frame (31) is located above the ultrasonic cleaning chamber (10), and the outer side of the guide frame (31) is connected to the lifting controller (32).
4. The high-efficiency ultrasonic cleaning equipment according to claim 2, characterized in that: The first conduction mechanism comprises a first stopper (17), a first spring (18) and a first support plate (19); A first stopper (17) is arranged inside the first channel (15) to block the opening of the first channel (15); A first spring (18) is arranged below the first stopper (17) to provide an upward thrust for the first stopper (17); The first support plate (19) is arranged below the first spring (18).
5. The high-efficiency ultrasonic cleaning equipment according to claim 4, characterized in that: The second conducting mechanism comprises a second stopper (21), a second spring (22) and a second support plate (23); a second stopper (21) disposed above the second channel (16) to block the opening of the second channel (16); a second spring (22) disposed above the second stopper (21); The second support plate (23) is arranged above the second spring (22) to provide support therefor.
6. The high-efficiency ultrasonic cleaning equipment according to claim 5, characterized in that: The upper portion of the second channel (16) is designed to be in a reduced shape. A rotational connection is formed between the filter plate (20) and the second channel (16). A movable shaft (25) is fixed in the middle of the filter plate (20). A rotational connection is formed between the movable shaft (25) and the second channel (16). A rotating blade (26) is fixed at the upper end of the movable shaft (25). The water flows through the rotating blade (26) to rotate.
7. The high-efficiency ultrasonic cleaning equipment according to claim 4, characterized in that: An auxiliary head (14) is fixed below the bottom cover (13) to assist in rotating the bottom cover (13), and a support frame (28) is fixed to the middle of the bottom cover (13) and the bottom of the ultrasonic cleaning chamber (10), and a top rod (27) is fixed above the support frame (28), and the top of the top rod (27) is in contact with the first stopper (17) to prevent the first stopper (17) from moving downward, and a fitting block (30) is fixed to the middle and upper part of the bottom cover (13), and the upper surface of the fitting block (30) is in contact with the lower surface of the support frame (28), and an air hole (29) is provided through the middle of the fitting block (30).
8. The high-efficiency ultrasonic cleaning equipment according to claim 1, characterized in that: An auxiliary stirring mechanism is provided above the movable plug (12) to stir the liquid in the ultrasonic cleaning chamber (10).
9. A high-efficiency ultrasonic cleaning device according to claim 8, characterized in that: The auxiliary stirring mechanism comprises a sliding ring (33), a magnetic block (34), a stirring head (35), an auxiliary ring (36) and a driving mechanism; A sliding ring (33) is provided above the movable plug (12) and is connected to the movable plug (12) to form a rotation connection, and the end of the sliding ring (33) is designed to be an enlarged structure; A magnetic block (34) is fixed above the sliding ring (33); A stirring head (35) is fixed on the inner side of the magnetic block (34); An auxiliary ring (36) is arranged above the magnetic block (34), and a sliding ring (33) is slidably connected below the auxiliary ring (36); A driving mechanism is provided outside the ultrasonic cleaning chamber (10) to control the movement of the auxiliary ring (36).
10. The high-efficiency ultrasonic cleaning equipment according to claim 9, characterized in that: The driving mechanism comprises an attraction block (37), a driving ring (38), a transmission gear (40), a motor (41) and a positioning frame (42); An attraction block (37) is arranged outside the ultrasonic cleaning chamber (10) and attracts the magnetic block (34); A drive ring (38) is fixed to the outside of the attraction block (37), and the drive ring (38) is nested on the outside of the ultrasonic cleaning chamber (10); A transmission gear (40) is disposed on the outside of the drive ring (38) and is meshed with the drive ring (38); A motor (41) is connected to the transmission gear (40) to control the rotation of the transmission gear (40); The positioning frame (42) is arranged on the outer side of the driving ring (38) to provide positioning for the rotation of the driving ring (38).
Citation Information
Patent Citations
Combined ultrasonic cleaning machine
CN222659497U