Terminal welding and performance testing equipment of motor stator and welding testing method

By designing automated motor stator production equipment, the problems of low production efficiency and unstable quality caused by manual operation are solved, and the efficient and stable production of motor stator is achieved.

CN120438879APending Publication Date: 2025-08-08SHENZHEN HONEST MECHATRONIC EQUIP CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510518194.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

During the production process of existing motor stator, manual operation leads to low production efficiency and uneven motor quality, making it difficult to ensure consistency and stability.

Method used

Design a terminal welding and performance testing equipment for motor stator, including feed slide assembly, handling robot, bridge line height detection mechanism, terminal welding mechanism, terminal cooling mechanism, laser marking mechanism, EOL testing mechanism, poor discharge line and discharge slide assembly, to realize automated operation process.

Benefits of technology

It improves motor production efficiency, saves labor costs, and ensures consistency and stability of motor quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120438879A_ABST
    Figure CN120438879A_ABST
Patent Text Reader

Abstract

The invention discloses terminal welding and performance testing equipment for a motor stator and a welding testing method. The terminal welding and performance testing equipment is provided with a feeding sliding table assembly, a carrying mechanical arm, a gap bridge line height detection mechanism, a terminal welding mechanism, a terminal cooling mechanism, a laser marking mechanism, an EOL testing mechanism, a defective row outgoing line and a discharging sliding table assembly. The carrying manipulator is used for carrying a product, the bridging line height detection mechanism is used for detecting the height of a bridging line, the terminal welding mechanism is used for welding a terminal, and the terminal cooling mechanism is used for cooling the product; the laser marking mechanism is used for marking the products, the EOL testing mechanism is used for conducting electrical performance testing on the products, the defective discharging line is used for discharging unqualified products, and the discharging sliding table assembly is used for discharging qualified products. According to the invention, automatic operations of bridge line height detection, terminal welding, marking, EOL testing and the like of a product are realized, the production efficiency of a motor is improved, the labor cost is saved, and the consistency and stability of the quality of the motor are ensured at the same time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application belongs to the technical field of motor production, and in particular relates to a terminal welding and performance testing device and a welding test method for a motor stator. Background Art

[0002] As a special type of motor, the chain motor features a unique stator core design and structure. The stator core of a chain motor typically consists of a series of ring-shaped or chain-shaped cores, precisely connected together to form a closed loop. This structure's primary function is to provide a magnetic circuit and secure the stator coils, ensuring efficient and stable motor operation. Each core maintains a high degree of consistency in shape and size to ensure overall motor performance and quality.

[0003] In the current production process, after the stator is assembled from the iron core, copper wire winding, round welding, wire management, wire cutting and paint stripping, terminal crimping, copper wire attachment to the terminals, wire clamping, and wire cutting are required. Furthermore, bridge wire height testing, terminal welding, performance testing, and marking are required. Currently, all of these processes rely on manual labor. However, manual production methods are not only inefficient and unable to meet the needs of large-scale production, but also prone to uneven quality of the motors produced due to varying worker proficiency and skill levels, making it difficult to ensure consistent and stable motor quality. Summary of the Invention

[0004] The purpose of this application is to provide a terminal welding and performance testing device and welding test method for a motor stator, which can improve the production efficiency of the motor, reduce labor costs, and ensure the consistency and stability of the motor quality.

[0005] The present application is implemented as follows: a terminal welding and performance testing device for a motor stator, comprising a feed slide assembly, a handling manipulator, a bridge line height detection mechanism, a terminal welding mechanism, a terminal cooling mechanism, a laser marking mechanism, an EOL testing mechanism, a defective discharge line, and a discharge slide assembly;

[0006] The feed slide assembly is used to receive products and transport the products to a position close to the handling robot;

[0007] The handling robot is used to carry products and transfer them between institutions;

[0008] The bridge line height detection mechanism is used to detect the bridge line height of the product and feed back the detection result to the host computer;

[0009] The terminal welding mechanism is used to weld the terminals, and the terminal cooling mechanism is used to dissipate heat to the product after welding;

[0010] The laser marking mechanism is used to mark the product with a code;

[0011] The EOL testing mechanism is used to perform electrical performance testing on products;

[0012] The defective discharge line is used to discharge unqualified products, and the discharge slide assembly is used to discharge qualified products.

[0013] In a preferred solution, the bridge line height detection mechanism includes a height detection bracket, a height detection downward pressure drive cylinder, a height detection lifting slide group, a height detection lifting plate, a height detection circular pressure plate, a height detection movable rod and a height detection displacement sensor; the height detection downward pressure drive cylinder is fixed on the height detection bracket, the piston rod of the height detection downward pressure drive cylinder is fixedly connected to the slider of the height detection lifting slide group, the height detection lifting plate is fixed on the outer side surface of the slider of the height detection lifting slide group, the outer side surface of the height detection lifting plate is provided with an upper mounting plate and a lower mounting plate spaced apart from each other, the height detection displacement sensor is fixed on the upper mounting plate, the shape of the height detection circular pressure plate matches the shape of the part where the product is wrapped around the bridge line, and it is fixed to the bottom end of the height detection movable rod, and the height detection movable rod is movably passed through the lower mounting plate.

[0014] In a preferred embodiment, the bridge line height detection mechanism further includes a height detection buffer spring, which is sleeved on the outer periphery of the height detection movable rod and clamped between the lower mounting plate and the height detection circular pressure plate.

[0015] In a preferred solution, the top end of the height detection movable rod is a big head end, the diameter of the big head end is larger than the aperture of the vertical through hole on the lower mounting plate, and the top surface of the big head end is a plane. When the height detection circular pressure plate presses against the bridge line on the product, the big head end can slide upward and press the height detection displacement sensor.

[0016] In a preferred embodiment, the terminal welding mechanism includes a welding fixture, a welding movable slide, a spot welding head and a welding movable mechanism. The spot welding head is fixed at the power output end of the welding movable mechanism. The welding fixture is used to fix the product and is installed at the power output end of the welding movable slide. The welding movable slide can move the welding fixture to a welding station directly below the spot welding head. The welding movable mechanism can drive the spot welding head to a position close to the product to achieve welding of the product terminals.

[0017] In a preferred embodiment, the welding moving mechanism includes a welding fixed bracket, a welding lifting drive component, a welding lifting slide group, a welding lifting plate and a welding transverse driving component; the welding lifting drive component is fixed on the welding fixed bracket, the power output end of the welding lifting drive component is fixedly connected to the slider of the welding lifting slide group, the welding lifting plate is fixedly connected to the slider of the welding lifting slide group, the welding transverse driving component is fixed on the welding lifting plate, and the spot welding head is fixedly connected to the power output end of the welding transverse driving component.

[0018] In a preferred solution, the terminal welding mechanism is provided with two spot welding heads which are arranged obliquely and symmetrically, and the two spot welding heads are used to weld the left and right connection parts of a terminal respectively.

[0019] In a preferred embodiment, the laser marking mechanism includes a laser marking machine, a marking fixture, a marking material detection sensor, a marking protective cover, and a marking protective cover driving member; the marking fixture is used to fix the product, the marking material detection sensor is used to detect whether a product is placed on the marking fixture, the laser marking machine is used to emit laser to the product to form a code mark, the marking protective cover is hinged to the power output end of the marking protective cover driving member, the marking protective cover driving member can drive the marking protective cover to swing downward to cover the product, and the marking protective cover has an avoidance gap reserved corresponding to the product marking area.

[0020] In a preferred embodiment, the EOL test mechanism includes a test fixture, a test bracket, a test lifting drive, a test lifting slide, a test lifting plate, a test fixture and a test fixture opening and closing cylinder; the test fixture is used to fix the product, the test lifting drive is fixed on the test bracket, the power output end of the test lifting drive is fixedly connected to the slider of the test lifting slide, the test lifting plate is fixedly connected to the slider of the test lifting slide, the test fixture opening and closing cylinder is installed at the bottom of the test lifting plate, the two clamping jaws of the test fixture are respectively fixedly connected to the two piston rods of the test fixture opening and closing cylinder, and the test fixture opening and closing cylinder can drive the test fixture to clamp the terminals on the product to contact to achieve electrical connection.

[0021] In order to achieve the above object, the present application also provides a welding test method for a motor stator, comprising the following steps:

[0022] The product is placed on the fixed fixture of the feed slide assembly. The positioning of the product is completed through the positioning notch on the fixed fixture. The material detection sensor on the fixed fixture detects that the product is in place. Then, the feed slide works to transport the product to a position close to the handling robot.

[0023] The handling robot carries the product to the bridge line height detection mechanism, which works to detect the bridge line height of the product and feeds back the detection results to the host computer;

[0024] The handling robot transports the product to the terminal welding mechanism for welding, and then transports it to the terminal cooling mechanism for cooling the product;

[0025] The handling robot moves the product to the laser marking mechanism, which then marks the product with a code.

[0026] The transport robot transports the product to the EOL testing facility, which performs electrical performance tests on the product and feeds the test results back to the host computer.

[0027] After the host computer analyzes and processes the above-mentioned bridge line height detection results and test results, it determines whether the product is qualified;

[0028] The handling robot moves the unqualified products to the defective discharge line and moves the qualified products to the discharge slide assembly.

[0029] Compared with the prior art, the present application has the following advantages:

[0030] The terminal welding and performance testing equipment for the motor stator provided in the present application is equipped with a feed slide assembly, a handling robot, a bridge line height detection mechanism, a terminal welding mechanism, a terminal cooling mechanism, a laser marking mechanism, an EOL testing mechanism, a defective discharge line and a discharge slide assembly; it realizes the automated operations of stator bridge line height detection, terminal welding, marking, EOL testing, qualified product output and unqualified product rejection. Compared with the current production method that relies solely on manual labor, the present application improves the production efficiency of the motor, saves labor costs, and at the same time ensures the consistency and stability of the motor quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 Schematic diagram of the three-dimensional structure of the terminal welding and performance testing equipment for the motor stator provided in an embodiment of the present application;

[0032] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the device from another perspective;

[0033] Figure 3 Schematic diagram of the three-dimensional structure of the bridge line height detection mechanism provided in an embodiment of the present application;

[0034] Figure 4 yes Figure 3 The side structural diagram of the bridge line height detection mechanism shown;

[0035] Figure 51 is a schematic diagram of the three-dimensional structure of the terminal welding mechanism provided in an embodiment of the present application;

[0036] Figure 6 yes Figure 5 A schematic side view of the terminal welding mechanism shown;

[0037] Figure 7 This is a schematic diagram of the three-dimensional structure of the laser marking mechanism provided in an embodiment of the present application;

[0038] Figure 8 Schematic diagram of the three-dimensional structure of the EOL test mechanism provided in an embodiment of the present application;

[0039] Figure 9 yes Figure 8 The side structure diagram of the EOL test mechanism is shown. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solutions and advantages of this application more clearly understood, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0041] In the description of this application, it should be noted that the terms "center", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting this application; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, an indirect connection through an intermediate medium, or a communication between the internal parts of two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0042] See also Figure 1 and Figure 2, shows a terminal welding and performance testing device for a motor stator provided in this embodiment, including a feed slide assembly 1, a handling robot 2, a bridge line height detection mechanism 3, a terminal welding mechanism 4, a terminal cooling mechanism 5, a laser marking mechanism 6, an EOL testing mechanism 7, a defective discharge line 8, and a discharge slide assembly 9. Among them, the feed slide assembly 1 is used to receive products and transport them to a position close to the handling robot 2; the handling robot 2 is used to transport products and transfer them between mechanisms; the bridge line height detection mechanism 3 is used to detect the bridge line height of the product and feed back the detection results to the host computer; the terminal welding mechanism 4 is used to weld terminals, and the terminal cooling mechanism 5 is used to dissipate heat from the welded product; the laser marking mechanism 6 is used to mark the product with a code; the EOL testing mechanism 7 is used to perform electrical performance testing on the product; the defective discharge line 8 is used to discharge unqualified products, and the discharge slide assembly 9 is used to discharge qualified products.

[0043] Specifically, see Figure 3 and Figure 4 The bridge line height detection mechanism 3 includes a height detection bracket 31, a height detection downward driving cylinder 32, a height detection lifting slide 33, a height detection lifting plate 34, a height detection circular pressure plate 35, a height detection movable rod 36, a height detection displacement sensor 37 and a height detection buffer spring 38.

[0044] The height detection downward pressure drive cylinder 32 is fixed to the height detection bracket 31. The piston rod of the height detection downward pressure drive cylinder 32 is fixedly connected to the slider of the height detection lifting and lowering slide 33. The height detection lifting plate 34 is fixed to the outer side of the slider of the height detection lifting and lowering slide 33. The outer side of the height detection lifting plate 34 is equipped with upper and lower mounting plates spaced vertically. The height detection downward pressure drive cylinder 32 is controlled by the host computer during operation, driving the height detection lifting plate 34 to rise or fall to the set height.

[0045] The height detection displacement sensor 37 is fixed on the upper mounting plate. The shape of the height detection circular pressure plate 35 matches the shape of the part where the product is wrapped around the bridge line. It is fixed on the bottom end of the height detection movable rod 36, and the height detection movable rod 36 is movably arranged on the lower mounting plate.

[0046] Preferably, the top of the height detection movable rod 36 is a large head end, and the diameter of the large head end is larger than the aperture of the vertical perforation on the lower mounting plate, so that the large head end will not slide off the vertical perforation. The top surface of the large head end is a plane. When the height detection circular pressure plate 35 presses against the bridge line on the product, the height detection movable rod 36 can slide upward and press against the height detection displacement sensor 37. The displacement information of the height detection displacement sensor 37 is read by the host computer and compared with the pre-stored reference range. When the displacement information of the height detection displacement sensor 37 is measured to be within the reference range, it can be determined that the height of the bridge line is within the qualified range. It is understandable that if the bridge line is missing a turn, or the winding position is too low, the height detection displacement sensor 37 may not read, or the reading may be less than the pre-stored reference range, and it can be determined to be unqualified; conversely, if the bridge line is extra turn, or the winding position is too high, the reading of the height detection displacement sensor 37 exceeds the pre-stored reference range, and it can also be determined to be unqualified.

[0047] Height detection buffer spring 38 is mounted on the outer periphery of height detection movable rod 36 and sandwiched between the lower mounting plate and the height detection circular pressure plate 35. The presence of height detection buffer spring 38 helps the height detection circular pressure plate 35 quickly return to its initial height setting after detection. Furthermore, because height detection buffer spring 38 applies a certain upward force to the height detection circular pressure plate 35, it can compress any gaps in the bridge wire, improving the accuracy of bridge wire height detection. This compacted bridge wire layout is more compact, contributing to improved product quality.

[0048] Specifically, see Figure 5 and Figure 6 The terminal welding mechanism 4 includes a welding fixture 41, a welding movable slide 42, a spot welding head 43 and a welding movable mechanism. The spot welding head 43 is fixed at the power output end of the welding movable mechanism. The welding fixture 41 is used to fix the product. It is installed at the power output end of the welding movable slide 42. The welding movable slide 42 can move the welding fixture 41 to the welding station directly below the spot welding head 43. The welding movable mechanism can drive the spot welding head 43 to move to a position close to the product to achieve welding of the product terminals.

[0049] Furthermore, the above-mentioned welding moving mechanism includes a welding fixed bracket 44, a welding lifting drive member 45, a welding lifting slide group 46, a welding lifting plate 47 and a welding transverse driving member 48; the welding lifting driving member 45 is fixed on the welding fixed bracket 44, the power output end of the welding lifting driving member 45 is fixedly connected to the slider of the welding lifting slide group 46, the welding lifting plate 47 is fixedly connected to the slider of the welding lifting slide group 46, the welding transverse driving member 48 is fixed on the welding lifting plate 47, and the spot welding head 43 is fixedly connected to the power output end of the welding transverse driving member 48. Through the above design, the welding moving mechanism can move the spot welding head 43 to the target position in three-dimensional space.

[0050] In this embodiment, the terminal welding mechanism 4 is provided with two spot welding heads 43 that are arranged obliquely and symmetrically. The two spot welding heads 43 are used to weld the left and right connection parts of a terminal respectively.

[0051] Specifically, see Figure 1 and Figure 2 The terminal cooling mechanism 5 includes a fan, which blows fresh air to the product to take away the heat from the product and cool the product quickly.

[0052] Specifically, see Figure 7 The laser marking mechanism 6 includes a laser marking machine 61, a marking fixture 62, a marking material detection sensor 63, a marking protective cover 64, and a marking protective cover driver 65. The marking fixture 61 is used to secure the product, the marking material detection sensor 62 is used to detect whether a product is placed on the marking fixture 61, and the laser marking machine 61 is used to emit laser light at the product to form a code mark. The marking protective cover 64 is hinged to the power output end of the marking protective cover driver 65. The marking protective cover driver 65 can drive the marking protective cover 64 to swing downward to cover the product, thereby protecting the product outside the code mark area. The marking protective cover 64 has a reserved gap corresponding to the product marking area to allow laser light to enter.

[0053] Specifically, see Figure 8 and Figure 9The EOL test mechanism 7 includes a test fixture 71, a test bracket 72, a test lifting drive 73, a test lifting slide 74, a test lifting plate 75, a test fixture 76, and a test fixture opening and closing cylinder 77; the test fixture 71 is used to fix the product, the test lifting drive 73 is fixed on the test bracket 72, the power output end of the test lifting drive 73 is fixedly connected to the slider of the test lifting slide 74, the test lifting plate 75 is fixedly connected to the slider of the test lifting slide 74, and the test lifting drive 73 is controlled by the host computer when working, which can make the test lifting plate 75 drop to the set height. The test fixture opening and closing cylinder 77 is installed at the bottom of the test lifting plate 75, and the two clamping claws of the test fixture 76 are respectively fixedly connected to the two piston rods of the test fixture opening and closing cylinder 77. The test fixture opening and closing cylinder 77 can drive the test fixture to clamp the terminal contact on the product to achieve electrical connection. After the host computer collects the feedback electrical signal, it can analyze the electrical performance of the product.

[0054] In order to make the working principle and working process of the device of this embodiment clearer, this embodiment also provides a welding test method for a motor stator, comprising the following steps:

[0055] The product is placed on the fixed fixture of the feed slide assembly 1. The positioning of the product is completed through the positioning notch on the fixed fixture. The material detection sensor on the fixed fixture detects that the product is in place; then, the feed slide assembly 1 works to transport the product to a position close to the handling robot 2;

[0056] The transport manipulator 2 transports the product to the bridge line height detection mechanism 3, which works to detect the bridge line height of the product and feeds back the detection result to the host computer;

[0057] The transport robot 2 transports the product to the terminal welding mechanism 4 for welding, and then transports it to the terminal cooling mechanism 5 for cooling the product;

[0058] The transport robot 2 transports the product to the laser marking mechanism 6, which marks the product with a code.

[0059] The transport robot 2 transports the product to the EOL test unit 7, which performs an electrical performance test on the product and feeds back the test results to the host computer;

[0060] After the host computer analyzes and processes the above-mentioned bridge line height detection results and test results, it determines whether the product is qualified;

[0061] The transport robot 2 transports the unqualified products to the defective discharge line 8 and transports the qualified products to the discharge slide assembly 9.

[0062] To sum up, this embodiment realizes the automated operations of stator bridge wire height detection, terminal welding, marking, EOL testing, qualified product output and unqualified product rejection. Compared with the current production method that relies solely on manual labor, this application improves the production efficiency of the motor, saves labor costs, and at the same time ensures the consistency and stability of the motor quality.

[0063] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A terminal welding and performance testing device for a motor stator, characterized in that: Including feed slide assembly, handling robot, bridge line height detection mechanism, terminal welding mechanism, terminal cooling mechanism, laser marking mechanism, EOL testing mechanism, defective discharge line and discharge slide assembly; The feed slide assembly is used to receive products and transport the products to a position close to the handling robot; The handling robot is used to carry products and transfer them between institutions; The bridge line height detection mechanism is used to detect the bridge line height of the product and feed back the detection result to the host computer; The terminal welding mechanism is used to weld the terminals, and the terminal cooling mechanism is used to dissipate heat to the product after welding; The laser marking mechanism is used to mark the product with a code; The EOL testing mechanism is used to perform electrical performance testing on products; The defective discharge line is used to discharge unqualified products, and the discharge slide assembly is used to discharge qualified products.

2. The terminal welding and performance testing equipment for motor stators according to claim 1, characterized in that: The bridge line height detection mechanism includes a height detection bracket, a height detection downward pressure driving cylinder, a height detection lifting slide group, a height detection lifting plate, a height detection circular pressure plate, a height detection movable rod and a height detection displacement sensor; the height detection downward pressure driving cylinder is fixed on the height detection bracket, the piston rod of the height detection downward pressure driving cylinder is fixedly connected to the slider of the height detection lifting slide group, the height detection lifting plate is fixed on the outer side surface of the slider of the height detection lifting slide group, the outer side surface of the height detection lifting plate is provided with an upper mounting plate and a lower mounting plate spaced apart up and down, the height detection displacement sensor is fixed on the upper mounting plate, the shape of the height detection circular pressure plate matches the shape of the part where the product is wrapped around the bridge line, and it is fixed to the bottom end of the height detection movable rod, and the height detection movable rod is movably passed through the lower mounting plate.

3. The terminal welding and performance testing equipment for motor stators according to claim 2, characterized in that: The bridge line height detection mechanism also includes a height detection buffer spring, which is sleeved on the outer periphery of the height detection movable rod and clamped between the lower mounting plate and the height detection circular pressure plate.

4. The terminal welding and performance testing equipment for motor stators according to claim 2 or 3, characterized in that: The top end of the height detection movable rod is a big head end, the diameter of the big head end is larger than the aperture of the vertical through hole on the lower mounting plate, and the top surface of the big head end is a plane. When the height detection circular pressure plate presses against the bridge line on the product, the big head end can slide upward and press the height detection displacement sensor.

5. The terminal welding and performance testing equipment for motor stators according to claim 1, characterized in that: The terminal welding mechanism includes a welding fixture, a welding movable slide, a spot welding head and a welding movable mechanism. The spot welding head is fixed at the power output end of the welding movable mechanism. The welding fixture is used to fix the product and is installed at the power output end of the welding movable slide. The welding movable slide can move the welding fixture to a welding station directly below the spot welding head. The welding movable mechanism can drive the spot welding head to a position close to the product to achieve welding of the product terminals.

6. The terminal welding and performance testing equipment for motor stators according to claim 5, characterized in that: The welding moving mechanism includes a welding fixed bracket, a welding lifting drive component, a welding lifting slide group, a welding lifting plate and a welding transverse driving component; the welding lifting drive component is fixed on the welding fixed bracket, the power output end of the welding lifting drive component is fixedly connected to the slider of the welding lifting slide group, the welding lifting plate is fixedly connected to the slider of the welding lifting slide group, the welding transverse driving component is fixed on the welding lifting plate, and the spot welding head is fixedly connected to the power output end of the welding transverse driving component.

7. The terminal welding and performance testing equipment for motor stators according to claim 6, characterized in that: The terminal welding mechanism is provided with two spot welding heads which are arranged obliquely and distributed symmetrically. The two spot welding heads are used to weld the left and right connection parts of a terminal respectively.

8. The terminal welding and performance testing equipment for motor stators according to claim 1, characterized in that: The laser marking mechanism includes a laser marking machine, a marking fixture, a marking material detection sensor, a marking protective cover, and a marking protective cover driving member; the marking fixture is used to fix the product, the marking material detection sensor is used to detect whether a product is placed on the marking fixture, the laser marking machine is used to emit laser to the product to form a code mark, the marking protective cover is hinged to the power output end of the marking protective cover driving member, the marking protective cover driving member can drive the marking protective cover to swing downward to cover the product, and the marking protective cover has an avoidance gap reserved for the product marking area.

9. The terminal welding and performance testing equipment for motor stators according to claim 1, characterized in that: The EOL test mechanism includes a test fixing fixture, a test bracket, a test lifting drive, a test lifting slide group, a test lifting plate, a test fixture and a test fixture opening and closing cylinder; the test fixing fixture is used to fix the product, the test lifting drive is fixed on the test bracket, the power output end of the test lifting drive is fixedly connected to the slider of the test lifting slide group, the test lifting plate is fixedly connected to the slider of the test lifting slide group, the test fixture opening and closing cylinder is installed at the bottom of the test lifting plate, the two clamping jaws of the test fixture are respectively fixedly connected to the two piston rods of the test fixture opening and closing cylinder, and the test fixture opening and closing cylinder can drive the test fixture to clamp the terminals on the product to contact to achieve electrical connection.

10. A welding test method for a motor stator, applied to the terminal welding and performance testing equipment according to claim 1, characterized in that: The welding test method comprises the following steps: The product is placed on the fixed fixture of the feed slide assembly. The positioning notch on the fixed fixture completes the positioning of the product. The material detection sensor on the fixed fixture detects that the product is in place. Then, the feed slide works to transport the product to a position close to the handling robot. The handling robot carries the product to the bridge line height detection mechanism, which works to detect the bridge line height of the product and feeds back the detection results to the host computer; The handling robot transports the product to the terminal welding mechanism for welding, and then transports it to the terminal cooling mechanism for cooling the product; The handling robot moves the product to the laser marking mechanism, which then marks the product with a code. The transport robot transports the product to the EOL testing facility, which performs electrical performance tests on the product and feeds the test results back to the host computer. After the host computer analyzes and processes the above-mentioned bridge line height detection results and test results, it determines whether the product is qualified; The handling robot moves the unqualified products to the defective discharge line and moves the qualified products to the discharge slide assembly.

Citation Information

Cited By

  • Laser marking, transition line shaping and post-welding detection machine

    CN121083108A