Discharging mechanism of wine retort and automatic brewing system
By designing a still unloading mechanism, and utilizing the coordinated operation of the flip-top module, the tilting module, and the conveyor track module, the still module can be automatically tilted and moved. This solves the problems of cumbersome cleaning operations and safety hazards inside the still, and improves cleaning efficiency and safety.
Patent Information
- Application Number
- CN202510632653.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2045-05-16
AI Technical Summary
In the existing technology, cleaning the lees inside the still is cumbersome, inefficient, and poses safety hazards, especially since the turning process is prone to interference with other equipment.
Design a still unloading mechanism, including a frame, a pot body unit, an unloading unit, and a control unit. Through the coordinated operation of a flip-top module, a tilting module, a crawling module, and a conveyor track module, the still module can be automatically tilted and moved, avoiding manual operation and improving safety and efficiency.
The process of cleaning distiller's grains has been automated, which has improved efficiency, reduced labor intensity, reduced safety hazards, shortened the production cycle, and enabled simultaneous operation of multiple stills.
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Figure CN120440651B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of brewing equipment technology, and in particular to a still unloading mechanism and an automated brewing system. Background Technology
[0002] In the brewing process, lees are the residue left after fermentation, mainly containing inactive yeast, solid matter, and some unconverted nutrients. These components are largely utilized after one or more distillations. Reusing them not only fails to produce more alcohol but may also introduce unpleasant odors and impurities, affecting the overall quality of the next batch of wine. Therefore, it is necessary to regularly clean up the unusable lees.
[0003] Currently, when cleaning the lees inside the still, the still is first lifted by a hoisting device, the still is turned over, and the unloading door lock on the still is manually knocked to dump the lees, thus completing the cleaning operation.
[0004] It is evident that using this method to clean the lees inside the still is extremely cumbersome and slow. Furthermore, because the still is flipped in place, it is very easy to interfere with other auxiliary still-distillation equipment, posing a high risk and significant safety hazards. Summary of the Invention
[0005] The purpose of this invention is to provide a still unloading mechanism and an automated brewing system, which not only enables simultaneous operation of multiple stills and improves cleaning efficiency, but also reduces danger and safety hazards by changing the position of the stills.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] On one hand, a still unloading mechanism is provided, the still unloading mechanism comprising:
[0008] The frame is provided with at least one moving space, which includes a working station and an unloading station;
[0009] The pot body unit includes a still module and a flip-top module. The still module is located in the moving space and moves between the working station and the unloading station. The flip-top module is located at the working station and connected to the frame. The flip-top module is used to control the opening and closing of the still module.
[0010] The unloading unit comprises a turnover module, a crawling module and a conveying track module. The turnover module is connected to the wine retort module and is used to control the turnover of the wine retort module. The crawling module is connected to the turnover module and is used to drive the wine retort module to move along the conveying track module. The conveying track module is arranged on the rack at both sides of the moving space and extends from the working station to the unloading station.
[0011] The control unit is used to control the coordinated operation of the wine retort module, the turnover module, the conveying track module and the crawling module.
[0012] Optionally, the turnover module comprises a mounting plate, a pot connecting plate and a rotating power member. The mounting plate is movably arranged on the conveying track module at both sides of the wine retort module. The pot connecting plate is rotatably connected to the mounting plate. The wine retort module is connected to the pot connecting plate. The rotating power member is connected to one of the mounting plates. The rotating power member is used to drive the pot connecting plate connected to the same mounting plate to rotate.
[0013] Optionally, the crawling module comprises a driving gear, a walking power member and two groups of walking wheels. The mounting plate is provided with an avoiding groove. The driving gear is rotatably arranged in the avoiding groove and is connected to the walking power member. The walking power member is connected to the mounting plate and is used to drive the driving gear to rotate, so as to drive the mounting plate to move along the conveying track module. The two groups of walking wheels are arranged at both sides of the mounting plate along the length direction.
[0014] Optionally, the walking wheel group comprises a connecting shaft and two rollers. The connecting shaft is inserted into the mounting plate. The two rollers are rotatably arranged at the ends of the connecting shaft and are located at both sides of the mounting plate.
[0015] Optionally, the conveying track module comprises a rack track assembly and a track plate assembly. The rack track assembly is connected to the track plate assembly. The rack track assembly is located between the two rollers and is engaged with the driving gear. The rollers located at both sides of the rack track assembly abut against the track plate assembly.
[0016] Optionally, the rack rail assembly comprises a fixed rack and a movable rack, the track plate assembly comprises a fixed track plate, a movable track plate and a lifting power element, the fixed rack is vertically connected to the fixed track, the fixed track is connected to the rack, the movable rack is vertically connected to the movable track plate, the movable track plate is connected to the lifting power element, the lifting power element is located at the work station and connected to the rack, and the lifting power element is used to drive the movable track plate to lift at the work station.
[0017] Optionally, the fixed rack is provided with a first docking groove and a first docking protrusion, the movable rack is provided with a second docking protrusion and a second docking groove, when the lifting power element drives the movable track plate to lift, the second docking protrusion is inserted into the first docking groove, and the first docking protrusion is inserted into the second docking groove.
[0018] Optionally, the wine still module comprises a wine still pot body and a wine still pot cover, the wine still pot cover is arranged on the wine still pot body to close the wine still pot body, the flip cover module comprises a connecting support, a connecting cantilever and a power module, the connecting support is connected to the work station, one end of the connecting cantilever is hingedly connected to the connecting support, the other end of the connecting cantilever is connected to the wine still pot cover, and the power module is connected to the connecting support and used to drive the connecting cantilever to rotate around the hinge point.
[0019] Optionally, the power module comprises a lifting lead screw, a lead screw sleeve and a rotating power element, the lead screw sleeve is connected to the connecting support, the lifting lead screw is threadedly connected into the lead screw sleeve and connected to the end of the connecting cantilever away from the wine still pot cover, and the rotating power element is connected to the connecting support and used to drive the lifting lead screw to rotate.
[0020] In another aspect, an automatic brewing system is provided, which comprises a still loading robot, a condenser, a material collecting track, a material collecting module and the wine still unloading mechanism as claimed in any one of the above, the condenser and the still loading robot are both connected to the work station, the still loading robot is used to distribute materials into the wine still module, the condenser is used to cool the steam after the wine still module is cooked, the material collecting track is arranged at the unloading station, the material collecting module moves along the material collecting track and is used to recycle the wine lees in the wine still module.
[0021] The beneficial effects of the present application are as follows:
[0022] This invention provides a still unloading mechanism. The still unloading mechanism comprises a pot body unit consisting of a still module and a flip-top module. When cleaning the lees is required, the still module is opened using the flip-top module, avoiding manual labor and reducing the workload of operators. Furthermore, the unloading unit consists of a tilting module, a crawling module, and a conveyor track module. The crawling module moves the still module along the conveyor track module towards the unloading station, while the tilting module tilts the still module. This not only changes the tilting position of the still module, avoiding interference with other distillation equipment and improving safety, but also ensures that the tilting occurs synchronously during movement. When the still module reaches the unloading station, it has completed its tilting, allowing the lees inside the still module to be dumped, thus improving operational efficiency.
[0023] The present invention also provides an automated brewing system. By applying the above-mentioned still unloading mechanism, the automated brewing system accelerates the efficiency of cleaning the lees, shortens the production cycle, increases the production capacity, and realizes the automated control of processes such as still loading, grain steaming, distillation, lees unloading, and transfer, thereby reducing manual labor and labor intensity. Attached Figure Description
[0024] Figure 1 This is a structural assembly diagram of the automated brewing system with a still unloading mechanism provided by the present invention;
[0025] Figure 2 This is a schematic diagram of the connection structure between the flip-top module and the still lid in the still unloading mechanism provided by the present invention.
[0026] Figure 3 This is a diagram showing the internal structure of the still unloading mechanism provided by the present invention after the flip-top module is connected to the still lid.
[0027] Figure 4 This is a schematic diagram of the connection structure between the unloading unit and the still body in the still unloading mechanism provided by the present invention.
[0028] Figure 5 This is a schematic diagram of the connection structure between the tilting module and the crawling module in the still unloading mechanism provided by the present invention.
[0029] Figure 6 This is a partially enlarged view of the conveyor track module after docking in the still unloading mechanism provided by the present invention;
[0030] Figure 7 This is a schematic diagram of the process by which the still body is conveyed and rotated by the still unloading mechanism provided by the present invention.
[0031] Figure 8 This is a schematic diagram of the connection structure between the receiving track and the receiving module in the automated brewing system provided by the present invention.
[0032] In the drawings:
[0033] 100, upper retort robot; 200, condenser; 300, material collection track; 400, material collection module;
[0034] 1, frame;
[0035] 2, pot unit; 21, wine retort module; 211, wine retort pot body; 212, wine retort pot cover; 22, flip cover module; 221, connecting support; 222, connecting cantilever; 223, power module; 2231, lifting lead screw; 2232, screw sleeve; 2233, rotary power piece; 224, connecting piece; 225, rotating shaft;
[0036] 3, discharging unit; 31, flip module; 311, mounting plate; 312, pot connecting plate; 313, rotary power piece; 32, crawling module; 321, driving gear; 322, walking power piece; 323, walking wheel set; 33, conveying track module; 331, rack rail assembly; 3311, fixed rack; 3312, movable rack; 332, track plate assembly; 3321, fixed track plate; 3322, movable track plate; 3323, lifting power piece. DETAILED DESCRIPTION
[0037] The application will be further described below in conjunction with the drawings and examples. It can be understood that the specific examples described herein are only used to explain the application, and not to limit the application. In addition, it should be noted that, for the convenience of description, only the parts related to the application are shown in the drawings, not all the structures.
[0038] In the description of the application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0039] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "over" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature "under", "below" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.
[0040] In the description of the present embodiment, the terms "upper", "lower", "right", "left", and the like, orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used to distinguish in description and have no special meaning.
[0041] In the brewing process, the stillage is the residue after the fermentation process is completed, mainly containing inactive yeast, solid matter and part of the unconverted nutrient components. These components have been basically utilized after single or multiple distillation, and reutilization not only cannot produce more alcohol, but also may bring in bad smell and impurities, affecting the overall quality of the next batch of wine, so the stillage that cannot be utilized needs to be cleaned from time to time.
[0042] At present, when cleaning the stillage in the wine retort, the wine retort is first lifted by lifting equipment, the wine retort is turned over, the discharge door lock on the wine retort is manually knocked, and the stillage is poured to complete the cleaning work of the stillage.
[0043] Therefore, when the stillage in the wine retort is cleaned by using the mode, the operation is very tedious, the cleaning efficiency is very slow, and since the wine retort is turned over on site, it is extremely easy to interfere with other auxiliary wine retort distillation equipment, the danger is high, and there is a great safety hazard.
[0044] Therefore, in order to improve the efficiency and safety of the stillage cleaning work, the present embodiment provides a wine retort discharge mechanism.
[0045] As Figures 1 to 8As shown, the wine still unloading mechanism includes a rack 1, a kettle body unit 2, an unloading unit 3 and a control module, the rack 1 is provided with at least one moving space, the moving space includes a working station and an unloading station, the kettle body unit 2 includes a wine still module 21 and a flip module 22, the wine still module 21 is arranged in the moving space and moves between the working station and the unloading station, the flip module 22 is arranged at the working station and is connected to the rack 1, the flip module 22 is used for controlling the opening and closing of the wine still module 21, the unloading unit 3 includes a turnover module 31, a crawling module 32 and a conveying track module 33, the turnover module 31 is connected to the wine still module 21 and is used for controlling the turnover of the wine still module 21, the crawling module 32 is connected with the turnover module 31 and is used for driving the wine still module 21 to move along the conveying track module 33, the conveying track module 33 is arranged on the rack 1 at both sides of the moving space and extends from the working station to the unloading station, and the control unit is used for controlling the coordinated operation of the wine still module 21, the flip module 22, the turnover module 31, the conveying track module 33 and the crawling module 32.
[0046] The wine still unloading mechanism is provided with the kettle body unit 2 composed of the wine still module 21 and the flip module 22, so that when the wine lees need to be cleaned, the wine still module 21 is opened by the flip module 22, manual operation is avoided, and the labor intensity of the operator is reduced, and the unloading unit 3 composed of the turnover module 31, the crawling module 32 and the conveying track module 33 is arranged, so that the wine still module 21 is driven to move along the conveying track module 33 to the unloading station by the crawling module 32, and the turnover module 31 is used to realize the turnover of the wine still module 21, the position of the turnover of the wine still module 21 is changed, interference with other distillation equipment is avoided, safety is improved, and the wine still module 21 is turned over synchronously during movement, so that the wine still module 21 is moved to the unloading station and the posture is turned over, the wine lees in the wine still module 21 are poured, and the operation efficiency is improved.
[0047] In the embodiment, the control unit is composed of a brewing line main control PLC system, a WCS (Warehouse Control System) system server and a hydraulic station system, and the coordinated operation among the wine still module 21, the flip module 22, the turnover module 31, the conveying track module 33 and the crawling module 32 is realized through multi-party interactive communication, the unmanned operation of the wine lees cleaning process is realized, the labor intensity of personnel is reduced, production data is retained, and specific data can be traced.
[0048] Optionally, as Figure 5As shown, the turnover module 31 comprises a mounting plate 311, a kettle connecting plate 312 and a rotary power element 313. The mounting plate 311 is movably arranged on the conveying track module 33 at both sides of the retort module 21. The kettle connecting plate 312 is rotatably connected to the mounting plate 311. The retort module 21 is connected to the kettle connecting plate 312. The rotary power element 313 is connected to one of the mounting plates 311. The rotary power element 313 is used to drive the kettle connecting plate 312 connected to the same mounting plate 311 to rotate.
[0049] By connecting the kettle connecting plate 312 connected to the retort module 21 to the rotary power element 313, the rotary power element 313 is used to drive the kettle connecting plate 312 to rotate, thereby realizing the turnover action of the retort module 21, so as to perform the dumping operation of the wine lees after the turnover of the retort module 21.
[0050] In the embodiment, the rotary power element 313 is a rotary speed reducer. The rotary speed reducer is a full-circle rotary speed reduction transmission mechanism integrated with a driving power source. It takes a rotary support as a transmission driven element and a mechanism attachment element. By attaching a driving element, a driving source and a cover on one of the inner and outer rings of the rotary support, the other ring is used as a connection base of the transmission driven element and a driven working component. In this way, by using the characteristic that the rotary support itself is a full-circle rotary connection element, the driving power source and the main transmission parts are efficiently configured, so that the rotary speed reducer becomes a general-purpose speed reduction transmission mechanism which integrates the functions of rotation, speed reduction and driving while having a simple structure and being convenient for manufacturing and maintenance. Since the rotary speed reducer is a conventional component in the prior art, no further description is given here.
[0051] In order to better realize the control of the speed and amplitude of the rotation of the rotary speed reducer, the rotary speed reducer is driven by a servo motor. A programmable encoder is arranged on the servo motor. The program in the encoder is set to realize the control of the speed and amplitude of the rotation of the rotary speed reducer, so as to coordinate the operation with the retort module 21, the turnover module 22, the conveying track module 33 and the crawling module 32.
[0052] Optionally, as shown in Figure 4 The crawling module 32 comprises a driving gear 321, a walking power element 322 and two groups of walking wheel sets 323. The mounting plate 311 is provided with a recess. The driving gear 321 is rotatably arranged in the recess and connected to the walking power element 322. The walking power element 322 is connected to the mounting plate 311 and used to drive the driving gear 321 to rotate. The two groups of walking wheel sets 323 are arranged on both sides of the mounting plate 311 along the length direction.
[0053] The driving gear 321 is arranged to drive the mounting plate 311 to move along the conveying track module 33, and the walking wheel set 323 is connected to the two sides of the mounting plate 311 in the length direction, so as to increase the stability of the mounting plate 311 when the retort module 21 is driven to move along the conveying track module 33.
[0054] In the embodiment, the walking power member 322 is a servo motor, and a programmable encoder is arranged on the servo motor. The distance and speed of the retort module 21 are controlled by setting the program in the encoder, so as to coordinate with the retort module 21, the cover module 22, the conveying track module 33 and the turnover module 31. The servo motor is connected to the mounting plate 311 by bolts, and the driving gear 321 is connected to the output shaft of the servo motor.
[0055] Optionally, as shown in Figure 4 , Figure 5 , the walking wheel set 323 comprises a connecting shaft and two rollers. The connecting shaft is inserted into the mounting plate 311, and the two rollers are respectively arranged at the two sides of the mounting plate 311 and rotatably arranged at the end of the connecting shaft.
[0056] The two rollers are arranged in the walking wheel set 323, and the two rollers of the same walking wheel set 323 are respectively arranged at the two sides of the mounting plate 311, so that the walking wheel set 323 supports the mounting plate 311 more stably, and the stability of the mounting plate 311 is ensured when the retort module 21 is driven to move along the conveying track module 33.
[0057] Optionally, as shown in Figure 4 , Figure 6 , the conveying track module 33 comprises a rack track assembly 331 and a track plate assembly 332. The rack track assembly 331 is connected to the track plate assembly 332. The rack track assembly 331 is located between the two rollers and is engaged with the driving gear 321. The rollers located at the two sides of the rack track assembly 331 abut against the track plate assembly 332.
[0058] The rack track assembly 331 is engaged with the driving gear 321, so that the transmission is more accurate and controllable, which is conducive to adjusting the distance and speed of the retort module 21 by the servo motor as the walking power member 322. The rack track assembly 331 is arranged between the two rollers, so as to limit the crawling module 32 and ensure that the driving gear 321 is always in the engaged position with the rack track assembly 331.
[0059] Further, as shown in Figure 4 , Figure 6As shown, the rack rail assembly 331 includes a fixed rack 3311 and a movable rack 3312, and the rail plate assembly 332 includes a fixed rail plate 3321, a movable rail plate 3322 and a lifting power member 3323, the fixed rack 3311 is vertically connected to the fixed rail, the fixed rail is connected to the rack 1, the movable rack 3312 is vertically connected to the movable rail plate 3322, the movable rail plate 3322 is connected to the lifting power member 3323, the lifting power member 3323 is located at the working station and is connected to the rack 1, and the lifting power member 3323 is used to drive the movable rail plate 3322 to lift at the working station.
[0060] Because the retort module 21 has a large weight, the teeth on the movable rack 3312 of the rack rail assembly 331 may be damaged after long-term operation, thereby causing transmission failure. Therefore, the rack rail assembly 331 is divided into the fixed rack 3311 and the movable rack 3312, and the rail plate assembly 332 is correspondingly divided into the fixed rail plate 3321 and the movable rail plate 3322. Therefore, when the teeth on the movable rack 3312 of the retort module 21 are damaged after long-term bearing, only the movable rack 3312 and the movable rail plate 3322 need to be replaced, and the entire conveying rail module 33 does not need to be replaced, thereby reducing the maintenance cost.
[0061] In the embodiment, the lifting power member 3323 is an oil cylinder, and a guide sleeve is arranged between the lifting power member 3323 and the movable rail plate 3322, thereby ensuring the straightness of the track of the movable rail plate 3322 driven by the lifting power member 3323. In addition, the conveying rail module 33 further includes a hydraulic system for controlling the oil cylinder. The hydraulic system can supply oil to the oil cylinder to drive the extension and retraction of the oil cylinder. The hydraulic system generally includes a motor, a hydraulic pump, an oil tank, a filter, a check valve, a relief valve, a pressure gauge, a solenoid valve, a pressure switch, an accumulator, an air filter, a liquid level meter, a thermometer and a drain valve. The motor drives the hydraulic pump to draw fluid from the oil tank, and the fluid is filtered by the filter to increase the pressure of the fluid. The check valve prevents backflow of the fluid, the relief valve is used to limit the system pressure to prevent overload, the pressure gauge is used to indicate the system pressure, the solenoid valve is used to control the flow direction of the fluid to control the action of the actuator, the pressure switch sends a signal when the pressure reaches a set value to control the system, the accumulator is used to store energy and release it when needed, the filter is used to filter hydraulic oil to prevent small particles from entering the system, the air filter is used to filter air entering the oil tank to prevent pollutants from entering, the oil tank is used to store hydraulic oil, the liquid level meter is used to indicate the liquid level in the oil tank, the thermometer is used to measure the temperature in the oil tank, and the drain valve is used to drain the sediment at the bottom of the oil tank.
[0062] Optionally, as Figure 6As shown, the fixed rack 3311 is provided with a first docking groove and a first docking protrusion, and the movable rack 3312 is provided with a second docking protrusion and a second docking groove. When the lifting power element 3323 drives the movable track plate 3322 to rise, the second docking protrusion is inserted into the first docking groove, and the first docking protrusion is inserted into the second docking groove.
[0063] By providing the fixed rack 3311 with a first docking groove and a first docking protrusion, and the movable rack 3312 with a second docking protrusion and a second docking groove, the second docking protrusion is inserted into the first docking groove, and the first docking protrusion is inserted into the second docking groove, thereby ensuring the accuracy of the docking position of the fixed rack 3311 and the movable rack 3312.
[0064] Optionally, as shown, Figures 1 to 3 The wine still module 21 includes a wine still pot body 211 and a wine still pot cover 212. The wine still pot cover 212 is provided on the wine still pot body 211 to close the wine still pot body 211. The flip cover module 22 includes a connecting support 221, a connecting cantilever 222, and a power module 223. The connecting support 221 is connected to the work station. One end of the connecting cantilever 222 is hinged to the connecting support 221. The other end of the connecting cantilever 222 is connected to the wine still pot cover 212. The power module 223 is connected to the connecting support 221 and is used to drive the connecting cantilever 222 to rotate around the hinge point.
[0065] By providing the connecting support 221 hinged to the connecting cantilever 222 on the work station, and driving the connecting cantilever to rotate around the hinge point by the power module, the wine still pot cover 212 is lifted or lowered when the connecting cantilever 222 rotates, thereby closing or opening the wine still pot body 211.
[0066] In this embodiment, the connecting support 221 is provided with two spaced connecting plates 224. A rotating shaft 225 is arranged between the two connecting plates 224. The connecting cantilever 222 is rotatably arranged on the rotating shaft 225 between the two connecting plates 224, thereby realizing the hinge connection between the connecting cantilever 222 and the connecting support 221.
[0067] Further, as shown, Figure 3 The power module 223 includes a lifting lead screw 2231, a lead screw sleeve 2232, and a rotating power element 2233. The lead screw sleeve 2232 is connected to the connecting support 221. The lifting lead screw 2231 is threadedly connected in the lead screw sleeve 2232 and is connected to one end of the connecting cantilever 222 away from the wine still pot cover 212. The rotating power element 2233 is connected to the connecting support 221 and is used to drive the lifting lead screw 2231 to rotate.
[0068] The rotation of the connecting cantilever 222 is realized by using a lead screw transmission mode, so that the transmission is more accurate and controllable, and the amplitude and speed of the rotation of the connecting cantilever 222 can be controlled by the rotary power member 2233.
[0069] In the embodiment, the rotary power member 2233 is a servo motor, and a programmable encoder is arranged on the servo motor. The amplitude and speed of the rotation of the connecting cantilever 222 are controlled by setting the program in the encoder.
[0070] In the wine still unloading mechanism, first, the power module 223 in the flip cover module 22 is started to drive the connecting cantilever 222 to lift the wine still pot cover 212, so that the wine still pot cover 212 is separated from the wine still pot body 211. Then, the lifting power member 3323 of the track plate assembly 332 is started to drive the movable track plate 3322 to lift the movable rack 3312, so that the movable rack 3312 is butted against the fixed rack 3311. Then, the walking power member 322 of the crawling module 32 is started to drive the driving gear 321 to rotate, so that the driving gear 321 moves along the movable rack 3312 and the fixed rack 3311, thereby driving the mounting plate 311 and the wine still pot body 211 to move from the work station to the unloading station. At the same time, the rotary power member 313 of the flip module 31 is started to drive the pot body connecting plate 312 and the wine still pot body 211 to rotate. The speed of the movement and the speed of the flip of the wine still pot body 211 are controlled by the control unit, so that the wine still pot body 211 is flipped when it moves to the unloading station, thereby realizing the pouring of the wine lees in the wine still pot body 211 and completing the cleaning of the wine lees in the wine still pot body 211.
[0071] In the embodiment, as shown in Figure 1 , Figure 8 , an automatic brewing system is also provided, which comprises the potting robot 100, the condenser 200, the material collecting track 300, the material collecting module 400 and the wine still unloading mechanism. The condenser 200 and the potting robot 100 are connected to the work station. The potting robot 100 is used to distribute materials into the wine still module 21, and the condenser 200 is used to cool the steam after the cooking of the wine still module 21. The material collecting module 400 moves along the material collecting track 300 and is used to recover the wine lees in the wine still module 21.
[0072] The automatic brewing system accelerates the efficiency of the cleaning of the wine lees, shortens the production cycle, improves the production capacity, realizes the automatic control of the processes such as potting, cooking, distillation, wine lees pouring and transportation, reduces the manual work and the labor intensity.
[0073] In the embodiment, the material receiving module 400 is an RGV trolley, the RGV trolley comprises a walking mechanism for walking along the material receiving track 300, a chain conveyor for driving the walking mechanism to move, a transfer hopper for loading vinasse, and a wireless module for transmitting and receiving signals, wherein the communication between the wireless module and the control unit uses 5G and wifi6 wireless technology, and the RGV trolley can use optical communication, carrier communication, leaky wave cable and the like to realize communication, in addition, the RGV trolley uses contactless power supply, which improves safety, convenience and waterproof and dustproof by eliminating the limitation of physical link, avoids the wear and tear problem of physical interface, and prolongs the service life of the equipment.
[0074] Wherein when the automatic brewing system is used for operation, first, the control unit controls the upper retort robot 100 to distribute materials in the retort pot body 211, after the distribution is completed, the cover module 22 controls the retort pot cover 212 to close the retort pot body 211, at this time, steam is added in the retort pot body 211 for cooking, after the cooking is completed, the steam in the retort pot body 211 enters the condenser 200 from the pipeline for distillation operation, after the distillation operation is completed, the retort pot body 211 is depressurized, the water in the retort pot body 211 is discharged, the control cover module 22 opens the retort pot cover 212, at this time, the retort unloading mechanism is used for overturning and unloading, and the vinasse is poured into the material receiving unit.
[0075] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. For those skilled in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the scope of the present application. Here, it is not necessary and impossible to exhaust all the embodiments. Any modification, equivalent substitution and improvement within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A still discharge mechanism, characterised in that, The wine retort unloading mechanism comprises: a rack (1) provided with at least one moving space, the moving space comprising a working station and an unloading station; a pot body unit (2) comprising a wine retort module (21) and a flip cover module (22), the wine retort module (21) being arranged in the moving space and moving between the working station and the unloading station, the flip cover module (22) being arranged at the working station and connected to the rack (1), the flip cover module (22) being used for controlling the opening and closing of the wine retort module (21); an unloading unit (3) comprising a turnover module (31), a crawling module (32) and a conveying track module (33), the turnover module (31) being connected to the wine retort module (21) and used for controlling the turnover of the wine retort module (21), the crawling module (32) being connected to the turnover module (31) and used for driving the wine retort module (21) to move along the conveying track module (33), the conveying track module (33) being arranged on the rack (1) at both sides of the moving space and extending from the working station to the unloading station; a control unit used for controlling the coordinated operation of the wine retort module (21), the flip cover module (22), the turnover module (31), the conveying track module (33) and the crawling module (32); the turnover module (31) comprising a mounting plate (311), a pot body connecting plate (312) and a rotary power member (313), the mounting plate (311) being movably arranged on the conveying track module (33) at both sides of the wine retort module (21), the pot body connecting plate (312) being rotatably connected to the mounting plate (311), the wine retort module (21) being connected to the pot body connecting plate (312), the rotary power member (313) being connected to one of the mounting plates (311), the rotary power member (313) being used for driving the pot body connecting plate (312) connected to the same mounting plate (311) to rotate; the crawling module (32) comprising a driving gear (321), a walking power member (322) and two groups of walking wheel sets (323), the mounting plate (311) being provided with an avoiding groove, the driving gear (321) being rotatably arranged in the avoiding groove and connected to the walking power member (322), the walking power member (322) being connected to the mounting plate (311) and used for driving the driving gear (321) to rotate so as to drive the mounting plate (311) to move along the conveying track module (33), the two groups of walking wheel sets (323) being arranged at both sides of the mounting plate (311) along the length direction respectively; the walking wheel set (323) comprising a connecting shaft and two rollers, the connecting shaft being inserted into the mounting plate (311), the two rollers being rotatably arranged at the end of the connecting shaft and located at both sides of the mounting plate (311) respectively; The conveying track module (33) comprises a rack track assembly (331) and a track plate assembly (332), the rack track assembly (331) is connected to the track plate assembly (332), the rack track assembly (331) is located between the two rollers and is engaged with the driving gear (321), and the rollers located on both sides of the rack track assembly (331) abut on the track plate assembly (332); The rack track assembly (331) comprises a fixed rack (3311) and a movable rack (3312), and the track plate assembly (332) comprises a fixed track plate (3321), a movable track plate (3322) and a lifting power member (3323), the fixed rack (3311) is connected to the fixed track vertically, the fixed track is connected to the rack (1), the movable rack (3312) is connected to the movable track plate (3322) vertically, the movable track plate (3322) is connected with the lifting power member (3323), the lifting power member (3323) is located at the work station and is connected with the rack (1), and the lifting power member (3323) is used to drive the movable track plate (3322) to lift at the work station.
2. The still discharge mechanism of claim 1, wherein, The fixed rack (3311) is provided with a first butt joint groove and a first butt joint protrusion, the movable rack (3312) is provided with a second butt joint protrusion and a second butt joint groove, and when the lifting power member (3323) drives the movable track plate (3322) to rise, the second butt joint protrusion is inserted into the first butt joint groove, and the first butt joint protrusion is inserted into the second butt joint groove.
3. The still discharge mechanism of claim 1, wherein, The wine retort module (21) comprises a wine retort body (211) and a wine retort cover (212), the wine retort cover (212) is arranged on the wine retort body (211) to close the wine retort body (211), the cover module (22) comprises a connecting support (221), a connecting cantilever (222) and a power module (223), the connecting support (221) is connected to the work station, one end of the connecting cantilever (222) is hinged to the connecting support (221), the other end of the connecting cantilever (222) is connected to the wine retort cover (212), and the power module (223) is connected to the connecting support (221) and is used to drive the connecting cantilever (222) to rotate around the hinge point.
4. The still discharge mechanism of claim 3, wherein, The power module (223) comprises a lifting lead screw (2231), a lead screw sleeve (2232) and a rotating power member (2233), the lead screw sleeve (2232) is connected to the connecting support (221), the lifting lead screw (2231) is threadedly connected in the lead screw sleeve (2232) and connected to the end of the connecting cantilever (222) away from the wine retort cover (212), and the rotating power member (2233) is connected to the connecting support (221) and is used to drive the lifting lead screw (2231) to rotate.
5. An automated brewing system characterized in that, The automatic brewing system comprises a distilling robot (100), a condenser (200), a material collecting track (300), a material collecting module (400) and the wine still unloading mechanism according to any one of claims 1-4, the condenser (200) and the distilling robot (100) are connected to the working station, the distilling robot (100) is used for distributing materials into the wine still module (21), the condenser (200) is used for cooling the steam after the wine still module (21) is cooked, the material collecting track (300) is arranged at the unloading station, the material collecting module (400) moves along the material collecting track (300) and is used for recycling the wine lees in the wine still module (21).
Citation Information
Patent Citations
Automatic overturning retort unloading device
CN105132229A
Automatic wine steamer
CN116355721A
Box turnover device
CN217200894U
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CN222458259U