Sector door and door plate forming structure

Through the combined design of the central door frame, base structure and clamping part, the problem of fan blade drop and poor welding quality during use of the fan door is solved, and the stable operation and high-precision welding of the fan door is achieved.

CN120443945APending Publication Date: 2025-08-08LIAONING JIAXING DOOR & WINDOW CO LTD
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Patent Information

Application Number
CN202510767184.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-10
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

There is a risk of fan blade falling during use, and the positioning deviation of the large-scale fan door panel frame leads to poor welding quality.

Method used

The combined design of the central door frame, base structure and the side door structure of both sides is adopted, combined with the clamping part and the flip assembly, stable opening and closing is achieved through the transmission relationship, and the combined clamping and welding of the clamping part and the welding part is used to meet the processing needs of sector doors of different shapes.

Benefits of technology

It improves the operating reliability and welding accuracy of the sector doors, avoids the risk of fan blades falling, and ensures machining accuracy and welding quality of sector doors of different shapes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The fan-shaped door and door plate forming structure comprises a machine frame, a transverse sliding groove is formed in the machine frame, a pair of transverse lead screw modules is arranged at the position, corresponding to the transverse sliding groove, of the lower side of the machine frame, and the transverse lead screw modules are slidably connected with a first moving seat; and the upper side of the first moving seat penetrates through the transverse sliding groove and is provided with a first rotating seat, and the upper side of the first rotating seat is provided with a first clamping part. The clamping device can quickly clamp rod-shaped workpieces required for preparing the door plate frame, has the characteristics of large clamping force and stable clamping in the operation process, can ensure that the door plate frame cannot move in the forming process, guarantees the machining precision, and meanwhile, the angles of the first clamping part and the second clamping part can be adjusted, so that the machining efficiency is improved. Stable clamping can be guaranteed, and meanwhile the welding clamping requirements of fan-shaped doors of different shapes are met.
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Description

Technical Field

[0001] The present invention relates to the technical field of fan-shaped door welding, in particular to a fan-shaped door and a door panel forming structure. Background Art

[0002] A door is an entrance or exit of a building or a device installed at an entrance that can be opened or closed. It is an entity that divides a limited space and can connect or block the entrances and exits of two or more spaces. Doors come in a variety of shapes, including fan-shaped, rectangular, circular, etc. Fan-shaped doors are one of them.

[0003] When using existing fan-shaped doors, when large objects or vehicles are passing through, the handle needs to be turned to retract the fan blades. When the doors are opened for a long time, there is no fixed protection. If the internal parts are damaged or loose, there is a risk that the fan blades will fall out from the inside, causing damage to personal safety and passing vehicles.

[0004] When processing fan-shaped door panels, it is necessary to perform forming processing operations on the fan-shaped door panel frames. In the existing technology, small fan-shaped door panel frames are mostly stamped by stamping equipment, while large fan-shaped door panel frames cannot be prepared by stamping equipment due to their large size. Therefore, manual work is required to position the frame and weld it. However, due to the large size of the frame, positioning deviation is prone to occur during the frame positioning process. The welding quality is very important for the fan-shaped door, which is directly related to the overall performance and strength of the subsequent fan-shaped door. The existing technologies involved are as follows:

[0005] 1. CN222448975U A welding frame for a civil air defense door frame, comprising a fixed seat, a movable seat, and a slide. The fixed seat is provided with a spacing adjustment member, the movable seat is provided on the spacing adjustment member, the slide slides through the movable seat, the slide is provided with a clamping seat, and the top wall of the movable seat is provided with a positioning seat. This technical solution uses the clamping seat that can be adjusted up and down to position the position of the steel plate according to the required height of the door frame. The two adjustable movable seats can be used to position the steel plates on both sides according to the required width of the door frame, thereby facilitating welding after splicing and improving welding accuracy.

[0006] 2. CN210147349U Door frame steel plate welding fixture, including a placement platform for placing steel plates and a fixture body arranged on the placement platform for clamping the steel plates. The fixture body includes a first clamping plate fixed to the four corners of the placement platform and a second clamping plate that cooperates with the first clamping plate to clamp the steel plates. The placement platform is provided with a support bracket for supporting the steel plates and a lifting assembly that drives the support bracket to rise and fall from the placement platform. The lifting assembly includes a connecting rod arranged at the bottom of the support bracket, a lifting nut arranged on the connecting rod, a screw adapted to the lifting nut, and a motor that drives the screw rod. This technical solution is to provide a support bracket for supporting the steel plates on the placement platform, and to separate the support bracket from the placement platform and the fixture body through the driving assembly, so that the staff can easily remove the steel plates placed on the support bracket.

[0007] In the above technology, the clamping versatility of the device is poor, and it can only realize the clamping and welding operation of the door frame skeleton of a specific shape, and cannot perform the welding and clamping operation on the door frame of different shapes, and cannot adapt to door frames of different shapes;

[0008] Based on the above problems, there may already be technical means in the existing technology to solve the above technical solutions. This case intends to provide an alternative or replacement technical means. Summary of the Invention

[0009] In order to solve the above technical problems, the present invention provides a fan-shaped door and a door panel forming structure, which solves the problems in the prior art that the fan-shaped door is not practical as a whole and the fan-shaped door panel forming and processing is not convenient.

[0010] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fan-shaped door, including a central door frame, a base structure is provided on the lower side of the central door frame, a first side door structure is provided on one side of the central door frame, and a second side door structure is provided on the other side of the central door frame, and a transmission relationship is established between the base structure and the central door frame, and between the central door frame and the first side door structure and the second side door structure;

[0011] The central portal frame includes two central side frames, the upper sides of the two central side frames are connected by a central connecting piece, the lower sides of the two central side frames are each provided with a rectangular through hole, the base structure is connected to the rectangular through hole, and central stops are provided on both sides of the central side frames;

[0012] The first side door structure and the second side door structure respectively include a plurality of first side frames and a plurality of second side frames, each of the plurality of first side frames and the plurality of second side frames is composed of two plug-in frames and transmission gears, and the upper sides of the two plug-in frames are connected by a side connecting piece;

[0013] The transmission gear in the first side frame is located on the lower side of the plug-in frame located in the front of the two plug-in frames, and the transmission gears of the remaining second side frame bodies except the outermost second side frame body are located on the lower side of the plug-in frame located in the rear of the two plug-in frames;

[0014] A side stopper is provided on one side of each of the insertion racks, and multiple first side racks and multiple second side racks are arranged outward in sequence with the central door frame as the center. Push blocks are provided on all of the multiple first side racks and multiple second side racks except the outermost insertion rack.

[0015] Preferably, the base structure includes a first base and a second base, a driving shaft is provided on one side of the upper side of the first base body, a gear one is provided on one side of the driving shaft, and a gear two is provided on the other side of the driving shaft, a main shaft is provided on the other side of the upper side of the first base body, a gear three is provided on one side of the main shaft, and a gear four is provided on the other side of the main shaft, a first rotating block is provided on one side of the gear four, an auxiliary shaft is provided on the upper side of the second base, and a second rotating block corresponding to the first rotating block is provided on the auxiliary shaft.

[0016] Preferably, a first connecting shaft is provided on one side of the lower side of the central side frame, a second connecting shaft corresponding to the first connecting shaft is provided on the other side of the lower side of the central side frame, a first transmission shaft is provided on the lower side of the first connecting shaft, and a second transmission shaft is provided on the lower side of the second connecting shaft.

[0017] Preferably, the first transmission shaft is provided with a gear five and a first gear set in sequence, and one side of the second transmission shaft is provided with a gear six and a second gear set.

[0018] A door panel forming structure, comprising a frame, a transverse slide groove is provided on the frame, a pair of transverse screw modules are provided on the lower side of the frame corresponding to the transverse slide groove, the transverse screw modules are slidably connected to a first movable seat, the upper side of the first movable seat passes through the transverse slide groove and is installed with a first rotating seat, a first clamping portion is provided on the upper side of the first rotating seat, the frame is provided with a longitudinal slide groove, and a longitudinal screw module is provided on the lower side of the frame corresponding to the longitudinal slide groove;

[0019] The longitudinal screw module is slidably connected to a second movable seat, the upper side of the second movable seat passes through the longitudinal slide groove and is installed with a second rotating seat, a rectangular through hole is provided on the frame, a rotating shaft is rotatably connected inside the rectangular through hole, a servo motor is provided on the frame, the servo motor drive end is connected to the rotating shaft, a flip assembly is provided in the middle part of the rotating shaft, a second clamping part is provided on the flip assembly and the upper side of the second rotating seat, and a welding part is provided on the frame.

[0020] Preferably, the first clamping part includes a first assembly frame, a pair of first fixed seats are provided on the upper side of the first assembly frame, a first movable frame is inserted into the lower side of the pair of first fixed seats, a first limiting frame is provided on the upper side of the pair of first fixed seats, one side of the first movable frame passes through the first assembly frame and is connected to the first transmission plate, a pair of first hydraulic push rods are installed on the first assembly frame, the output end of the first hydraulic push rod passes through the first assembly frame and is connected to the first transmission plate, a first clamping block is provided on the other side of the first movable frame, one side of the first clamping block passes through the first limiting frame, and a first bearing block corresponding to the first clamping block is provided on the first limiting frame.

[0021] Preferably, the second clamping part includes a second assembly frame, a second fixed seat is provided on the upper side of the second assembly frame, a second movable frame is inserted on the lower side of the second fixed seat, a second limiting frame is provided on the upper side of the second fixed seat, one side of the second movable frame passes through the second assembly frame and is connected to the second transmission plate, a pair of second hydraulic push rods are provided on the upper side of the second assembly frame, the output ends of the pair of second hydraulic push rods pass through the second assembly frame and are connected to the second transmission plate, a second clamping block is provided on the other side of the upper side of the second movable frame, one side of the second clamping block passes through the second limiting frame, and a second bearing block corresponding to the second clamping block is provided on the second limiting frame.

[0022] Preferably, the welding part includes a movable screw module arranged on both sides of the frame, the movable screw module is slidably connected to a slide seat, an electric push rod is arranged on the upper side of the slide seat, the output end of the electric push rod is connected to a lifting seat, an adjusting screw module is arranged on the lower side of the lifting seat, the lower side of the adjusting screw module is slidably connected to an adjusting seat, and a welding gun is arranged on the lower side of the adjusting seat.

[0023] Preferably, the flip assembly includes a flip seat arranged in the middle part of the rotating shaft, and the four corners of the flip seat are provided with card slots. A bidirectional screw module is provided on one side of the lower side of the rectangular through hole, and a guide rod is provided on the other side of the lower side of the rectangular through hole. The bidirectional screw module and the guide rod are both slidably connected to the card seat corresponding to the card slot.

[0024] Preferably, a plurality of positioning screw holes are evenly formed on the flip seat, and the lower side of the second assembly seat located on the upper side of the flip seat is connected to the positioning screw holes through bolts.

[0025] The present invention provides a fan-shaped door and a door panel forming structure, which have the following beneficial effects:

[0026] 1. This technical solution adopts a combined design of a central door frame, a base structure, and two side door structures, and each part has a transmission relationship, which makes the opening and closing of the fan-shaped door more stable and smooth, improves the reliability of the fan-shaped door operation, effectively avoids the risk of fan blades falling due to damage and looseness of internal parts, and ensures the safety of people and vehicles.

[0027] 2. Through the cooperation of the first clamping part and the second clamping part, the rod-shaped workpiece required for the preparation of the door panel frame can be quickly clamped. During operation, it has the characteristics of strong clamping force and stable clamping, which can ensure that the door panel frame will not move during the forming process and ensure the processing accuracy. At the same time, the angles of the first clamping part and the second clamping part can be adjusted, which can ensure stable clamping while meeting the welding clamping requirements of fan-shaped doors of different shapes;

[0028] 3. By providing a flip assembly, cooperating with the bidirectional screw module and the holder on the guide rod, the number of second clamping parts can be increased or decreased during use, further increasing the flexibility and versatility of the frame in forming and welding fan-shaped door panels to meet different usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the first three-dimensional structure of a fan-shaped door.

[0030] Figure 2 This is a schematic diagram of the second three-dimensional structure of a fan-shaped door.

[0031] Figure 3 The third three-dimensional structural diagram of a fan-shaped door.

[0032] Figure 4 For a fan-shaped door Figure 2 Enlarged view of point A in the middle.

[0033] Figure 5 For a fan-shaped door Figure 3 Enlarged view of point B in the middle.

[0034] Figure 6 This is a schematic diagram of the three-dimensional structure of the central door frame of a fan-shaped door.

[0035] Figure 7 The figure is a three-dimensional structural diagram of the base structure of a fan-shaped door.

[0036] Figure 8 This is a three-dimensional structural diagram of the first side door structure of a fan-shaped door.

[0037] Figure 9 The figure is a schematic diagram of the three-dimensional structure of the second side door of a fan-shaped door.

[0038] Figure 10This is a schematic diagram of the first three-dimensional structure of a door panel molding structure.

[0039] Figure 11 This is a schematic diagram of the second three-dimensional structure of a door panel molding structure.

[0040] Figure 12 It is a schematic diagram of the third three-dimensional structure of a door panel molding structure.

[0041] Figure 13 The figure is a schematic diagram of a top view of a door panel forming structure.

[0042] Figure 14 The figure is a schematic cross-sectional view of a door panel molding structure.

[0043] Figure 15 This is a schematic diagram of the three-dimensional structure of the first clamping part of a door panel forming structure.

[0044] Figure 16 This is a schematic diagram of the three-dimensional structure of the second clamping part of a door panel forming structure.

[0045] Figure 17 This is a schematic diagram of the main structure of the first clamping part of a door panel forming structure.

[0046] In the figure: 1, center gantry, 11, center side frame, 12, center connecting piece, 13, rectangular through hole, 14, center stopper, 2, plug-in frame, 3, transmission gear, 4, side connecting piece, 21, side stopper, 22, push block, 5, base structure, 51, first base, 52, second base, 511, drive shaft, 512, gear 1, 513, gear 2, 514, main shaft, 515, gear 3, 516, gear 4, 51 7. First rotating block, 521. Auxiliary shaft, 522. Second rotating block, 15. First connecting shaft, 16. Second connecting shaft, 17. First transmission shaft, 18. Second transmission shaft, 171. Gear five, 172. First gear set, 181. Gear six, 182. Second gear set, 6. Frame, 61. Transverse screw module, 62. First movable seat, 63. First rotating seat, 7. First clamping part, 64. Longitudinal screw module, 65. Second movable seat, 66. Second rotating seat, 67. Rotating shaft, 68. Servo motor, 69. Flip assembly, 8. Second clamping part, 9. Welding part, 71. First assembly frame, 72. First fixed seat, 73. First movable frame, 74. First limiting frame, 75. First transmission plate, 76. First hydraulic push rod, 77. First clamping block, 78. First bearing block, 81. Second assembly frame, 82. Second fixed seat, 83 , second movable frame, 84, second limiting frame, 85, second transmission plate, 86, second hydraulic push rod, 87, second clamping block, 88, second bearing block, 91, movable screw module, 92, slide seat, 93, electric push rod, 94, lifting seat, 95, adjusting screw module, 96, adjusting seat, 97, welding gun, 691, flip seat, 692, slot, 693, bidirectional screw module, 694, guide rod, 695, seat. DETAILED DESCRIPTION

[0047] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0048] Example

[0049] See also Figure 1-17 A fan-shaped door comprises a central door frame 1, a base structure 5 is provided on the lower side of the central door frame 1, a first side door structure is provided on one side of the central door frame 1, and a second side door structure is provided on the other side of the central door frame 1. The base structure 5 and the central door frame 1, the central door frame 1 and the first side door structure and the second side door structure have a transmission relationship;

[0050] The central mast 1 includes two central side frames 11, the upper sides of the two central side frames 11 are connected by a central connecting piece 12, the lower sides of the two central side frames 11 are each provided with a rectangular through hole 13, the base structure 5 is connected to the rectangular through hole 13, and central stops 14 are provided on both sides of the central side frames 11;

[0051] The first side door structure and the second side door structure respectively include a plurality of first side frames and a plurality of second side frames, each of which is composed of two plug-in frames 2 and a transmission gear 3, and the upper sides of the two plug-in frames 2 are connected by a side connecting member 4;

[0052] The transmission gear 3 in the first side frame is located on the lower side of the plug-in frame 2 located in the front of the two plug-in frames 2, and the transmission gear 3 of the remaining second side frame bodies except the outermost second side frame body is located on the lower side of the plug-in frame 2 located in the rear of the two plug-in frames 2;

[0053] A side stopper 21 is provided on one side of each insertion rack 2. A plurality of first side racks and a plurality of second side racks are sequentially arranged outward with the central door frame 1 as the center. A push block 22 is provided on each of the plurality of first side racks and the plurality of second side racks except the outermost insertion rack 2.

[0054] The base structure 5 includes a first base 51 and a second base 52. A driving shaft 511 is provided on one side of the upper body of the first base 51. A gear 1 512 is provided on one side of the driving shaft 511, and a gear 2 513 is provided on the other side of the driving shaft 511. A main shaft 514 is provided on the other side of the upper body of the first base 51. A gear 3 515 is provided on one side of the main shaft 514. A gear 4 516 is provided on the other side of the main shaft 514. A first rotating block 517 is provided on one side of the gear 4 516. An auxiliary shaft 521 is provided on the upper side of the second base 52. A second rotating block 522 corresponding to the first rotating block 517 is provided on the auxiliary shaft 521.

[0055] A first connecting shaft 15 is provided on one side of the lower side of the central side frame 11, and a second connecting shaft 16 corresponding to the first connecting shaft 15 is provided on the other side of the lower side of the central side frame 11. A first transmission shaft 17 is provided on the lower side of the first connecting shaft 15, and a second transmission shaft 18 is provided on the lower side of the second connecting shaft 16.

[0056] The first transmission shaft 17 is provided with a gear 5 171 and a first gear set 172 in sequence, and one side of the second transmission shaft 18 is provided with a gear 6 181 and a second gear set 182;

[0057] It should be noted that in this case, gear one 512 is meshed with gear three 515, and gear four 516 is meshed with gear two 513 and gear five 171 at the same time. The first gear set 172 includes a plurality of gears sequentially arranged on the first transmission shaft 17. The plurality of gears on the first transmission shaft 17 are correspondingly meshed with the transmission teeth 3 in the plurality of first side frames, and one of the plurality of gears on the first transmission shaft 17 is also meshed with gear six 181. The second gear set 182 includes a plurality of gears sequentially arranged on the second transmission shaft 18. The gears on the second transmission shaft 18 and gear six 181 are correspondingly meshed with the transmission teeth 3 in the plurality of second side frames.

[0058] During use, the driving end of the driving device applied to the fan-shaped door is connected to the driving shaft 511, which can respectively drive the driving shaft 511, gear 1 512, gear 2 513 and the first rotating block 517 to rotate, and then through the meshing transmission between the above gears and the cooperation between the first rotating block 517 and the rectangular through hole 13, the center door frame 1 can be respectively driven to rotate, and at the same time, the first connecting shaft 15, the second connecting shaft 16, the first transmission shaft 17 and the second transmission shaft 18 can be respectively driven to rotate with the center door frame 1, and in this process, the meshing and transmission between the gears can drive the multiple first side frames and the multiple second side frames to perform contraction movement, and the cooperation between the auxiliary shaft 521 and the second rotating block 522 can increase the stability of the rotation process of the center door frame 1;

[0059] Among them, the central door frame 1 is composed of two central side frames 11 and a central connecting piece 12, and the multiple first side frames and the multiple second side frames are each composed of two plug-in frames 2 and a transmission gear 3. The upper sides of the two plug-in frames 2 are connected by a side connecting piece 4. The multiple first side frames and the multiple second side frames are centered on the central door frame 1. The width of the side connecting piece 4 becomes smaller in sequence, which in turn causes the width of the multiple first side frames and the multiple second side frames to be reduced in sequence, thereby ensuring that during the contraction process, the multiple first side frames and the multiple second side frames can be plugged in and contracted with each other without interfering with each other.

[0060] At the same time, central stoppers 14 are provided on both sides of the central side frame 11, and side stoppers 21 are provided on one side of each insertion frame 2. In addition, push blocks 22 are provided on all the first side frames and the second side frames except the outermost insertion frames 2. Thus, during the contraction process of the first side frames and the second side frames, the interaction force between the first side frames and the second side frames can be increased, thereby increasing the contraction effect.

[0061] In order to perform welding and forming operations on the above-mentioned fan-shaped door, the present technical solution further discloses a door panel forming structure, including a frame 6, a transverse slide groove is provided on the frame 6, a pair of transverse screw modules 61 are provided on the lower side of the frame 6 corresponding to the transverse slide groove, the transverse screw module 61 is slidably connected to a first movable seat 62, the upper side of the first movable seat 62 passes through the transverse slide groove and is installed with a first rotating seat 63, the upper side of the first rotating seat 63 is provided with a first clamping portion 7, a longitudinal slide groove is provided on the frame 6, and a longitudinal screw module 64 is provided on the lower side of the frame 6 corresponding to the longitudinal slide groove;

[0062] The longitudinal screw module 64 is slidably connected to the second movable seat 65, and the upper side of the second movable seat 65 passes through the longitudinal slide groove and is installed with a second rotating seat 66. A rectangular through hole 13 is provided on the frame 6, and a rotating shaft 67 is rotatably connected inside the rectangular through hole 13. A servo motor 68 is provided on the frame 6, and the driving end of the servo motor 68 is connected to the rotating shaft 67. A flip assembly 69 is provided in the middle part of the rotating shaft 67. A second clamping portion 8 is provided on the flip assembly 69 and the upper side of the second rotating seat 66. A welding portion 9 is provided on the frame 6;

[0063] The first clamping portion 7 includes a first assembly frame 71, a pair of first fixed seats 72 are provided on the upper side of the first assembly frame 71, and a first movable frame 73 is inserted on the lower side of the pair of first fixed seats 72. A first limiting frame 74 is provided on the upper side of the pair of first fixed seats 72. One side of the first movable frame 73 passes through the first assembly frame 71 and is connected to the first transmission plate 75. A pair of first hydraulic push rods 76 are installed on the first assembly frame 71. The output end of the first hydraulic push rod 76 passes through the first assembly frame 71 and is connected to the first transmission plate 75. A first clamping block 77 is provided on the other side of the first movable frame 73. One side of the first clamping block 77 passes through the first limiting frame 74. A first bearing block 78 corresponding to the first clamping block 77 is provided on the first limiting frame 74;

[0064] The second clamping portion 8 includes a second assembly frame 81, a second fixed seat 82 is provided on the upper side of the second assembly frame 81, a second movable frame 83 is inserted on the lower side of the second fixed seat 82, a second limiting frame 84 is provided on the upper side of the second fixed seat 82, one side of the second movable frame 83 passes through the second assembly frame 81 and is connected to the second transmission plate 85, a pair of second hydraulic push rods 86 are provided on the upper side of the second assembly frame 81, the output ends of the pair of second hydraulic push rods 86 pass through the second assembly frame 81 and are connected to the second transmission plate 85, a second clamping block 87 is provided on the other side of the upper side of the second movable frame 83, one side of the second clamping block 87 passes through the second limiting frame 84, and a second bearing block 88 corresponding to the second clamping block 87 is provided on the second limiting frame 84;

[0065] The welding part 9 includes a movable screw module 91 provided on both sides of the frame 6. The movable screw module 91 is slidably connected to a slide 92. An electric push rod 93 is provided on the upper side of the slide 92. The output end of the electric push rod 93 is connected to a lifting seat 94. An adjusting screw module 95 is provided on the lower side of the lifting seat 94. An adjusting seat 96 is slidably connected to the lower side of the adjusting screw module 95. A welding gun 97 is provided on the lower side of the adjusting seat 96.

[0066] The flip assembly 69 includes a flip seat 691 disposed in the middle portion of the rotating shaft 67. Slots 692 are provided at the four corners of the flip seat 691. A bidirectional lead screw module 693 is provided on one side below the rectangular through hole 13. A guide rod 694 is provided on the other side below the rectangular through hole 13. Both the bidirectional lead screw module 693 and the guide rod 694 are slidably connected to a seat 695 corresponding to the slot 692.

[0067] It should be noted that when processing the above-mentioned fan-shaped door, it is necessary to perform forming processing operations on the insertion frame 2 and the central side frame 11. For this purpose, it is necessary to first clamp the rod-shaped workpiece, and then adjust the angle and position of the rod-shaped workpiece so that the positions of multiple rod-shaped workpieces correspond to each other, which is convenient for the subsequent welding and forming operations of the overall frame of the above-mentioned fan-shaped door. Since the number of rod-shaped workpieces required for the insertion frame 2 and the central side frame 11 is different, and the required workpiece fixing angles are also different, the welding machine forming processes of the two are different. The specific processes are as follows;

[0068] When processing the center side frame 11, the number of rod-shaped workpieces required is four. The operator can place the rod-shaped workpiece located on the lower side of the center side frame 11 inside the two first limit frames 74, and then control the pair of first hydraulic push rods 76 located on the first assembly frame 71 to operate, and drive the two first moving frames 73 and the two first clamping blocks 77 to move through the first transmission plate 75, and cooperate with the first bearing blocks 78 corresponding to the first clamping blocks 77 to perform a two-point clamping operation on the rod-shaped workpiece. Then, according to usage requirements, the transverse screw module 61 located on the lower side of the transverse slide is controlled to operate, which can drive the workpiece after two-point clamping to move laterally, and then the first rotating seat 63 is controlled to rotate, which can drive the workpiece to adjust its angle so that the angle of the workpiece matches the angle of the lower side of the center side frame 11;

[0069] Subsequently, the operator can place the rod-shaped workpiece located on the upper side of the central side frame 11 inside the second limiting frame 84, and control the operation of a pair of second hydraulic push rods 86 located on the second assembly frame 81, and can drive the second movable frame 83 and the second clamping block 87 to move through the second transmission plate 85, and cooperate with the second bearing block 88 corresponding to the second clamping block 87 to perform a single-point clamping operation on the rod-shaped workpiece. Since the length of the rod-shaped workpiece required on the upper side of the central side frame 11 is smaller than the length of the rod-shaped workpiece required on the lower side of the central side frame 11, a single-point clamping method is adopted here. At the same time, in order to ensure the effect of single-point clamping, the width of the second clamping block 87 and the second bearing block 88 must be greater than the width of the first clamping block 77 and the first bearing block 78 to ensure the clamping quality. Subsequently, according to the use requirements, the longitudinal screw module 64 located on the lower side of the longitudinal slide is controlled to operate, so that the workpiece after single-point clamping can be driven to move longitudinally through the second movable seat 65. Subsequently, the second rotating seat 66 is controlled to rotate, and the workpiece can be driven to adjust the angle so that the angle of the workpiece matches the angle of the upper side of the central side frame 11.

[0070] At the same time, the movable screw module 91 is controlled to operate, and in conjunction with the slide 92, the electric push rod 93, the lifting seat 94, the adjusting screw module 95, the adjusting seat 96 and the welding gun 97, the rod-shaped workpiece after the clamping and fixing can be automatically welded. The adjusting seat 96 is provided with installation stations on both sides, and equipment such as a fume treatment device can be welded on the adjusting seat 96, which is convenient for improving the subsequent welding effect and ensuring the welding quality of the fan-shaped door panel.

[0071] After the forming and welding of the center side frame 11 is completed, the subsequent plug-in frame 2 needs to be formed and welded. Compared with the center side frame 11, the plug-in frame 2 has different overall angles and widths, and the number of rod-shaped workpieces required is different. The plug-in frame 2 only needs three rod-shaped workpieces. At this time, the servo motor 68 can be controlled to operate, and the turning seat 691 can be rotated 180 degrees through the rotating shaft 67. Then, the bidirectional screw module 693 is controlled to operate to drive the card seat 695 to be plugged into the card slots 692 at the four corners of the turning seat 691, so that the position of the turning seat 691 can be fixed, and the guide rod 694 can increase the stability of the card seat 695 during movement.

[0072] At this time, the second clamping portion 8 located on the upper side of the flip seat 691 is hidden. Since the second clamping portion 8 is in an idle state when the inserting frame 2 is being formed and welded, hiding it can prevent the second clamping portion 8 on the flip seat 691 from interfering with the placement and adjustment of the rod-shaped workpiece during the subsequent forming and welding of the inserting frame 2, thereby increasing the operating space during the welding and forming of the inserting frame 2 and ensuring the subsequent welding and forming effect. Subsequently, the two first clamping portions 7 and the remaining second clamping portion 8 repeat the above-mentioned rod-shaped workpiece clamping and fixing operation, and then the welding and forming operation of the inserting frame 2 can be achieved with the help of the welding gun.

[0073] Among them, the first rotating seat 63 and the second rotating seat 66 are both composed of a rotating disk and a driving device, and a motor is arranged inside the driving device. This part is the existing technology, so it is not described in detail. At the same time, a limiting component is arranged on the upper side of the frame 6. The limiting component is mainly composed of a linear drive and a rough part placed on the frame 6. After the angle adjustment of the first clamping part 7 and the second clamping part 8 is completed, the linear drive can push the rough part to fit tightly against the outer side of the rotating disk on the first rotating seat 63 and the second rotating seat 66. Through the friction force between the rough part and the rotating disk, the purpose of limiting the angle of the first clamping part 7 and the second clamping part 8 after adjustment is achieved, preventing the subsequent workpiece angle from being offset. The thickness of the rough part is relatively small and will not interfere with the movement of the first clamping part 7 and the second clamping part 8.

[0074] There are multiple positioning screw holes evenly arranged on the flip seat 691, and the lower side of the second assembly seat located on the upper side of the flip seat 691 is connected to the positioning screw holes through bolts. Therefore, the second clamping part 8 located on the flip seat 691 can also be adjusted in angle and position within a certain range to meet the different usage requirements of users.

[0075] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A door panel forming structure, comprising a frame (6), characterized in that: The frame (6) is provided with a transverse slide groove, and a pair of transverse screw modules (61) are provided on the lower side of the frame (6) corresponding to the transverse slide groove. The transverse screw module (61) is slidably connected to a first movable seat (62), and the upper side of the first movable seat (62) passes through the transverse slide groove and is installed with a first rotating seat (63). The upper side of the first rotating seat (63) is provided with a first clamping portion (7), and the frame (6) is provided with a longitudinal slide groove, and a longitudinal screw module (64) is provided on the lower side of the frame (6) corresponding to the longitudinal slide groove. The longitudinal screw module (64) is slidably connected to a second movable seat (65), the upper side of the second movable seat (65) passes through the longitudinal slide groove and is installed with a second rotating seat (66), a rectangular through hole (13) is provided on the frame (6), a rotating shaft (67) is rotatably connected inside the rectangular through hole (13), a servo motor (68) is provided on the frame (6), a driving end of the servo motor (68) is connected to the rotating shaft (67), a flip assembly (69) is provided in the middle part of the rotating shaft (67), the flip assembly (69) and the upper side of the second rotating seat (66) are both provided with a second clamping portion (8), and a welding portion (9) is provided on the frame (6).

2. A door panel forming structure according to claim 1, characterized in that: The first clamping portion (7) includes a first assembly frame (71), a pair of first fixed seats (72) are provided on the upper side of the first assembly frame (71), a first movable frame (73) is plugged into the lower side of the pair of first fixed seats (72), a first limiting frame (74) is provided on the upper side of the pair of first fixed seats (72), one side of the first movable frame (73) passes through the first assembly frame (71) and is connected to the first transmission plate (75), a pair of first hydraulic push rods (76) are installed on the first assembly frame (71), the output end of the first hydraulic push rod (76) passes through the first assembly frame (71) and is connected to the first transmission plate (75), a first clamping block (77) is provided on the other side of the first movable frame (73), one side of the first clamping block (77) passes through the first limiting frame (74), and a first bearing block (78) corresponding to the first clamping block (77) is provided on the first limiting frame (74).

3. A door panel forming structure according to claim 2, characterized in that: The second clamping portion (8) includes a second assembly frame (81), a second fixed seat (82) is provided on the upper side of the second assembly frame (81), a second movable frame (83) is plugged into the lower side of the second fixed seat (82), a second limiting frame (84) is provided on the upper side of the second fixed seat (82), one side of the second movable frame (83) passes through the second assembly frame (81) and is connected to the second transmission plate (85), a pair of second hydraulic push rods (86) are provided on the upper side of the second assembly frame (81), the output ends of the pair of second hydraulic push rods (86) pass through the second assembly frame (81) and are connected to the second transmission plate (85), a second clamping block (87) is provided on the other side of the upper side of the second movable frame (83), one side of the second clamping block (87) passes through the second limiting frame (84), and a second bearing block (88) corresponding to the second clamping block (87) is provided on the second limiting frame (84).

4. The door panel forming structure according to claim 3, characterized in that: The welding part (9) includes a movable screw module (91) arranged on both sides of the frame (6), the movable screw module (91) is slidably connected to a slide seat (92), an electric push rod (93) is arranged on the upper side of the slide seat (92), the output end of the electric push rod (93) is connected to a lifting seat (94), an adjusting screw module (95) is arranged on the lower side of the lifting seat (94), the lower side of the adjusting screw module (95) is slidably connected to an adjusting seat (96), and a welding gun (97) is arranged on the lower side of the adjusting seat (96).

5. The door panel forming structure according to claim 4, characterized in that: The flip assembly (69) includes a flip seat (691) arranged in the middle part of the rotating shaft (67), and the four corners of the flip seat (691) are each provided with a card slot (692). A bidirectional screw module (693) is provided on one side of the lower side of the rectangular through hole (13), and a guide rod (694) is provided on the other side of the lower side of the rectangular through hole (13). The bidirectional screw module (693) and the guide rod (694) are both slidably connected to a card seat (695) corresponding to the card slot (692).

6. The door panel forming structure according to claim 5, characterized in that: A plurality of positioning screw holes are evenly arranged on the flip seat (691), and the lower side of the second assembly seat located on the upper side of the flip seat (691) is connected to the positioning screw holes via bolts.

7. A fan-shaped door produced using the molding device according to any one of claims 1 to 6, comprising a central door frame (1), characterized in that: A base structure (5) is provided on the lower side of the central portal frame (1), a first side door structure is provided on one side of the central portal frame (1), and a second side door structure is provided on the other side of the central portal frame (1), and a transmission relationship is established between the base structure (5) and the central portal frame (1), and between the central portal frame (1) and the first side door structure and the second side door structure; The central door frame (1) includes two central side frames (11), the upper sides of the two central side frames (11) are connected by a central connecting piece (12), the lower sides of the two central side frames (11) are each provided with a rectangular through hole (13), the base structure (5) is connected to the rectangular through hole (13), and both sides of the central side frame (11) are provided with a central stopper (14); The first side door structure and the second side door structure respectively comprise a plurality of first side frames and a plurality of second side frames, each of the plurality of first side frames and the plurality of second side frames being composed of two plug-in frames (2) and transmission gears (3), and the upper sides of the two plug-in frames (2) are connected via a side connecting member (4); The transmission teeth (3) in the first side frame are located on the lower side of the plug-in frame (2) located in the front of the two plug-in frames (2); and the transmission teeth (3) of the remaining second side frame bodies except the outermost second side frame body are located on the lower side of the plug-in frame (2) located in the rear of the two plug-in frames (2); A side stopper (21) is provided on one side of each of the plug-in racks (2); a plurality of first side racks and a plurality of second side racks are sequentially arranged outward with the central door frame (1) as the center; and a push block (22) is provided on each of the plurality of first side racks and the plurality of second side racks except the outermost plug-in rack (2).

8. A fan-shaped door according to claim 7, characterized in that: The base structure (5) comprises a first base (51) and a second base (52); a driving shaft (511) is provided on one side of the upper body of the first base (51); a gear one (512) is provided on one side of the driving shaft (511); a gear two (513) is provided on the other side of the driving shaft (511); a main shaft (514) is provided on the other side of the upper body of the first base (51); a gear three (515) is provided on one side of the main shaft (514); a gear four (516) is provided on the other side of the main shaft (514); a first rotating block (517) is provided on one side of the gear four (516); an auxiliary shaft (521) is provided on the upper side of the second base (52); a second rotating block (522) corresponding to the first rotating block (517) is provided on the auxiliary shaft (521).

9. A fan-shaped door according to claim 8, characterized in that: A first connecting shaft (15) is provided on one side of the lower side of the central side frame (11), a second connecting shaft (16) corresponding to the first connecting shaft (15) is provided on the other side of the lower side of the central side frame (11), a first transmission shaft (17) is provided on the lower side of the first connecting shaft (15), and a second transmission shaft (18) is provided on the lower side of the second connecting shaft (16).

10. The fan-shaped door according to claim 9, characterized in that: The first transmission shaft (17) is provided with a gear five (171) and a first gear set (172) in sequence, and one side of the second transmission shaft (18) is provided with a gear six (181) and a second gear set (182).

Citation Information

Patent Citations

  • Door leaf framework steel plate welding fixture

    CN210147349U

  • Door frame welding frame of civil air defense door

    CN222448975U