Wire stranding device and production method for multi-strand cable
By designing the transmission connection and transmission relationship adjustment of the wire twisting device, the problem of wire breakage during multi-strand wire twisting is solved, and the automatic stopping of twisting cooperation is achieved to prevent material waste and ensure production quality.
Patent Information
- Application Number
- CN202510774302.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2045-06-11
AI Technical Summary
In the prior art, the wire is easily broken during the twisting of multiple wires, resulting in waste of unqualified products and materials.
A wire twisting device is designed, including a wire twisting mechanism, an installation mechanism, a twisting drive mechanism, a merging mechanism and a moving mechanism. Through the adjustment of the transmission connection and transmission relationship, the twisting cooperation process will be automatically stopped when the wire breaks to prevent waste of materials.
Effectively prevent waste of unqualified products and materials caused by wire breakage, and ensure the production quality of multi-strand cables.
Smart Images

Figure CN120452938A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable manufacturing equipment, in particular to a conductor twisting device and a production method for multi-strand cables. Background Art
[0002] A cable is an electrical or signal transmission device consisting of a conductor, an insulation layer, a sheath, and other parts. It is mainly used to transmit electrical energy, transmit signals, or achieve electrical connections. It is an indispensable infrastructure in modern power systems, communication networks, and electronic equipment.
[0003] Chinese patent CN117623002B discloses a cable stranding device, including: a support frame, a stranding drum, a wire roller, a discharge assembly and a loading assembly. The stranding drum is rotatably connected to the support frame, and a first driving member is provided in the stranding drum. The first driving member is used to drive the stranding drum to rotate. The stranding drum is provided with a plurality of first positioning rods distributed along its circumference at intervals. A positioning disk is provided at the center of the stranding drum, and a plurality of positioning holes distributed along its circumference at intervals are provided on the positioning disk. A stranding device is also provided next to the positioning disk. The wire roller is fitted on the first positioning rod, and a conductor is wound on the wire roller.
[0004] In the above patents and prior art, the multiple strands of wire need to be rotated when they are twisted. During the long-term production process, the rotation of the multiple strands of wire may cause the wires to break. When the wires are broken, other equipment will perform the twisting operation of the wires, resulting in unqualified products and a large amount of material waste. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides a conductor twisting device and a production method for a multi-strand cable.
[0006] A wire twisting device comprises a workbench body, a wire twisting mechanism mounted on the top of the workbench body, a wire mounting mechanism mounted outside the wire twisting mechanism, a twisting drive mechanism mounted inside the workbench body, a wire merging mechanism mounted on the top of the workbench body, and a wire moving mechanism mounted on the top of the workbench body; The top of the twisting drive mechanism passes through the workbench body and is transmission-connected to the wire twisting mechanism, and the bottom of the wire installation mechanism passes through the twisting drive mechanism and is connected to the twisting drive mechanism; The wire twisting mechanism can pull and gather the wires on the wire installation mechanism, the twisting drive mechanism can drive the wire twisting mechanism to rotate, and when the wire twisting mechanism rotates, it can drive the wires to rotate and twist the wires, the wire installation mechanism can control the wire unwinding speed, the wire installation mechanism can control the transmission connection inside the twisting drive mechanism, and the wire merging mechanism and the wire moving mechanism can guide and move the wires after twisting.
[0007] Preferably, the wire twisting mechanism includes a turntable mounting seat, which is mounted on the top of the workbench body, a wire middle turntable is rotatably mounted inside the turntable mounting seat, a plurality of middle turntable rollers are mounted inside the wire middle turntable, a turntable connecting cylinder is mounted inside the wire middle turntable, a wire front turntable is mounted outside the turntable connecting cylinder, a front turntable roller is mounted inside the wire front turntable, a wire rear turntable is mounted outside the turntable connecting cylinder, a rear turntable roller is mounted inside the wire rear turntable, and a central wire channel is opened inside the turntable connecting cylinder.
[0008] Preferably, the outside of the conductor middle turntable is transmission-connected to the twisting drive mechanism, the inside of the conductor middle turntable is provided with a plurality of openings for the conductors to pass through, the openings inside the conductor middle turntable are all installed with middle turntable rollers, and the two sides of the conductor middle turntable are respectively connected to the conductor front turntable and the conductor rear turntable through turntable connecting cylinders; The twisting drive mechanism can drive the middle turntable of the wire to rotate inside the turntable mounting seat. When the middle turntable of the wire rotates, it can drive the front turntable of the wire and the rear turntable of the wire to rotate through the turntable connecting tube. When the middle turntable of the wire, the front turntable of the wire and the rear turntable of the wire rotate, they can drive multiple strands of wire to rotate synchronously. When the rear turntable of the wire rotates, it can also drive the wire mounting mechanism to rotate.
[0009] Preferably, the wires on the wire installation mechanism pass through the wire rear turntable, the wire middle turntable and the wire front turntable in sequence, and the wire rear turntable, the wire middle turntable and the wire front turntable guide the moving direction of the wires through the central wire channel, the middle turntable roller and the front turntable roller respectively; The central wire channel at the center of the turntable connecting cylinder is in the same straight line as the centers of the wire merging mechanism and the wire moving mechanism.
[0010] Preferably, the wire installation mechanism includes multiple sliding installation frames and multiple fixed limiting frames, the sliding installation frames are all slidably installed inside the wire rear turntable, the fixed limiting frames are all installed outside the fixed limiting frames, the wire installation turntable is rotatably installed inside the sliding installation frames, the installation frame spring is installed inside the sliding installation frame, the outside of the sliding installation frame is connected to a transmission block, the outside of the transmission block is installed with a transmission connecting ring, and the outside of the transmission connecting ring is installed with a transmission connecting plate.
[0011] Preferably, a plurality of the sliding mounting brackets are distributed in a ring shape inside the conductor rear turntable, the conductor mounting turntable is slidably mounted on the outside of the conductor rear turntable via the sliding mounting brackets, the inside of the sliding mounting brackets is connected to the outside of the conductor rear turntable via mounting bracket springs, and the outside of the conductor mounting turntable is a polygonal structure; When the sliding mounting frame moves inside the wire rear turntable, it can drive the wire mounting turntable to move inside the fixed limit frame. When the mounting frame spring drives the wire mounting turntable to move toward the fixed limit frame, it can drive the wire mounting turntable to contact the inside of the fixed limit frame. When the wire mounting turntable contacts the inside of the fixed limit frame, the fixed limit frame can be clamped with the outside of the wire mounting turntable.
[0012] Preferably, the exteriors of the plurality of transmission clamping blocks are in contact with the exterior of the transmission connecting ring, the bottom of the transmission connecting plate passes through the top of the workbench body and is connected to the twisting drive mechanism, the transmission connecting ring is slidably mounted above the workbench body through the transmission connecting plate, and the exteriors of the transmission clamping blocks are clamped with the exteriors of the transmission connecting ring; When the sliding mounting frame moves, it can drive the transmission block to move synchronously. When the transmission block moves, it can drive the transmission connecting plate to move inside the workbench body. When the transmission connecting plate moves, it can adjust the connection relationship inside the twisting drive mechanism.
[0013] Preferably, the twisting drive mechanism includes a twisting motor and a wheel mounting rod, the twisting motor is installed inside the workbench body, the wheel mounting rod is installed on the top inside the workbench body, the driving end of the twisting motor is installed with a motor wheel, the outside of the motor wheel is installed with a transmission belt, the outside of the wheel mounting rod is installed with a movable wheel, and the outside of the wheel mounting rod is installed with a transmission roller; The outside of the transmission roller passes through the top of the workbench body and is connected to the outside of the turntable in the middle of the wire for transmission.
[0014] Preferably, the outer portion of the motor wheel is connected to the outer portion of the movable wheel via a transmission belt, the outer portion of the movable wheel is rotationally connected to the outer portion of the transmission connecting plate, and the outer portions of the wheel mounting rods have different diameters; The twisting motor drives the motor wheel to rotate, which can drive the movable wheel to rotate through the transmission belt. When the movable wheel rotates, it can drive the wheel mounting rod to rotate. When the wheel mounting rod rotates, it can drive the transmission roller to rotate. When the transmission roller rotates, it can drive the middle turntable of the wire to rotate. After the transmission connecting plate drives the movable wheel to move, the rotation of the movable wheel no longer drives the wheel mounting rod to rotate.
[0015] A production method for multi-strand cables uses the above-mentioned conductor twisting device.
[0016] Compared with the prior art, the present invention provides a conductor twisting device and a method for producing a multi-strand cable, which has the following beneficial effects: 1. This wire twisting device, when the movable wheel is at the thicker part outside the wheel mounting rod, the rotation of the movable wheel can drive the wheel mounting rod to rotate synchronously; when the movable wheel is at the thinner part outside the wheel mounting rod, the rotation of the movable wheel no longer drives the wheel mounting rod to rotate. At this time, the rotation of the movable wheel no longer drives the transmission roller to rotate, so that the twisting drive mechanism stops driving the wire twisting mechanism to rotate, thereby stopping the twisting operation of the wires, which can prevent the production of unqualified products and the waste of other materials caused by the breakage of a wire.
[0017] 2. This type of wire twisting device can drive the wire front turntable and the wire rear turntable connected to the two ends of the turntable connecting cylinder to rotate synchronously when the wire middle turntable rotates. When the wire middle turntable, the wire front turntable and the wire rear turntable rotate, they can drive the multi-strand wires to rotate synchronously outside the center wire. When the multi-strand wires rotate, they can cover the outside of the center wire. The synchronous rotation of the multi-strand wires driven by the rotation of the wire middle turntable, the wire front turntable and the wire rear turntable can make the multi-strand wires evenly distributed outside the center wire, thereby ensuring the production quality of the multi-strand cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the three-dimensional structure of a wire twisting device of the present invention Figure 1 ; Figure 2 A schematic diagram of the three-dimensional structure of a wire twisting device of the present invention Figure 2 ; Figure 3 This is a schematic diagram of the internal structure of a wire twisting device according to the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of a wire twisting mechanism of a wire twisting device of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of a twisting drive mechanism of a wire twisting device of the present invention; Figure 6This is a schematic diagram of the internal structure of a wire twisting mechanism of a wire twisting device of the present invention; Figure 7 This is a schematic diagram of the three-dimensional structure of a wire installation mechanism of a wire twisting device according to the present invention; Figure 8 The figure is a schematic three-dimensional structural diagram of a sliding mounting frame of a wire twisting device according to the present invention.
[0019] In the figure: 1. workbench body; 2. wire twisting mechanism; 21. turntable mounting seat; 22. wire middle turntable; 23. middle turntable roller; 24. turntable connecting cylinder; 25. wire front turntable; 26. front turntable roller; 27. wire rear turntable; 28. rear turntable roller; 29. center wire channel; 3. wire mounting mechanism; 31. sliding mounting frame; 32. wire mounting turntable; 33. fixed limit frame; 34. mounting frame spring; 35. transmission block; 36. transmission connecting ring; 37. transmission connecting plate; 4. twisting drive mechanism; 41. twisting motor; 42. motor pulley; 43. transmission belt; 44. pulley mounting rod; 45. movable pulley; 46. transmission roller; 5. wire merging mechanism; 6. wire moving mechanism. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a wire twisting device and a production method for multi-strand cables. Example
[0022] See also Figure 1 - Figure 8 A wire twisting device includes a workbench body 1, a wire twisting mechanism 2 is installed on the top of the workbench body 1, a wire installation mechanism 3 is installed outside the wire twisting mechanism 2, a twisting drive mechanism 4 is installed inside the workbench body 1, a wire merging mechanism 5 is installed on the top of the workbench body 1, and a wire moving mechanism 6 is installed on the top of the workbench body 1; The top of the twisting drive mechanism 4 passes through the workbench body 1 and is transmission-connected to the wire twisting mechanism 2, and the bottom of the wire installation mechanism 3 passes through the twisting drive mechanism 4 and is connected to the twisting drive mechanism 4; The wire twisting mechanism 2 can pull and gather the wires on the wire installation mechanism 3, the twisting drive mechanism 4 can drive the wire twisting mechanism 2 to rotate, and when the wire twisting mechanism 2 rotates, it can drive the wires to rotate and twist the wires, the wire installation mechanism 3 can control the wire unwinding speed, the wire installation mechanism 3 can control the transmission connection inside the twisting drive mechanism 4, and the wire merging mechanism 5 and the wire moving mechanism 6 can guide and move the wires after twisting.
[0023] When twisting the wires, the central wire of the multi-strand cable passes through the center of the wire twisting mechanism 2, the wire merging mechanism 5 and the wire moving mechanism 6 in turn and is connected to other external equipment, while the other wires are installed on the wire installation mechanism 3. When twisting the cables, the twisting drive mechanism 4 can drive the wire twisting mechanism 2 and the wire installation mechanism 3 to rotate, and during the rotation process, the wires on the wire installation mechanism 3 can be twisted outside the central wire through the guidance and rotation of the wire twisting mechanism 2, and the multi-strand wires are always kept in a tensioned state during the twisting process. In the production process of the multi-strand cable, one of the wires is twisted. When a break occurs, the wire installation mechanism 3 can move outside the wire twisting mechanism 2, and the wire installation mechanism 3 can change the transmission connection relationship inside the twisting drive mechanism 4 when moving outside the wire twisting mechanism 2. After the connection relationship inside the twisting drive mechanism 4 is changed, the twisting drive mechanism 4 no longer drives the wire twisting mechanism 2 to rotate. After the wire twisting mechanism 2 stops rotating, the wire twisting production work also stops. After the wire breaks, the wire production also stops immediately, which can effectively prevent one of the wires from continuing to produce unqualified cables after the break, thereby preventing waste of production materials in the production process. Example
[0024] The difference from the above embodiment is that, please refer to Figure 1 - Figure 8 The wire twisting mechanism 2 includes a turntable mounting seat 21, which is mounted on the top of the workbench body 1. A wire middle turntable 22 is rotatably mounted inside the turntable mounting seat 21, and a plurality of middle turntable rollers 23 are mounted inside the wire middle turntable 22. A turntable connecting cylinder 24 is mounted inside the wire middle turntable 22, and a front wire turntable 25 is mounted outside the turntable connecting cylinder 24. A front turntable roller 26 is mounted inside the front wire turntable 25, a rear wire turntable 27 is mounted outside the turntable connecting cylinder 24, and a rear turntable roller 28 is mounted inside the rear wire turntable 27. A central wire channel 29 is opened inside the turntable connecting cylinder 24.
[0025] The outside of the conductor middle turntable 22 is in driving connection with the twisting drive mechanism 4. The inside of the conductor middle turntable 22 is provided with a plurality of openings for the conductors to pass through. The openings inside the conductor middle turntable 22 are all installed with middle turntable rollers 23. The two sides of the conductor middle turntable 22 are respectively connected to the conductor front turntable 25 and the conductor rear turntable 27 through the turntable connecting tube 24. The twisting drive mechanism 4 can drive the middle turntable 22 of the conductor to rotate inside the turntable mounting seat 21. When the middle turntable 22 of the conductor rotates, it can drive the front turntable 25 of the conductor and the rear turntable 27 of the conductor to rotate through the turntable connecting tube 24. When the middle turntable 22 of the conductor, the front turntable 25 of the conductor and the rear turntable 27 of the conductor rotate, they can drive multiple strands of conductor to rotate synchronously. When the rear turntable 27 of the conductor rotates, it can also drive the conductor mounting mechanism 3 to rotate.
[0026] The wires on the wire installation mechanism 3 pass through the wire rear turntable 27, the wire middle turntable 22 and the wire front turntable 25 in sequence. The wire rear turntable 27, the wire middle turntable 22 and the wire front turntable 25 guide the moving direction of the wires through the central wire channel 29, the middle turntable roller 23 and the front turntable roller 26 respectively. The central wire channel 29 at the center of the turntable connecting cylinder 24 is in the same straight line as the centers of the wire merging mechanism 5 and the wire moving mechanism 6 .
[0027] During the twisting operation of the multi-strand cable, the center conductor passes through the center conductor channel 29 in the center of the turntable connecting cylinder 24, and then passes through the conductor merging mechanism 5 and the conductor moving mechanism 6 in sequence, while the multi-strand conductors inside the conductor installation mechanism 3 on the conductor rear turntable 27 pass through the interiors of the conductor rear turntable 27, the conductor middle turntable 22 and the conductor front turntable 25 respectively, and when the multi-strand conductors pass through the interiors of the conductor rear turntable 27, the conductor middle turntable 22 and the conductor front turntable 25, they can also guide the moving direction of the conductor through the center conductor channel 29, the middle turntable roller 23 and the front turntable roller 26, and the conductor is twisted and driven during the twisting process. The mechanism 4 can drive the middle turntable 22 of the wire to rotate. When the middle turntable 22 of the wire rotates, the front turntable 25 of the wire and the rear turntable 27 of the wire connected to the two ends of the turntable connecting tube 24 can be driven to rotate synchronously. When the middle turntable 22 of the wire, the front turntable 25 of the wire and the rear turntable 27 of the wire rotate, the multiple strands of wire can be driven to rotate synchronously outside the center wire. When the multiple strands of wire rotate, they can cover the outside of the center wire. The synchronous rotation of the multiple strands of wire driven by the rotation of the middle turntable 22 of the wire, the front turntable 25 of the wire and the rear turntable 27 of the wire can make the multiple strands of wire evenly distributed outside the center wire, thereby ensuring the production quality of the multiple strands of wire. Example
[0028] The difference from the above embodiment is that, please refer to Figure 1- Figure 8 The wire installation mechanism 3 includes multiple sliding installation frames 31 and multiple fixed limiting frames 33. The sliding installation frames 31 are slidably installed inside the wire rear turntable 27, and the fixed limiting frames 33 are installed outside the fixed limiting frames 33. The wire installation turntable 32 is rotatably installed inside the sliding installation frame 31, and the installation frame spring 34 is installed inside the sliding installation frame 31. The outside of the sliding installation frame 31 is connected to a transmission block 35, the outside of the transmission block 35 is installed with a transmission connecting ring 36, and the outside of the transmission connecting ring 36 is installed with a transmission connecting plate 37.
[0029] A plurality of sliding mounting brackets 31 are distributed in a ring shape inside the conductor rear turntable 27. A conductor mounting turntable 32 is slidably mounted on the outside of the conductor rear turntable 27 via the sliding mounting brackets 31. The inside of the sliding mounting brackets 31 is connected to the outside of the conductor rear turntable 27 via mounting bracket springs 34. The outside of the conductor mounting turntable 32 has a polygonal structure. When the sliding mounting frame 31 moves inside the wire rear turntable 27, it can drive the wire mounting turntable 32 to move inside the fixed limit frame 33. When the mounting frame spring 34 drives the wire mounting turntable 32 to move toward the fixed limit frame 33, it can drive the wire mounting turntable 32 to contact the inside of the fixed limit frame 33. When the wire mounting turntable 32 contacts the inside of the fixed limit frame 33, the fixed limit frame 33 can be clamped with the outside of the wire mounting turntable 32.
[0030] The exteriors of the multiple transmission blocks 35 are in contact with the exteriors of the transmission connection ring 36. The bottom of the transmission connection plate 37 passes through the top of the workbench body 1 and is connected to the twisting drive mechanism 4. The transmission connection ring 36 is slidably installed above the workbench body 1 through the transmission connection plate 37. The exteriors of the transmission blocks 35 are engaged with the exteriors of the transmission connection ring 36. When the sliding mounting frame 31 moves, it can drive the transmission block 35 to move synchronously. When the transmission block 35 moves, it can drive the transmission connecting plate 37 to move inside the workbench body 1. When the transmission connecting plate 37 moves, it can adjust the connection relationship inside the twisting drive mechanism 4.
[0031] The twisting drive mechanism 4 includes a twisting motor 41 and a wheel mounting rod 44. The twisting motor 41 is installed inside the workbench body 1, and the wheel mounting rod 44 is installed on the top inside the workbench body 1. The driving end of the twisting motor 41 is installed with a motor wheel 42, and the outside of the motor wheel 42 is installed with a transmission belt 43. The outside of the wheel mounting rod 44 is installed with a movable wheel 45, and the outside of the wheel mounting rod 44 is installed with a transmission roller 46. The outside of the transmission roller 46 passes through the top of the workbench body 1 and is connected to the outside of the wire middle turntable 22 for transmission.
[0032] The outer portion of the motor wheel 42 is connected to the outer portion of the movable wheel 45 via a transmission belt 43. The outer portion of the movable wheel 45 is rotatably connected to the outer portion of the transmission connecting plate 37. The outer diameters of the wheel mounting rods 44 are different. The twisting motor 41 drives the motor wheel 42 to rotate, which can drive the movable wheel 45 to rotate through the transmission belt 43. When the movable wheel 45 rotates, it can drive the wheel mounting rod 44 to rotate. When the wheel mounting rod 44 rotates, it can drive the transmission roller 46 to rotate. When the transmission roller 46 rotates, it can drive the wire middle turntable 22 to rotate. After the transmission connecting plate 37 drives the movable wheel 45 to move, the rotation of the movable wheel 45 no longer drives the rotation of the wheel mounting rod 44.
[0033] When the twisting motor 41 drives the motor wheel 42 to rotate, the external transmission belt 43 can be used to drive the movable wheel 45 to rotate. When the movable wheel 45 rotates, the wheel mounting rod 44 can be driven to rotate. When the wheel mounting rod 44 rotates, the transmission roller 46 can be driven to rotate. When the transmission roller 46 rotates, the middle turntable 22 of the wire can be driven to rotate inside the turntable mounting seat 21, thereby driving the front turntable 25 of the wire and the rear turntable 27 of the wire to rotate synchronously, so as to drive multiple wires to be twisted on the outside of the central wire. When the external device drives the central wire to move inside the wire merging mechanism 5 and the wire moving mechanism 6, it can be driven by traction to be wound around the wire mounting turntable. The wires outside 32 gradually disperse, and the pulling during the traction process can always keep the mounting frame spring 34 in a relaxed state. If one of the strands of wire is broken during the twisting of multiple wires, the wire mounting turntable 32 connected to the wire loses the traction of the wire, and the mounting frame spring 34 contracts to drive the sliding mounting frame 31 to move toward the fixed limit frame 33. When the sliding mounting frame 31 moves toward the fixed limit frame 33, it can drive the wire mounting turntable 32 to move synchronously toward the fixed limit frame 33. When the wire mounting turntable 32 moves toward the fixed limit frame 33, the polygonal structure outside the wire mounting turntable 32 can be aligned with the inner part of the fixed limit frame 33. When the wire installation turntable 32 is clamped with the inner part of the fixed limit frame 33, the wire installation turntable 32 cannot continue to rotate to loosen the wire. When the sliding mounting frame 31 moves toward the fixed limit frame 33, it can also drive the transmission block 35 connected thereto to move toward the fixed limit frame 33. When the transmission block 35 moves toward the fixed limit frame 33, it can drive the transmission connecting ring 36 to move synchronously. When the transmission connecting ring 36 moves toward the fixed limit frame 33, it can drive the transmission connecting plate 37 to move inside the workbench body 1 toward the fixed limit frame 33. When the transmission connecting plate 37 moves, it can drive the movable wheel 45 to rotate from When the thicker outer part of the wheel mounting rod 44 moves, the thinner outer part of the wheel mounting rod 44 moves, and when the movable wheel 45 is at the thicker outer part of the wheel mounting rod 44, the rotation of the movable wheel 45 can drive the wheel mounting rod 44 to rotate synchronously, and when the movable wheel 45 is at the thinner outer part of the wheel mounting rod 44, the rotation of the movable wheel 45 no longer drives the wheel mounting rod 44 to rotate. At this time, the rotation of the movable wheel 45 no longer drives the transmission roller 46 to rotate, so that the twisting drive mechanism 4 stops driving the wire twisting mechanism 2 to rotate, thereby stopping the twisting operation of the wire, which can prevent the production of unqualified products and the waste of other materials caused by the breakage of a wire. Example
[0034] A method for producing a multi-strand cable, using a conductor twisting device according to the first to third embodiments, comprises the following steps: First, pass the center wire through the center of the wire twisting mechanism 2, the wire merging mechanism 5 and the wire moving mechanism 6 in sequence; Then, the stranding drive mechanism 4 drives the conductor stranding mechanism 2 and the conductor installation mechanism 3 to rotate and strand the multiple conductors outside the central conductor. When one of the wires breaks, the wire installation mechanism 3 can be moved outside the wire twisting mechanism 2; When the wire installation mechanism 3 moves outside the wire twisting mechanism 2, it can drive the passing relationship inside the twisting drive mechanism 4 to change; After the transmission relationship inside the twisting drive mechanism 4 changes, the twisting drive mechanism 4 no longer drives the wire twisting mechanism 2 to rotate.
[0035] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A wire twisting device, comprising a workbench body, characterized in that: A wire twisting mechanism is installed on the top of the workbench body, a wire installation mechanism is installed outside the wire twisting mechanism, a twisting drive mechanism is installed inside the workbench body, a wire merging mechanism is installed on the top of the workbench body, and a wire moving mechanism is installed on the top of the workbench body; The top of the twisting drive mechanism passes through the workbench body and is transmission-connected to the wire twisting mechanism, and the bottom of the wire installation mechanism passes through the twisting drive mechanism and is connected to the twisting drive mechanism; The wire twisting mechanism can pull and gather the wires on the wire installation mechanism, the twisting drive mechanism can drive the wire twisting mechanism to rotate, and when the wire twisting mechanism rotates, it can drive the wires to rotate and twist the wires, the wire installation mechanism can control the wire unwinding speed, the wire installation mechanism can control the transmission connection inside the twisting drive mechanism, and the wire merging mechanism and the wire moving mechanism can guide and move the wires after twisting.
2. A conductor twisting device according to claim 1, characterized in that: The wire twisting mechanism includes a turntable mounting seat, which is mounted on the top of the workbench body, a wire middle turntable is rotatably mounted inside the turntable mounting seat, a plurality of middle turntable rollers are mounted inside the wire middle turntable, a turntable connecting cylinder is mounted inside the wire middle turntable, a wire front turntable is mounted outside the turntable connecting cylinder, a front turntable roller is mounted inside the wire front turntable, a wire rear turntable is mounted outside the turntable connecting cylinder, a rear turntable roller is mounted inside the wire rear turntable, and a central wire channel is opened inside the turntable connecting cylinder.
3. A conductor twisting device according to claim 2, characterized in that: The outside of the conductor middle turntable is transmission-connected to the twisting drive mechanism, the inside of the conductor middle turntable is provided with a plurality of openings for the conductors to pass through, the openings inside the conductor middle turntable are all installed with middle turntable rollers, and the two sides of the conductor middle turntable are respectively connected to the conductor front turntable and the conductor rear turntable through turntable connecting cylinders; The twisting drive mechanism can drive the middle turntable of the wire to rotate inside the turntable mounting seat. When the middle turntable of the wire rotates, it can drive the front turntable of the wire and the rear turntable of the wire to rotate through the turntable connecting tube. When the middle turntable of the wire, the front turntable of the wire and the rear turntable of the wire rotate, they can drive multiple strands of wire to rotate synchronously. When the rear turntable of the wire rotates, it can also drive the wire mounting mechanism to rotate.
4. A conductor twisting device according to claim 3, characterized in that: The wires on the wire installation mechanism pass through the wire rear turntable, the wire middle turntable and the wire front turntable in sequence, and the wire rear turntable, the wire middle turntable and the wire front turntable guide the moving direction of the wire through the central wire channel, the middle turntable roller and the front turntable roller respectively; The central wire channel at the center of the turntable connecting cylinder is in the same straight line as the centers of the wire merging mechanism and the wire moving mechanism.
5. A conductor twisting device according to claim 4, characterized in that: The wire installation mechanism includes multiple sliding installation frames and multiple fixed limiting frames, the sliding installation frames are all slidably installed inside the wire rear turntable, the fixed limiting frames are all installed outside the fixed limiting frames, the wire installation turntable is rotatably installed inside the sliding installation frames, the installation frame spring is installed inside the sliding installation frame, the outside of the sliding installation frame is connected to the transmission card block, the outside of the transmission card block is installed with a transmission connecting ring, and the outside of the transmission connecting ring is installed with a transmission connecting plate.
6. A conductor twisting device according to claim 5, characterized in that: The plurality of sliding mounting brackets are distributed in a ring shape inside the conductor rear turntable, the conductor mounting turntable is slidably mounted on the outside of the conductor rear turntable via the sliding mounting brackets, the inside of the sliding mounting brackets is connected to the outside of the conductor rear turntable via mounting bracket springs, and the outside of the conductor mounting turntable is a polygonal structure; When the sliding mounting frame moves inside the wire rear turntable, it can drive the wire mounting turntable to move inside the fixed limit frame. When the mounting frame spring drives the wire mounting turntable to move toward the fixed limit frame, it can drive the wire mounting turntable to contact the inside of the fixed limit frame. When the wire mounting turntable contacts the inside of the fixed limit frame, the fixed limit frame can be clamped with the outside of the wire mounting turntable.
7. A conductor twisting device according to claim 6, characterized in that: The exteriors of the plurality of transmission clamping blocks are in contact with the exterior of the transmission connecting ring. The bottom of the transmission connecting plate passes through the top of the workbench body and is connected to the twisting drive mechanism. The transmission connecting ring is slidably mounted above the workbench body through the transmission connecting plate. The exteriors of the transmission clamping blocks are clamped with the exteriors of the transmission connecting ring. When the sliding mounting frame moves, it can drive the transmission block to move synchronously. When the transmission block moves, it can drive the transmission connecting plate to move inside the workbench body. When the transmission connecting plate moves, it can adjust the connection relationship inside the twisting drive mechanism.
8. The conductor twisting device according to claim 7, characterized in that: The twisting drive mechanism includes a twisting motor and a wheel mounting rod, the twisting motor is installed inside the workbench body, the wheel mounting rod is installed on the top inside the workbench body, the driving end of the twisting motor is installed with a motor wheel, the outside of the motor wheel is installed with a transmission belt, the outside of the wheel mounting rod is installed with a movable wheel, and the outside of the wheel mounting rod is installed with a transmission roller; The outside of the transmission roller passes through the top of the workbench body and is connected to the outside of the turntable in the middle of the wire for transmission.
9. The conductor twisting device according to claim 8, characterized in that: The outer portion of the motor wheel is connected to the outer portion of the movable wheel through a transmission belt, the outer portion of the movable wheel is rotatably connected to the outer portion of the transmission connecting plate, and the outer portions of the wheel mounting rods have different diameters; The twisting motor drives the motor wheel to rotate, which can drive the movable wheel to rotate through the transmission belt. When the movable wheel rotates, it can drive the wheel mounting rod to rotate. When the wheel mounting rod rotates, it can drive the transmission roller to rotate. When the transmission roller rotates, it can drive the middle turntable of the wire to rotate. After the transmission connecting plate drives the movable wheel to move, the rotation of the movable wheel no longer drives the wheel mounting rod to rotate.
10. A method for producing a multi-strand cable, characterized in that: A conductor twisting device according to any one of claims 1 to 9 is used, comprising the following steps: First, the center wire is passed through the center of the wire twisting mechanism, the wire merging mechanism and the wire moving mechanism in sequence; Then, the stranding drive mechanism drives the conductor stranding mechanism and the conductor installation mechanism to rotate so as to strand the multiple conductors outside the central conductor; The wire mounting mechanism is capable of being moved outside the wire twisting mechanism when one of the wires breaks; When the wire installation mechanism moves outside the wire twisting mechanism, it can drive the passing relationship inside the twisting drive mechanism to change; After the transmission relationship inside the twisting drive mechanism changes, the twisting drive mechanism no longer drives the wire twisting mechanism to rotate.
Citation Information
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