Automatic rapid making device for triangular pies
By introducing a multi-station design of turntables and precise components to work together in the automatic triangular pie production device, the problem that existing devices cannot operate in parallel is solved, and efficient and stable triangular pie production is achieved to meet market demand and quality requirements.
Patent Information
- Application Number
- CN202510871763.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2045-06-26
AI Technical Summary
The existing triangular pie automatic production device lacks the ability to continuously and automatically process multi-stations and cannot achieve parallel operation, resulting in low production efficiency, unstable product quality, and difficult to meet market demand.
A triangular pie automatic rapid production device is designed, adopting a multi-station design of turntables, combining ramen skin components, cutter components, dough feeding components, filling discharge components and conveying table components to realize parallel operations of dough stretching, filling filling and wrapping processes, and efficient folding and finished product output is achieved through cam components and ejection cylinders.
It significantly improves production efficiency, ensures consistency in product quality, reduces manual intervention and equipment maintenance costs, and improves the company's market competitiveness and production safety.
Smart Images

Figure CN120458111A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pie processing equipment, in particular to an automatic and rapid triangular pie making device. Background Art
[0002] At a time when the food processing industry is experiencing rapid growth, triangular pies, as a food category favored by consumers, continue to see high market demand, placing ever-more stringent demands on automated production equipment. The traditional triangular pie production process relies heavily on manual labor, from rolling out the dough, carefully preparing the fillings, to wrapping and shaping, and finally packaging and shipping. Each step consumes a significant amount of manpower and time. As a result, production efficiency is extremely low, making it impossible to meet large-scale market supply demands. Furthermore, manual labor is affected by a variety of factors, including individual technical skills and fatigue levels. This results in significant fluctuations in product quality indicators such as size, filling content, and appearance, making it difficult to guarantee consistent taste and quality. This undoubtedly poses a significant obstacle to the company's large-scale production and brand development. Although the automatic triangular pie-making device with application number 202411644617.7 can automatically complete key steps such as dough placement, meat filling mixing and addition, dough folding, and shaping, reducing manual intervention and improving production efficiency to a certain extent, this device has significant shortcomings: it lacks the ability to continuously and automatically process at multiple stations. Each process is completed sequentially at the same location or within a limited space, making parallel operation impossible. This results in significant time delays throughout the production process. For example, after placing the dough, the filling must be added before the dough can be folded. This significantly limits the device's production capacity and makes it difficult to meet the growing market demand for triangular pie batches. Furthermore, the single or small number of processing stations can easily lead to overuse of certain components, resulting in uneven wear and tear across the equipment, increasing maintenance costs and frequency, and reducing the overall equipment lifespan. Furthermore, the lack of multi-station continuous processing makes it difficult to conduct detailed quality control at every stage of the production process. Variations in filling quantity, dough wrapping tightness, and other aspects can easily occur between batches, and even within the same batch. This impacts product standardization and quality stability, hindering the company's ability to establish a positive brand image in the market. Summary of the Invention
[0003] The purpose of the present invention is to provide an automatic and rapid triangular pie production device to solve the problem proposed in the above background technology that it does not have the continuous automatic processing capability of multiple stations, each process is completed sequentially in the same position or limited space, and parallel operation cannot be achieved.
[0004] To achieve the above-mentioned purpose, the present invention provides an automatic and rapid triangular pie production device, comprising a body component, the body component comprising a table top, a turntable installed on the table top, a plurality of processing stations for folding triangular dough skins and wrapping fillings on the turntable, a noodle skin pulling component for pulling out and flattening the dough is provided on one side of the upper portion of the turntable, a cutter component for cutting the pulled dough skin is provided on the noodle skin pulling component, a noodle skin feeding component for feeding the dough skin to the noodle skin pulling component is provided on the upper portion of one end of the noodle skin pulling component, a noodle skin supply component for transferring the dough skin to the processing station is provided on the upper portion of the other end of the noodle skin pulling component, a filling discharge component for extruding the filling onto the dough skin of the processing station is also installed on the upper portion of the turntable, a stirring component for evenly stirring the filling is installed in the filling discharge component, and a conveying platform component for discharging the prepared triangular pies is installed on one side of the upper portion of the turntable.
[0005] This setup uses a body assembly as the basic framework of the device, and a table top provides a mounting platform for other components. The turntable can rotate on the table top, and the multiple processing stations on it rotate as the turntable rotates, passing through different process areas in sequence. The dough delivery assembly transports the dough to the noodle pulling assembly, which grips the dough with claws and stretches it with the help of a slide. At the same time, the dough suction cup keeps the dough stable. The cutter assembly cuts the stretched dough, and the dough supply assembly transfers the dough to the turntable processing station via the transfer suction cup. The stirring assembly in the filling discharge component first stirs the filling evenly, and then the filling discharge component squeezes the filling onto the dough. The turntable rotates to make the dough reach the folding station, completing the filling wrapping. Finally, the conveyor table assembly discharges the finished product.
[0006] As a preferred solution of the present invention, each processing station is equipped with several folding plates and a supporting plate, the folding plates are hinged on the processing station, and a cam assembly is fixedly provided on the table below each processing station, and the cam assembly is arranged under the folding plates at different positions, so that each time the turntable rotates, the cam assembly is driven by a servo motor to hit the cam fan plate of the cam assembly of the folding plate at the corresponding position, to fold and wrap the triangular pie dough, and finally move it to the supporting plate, and a unique ejection cylinder is installed at the bottom of the conveying table assembly near the supporting plate, which is used to eject the wrapped triangular pie onto the conveying table assembly for output.
[0007] At each processing station, a folding cylinder drives the folding plate, gradually folding and wrapping the dough with fillings into a triangular shape at a set angle and force. Once the dough is folded and wrapped, the ejection cylinder activates, generating an upward thrust, ejecting the formed triangular pie from the processing station onto the transition plate of the conveyor assembly for subsequent transport.
[0008] As a preferred solution of the present invention, a distribution box is installed on the top of one side of the fuselage assembly.
[0009] The power distribution box for this setup is mounted on top of one side of the machine body assembly. It connects to the various motors, cylinders, and other power components within the device through internal electrical components and wiring. Operators can set parameters and start or stop equipment operation on the box. The box, based on these settings, controls the operating status and parameters of each component, achieving electrical control and automated operation of the entire production device.
[0010] As a preferred solution of the present invention, a frame for fixing various components is installed on the top of the fuselage assembly.
[0011] This setup's frame is installed atop the machine body, providing fixed support for the noodle wrapper assembly, cutter assembly, and supply assembly. The frame features a robust structural design, bolted or welded to the machine body. It withstands the forces of gravity, tension, and vibration generated by the various components during operation, maintaining their stable positions and ensuring the relative positioning accuracy of each component, ensuring proper operation.
[0012] As a preferred embodiment of the present invention, the pulled noodle skin assembly includes a fixed support plate, a slide plate is slidingly provided on the support plate, and the slide plate is driven by a screw slide to perform linear reciprocating motion. A clamping claw is installed on the upper part of one end of the slide plate, and a noodle skin suction cup is installed in the middle part of the slide plate. The noodle skin is transferred from the noodle skin delivery assembly to the support plate, clamped by the clamping claw on the slide plate, pulled out as the slide plate moves, and is kept stable by adsorption by the noodle skin suction cup.
[0013] In this setup, a lead screw slide drives a sliding plate in linear reciprocating motion across a support plate in the noodle wrapper assembly. Once the dough wrapper is transferred from the noodle wrapper assembly to the support plate, a clamping jaw closes and grips one end. As the slide plate moves, the wrapper is gradually pulled out. A suction cup adheres to the surface of the wrapper, providing stable support and preventing deformation or slippage during the stretching process. This ensures the wrapper is uniform in thickness and shape. Finally, a cutter assembly cuts the stretched wrapper.
[0014] As a preferred embodiment of the present invention, the noodle wrapper delivery assembly includes a bracket, a conveyor belt is installed on the bracket for conveying the noodle wrapper, a fan is installed above the conveyor belt, a loading conveyor belt is installed at one end of the conveyor belt, a pressing roller is installed on the upper part of the loading conveyor belt, and one end of the loading conveyor belt is located at the upper part of the pulled noodle wrapper assembly.
[0015] When the dough wrapper assembly is operating, the loading conveyor delivers pre-made dough wrappers to the delivery conveyor. The pressing roller applies pressure to the wrappers, ensuring they lie flat on the conveyor and prevent them from stacking or warping. A fan blows air through the wrappers, separating and arranging them, preventing them from clumping and ensuring each wrapper is delivered smoothly to the noodle wrapper assembly.
[0016] As a preferred embodiment of the present invention, the cutter assembly includes a dough pressing cylinder for pressing the dough end and a cutter cylinder for cutting the dough. The output shaft of the dough pressing cylinder is equipped with a pressure plate, and the output shaft of the cutter cylinder is equipped with a cutter.
[0017] When the cutter assembly is operating in this setting, the dough pressing cylinder activates first, and the output shaft drives the pressure plate downward, pressing the stretched dough end against the noodle wrapper assembly to prevent it from moving during the cutting process. The cutter cylinder then activates, and the output shaft pushes the cutter downward, cutting the dough into the desired size, completing the dough processing.
[0018] As a preferred embodiment of the present invention, the dough supply assembly includes a transfer suction cup for adsorbing the cut dough, and the transfer suction cup is installed on a movable plate. The movable plate is driven by a horizontal cylinder for horizontal transfer, and the horizontal cylinder is driven by a lifting cylinder for vertical transfer.
[0019] In this setup, the dough supply assembly first drives the horizontal cylinder and movable plate downward vertically, allowing the transfer suction cup to approach the cut dough. The transfer suction cup then vacuums the dough. The lifting cylinder then raises the dough vertically, and the horizontal cylinder drives the movable plate horizontally, precisely transferring the dough to the top of the turntable's processing station. Finally, the lifting cylinder descends again, placing the dough on the processing station.
[0020] As a preferred embodiment of the present invention, the stirring assembly includes a stirring motor, the output shaft of the stirring motor is equipped with a stirring shaft, the stirring shaft is located inside the storage hopper of the filling discharge component, and stirs the filling. The bottom discharge port of the storage hopper is located on the processing station of the turntable.
[0021] When the stirring motor in this setting is energized, the output shaft drives the stirring shaft to rotate within the filling hopper of the filling discharge unit. The stirring shaft's blades rotate to stir the filling, thoroughly mixing and evenly distributing the filling ingredients, ensuring a consistent texture and flavor. The evenly mixed filling passes through the discharge port at the bottom of the hopper and is extruded by the filling discharge unit onto the dough sheets at the turntable processing station.
[0022] As a preferred embodiment of the present invention, the conveyor platform assembly includes a discharge conveyor belt, a transition plate is installed at one end of the discharge conveyor belt, the triangular pies processed on the turntable are pushed out to the transition plate by the ejection cylinder, a pusher plate is provided on the transition plate, and the pusher plate is driven to reciprocate by the pusher cylinder, and the triangular pies on the transition plate are pushed to the discharge conveyor belt by the pusher plate for output.
[0023] In this setting, once the triangular pies on the turntable are wrapped and formed at the processing station, the ejector cylinder ejects the pies onto the transition plate. The pusher cylinder drives the pusher plate in reciprocating linear motion, pushing the triangular pies on the transition plate onto the discharge conveyor, which transports the finished products to subsequent packaging or processing.
[0024] Compared with the prior art, the present invention has the following beneficial effects: 1. This automatic, rapid triangular pie production device utilizes multiple processing stations arranged on a turntable, enabling multi-station parallel operation. Processes such as dough stretching, filling, and wrapping can be performed simultaneously at different stations, significantly shortening the overall production cycle. Compared to the sequential process described in the referenced document, this device significantly increases production capacity, meeting the growing market demand for triangular pies in large quantities, and significantly improving production efficiency and market competitiveness. 2. In the automatic and rapid triangular pie production device, the coordination between the clamping claws and the dough suction cup in the dough pulling component, as well as the precise drive of the slide plate by the screw slide, can stably pull out and flatten dough with uniform thickness and regular shape; the stirring motor and stirring shaft of the stirring component can fully stir the filling to ensure that the filling is uniform; the coordinated cooperation of multiple stations and the precise control of each component ensure the high consistency of product quality indicators such as filling amount and dough wrapping tightness, improve the degree of product standardization, and help the company establish a good brand image. 3. In this automatic and rapid triangular pie production device, the entire production process is fully automated, from the dough feeding component that transports the dough, to the dough pulling component that processes the dough, the filling discharge component that fills the filling, the processing station that completes the wrapping and forming, and finally the conveyor table component that discharges the finished product. This reduces manual intervention, reduces labor costs and the risk of human operational errors, while improving the safety and stability of the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the structure of the ramen wrapper assembly of the present invention; Figure 3 This is a schematic structural diagram of the dough delivery assembly of the present invention; Figure 4 Schematic diagram of the structure of the cutter assembly of the present invention; Figure 5 Schematic diagram of the structure of the dough supply component of the present invention; Figure 6 Schematic diagram of the structure of the stirring assembly in the present invention; Figure 7 It is a structural schematic diagram of the conveyor platform assembly in the present invention; Figure 8 This is one of the structural diagrams of the processing station in the present invention; Figure 9 This is the second structural diagram of the processing station in the present invention; The meaning of each number in the figure is: 1. Body assembly; 11. Table; 12. Turntable; 13. Folding plate; 14. Support plate; 15. Cam assembly; 16. Servo motor; 17. Cam fan plate; 18. Ejector cylinder; 2. Dough skin assembly; 21. Support plate; 22. Slide plate; 23. Screw slide; 24. Dough skin suction cup; 25. Gripper; 3. Frame; 4. Dough skin feeding assembly; 41. Bracket; 42. Fan; 43. Conveyor belt; 44. Loading conveyor belt; 45 , pressing roller; 5. Cutter assembly; 51. Dough pressing cylinder; 52. Cutter cylinder; 53. Cutter; 6. Dough supply assembly; 61. Transfer suction cup; 62. Lifting cylinder; 63. Horizontal cylinder; 64. Moving plate; 7. Stirring assembly; 71. Stirring motor; 72. Stirring shaft; 8. Conveyor platform assembly; 81. Transition plate; 82. Discharge conveyor belt; 84. Pushing cylinder; 85. Pushing plate; 9. Distribution box; 10. Filling discharge component. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] The present invention provides a device for automatically and quickly making triangular pie. Figure 1-Figure 3 As shown, it includes a body component 1, which includes a table top 11. A turntable 12 is installed on the table top 11. The turntable 12 is provided with several processing stations for folding triangular dough skins and wrapping fillings. A noodle skin component 2 for pulling out and flattening the dough is provided on the upper side of the turntable 12. A cutter component 5 for cutting the pulled dough skin is provided on the noodle skin component 2. A noodle skin feeding component 4 for feeding the dough skin to the noodle skin component 2 is provided on the upper part of one end of the noodle skin component 2. A noodle skin supply component 6 for transferring the dough skin to the processing station is provided on the upper part of the other end of the noodle skin component 2. A filling discharge component 10 for extruding the filling onto the dough skin of the processing station is also installed on the upper part of the turntable 12. A stirring component 7 for stirring the filling evenly is installed in the filling discharge component 10. A conveying platform component 8 for discharging the prepared triangular pies is installed on the upper side of the turntable 12.
[0028] The body assembly 1 serves as the basic framework of the device, and the table 11 provides an installation platform for other components. The turntable 12 can rotate on the table 11. The multiple processing stations on it rotate with the turntable 12 and pass through different process areas in sequence. The dough delivery assembly 4 transports the dough to the noodle pulling assembly 2. The noodle pulling assembly 2 clamps the dough through the clamping claws 25 and stretches it under the drive of the slide 22. At the same time, the dough suction cup 24 keeps the dough stable. The cutter assembly 5 cuts the stretched dough. The dough supply assembly 6 transfers the dough to the turntable 12 processing station through the transfer suction cup 61. The stirring assembly 7 in the filling discharge component 10 first stirs the filling evenly, and then the filling discharge component 10 squeezes the filling onto the dough. The turntable 12 rotates to make the dough reach the folding station to complete the filling wrapping. Finally, the conveyor assembly 8 discharges the finished product. The various components cooperate with each other to form a complete automated production line from dough processing, filling to finished product discharge. The multi-station turntable 12-station design enables parallel operation, significantly improving production efficiency. The component settings with clear division of labor ensure the precise execution of each production link, guaranteeing the standardization and stability of triangular pie production, and meeting the large-scale, high-quality production needs of the food processing industry.
[0029] In this embodiment, each processing station is equipped with several folding plates 13 and a supporting plate 14. The folding plates 13 are hinged on the processing station. A cam assembly 15 is fixedly provided on the table 11 under each processing station. The cam assembly 15 is arranged under the folding plates 13 at different positions, so that each time the turntable 12 rotates, the cam assembly 13 is driven by the servo motor 16 to hit the cam fan plate 17 of the cam assembly 15 of the folding plate 13 at the corresponding position, to fold and wrap the triangular pie dough, and finally move it to the supporting plate 14, and a unique ejection cylinder 18 is installed at the bottom of the conveying table assembly 8 near the supporting plate 14, which is used to eject the wrapped triangular pie to the conveying table assembly 8 for output.
[0030] Once the dough is folded and wrapped, the ejector cylinder 18 activates, generating an upward thrust that ejects the formed triangular pie from the processing station onto the transition plate 81 of the conveyor assembly 8 for subsequent transport. Precise control of the cam assembly 13 and the ejector cylinder 18 ensures a stable and efficient folding and forming process for the triangular pie, ensuring the consistency and aesthetics of the product shape. The automated ejection operation avoids potential damage caused by manual handling, improving the yield rate. Furthermore, in conjunction with the conveyor assembly 8, it enables the smooth transfer of finished products, ensuring the continuity of the production process.
[0031] Specifically, a distribution box 9 is installed on the top of one side of the fuselage assembly 1.
[0032] The distribution box 9 is installed on the top of one side of the fuselage assembly 1, and is connected to the various motors, cylinders and other power components in the device through the internal electrical components and circuits. The operator can set parameters, start or stop the operation of the equipment on the distribution box 9. The distribution box 9 controls the working status and operating parameters of each component according to the set instructions, thereby realizing electrical control and automated operation of the entire production device. The setting of the distribution box 9 realizes centralized control of the device, making it convenient for the operator to flexibly adjust parameters such as production speed, filling extrusion amount, and dough stretching degree according to production needs, thereby improving the convenience and flexibility of equipment operation. At the same time, centralized electrical control helps to troubleshoot and maintain the equipment, ensure stable operation of the equipment, and improve production efficiency.
[0033] Furthermore, a frame 3 for fixing various components is installed on the top of the fuselage assembly 1.
[0034] The frame 3 is installed on the top of the body assembly 1 to provide fixed support for the noodle wrapper assembly 2, the cutter assembly 5, the noodle wrapper supply assembly 6 and other components. The frame 3 adopts a sturdy structural design and is connected to the body assembly 1 by bolts or welding. It can withstand the gravity, tension and vibration generated by the operation of each component, maintain the position of each component during operation, ensure the relative position accuracy between each component, and ensure the normal operation of the device. The frame 3 enhances the stability and rigidity of the overall structure of the device, reduces manufacturing errors caused by shaking or displacement of components, and improves the reliability of equipment operation. The stable installation structure helps to extend the service life of each component and reduce equipment maintenance costs. At the same time, it provides a safe working environment for operators and ensures the safety of the production process.
[0035] Furthermore, the pulled noodle skin assembly 2 includes a fixed support plate 21, on which a slide plate 22 is slidingly provided. The slide plate 22 is driven by a screw slide 23 to perform linear reciprocating motion. A clamping claw 25 is installed on the upper part of one end of the slide plate 22, and a noodle skin suction cup 24 is installed in the middle part of the slide plate 22. The noodle skin is transferred from the noodle skin feeding assembly 4 to the support plate 21, and is clamped by the clamping claw 25 on the slide plate 22 and pulled out as the slide plate 22 moves, and is kept stable by adsorption by the noodle skin suction cup 24.
[0036] In the noodle wrapper assembly 2, the screw slide 23 drives the slide plate 22 to perform linear reciprocating motion on the support plate 21. After the dough wrapper is transferred from the dough wrapper delivery assembly 4 to the support plate 21, the clamp 25 closes and clamps one end of the dough wrapper. As the slide plate 22 moves, the dough wrapper is gradually pulled out; the dough wrapper suction cup 24 adsorbs the surface of the dough wrapper to provide a stable support force to prevent the dough wrapper from deforming or slipping during the stretching process, ensuring that the pulled dough wrapper has a uniform thickness and a regular shape. Finally, the cutter assembly 5 cuts off the stretched dough wrapper. The precise transmission of the screw slide 23 and the coordinated work of the clamp 25 and the dough wrapper suction cup 24 achieve efficient stretching and stable processing of the dough wrapper. It can produce dough wrapper that meets the process requirements, provide a high-quality foundation for subsequent filling and wrapping, ensure the taste and appearance quality of the finished triangular pie, and at the same time improve the degree of automation of dough wrapper production, reduce manual intervention, and improve production efficiency.
[0037] Furthermore, the dough skin delivery assembly 4 includes a bracket 41, on which a conveyor belt 43 is installed for conveying the dough skin, a fan 42 is installed above the conveyor belt 43, a loading conveyor belt 44 is installed at one end of the conveyor belt 43, a pressing roller 45 is installed on the upper part of the loading conveyor belt 44, and one end of the loading conveyor belt 44 is located at the upper part of the pulled noodle skin assembly 2.
[0038] When the dough sheet feeding assembly 4 is working, the feeding conveyor belt 44 transports the pre-made dough sheet to the conveying conveyor belt 43, and the pressing roller 45 applies a certain pressure to the dough sheet so that the dough sheet fits flatly on the conveyor belt to prevent the dough sheet from stacking or warping. The fan 42 blows air to the dough sheet to separate and organize the dough sheet, avoid the dough sheet from sticking together, and ensure that each dough sheet can be smoothly transported to the noodle sheet assembly 2. The combination of the feeding conveyor belt 44, the pressing roller 45 and the fan 42 realizes the orderly and stable transportation of the dough sheet, and improves the efficiency and accuracy of the dough sheet feeding. It effectively avoids the damage and confusion of the dough sheet during the transportation process, provides good conditions for the subsequent operation of the noodle sheet assembly 2, ensures the smooth progress of the entire production process, and reduces the risk of production interruption caused by dough sheet transportation problems.
[0039] Furthermore, the cutter assembly 5 includes a dough pressing cylinder 51 for pressing the end of the dough and a cutter cylinder 52 for cutting the dough. The output shaft of the dough pressing cylinder 51 is installed with a pressure plate, and the output shaft of the cutter cylinder 52 is installed with a cutter 53.
[0040] When the cutter assembly 5 is working, the dough pressing cylinder 51 is started first, and the output shaft drives the pressure plate to move downward, pressing and fixing the stretched dough end on the pulled noodle assembly 2 to prevent the dough from moving during the cutting process. Then the cutter cylinder 52 is actuated, and the output shaft pushes the cutter 53 to move downward, cutting the dough into the required size, completing the processing of the dough. The sequential action of the dough pressing cylinder 51 and the cutter cylinder 52 ensures the accuracy and stability of the dough cutting. The precisely cut dough is of consistent size, meets the requirements for the production of triangular pies, and helps to improve product quality and production efficiency. At the same time, the automated cutting operation reduces the error and labor intensity of manual cutting, and improves the automation level and production safety of the equipment.
[0041] Furthermore, the dough supply assembly 6 includes a transfer suction cup 61 for adsorbing the cut dough. The transfer suction cup 61 is installed on a movable plate 64. The movable plate 64 is driven by a horizontal cylinder 63 for horizontal transfer, and the horizontal cylinder 63 is driven by a lifting cylinder 62 for vertical transfer.
[0042] In the dough supply assembly 6, the lifting cylinder 62 first drives the horizontal cylinder 63 and the movable plate 64 to descend vertically, so that the transfer suction cup 61 is close to the cut dough, and the transfer suction cup 61 adsorbs the dough through the vacuum adsorption principle. Then the lifting cylinder 62 drives the dough to rise vertically, and then the horizontal cylinder 63 drives the movable plate 64 to move horizontally, and accurately transfers the dough to the top of the processing station of the turntable 12. Finally, the lifting cylinder 62 descends again and places the dough on the processing station. Through the precise control of the lifting cylinder 62 and the horizontal cylinder 63, efficient and accurate transfer of the dough is achieved. The adsorption method of the transfer suction cup 61 ensures that the dough will not fall or be damaged during the transfer process, thereby ensuring the success rate and accuracy of the dough transfer. The precise coordination with the processing station of the turntable 12 improves the continuity and production efficiency of the entire production process, and ensures the smooth production of triangular pies.
[0043] Furthermore, the stirring assembly 7 includes a stirring motor 71, and the output shaft of the stirring motor 71 is equipped with a stirring shaft 72. The stirring shaft 72 is located inside the storage hopper of the filling discharge component 10 to stir the filling. The bottom discharge port of the storage hopper is located on the processing station of the turntable 12.
[0044] After the stirring motor 71 of the stirring component 7 is energized, the output shaft drives the stirring shaft 72 to rotate in the storage hopper of the filling discharge component 10. The blades of the stirring shaft 72 stir the filling by rotating, so that the various ingredients in the filling are fully mixed and evenly distributed, ensuring that the texture and taste of the filling are consistent. The filling after being evenly stirred passes through the discharge port at the bottom of the storage hopper and is extruded onto the dough at the processing station of the turntable 12 under the action of the filling discharge component 10. The operation of the stirring component 7 ensures the uniformity of the filling, so that the taste and quality of the filling of each triangular pie remain consistent, thereby improving the quality of the product. Uniform filling of the filling also helps to wrap and shape the dough, ensure the consistency and aesthetics of the product appearance, meet consumers' requirements for food quality and taste, and at the same time improve the market competitiveness of the company's products.
[0045] Furthermore, the conveyor table assembly 8 includes a discharge conveyor belt 82, and a transition plate 81 is installed at one end of the discharge conveyor belt 82. The triangular pies processed on the turntable 12 are pushed out to the transition plate 81 by the ejection cylinder. A push plate 85 is provided on the transition plate 81. The push plate 85 is driven to reciprocate by the push cylinder 84. The triangular pies on the transition plate 81 are pushed to the discharge conveyor belt 82 by the push plate 85 for output.
[0046] After the triangular pies on the turntable 12 are wrapped and formed at the processing station, the ejection cylinder ejects the pies onto the transition plate 81. The push cylinder 84 drives the push plate 85 to perform reciprocating linear motion, pushing the triangular pies on the transition plate 81 to the discharge conveyor 82, which transports the finished products to subsequent packaging or processing links. The coordinated work of the ejection cylinder, the push cylinder 84 and the discharge conveyor 82 realizes the automatic output of the finished triangular pies. This avoids the pollution and damage that may be caused by manual removal and placement of finished products, ensuring the hygiene and quality safety of the products. The efficient finished product output process improves production efficiency, allowing the entire production device to form a complete and smooth automated production line to meet the needs of large-scale production.
[0047] When using the automatic and rapid triangular pie making device of the present invention, pre-made dough sheets are first placed on a loading conveyor belt 44, which then rotates to transport the dough sheets to a delivery conveyor belt 43. During the transport process, a pressing roller 45 applies pressure to the dough sheets, flattening them against the conveyor belt and preventing them from stacking or warping. A fan 42 blows air toward the dough sheets, separating and arranging them to prevent them from sticking together, ensuring that the dough sheets are transported in an orderly and stable manner to the support plate 21 of the noodle wrapper assembly 2. After the dough reaches the support plate 21, the slide plate 22 begins linear reciprocating motion driven by the screw slide 23. The clamping claw 25 at one end of the slide plate 22 closes and clamps one end of the dough. As the slide plate 22 moves, the dough is gradually pulled out. At the same time, the dough suction cup 24 adheres to the surface of the dough, providing stable support and preventing the dough from deforming or slipping during the stretching process, ensuring that the pulled dough is uniform in thickness and regular in shape. When the dough is stretched to the appropriate size, the dough pressing cylinder 51 is activated, and its output shaft drives the pressing plate downward, pressing and fixing the end of the dough to the support plate 21. The cutter cylinder 52 then activates, pushing the cutter 53 downward to cut the dough. The lifting cylinder 62 of the dough supply assembly 6 drives the horizontal cylinder 63 and movable plate 64 downward vertically, bringing the transfer suction cup 61 close to the cut dough. The transfer suction cup 61 then absorbs the dough using the vacuum suction principle. The lifting cylinder 62 then drives the dough vertically upward, and the horizontal cylinder 63 drives the movable plate 64 horizontally, accurately transferring the dough to the processing station above the turntable 12. Finally, the lifting cylinder 62 descends again, placing the dough on the processing station. When the stirring motor 71 of the stirring assembly 7 is energized, its output shaft drives the stirring shaft 72 to rotate within the hopper of the filling discharge unit 10. The blades of the stirring shaft 72 stir the filling, thoroughly mixing and evenly distributing the filling ingredients. When the turntable 12 rotates and the dough reaches the filling filling station, the filling discharge unit 10 squeezes the evenly mixed filling out of the discharge port at the bottom of the hopper onto the dough. The turntable 12 continues to rotate, and the processing station carrying the fillings and dough arrives at the folding station. At this time, the folding cylinder drives the folding plate to turn over, and through the set angle and strength, the dough with the fillings is gradually folded and wrapped into a triangular shape. When the dough wrapping is complete, the ejection cylinder is activated, generating an upward thrust that ejects the formed triangular pie from the processing station onto transition plate 81 of conveyor assembly 8. A push cylinder 84 drives push plate 85 in a reciprocating linear motion, pushing the triangular pie on transition plate 81 onto discharge conveyor 82, which transports the finished product to subsequent packaging or processing. Throughout the entire production process, the distribution box 9 connects to various power components, such as motors and cylinders, through its internal electrical components and wiring. Operators set parameters and start or stop equipment operation on the distribution box 9. Based on these settings, the distribution box 9 precisely controls the operating status and parameters of each component, automating the entire production process. Furthermore, the frame 3 provides stable support for each component, withstanding the forces of gravity, tension, and vibration generated during operation. This stabilizes the positions of each component, ensures the relative positioning accuracy of each component, and ensures stable and reliable operation of the device.
[0048] Finally, it should be noted that the electronic components in the transfer suction cup 61, lifting cylinder 62, horizontal cylinder 63, etc. in this embodiment are all universal standard parts or parts known to those skilled in the art. Their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods. In the idle area of this device, all the above-mentioned electrical components are connected respectively through wires. The specific connection means should refer to the working sequence between the electrical components in the above-mentioned working principle to complete the electrical connection, which are all well-known technologies in the art.
[0049] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic and rapid triangular pie making device, comprising a body assembly (1), characterized in that: The body assembly (1) includes a table (11), a turntable (12) is installed on the table (11), and a plurality of processing stations for folding triangular dough skins and wrapping fillings are arranged on the turntable (12), a noodle skin assembly (2) for pulling out and flattening the dough is arranged on one side of the upper part of the turntable (12), a cutter assembly (5) for cutting the pulled dough skin is arranged on the noodle skin assembly (2), and a cutter assembly (5) for sending the dough skin to the noodle skin assembly (2) is arranged on the upper part of one end of the noodle skin assembly (2). ), a dough supply component (6) for transferring the dough to the processing station is provided on the upper part of the other end of the pulled noodle component (2), a filling discharge component (10) for extruding the filling onto the dough at the processing station is also installed on the upper part of the turntable (12), a stirring component (7) for stirring the filling evenly is installed in the filling discharge component (10), and a conveying platform component (8) for discharging the prepared triangular pies is installed on one side of the upper part of the turntable (12).
2. The automatic and rapid triangular pie making device according to claim 1, characterized in that: Each processing station is equipped with a plurality of folding plates (13) and a supporting plate (14). The folding plates (13) are hinged on the processing station. A cam assembly (15) is fixedly provided on the table (11) below each processing station. The cam assembly (15) is provided under the folding plates (13) at different positions. Each time the turntable (12) rotates, the cam assembly (13) is driven by a servo motor (16) to hit the cam fan plate (17) of the cam assembly (15) of the folding plate (13) at the corresponding position, thereby folding and wrapping the triangular pie dough, and finally moving it to the supporting plate (14). A unique ejection cylinder (18) is installed at the bottom of the conveying platform assembly (8) near the supporting plate (14) for ejecting the wrapped triangular pie to the conveying platform assembly (8) for output.
3. The automatic and rapid triangular pie making device according to claim 1, characterized in that: A power distribution box (9) is installed on the top of one side of the fuselage assembly (1).
4. The automatic and rapid triangular pie making device according to claim 1, characterized in that: A frame (3) for fixing various components is installed on the top of the fuselage assembly (1).
5. The automatic and rapid triangular pie making device according to claim 1, characterized in that: The pulled noodle skin assembly (2) includes a fixed support plate (21), a slide plate (22) is slidably provided on the support plate (21), and the slide plate (22) is driven by a screw slide (23) to perform linear reciprocating motion. A clamping claw (25) is installed on the upper part of one end of the slide plate (22), and a noodle skin suction cup (24) is installed in the middle part of the slide plate (22). The noodle skin is transferred from the noodle skin delivery assembly (4) to the support plate (21), is clamped by the clamping claw (25) on the slide plate (22), and is pulled out as the slide plate (22) moves, and is adsorbed and kept stable by the noodle skin suction cup (24).
6. The automatic and rapid triangular pie making device according to claim 1, characterized in that: The dough wrapper delivery assembly (4) includes a bracket (41), a conveyor belt (43) is installed on the bracket (41) for conveying the dough wrapper, a fan (42) is installed above the conveyor belt (43), a loading conveyor belt (44) is installed at one end of the conveyor belt (43), a pressing roller (45) is installed on the upper part of the loading conveyor belt (44), and one end of the loading conveyor belt (44) is located at the upper part of the pulled noodle wrapper assembly (2).
7. The automatic and rapid triangular pie making device according to claim 1, characterized in that: The cutter assembly (5) comprises a dough pressing cylinder (51) for pressing the end of the dough and a cutter cylinder (52) for cutting the dough. The output shaft of the dough pressing cylinder (51) is equipped with a pressure plate, and the output shaft of the cutter cylinder (52) is equipped with a cutter (53).
8. The automatic and rapid triangular pie making device according to claim 1, characterized in that: The dough supply assembly (6) includes a transfer suction cup (61) for adsorbing the cut dough, and the transfer suction cup (61) is installed on a movable plate (64). The movable plate (64) is driven by a horizontal cylinder (63) for horizontal transfer, and the horizontal cylinder (63) is driven by a lifting cylinder (62) for vertical transfer.
9. The automatic and rapid triangular pie making device according to claim 1, characterized in that: The stirring assembly (7) comprises a stirring motor (71), the output shaft of the stirring motor (71) is mounted with a stirring shaft (72), the stirring shaft (72) is located inside the storage hopper of the filling discharge component (10), and stirs the filling, and the bottom discharge port of the storage hopper is located on the processing station of the turntable (12).
10. The automatic and rapid triangular pie making device according to claim 2, characterized in that: The conveyor assembly (8) includes a discharge conveyor belt (82), one end of which is provided with a transition plate (81), and the triangular pies processed on the turntable (12) are ejected to the transition plate (81) by an ejection cylinder, and a push plate (85) is provided on the transition plate (81), and the push plate (85) is driven to reciprocate by a push cylinder (84), and the triangular pies on the transition plate (81) are pushed to the discharge conveyor belt (82) by the push plate (85) for output.
Citation Information
Patent Citations
Dough cover conveying mechanism provided with dough-cutting device utilizing non-contact grabhook
CN109303085A
Triangular shrimp dumpling automatic production equipment
CN110679618A
Automatic triangular pie making device
CN119498371A
Automatic cutting device for wrappers
CN222129187U
Novel stuffed food forming equipment
CN222764656U
Cited By
High-precision fixed-point feeding mechanism for wrapper cutting
CN121647287A