Equipment and process for preparing sour pulp beancurd skin

Abstract

The invention discloses sour pulp beancurd skin making equipment and process, and the sour pulp beancurd skin making equipment comprises a processing mechanism arranged in a preset area of the ground, a filtering mechanism arranged on the side surface of the processing mechanism, a curdling mechanism arranged on the rear side of the filtering mechanism, and a making mechanism arranged on the ground and located above the curdling mechanism, according to the equipment and the process, multiple procedures are adopted for manufacturing sour slurry bean curd sheets, the defect that the bean curd sheets are rough is overcome, meanwhile, the taste is improved, the working efficiency is improved, and the economic benefits are improved.

Description

Technical Field

[0001] The invention relates to the technical field of bean product processing, and in particular to equipment and a process for making Physalis soya bean hulls. Background Art

[0002] Tofu skin, also known as bean curd skin or yuba, is the film that solidifies on the surface of boiled soy milk. It can be eaten fresh or dried and is a common food ingredient in East Asia. It is a famous snack in Wuhan, Hubei Province, and is commonly served at breakfast shops along the streets. The term "tofu skin" first appeared in Li Shizhen's Compendium of Materia Medica. Li Shizhen explained that when soy milk is heated, a film forms on the surface. This film is removed and dried to create tofu skin.

[0003] Traditional tofu skin production is rough and has a poor taste due to poor bean selection and relatively simple production process.

[0004] Therefore, a kind of equipment and process for making tofu skin of Physalis sylvestris is needed, which adopts multiple working procedures to make tofu skin of Physalis sylvestris, eliminates the defect of rough tofu skin, improves taste, improves work efficiency and improves economic benefits. Summary of the Invention

[0005] In response to the above technical problems, the present invention provides a device and process for making Physalis soya bean skin to solve the above problems.

[0006] The technical solution used in the present invention is: a device for making soy bean curd skin made from soy bean curd, comprising a processing mechanism arranged in a predetermined area on the ground, a filtering mechanism arranged on the side of the processing mechanism, a pulping mechanism arranged on the rear side of the filtering mechanism, and a making mechanism arranged on the ground and located above the pulping mechanism; Preferably, the processing mechanism includes: a soaking barrel, a first support frame, a first refiner, a second refiner, a third refiner, a pulping pot, a gear set, a motor I and a stirring blade; the soaking barrel is fixedly mounted on the ground; the first support frame is fixedly mounted on the ground; the first refiner is fixedly mounted on the first support frame, and the feed port of the first refiner is connected to the discharge port of the soaking barrel through a pipe; the second refiner is fixedly mounted on the first support frame, and the feed port of the second refiner is connected to the discharge port of the first refiner through a pipe; the third refiner is fixedly mounted on the first support frame, and the feed port on the third refiner is connected to the discharge port of the first refiner through a pipe. It is connected to the discharge port of the second pulping machine; the pulping pot is fixedly installed on the ground, the pulping pot is located at the lower end of the third pulping machine, and the two discharge ports at the lower end of the third pulping pot are respectively located above the two working grooves in the pulping pot; there are two stirring blades, and the shafts of the two stirring blades are respectively rotatably installed in the two working grooves in the pulping pot; the shafts of the two gears in the gear set are respectively rotatably installed in the two circular holes of the plate on the side of the pulping pot, and the two gears in the gear set are respectively connected to the shafts of the two stirring blades through a synchronous belt; motor I is fixedly installed on the horizontal plate on the side of the pulping pot, and its motor shaft is fixedly connected to the shaft of a gear in the gear set.

[0007] Preferably, the filtering mechanism includes: a base, a filter barrel, a support plate I, a U-shaped plate, an electric cylinder I, a circular frame, a first stirring rod and a motor II; the base is fixedly mounted on the ground, a spring is installed on the upper end surface of the base, and the upper end of the spring is connected to the lower end surface of the filter barrel; the support plate I is fixedly mounted on the ground through a rod, the support plate I is located above the filter barrel, a circular hole is provided in the middle position of the support plate I, and a hollow cylinder is fixedly mounted on the support plate I, and the lower end outlet of the hollow cylinder is located above the filter barrel; the cylinder body of the electric cylinder I is fixedly mounted on the support plate I, and the piston rod end of the electric cylinder I is fixedly connected to the lower end surface of the U-shaped plate; the circular frame is rotatably mounted in the circular hole in the middle position of the support plate I, and a circle of gear teeth is provided on the periphery of the circular frame; the upper end of the first stirring rod is fixedly mounted on the lower end surface of the circular frame, and the lower end of the first stirring rod contacts the filter screen in the filter barrel; the motor II is fixedly mounted on the support plate I, and its motor shaft is fixedly connected to a gear, and this gear is meshed with the gear teeth on the periphery of the circular frame. Preferably, a filter screen is fixedly installed in the filter barrel.

[0008] Preferably, two hollow tubes are fixedly installed on the U-shaped plate, and the two hollow tubes are respectively slidably installed in the circular holes on the sides of the two working tanks in the pulping pot. The hollow tubes on the two U-shaped plates are connected to a hollow cylinder on the support plate I through a telescopic hose.

[0009] Preferably, the agitation mechanism includes: a second support frame, a agitation pot, a feed pipe I, a screw slider group I, a discharge pipe II, a pot cover, a fermentation tank, an L-shaped bracket, a support plate II, an electric cylinder II, a second stirring rod and a motor III; the second support frame is fixedly mounted on the ground; there are two agitation pots, and the two agitation pots are fixedly mounted on the second support frame; the inner end of the feed pipe I is connected to the feed port on the side of the two agitation pots, and the outer end of the feed pipe I is connected to the discharge port on the side of the filter barrel; the frame of the screw slider group I is fixedly mounted on the ground through a rod; the inner end of the discharge pipe II is connected to the discharge port of the two agitation pots, and the outer end of the discharge pipe II is connected to the side feed port of the stirring barrel; the pot cover is slidably mounted on the two agitation pots, and the side of the pot cover is fixed to the side of the slider in the screw slider group I Fixed connection; the fermentation tank is fixedly mounted on the ground; the L-shaped bracket is fixedly mounted on the second support bracket, and two hollow cylinders are provided on the L-shaped bracket, and the lower end outlets of the two hollow cylinders are respectively located above the two slurry pots, and the upper ends of the two hollow cylinders are fixedly connected to the outlet pipes in the fermentation tank through pipes; the cylinder body of the electric cylinder II is fixedly mounted on the horizontal plate on the L-shaped bracket, and the piston rod end of the electric cylinder II is fixedly connected to the lower end surface of the support plate II; there are two second stirring rods, and the two second stirring rods are respectively slidably mounted in the two circular holes on the L-shaped bracket, and the upper ends of the two second stirring rods are rotatably mounted on the lower end surface of the support plate II, and the two second stirring rods are connected by a synchronous belt; the motor III is fixedly mounted on the support plate II, and its motor shaft is fixedly connected to the upper end of a second stirring rod.

[0010] Preferably, the screw slider group I includes a frame, a screw, a motor, and a slider. The frame is fixedly mounted on a third support frame, the screw is rotatably mounted in the frame, the motor is fixedly mounted on the frame, and its motor shaft is fixedly connected to one end of the screw. The slider is slidably mounted in the frame, and the threaded hole on the slider cooperates with the screw thread.

[0011] Preferably, the production mechanism includes: a third support frame, a filter plate, a screw slider group II, a bottom plate, a fourth support frame, a collecting box, a pressing plate, an electric cylinder III, a mixing barrel, a cooking pot, a chute, a screw slider group III, a peeling machine, a horizontal plate I, a scraper, an electric cylinder IV, a U-shaped frame, a cam and a motor IV; the third support frame is fixedly mounted on the ground; the filter plate is fixedly mounted on the third support frame, and a layer of membrane cloth is fixedly mounted on the upper end surface of the filter plate; the structure of the screw slider group II is the same as that of the screw slider group I, and the frame of the screw slider group II is fixedly mounted below the filter plate; the bottom plate slide The filter plate is movably mounted on the lower end face of the filter plate, and the side face of the bottom plate is fixedly connected to the side face of the slider in the lead screw slider group II; the fourth support frame is fixedly mounted on the ground; the collecting box is slidably mounted on the fourth support frame, and the collecting box is intermittently aligned with the bottom face of the filter plate; the side face of the pressing plate is slidably mounted in the groove on the third support frame through a bent rod, and the lower end face of the pressing plate is fixedly mounted with a membrane cloth; the cylinder body of the electric cylinder III is fixedly mounted on the side face of the third support frame, and the piston rod end of the electric cylinder III is fixedly connected to the upper end face of the pressing plate; the mixing barrel is fixedly mounted on the ground, and the feed port on the upper end face of the mixing barrel is aligned with one side of the filter plate The side feed port of the mixing barrel is connected to the discharge pipe II, and the upper discharge pipe of the mixing barrel is connected to the side feed port of the leather making machine through a telescopic hose; the cooking pot is fixedly mounted on the ground by a rod, and the upper feed port of the cooking pot is aligned with the other side of the filter plate, and a cage is placed in the cooking pot; the slide is fixedly mounted on the third support frame by a rod; the structure of the screw slider group III is the same as that of the screw slider group I, and the frame of the screw slider group III is fixedly mounted on the third support frame; one side of the leather making machine is slidably mounted on the slide, and the other side of the leather making machine is fixed to the side of the slider in the screw slider group III Fixed connection, a feed port is provided on the side of the leather pudding machine; the horizontal plate I is fixedly installed on the leather pudding machine; the scraper is slidably installed in the slot on the rear side of the leather pudding machine; the cylinder body of the electric cylinder IV is fixedly connected to the lower end face of the horizontal plate I, and the piston rod end of the electric cylinder IV is fixedly connected to the plate on the side of the scraper; the U-shaped frame is slidably installed in the round hole on the horizontal plate I, and a horizontal groove is provided on the upper end rod of the U-shaped frame; the shaft of the cam is rotatably installed in the round hole on the plate on the horizontal plate I, and the small rod on the side of the cam slides in the horizontal groove of the upper end rod of the U-shaped frame; the motor IV is fixedly installed on the horizontal plate I, and its motor shaft is fixedly connected to the shaft of the cam.

[0012] A process for producing Physalis bean curd husks, using a Physalis bean curd husk production device, comprises the following steps: S1, bean selection and soaking: first select high-quality soybeans, peel them first, and put them into a processing mechanism to soak for 8-12 hours until they are fully expanded. High-quality soybeans are high-protein soybeans with 46-46 protein; peeling soybeans can maintain protein height, improve bean elasticity, and maintain yellow brightness; S2, refining and filtering: In the processing mechanism, the soaked soybeans are sucked into the first refining machine to make the soybeans into a paste, the second refining machine performs fine grinding, and the third refining machine performs water-dry separation; the soy protein extraction rate reaches 95%; S3, boiling: boil the ground soy milk in the processing unit over high heat for 20 to 30 minutes. After boiling, the temperature of the soy milk should be controlled at around 100 degrees. S4, filtering: filtering the soy milk cooked by the soy milk dispensing mechanism in S3 through a filtering mechanism to remove impurities; S5, mixing: the soy milk filtered by the S4 production mechanism is mixed into tofu pudding through the mixing mechanism, and then simmered for about five minutes. The excess soy milk is then removed, and the mixed tofu pudding is pumped into the production mechanism and stirred until it becomes a paste. S6, making skin: In the production mechanism, the tofu pudding is stirred into a paste by controlling the water and pressing it to obtain a whole bean skin, which is then cut into appropriate sizes; S7. Braising: Braising the cut bean curd skin in the production unit, then taking it out and putting it into cold storage for sterilization and packaging.

[0013] The beneficial effects of the present invention compared with the prior art are: 1. The present invention soaks soybeans in a soaking barrel of a processing mechanism for 8-12 hours until they are fully expanded. High-quality soybeans are high-protein soybeans with a protein content of 46-46. Peeling the soybeans can maintain the protein content, improve the elasticity of the beans, and maintain the yellow brightness.

[0014] The present invention uses a first refiner to beat soybeans into paste, a second refiner to grind them finely, and a third refiner to separate the water and dryness; the soybean protein extraction rate reaches 95%; 3. The present invention boils the ground soy milk in a boiling pot in the processing mechanism over high heat for 20 to 30 minutes, and controls the temperature of the soy milk to be around 100 degrees, which is the optimal temperature for boiling the soy milk. The soy milk is boiled until it is fully cooked and has no beany smell. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of the first angle of the overall part of the present invention.

[0016] Figure 2 This is a second angle structural diagram of the overall part of the present invention.

[0017] Figure 3 Schematic diagram of the processing mechanism of the present invention.

[0018] Figure 4 It is a partial structural diagram of the processing mechanism of the present invention.

[0019] Figure 5 It is a schematic diagram of the filtering mechanism of the present invention.

[0020] Figure 6 This is a schematic structural diagram of the pulping mechanism from a first angle of the present invention.

[0021] Figure 7This is a schematic structural diagram of the pulping mechanism from a second angle of the present invention.

[0022] Figure 8 This is a schematic structural diagram of the manufacturing mechanism of the present invention from a first angle.

[0023] Figure 9 This is a schematic structural diagram from a second angle of the manufacturing mechanism of the present invention.

[0024] Figure 10 It is a schematic structural diagram of the first part of the production mechanism of the present invention.

[0025] Figure 11 It is a schematic structural diagram of the second part of the production mechanism of the present invention.

[0026] Figure 12 This is a schematic structural diagram of the third part of the production mechanism of the present invention from a first angle.

[0027] Figure 13 This is a second angle structural diagram of the third part of the production mechanism of the present invention.

[0028] Reference numerals 1, processing mechanism; 2, filtering mechanism; 3, pulping mechanism; 4, making mechanism; 101, soaking barrel; 102, first supporting frame; 103, first pulping machine; 104, second pulping machine; 105, third pulping machine; 106, pulping pot; 107, gear set; 108, motor I; 109, stirring blade; 201, bottom support; 202, filtering barrel; 203, supporting plate I; 204, U-shaped plate; 205, electric cylinder I; 206, circular frame; 207, first stirring rod; 208, motor II; 301, second supporting frame; 302, pulping pot; 303, feeding pipe I; 304, lead screw slider group I; 305, Discharge pipe II; 306, pot cover; 307, fermentation tank; 308, L-shaped bracket; 309, support plate II; 310, electric cylinder II; 311, second stirring rod; 312, motor III; 401, third support frame; 402, filter plate; 403, lead screw slider group II; 404, bottom plate; 405, fourth support frame; 406, collection box; 407, pressing plate; 408, electric cylinder III; 409, stirring barrel; 410, cooking pot; 411, chute; 412, lead screw slider group III; 413, skinning machine; 414, horizontal plate I; 415, scraper; 416, electric cylinder IV; 417, U-shaped bracket; 418, cam; 419, motor IV. DETAILED DESCRIPTION

[0029] To make the above features and advantages of the present invention more clearly understood, embodiments are given below with reference to the accompanying drawings for detailed description, but the present invention is not limited thereto.

[0030] refer to Figures 1-13A device for making soy bean curd skins made from soy bean curd, comprising a processing mechanism arranged in a predetermined area on the ground, a filtering mechanism arranged on the side of the processing mechanism, a pulping mechanism arranged on the rear side of the filtering mechanism, and a making mechanism arranged on the ground and located above the pulping mechanism; like Figure 3 、 Figure 4 As shown, the processing mechanism 1 includes: a soaking barrel 101, a first support frame 102, a first refiner 103, a second refiner 104, a third refiner 105, a pulping pot 106, a gear set 107, a motor I 108 and a stirring blade 109; the soaking barrel 101 is fixedly installed on the ground, and the soaking barrel 101 is used for soaking soybeans. The purpose of soaking soybeans is to make the soybeans absorb water and soften them, which is convenient for subsequent pulping and pulping; the first support frame 102 is fixedly installed on the ground; the first refiner 103 is fixedly installed on the first support frame 102, and the feed port of the first refiner 103 is connected to the discharge port of the soaking barrel 101 through a pipe. The first refiner 103 grinds the soybeans into a paste; the second refiner 104 is fixedly installed on the first support frame 102, and the feed port of the second refiner 104 is connected to the discharge port of the first refiner 103 through a pipe. The second refiner 104 finely grinds the soybeans ground into a paste; the third refiner 105 is fixedly installed on the first support frame 102, and the feed port of the third refiner 105 is connected to the discharge port of the second refiner 104 through a pipe. The third refiner 105 performs water-dry separation, and the soybean protein extraction rate reaches 95%; the pulping pot 106 is fixedly installed on the ground, and the pulping pot 106 is located at the lower end of the third refiner 105, and the two discharge ports at the lower end of the third refiner 105 are respectively located above the two working grooves in the pulping pot 106; there are two stirring blades 109, and the shafts of the two stirring blades 109 are respectively rotatably installed in the two working grooves in the pulping pot 106, and the two stirring blades 109 stir the two working grooves in the pulping pot 106 respectively to prevent the pot from sticking; the shafts of the two gears in the gear set 107 are respectively rotatably installed in the two circular holes of the plate on the side of the pulping pot 106, and the two gears in the gear set 107 are respectively connected to the shafts of the two stirring blades 109 through a synchronous belt; Machine I 108 is fixedly mounted on the horizontal plate on the side of the pulping pot 106, and its motor shaft is fixedly connected to the shaft of a gear in the gear set 107; specifically, when pulping, the soybeans in the third pulping machine 105 will be put into the pulping pot 106 to cook soy milk. At this time, motor I 108 is started, driving the gear set 107 to rotate, and the gear set 107 drives the two stirring blades 109 to rotate in the two working grooves in the pulping pot 106 to prevent the pulping pot 106 from sticking when cooking soy milk. After boiling, the temperature of the soy milk should be controlled at about 100 degrees, which is the best temperature for making pulp, and it should be cooked until the soy milk is fully cooked and has no bean smell.

[0031] like Figure 5As shown, the filtering mechanism 2 includes: a bottom support 201, a filter barrel 202, a support plate I 203, a U-shaped plate 204, an electric cylinder I 205, a circular frame 206, a first stirring rod 207 and a motor II 208; the bottom support 201 is fixedly mounted on the ground, and a spring is installed on the upper end surface of the bottom support 201, and the upper end of the spring is connected to the lower end surface of the filter barrel 202; the support plate I 203 is fixedly mounted on the ground through a rod, and the support plate I 203 is located above the filter barrel 202, and a circular hole is provided in the middle position of the support plate I 203, and a hollow cylinder is fixedly mounted on the support plate I 203, and the lower end outlet of the hollow cylinder is located above the filter barrel 202; the cylinder body of the electric cylinder I 205 is fixedly mounted on the support plate I 203, and the piston rod end of the electric cylinder I 205 is fixedly connected to the lower end surface of the U-shaped plate 204; the circular frame 206 is rotatably mounted in the circular hole in the middle position of the support plate I 203, and the periphery of the circular frame 206 is provided with a The first stirring rod 207 is fixedly mounted on the lower end surface of the circular frame 206, and the lower end of the first stirring rod 207 contacts the filter screen in the filter barrel 202. The first stirring rod 207 can stir the soy milk on the filter screen on the filter barrel 202 to assist in filtering the soy milk; the motor II 208 is fixedly mounted on the support plate I 203, and its motor shaft is fixedly connected to a gear, and this gear is meshed with the gear teeth on the outer periphery of the circular frame 206; specifically, when the soy milk cooked in the two working troughs in the pulp boiling pot 106 is pumped onto the filter screen in the filter barrel 202 for filtration, the electric cylinder I 205 contracts, driving the U-shaped plate 204 to move downward, and the U-shaped plate 204 drives the two hollow tubes thereon to be inserted into the two working troughs in the circular frame 206 respectively, and the soy milk cooked in the two working troughs in the circular frame 206 is pumped onto the filter screen in the filter barrel 202, and then the motor II 208 is started. The circular frame 206 is driven to rotate, and the circular frame 206 drives the first stirring rod 207 to rotate. The first stirring rod 207 stirs the soy milk on the filter screen on the filter barrel 202 to assist in soy milk filtration. Due to the action of the spring on the bottom support 201, when the first stirring rod 207 stirs, the filter barrel 202 swings slightly left and right with its stirring action, which accelerates the filtration of soy milk, removes impurities, makes the bean skin more delicate, and improves work efficiency.

[0032] like Figure 5 As shown, a filter screen is fixedly installed in the filter barrel 202, and the filter screen can filter the soy milk and remove impurities, thereby making the soy skin more delicate.

[0033] like Figure 5 As shown, two hollow tubes are fixedly installed on the U-shaped plate 204, and the two hollow tubes are respectively slidably installed in the circular holes on the sides of the two working grooves in the pulping pot 106. The two hollow tubes on the U-shaped plates 204 are connected to a hollow cylinder on the support plate I 203 through a telescopic hose.

[0034] like Figure 6 、 Figure 7 As shown, the slurry dosing mechanism 3 includes: a second support frame 301, a slurry dosing pot 302, a feed pipe I 303, a screw slider group I 304, a discharge pipe II 305, a pot cover 306, a fermentation tank 307, an L-shaped bracket 308, a support plate II 309, an electric cylinder II 310, a second stirring rod 311 and a motor III 312; the second support frame 301 is fixedly mounted on the ground; there are two slurry dosing pots 302, and the two slurry dosing pots 302 are fixedly mounted on the second support frame 301; the inner end of the feed pipe I 303 is connected to the feed port on the side of the two slurry dosing pots 302, and the outer end of the feed pipe I 303 is connected to the discharge port on the side of the filter barrel 202; the frame of the screw slider group I 304 is fixedly mounted on the ground through a rod; The inner end of Ⅱ305 is connected to the discharge port of the two slurry pots 302, and the outer end of the discharge pipe Ⅱ305 is connected to the side feed port of the mixing barrel 409; the pot cover 306 is slidably installed on the two slurry pots 302, and the side of the pot cover 306 is fixedly connected to the side of the slider in the screw slider group Ⅰ304; the fermentation tank 307 is fixedly installed on the ground; the L-shaped bracket 308 is fixedly installed on the second support frame 301, and two hollow cylinders are provided on the L-shaped bracket 308. The lower end outlets of the two hollow cylinders are respectively located above the two slurry pots 302, and the upper ends of the two hollow cylinders are fixedly connected to the outlet pipe in the fermentation tank 307 through pipes; the cylinder body of the electric cylinder Ⅱ310 is fixedly installed on the horizontal plate on the L-shaped bracket 308 The piston rod end of the electric cylinder II 310 is fixedly connected to the lower end surface of the support plate II 309; there are two second stirring rods 311, and the two second stirring rods 311 are respectively slidably mounted in the two round holes on the L-shaped bracket 308, and the upper ends of the two second stirring rods 311 are rotatably mounted on the lower end surface of the support plate II 309. The two second stirring rods 311 are connected by a synchronous belt, and the two second stirring rods 311 can move downward and extend into the two soy milk pots 302 respectively to slowly stir the soy milk in the soy milk pots 302; the motor III 312 is fixedly mounted on the support plate II 309, and its motor shaft is fixedly connected to the upper end of a second stirring rod 311; specifically, when soy milk is being dispensed, first the filter barrel 202 is filled with soy milk. The filtered soy milk is drawn into the two soy milk pots 302 through the feed pipe I 303, and then the traditional soy milk in the fermentation tank 307 is drawn out through the pipes on the two hollow cylinders on the L-shaped bracket 308, and slowly dripped into the two soy milk pots 302 along the hollow tubes on the L-shaped bracket 308. At the same time, the electric cylinder II 310 contracts, driving the support plate II 309 to move downward, and then driving the two second stirring rods 311 to move downward at the same time and extend into the two soy milk pots 302 respectively. Then, the motor III 312 is started, driving the two second stirring rods 311 to rotate, and the two second stirring rods 311 slowly stir the soy milk in the two soy milk pots 302 respectively, so as to make the soy milk into tofu pudding, thereby achieving soy milk.

[0035] like Figure 6 、 Figure 7 As shown, the screw slider group I 304 includes a frame, a screw, a motor, and a slider. The frame is fixedly mounted on the third support frame 401, the screw is rotatably mounted in the frame, the motor is fixedly mounted on the frame, and its motor shaft is fixedly connected to one end of the screw. The slider is slidably mounted in the frame, and the threaded hole on the slider cooperates with the screw thread.

[0036] like Figures 8-13As shown, the production mechanism 4 includes: a third support frame 401, a filter plate 402, a screw slider group II 403, a bottom plate 404, a fourth support frame 405, a collecting box 406, a pressing plate 407, an electric cylinder III 408, a mixing barrel 409, a cooking pot 410, a chute 411, a screw slider group III 412, a skinning machine 413, a horizontal plate I 414, a scraper 415, an electric cylinder IV 416, a U-shaped frame 417, a cam 418 and a motor IV 419; the third support frame 401 is fixedly mounted on the ground; the filter plate 402 is fixedly mounted on the third support frame 401, and a layer of membrane cloth is fixedly mounted on the upper end surface of the filter plate 402, and the filter plate 402 can control the water content of the tofu pudding stirred into a paste; the structure of the screw slider group II 403 is similar to that of the screw The structure of the slider group I 304 is the same, and the frame of the screw slider group II 403 is fixedly installed under the filter plate 402; the bottom plate 404 is slidably installed on the lower end surface of the filter plate 402, and the side surface of the bottom plate 404 is fixedly connected to the side surface of the slider in the screw slider group II 403, and the bottom plate 404 can completely buckle the lower end of the filter plate 402; the fourth support frame 405 is fixedly installed on the ground; the collection box 406 is slidably installed on the fourth support frame 405, and the collection box 406 is intermittently aligned with the bottom of the filter plate 402; the side surface of the pressure plate 407 is slidably installed in the groove on the third support frame 401 through a bent rod, and a membrane cloth is fixedly installed on the lower end surface of the pressure plate 407; the cylinder body of the electric cylinder III 408 is fixedly installed on the third support frame 401 On the side, the piston rod end of the electric cylinder III 408 is fixedly connected to the upper end surface of the pressing plate 407; the mixing barrel 409 is fixedly installed on the ground, the upper end surface feed port of the mixing barrel 409 is aligned with one side of the filter plate 402, the side feed port of the mixing barrel 409 is connected to the discharge pipe II 305, and the upper end discharge pipe of the mixing barrel 409 is connected to the side feed port of the skin-making machine 413 through a telescopic hose; the cooking pot 410 is fixedly installed on the ground by a rod, the upper end feed port of the cooking pot 410 is aligned with the other side of the filter plate 402, a steamer is placed in the cooking pot 410, and the cooking pot 410 is used for steaming bean curd; the chute 411 is fixedly installed on the third support frame 401 by a rod; the structure of the screw slider group III 412 is the same as that of the screw slider group I 304, The frame of the screw slider group III 412 is fixedly mounted on the third support frame 401. Specifically, the screw slider group III 412 works to drive the skinning machine 413 to move back and forth; one side of the skinning machine 413 is slidably mounted on the slide 411, and the other side of the skinning machine 413 is fixedly connected to the side of the slider in the screw slider group III 412. A feed port is provided on the side of the skinning machine 413, and the lower end of the skinning machine 413 can spray the tofu pudding stirred into a paste outward; the horizontal plate I 414 is fixedly mounted on the skinning machine 413; the scraper 415 is slidably mounted in the slot on the rear side of the skinning machine 413; the cylinder body of the electric cylinder IV 416 is fixedly connected to the lower end surface of the horizontal plate I 414, and the piston rod end of the electric cylinder IV 416 is fixedly connected to the plate on the side of the scraper 415;The U-shaped frame 417 is slidably installed in the round hole on the horizontal plate Ⅰ 414, and a horizontal groove is provided on the upper end rod of the U-shaped frame 417; the shaft of the cam 418 is rotatably installed in the round hole on the plate on the horizontal plate Ⅰ 414, and the side rod of the cam 418 slides in the horizontal groove of the upper end rod of the U-shaped frame 417; the motor IV 419 is fixedly installed on the horizontal plate Ⅰ 414, and its motor shaft is fixedly connected to the shaft of the cam 418; specifically, when the skin is being splashed, the tofu pudding in the two dotting pots 302 is pumped into the mixing barrel 409 through the discharge pipe Ⅱ 305, and the mixing barrel 409 stirs the tofu pudding inside it into a paste, and then the paste-like tofu pudding enters the skin-splashing machine 413 through the telescopic hose on the upper end discharge pipe of the mixing barrel 409, and the skin is splashed. The machine 413 sprays the tofu pudding paste onto the filter plate 402. At the same time, the screw slider group III 412 works, and the screw slider group III 412 drives the skinning machine 413 to move towards the mixing barrel 409. At this time, the skinning machine 413 sprays the tofu pudding paste evenly onto the filter plate 402. While the skinning machine 413 moves, the scraper 415 scrapes the excess tofu pudding sprayed by the skinning machine 413 flat, and while the skinning machine 413 moves above the mixing barrel 409, the scraper 415 scrapes the excess tofu into the mixing barrel 409 to prevent waste; then, the tofu pudding in the filter plate 402 is controlled for five minutes, and the water controlled by the tofu pudding flows into the collecting box 406 for collection, keeping the equipment clean, and then After that, the screw slider group II 403 works, driving the bottom plate 404 to move inward, so that the bottom plate 404 moves completely under the filter plate 402, and the bottom plate 404 completely locks the lower end of the filter plate 402; then, the electric cylinder III 408 works, and the electric cylinder III 408 pushes the pressing plate 407 to move downward, and the pressing plate 407 compacts the tofu pudding in the filter plate 402 to make tofu skin. When the tofu skin is cut, the screw slider group III 412 drives the skin-splitting machine 413 to move away from the mixing barrel 409. At the same time, the motor IV 419 starts, driving the cam 418 to rotate, and the cam 418 drives the U-shaped frame 417 to move up and down. When the U-shaped frame 417 moves downward, the cutter at the lower end of the U-shaped frame 417 cuts the tofu skin, which is solid. The tofu skin is cut. Finally, the screw slider assembly III 412 drives the tofu skin scraper 413 back to above the mixing barrel 409. As the cut tofu skin is pushed onto the steamer basket in the cooking pot 410, the electric cylinder IV 416 extends, pushing the scraper 415 downward until its lower end contacts the filter plate 402. Then, the screw slider assembly III 412 operates again, driving the tofu skin scraper 413 toward the cooking pot 410. At this time, the scraper 415 scrapes the cut tofu skin from the filter plate 402 and pushes it onto the steamer basket in the cooking pot 410. At this point, the water in the cooking pot 410 has boiled, and the salt has dissolved in the water. The cooking pot 410 then cooks the tofu skin for 40 minutes before removing it from the cooking pot and sterilizing it in the cold storage.

[0037] This embodiment provides a process for producing Physalis soya bean curd hulls, which uses the equipment described in the embodiment and includes the following steps: When selecting and soaking soybeans, first select high-quality high-protein soybeans with a protein content of 46-46. Peeling the soybeans can maintain the protein content, improve the elasticity of the beans, and maintain the yellow brightness. Soaking the soybeans is to allow the soybeans to absorb water and soften, which is convenient for subsequent grinding and pulping. When boiling, the soybeans in the third pulping machine 105 are put into the pulping pot 106 for boiling soy milk. At this time, the motor I 108 is started, driving the gear set 107 to rotate, and the gear set 107 drives the two stirring blades 109 to rotate in the two working grooves in the pulping pot 106 to prevent the pulping pot 106 from sticking when boiling the soy milk. After boiling, the temperature of the soy milk should be controlled at about 100 degrees, which is the best temperature for boiling, and the soy milk is cooked until it is fully cooked and has no beany smell. When the soy milk cooked in the two working grooves in the pulp cooking pot 106 is pumped onto the filter screen in the filter barrel 202 for filtering, the electric cylinder I 205 contracts, driving the U-shaped plate 204 to move downward, and the U-shaped plate 204 drives the two hollow tubes thereon to be inserted into the two working grooves in the circular frame 206 respectively, so as to pump the soy milk cooked in the two working grooves in the circular frame 206 onto the filter screen in the filter barrel 202. Then, the motor II 208 is started, driving the circular frame 206 to rotate, and the circular frame 206 drives the first stirring rod 207 to rotate. The first stirring rod 207 stirs the soy milk on the filter screen on the filter barrel 202 to assist in filtering the soy milk. Due to the action of the spring on the bottom support 201, when the first stirring rod 207 stirs, the filter barrel 202 swings slightly left and right with its stirring action, thereby accelerating the filtration of the soy milk, removing impurities, making the bean skin more delicate, and improving work efficiency. When performing soy milk doping, first the filtered soy milk in the filter barrel 202 is pumped into the two soy milk doping pots 302 through the feed pipe I 303, then the traditional soy milk in the fermentation tank 307 is pumped out through the pipes on the two hollow cylinders on the L-shaped bracket 308, and slowly dripped into the two soy milk doping pots 302 along the hollow pipes on the L-shaped bracket 308, at the same time, the electric cylinder II 310 contracts, driving the support plate II 309 to move downward, thereby driving the two second stirring rods 311 to move downward at the same time and extend into the two soy milk doping pots 302 respectively, then the motor III 312 is started, driving the two second stirring rods 311 to rotate, and the two second stirring rods 311 slowly stir the soy milk in the two soy milk doping pots 302 respectively, so as to make the soy milk into tofu pudding, thereby achieving soy milk doping; When the tofu pudding is being performed, the tofu pudding in the two slurry pots 302 is pumped into the mixing barrel 409 through the discharge pipe II 305. The mixing barrel 409 stirs the tofu pudding inside it into a paste. Then, the paste tofu pudding enters the tofu pudding machine 413 through the telescopic hose on the discharge pipe at the upper end of the mixing barrel 409. The tofu pudding machine 413 sprays the paste tofu pudding onto the filter plate 402. At the same time, the screw slider group III 412 works, and the screw slider group III 412 drives the tofu pudding machine 413 to move towards the mixing barrel 409. At this time, the tofu pudding machine 413 evenly sprays the paste tofu pudding onto the filter plate 402. While the tofu pudding machine 413 is moving, the scraper 415 scrapes off the excess tofu pudding sprayed by the tofu pudding machine 413, and while the tofu pudding machine 413 is moving above the mixing barrel 409, the scraper 415 scrapes the excess tofu into the mixing barrel 409 to prevent waste. The tofu pudding in the filter plate 402 is controlled for five minutes, and the water controlled by the tofu pudding flows into the collection box 406 for collection to keep the equipment clean. Then, the screw slider group II 403 works to drive the bottom plate 404 to move inward, so that the bottom plate 404 completely moves under the filter plate 402, and the bottom plate 404 completely buckles the lower end of the filter plate 402; then, the electric cylinder III 408 works, and the electric cylinder III 408 pushes the pressing plate 407 to move downward. The pressing plate 407 compacts the tofu pudding in the filter plate 402 to make tofu skin. When the tofu skin is cut, the screw slider group III 412 drives the skin-splitting machine 413 to move away from the mixing barrel 409. At the same time, the motor IV 419 is started, driving the cam 418 to rotate, and the cam 418 drives the U-shaped frame 417 to move up and down. When the U-shaped frame 417 moves downward, the cutter at the lower end of the U-shaped frame 417 cuts the tofu skin, realizing the cutting of the tofu skin. During the braising process, the screw slider group III 412 drives the bean curd peeling machine 413 to move back to the top of the mixing barrel 409. When the cut bean curd skin is pushed onto the cage in the cooking pot 410, the electric cylinder IV 416 extends, pushing the scraper 415 to move downward, so that the lower end of the scraper 415 contacts the filter plate 402. Then, the screw slider group III 412 works again, driving the bean curd peeling machine 413 to move closer to the cooking pot 410. At this time, the scraper 415 scrapes the cut bean curd skin on the filter plate 402 and pushes it onto the cage of the cooking pot 410. At this time, the water in the cooking pot 410 has boiled and the salt has melted into the water. Then, the cooking pot 410 cooks the bean curd skin for forty minutes, then removes it and puts it into the cold storage for sterilization and packaging.

[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A device for making Physalis bean curd skin, characterized in that: The invention comprises a processing mechanism (1) arranged in a predetermined area on the ground, a filtering mechanism (2) arranged on the side of the processing mechanism (1), a pulping mechanism (3) arranged on the rear side of the filtering mechanism (2), and a production mechanism (4) arranged on the ground and located above the pulping mechanism (3).

2. The equipment for making Physalis soya bean skin according to claim 1, characterized in that: The processing mechanism (1) comprises: a soaking barrel (101), a first support frame (102), a first refiner (103), a second refiner (104), a third refiner (105), a pulping pot (106), a gear set (107), a motor I (108) and a stirring blade (109); the soaking barrel (101) is fixedly mounted on the ground; the first support frame (102) is fixedly mounted on the ground; the first refiner (103) is fixedly mounted on the first support frame (102), and the feed port of the first refiner (103) is connected to the discharge port of the soaking barrel (101) through a pipe; the second refiner (104) is fixedly mounted on the first support frame (102), and the feed port of the second refiner (104) is connected to the discharge port of the first refiner (103) through a pipe; the third refiner (105) is fixedly mounted on the first support frame (102), and the third refiner (106) is fixedly mounted on the first support frame (102). The feed port on the machine (105) is connected to the discharge port of the second pulping machine (104) through a pipe; the pulping pot (106) is fixedly installed on the ground, the pulping pot (106) is located at the lower end of the third pulping pot (105), and the two discharge ports at the lower end of the third pulping pot (105) are respectively located above the two working grooves in the pulping pot (106); there are two stirring blades (109), and the shafts of the two stirring blades (109) are respectively rotatably installed in the two working grooves in the pulping pot (106); the shafts of the two gears in the gear set (107) are respectively rotatably installed in the two circular holes of the plate on the side of the pulping pot (106), and the two gears in the gear set (107) are respectively connected to the shafts of the two stirring blades (109) through a synchronous belt; the motor I (108) is fixedly installed on the horizontal plate on the side of the pulping pot (106), and its motor shaft is fixedly connected to the shaft of a gear in the gear set (107).

3. The equipment for making Physalis soya bean skin according to claim 1, characterized in that: The filtering mechanism (2) comprises: a bottom support (201), a filter barrel (202), a support plate I (203), a U-shaped plate (204), an electric cylinder I (205), a circular frame (206), a first stirring rod (207) and a motor II (208); the bottom support (201) is fixedly mounted on the ground, a spring is mounted on the upper end surface of the bottom support (201), and the upper end of the spring is connected to the lower end surface of the filter barrel (202); the support plate I (203) is fixedly mounted on the ground through a rod, the support plate I (203) is located above the filter barrel (202), a circular hole is provided in the middle position of the support plate I (203), and a hollow cylinder is fixedly mounted on the support plate I (203), and the lower end outlet of the hollow cylinder is located at the bottom of the filter barrel (202). The filter barrel (202) is mounted above the filter barrel (202); the cylinder body of the electric cylinder I (205) is fixedly mounted on the support plate I (203), and the piston rod end of the electric cylinder I (205) is fixedly connected to the lower end surface of the U-shaped plate (204); the circular frame (206) is rotatably mounted in the circular hole in the middle position of the support plate I (203), and the outer periphery of the circular frame (206) is provided with a circle of gear teeth; the upper end of the first stirring rod (207) is fixedly mounted on the lower end surface of the circular frame (206), and the lower end of the first stirring rod (207) contacts the filter screen in the filter barrel (202); the motor II (208) is fixedly mounted on the support plate I (203), and its motor shaft is fixedly connected to a gear, and the gear is meshed with the gear teeth on the outer periphery of the circular frame (206).

4. The equipment for making Physalis soya bean skin according to claim 3, characterized in that: A filter screen is fixedly installed in the filter barrel (202).

5. The equipment for making Physalis soya bean skin according to claim 3, characterized in that: Two hollow tubes are fixedly mounted on the U-shaped plate (204), and the two hollow tubes are respectively slidably mounted in the circular holes on the sides of the two working tanks in the pulping pot (106). The hollow tubes on the two U-shaped plates (204) are connected to a hollow cylinder on the support plate I (203) through a telescopic hose.

6. The equipment for making Physalis soya bean skin according to claim 1, characterized in that: The pulping mechanism (3) comprises: a second support frame (301), a pulping pot (302), a feed pipe I (303), a screw slider group I (304), a discharge pipe II (305), a pot cover (306), a fermentation tank (307), an L-shaped bracket (308), a support plate II (309), an electric cylinder II (310), a second stirring rod (311) and a motor III (312); the second support frame (301) is fixedly mounted on the ground; there are two pulping pots (302), and the two pulping pots (302) are fixedly mounted on the second support frame. The inner end of the feed pipe I (303) is connected to the feed openings on the sides of the two slurry pots (302), and the outer end of the feed pipe I (303) is connected to the discharge opening on the side of the filter barrel (202); the frame of the lead screw slider group I (304) is fixedly installed on the ground through a rod; the inner end of the discharge pipe II (305) is connected to the discharge openings of the two slurry pots (302), and the outer end of the discharge pipe II (305) is connected to the feed opening on the side of the mixing barrel (409); the pot cover (306) is slidably installed on the two slurry pots (302), and the pot cover (30 6) is fixedly connected to the side of the slider in the lead screw slider group I (304); the fermentation cylinder (307) is fixedly installed on the ground; the L-shaped bracket (308) is fixedly installed on the second support frame (301), and two hollow cylinders are provided on the L-shaped bracket (308), and the lower end outlets of the two hollow cylinders are respectively located above the two slurry pots (302), and the upper ends of the two hollow cylinders are fixedly connected to the outlet pipe in the fermentation cylinder (307) through pipes; the cylinder part of the electric cylinder II (310) is fixedly installed on the horizontal plate on the L-shaped bracket (308), and the electric cylinder II (310) is fixedly installed on the horizontal plate on the L-shaped bracket (308). The piston rod end of the cylinder II (310) is fixedly connected to the lower end surface of the support plate II (309); there are two second stirring rods (311), and the two second stirring rods (311) are respectively slidably mounted in the two circular holes on the L-shaped bracket (308), and the upper ends of the two second stirring rods (311) are rotatably mounted on the lower end surface of the support plate II (309), and the two second stirring rods (311) are connected by a synchronous belt; the motor III (312) is fixedly mounted on the support plate II (309), and its motor shaft is fixedly connected to the upper end of one of the second stirring rods (311).

7. The equipment for making Physalis soya bean skin according to claim 6, characterized in that: The screw slider group I (304) includes a frame, a screw, a motor, and a slider. The frame is fixedly mounted on the third support frame (401), the screw is rotatably mounted in the frame, the motor is fixedly mounted on the frame, and its motor shaft is fixedly connected to one end of the screw. The slider is slidably mounted in the frame, and the threaded hole on the slider cooperates with the screw thread.

8. The equipment for making Physalis soya bean skin according to claim 1, characterized in that: The production mechanism (4) includes: a third support frame (401), a filter plate (402), a screw slider group II (403), a bottom plate (404), a fourth support frame (405), a collecting box (406), a pressing plate (407), an electric cylinder III (408), a mixing barrel (409), a cooking pot (410), a chute (411), a screw slider group III (412), a peeling machine (413), a horizontal plate I (414), a scraper (415), an electric cylinder IV (416), a U-shaped frame (417), a cam (418) and a motor IV (419); the third support frame (401) is fixedly mounted on the ground; the filter plate (402) is fixedly mounted on the third support frame (401), and the filter plate A layer of membrane cloth is fixedly mounted on the upper end surface of (402); the structure of the lead screw slider group II (403) is the same as that of the lead screw slider group I (304), and the frame of the lead screw slider group II (403) is fixedly mounted below the filter plate (402); the bottom plate (404) is slidably mounted on the lower end surface of the filter plate (402), and the side surface of the bottom plate (404) is fixedly connected to the side surface of the slider in the lead screw slider group II (403); the fourth support frame (405) is fixedly mounted on the ground; the collection box (406) is slidably mounted on the fourth support frame (405), and the collection box (406) is intermittently aligned with the bottom of the filter plate (402); the side surface of the pressure plate (407) is slidably mounted on the third support frame (401) through a bent rod The lower end surface of the pressing plate (407) is fixedly mounted with a membrane cloth in the groove on the upper surface; the cylinder body of the electric cylinder III (408) is fixedly mounted on the side of the third support frame (401), and the piston rod end of the electric cylinder III (408) is fixedly connected to the upper end surface of the pressing plate (407); the mixing barrel (409) is fixedly mounted on the ground, the upper end surface feed port of the mixing barrel (409) is aligned with one side of the filter plate (402), the side feed port of the mixing barrel (409) is connected to the discharge pipe II (305), and the upper end discharge pipe of the mixing barrel (409) is connected to the side feed port of the skinning machine (413) through a telescopic hose; the cooking pot (410) is fixedly mounted on the ground through a rod, and the upper end feed port of the cooking pot (410) is aligned with the filter plate (402) The other side of the cooking pot (410) is aligned, and a cage is placed in the cooking pot (410); the chute (411) is fixedly mounted on the third support frame (401) through a rod; the structure of the screw slider group III (412) is the same as that of the screw slider group I (304), and the frame of the screw slider group III (412) is fixedly mounted on the third support frame (401); one side of the skinning machine (413) is slidably mounted on the chute (411), and the other side of the skinning machine (413) is fixedly connected to the side of the slider in the screw slider group III (412), and a feeding port is provided on the side of the skinning machine (413); the horizontal plate I (414) is fixedly mounted on the skinning machine (413); the scraper (415) is slidably mounted in the card slot on the rear side of the skinning machine (413);The cylinder body of the electric cylinder IV (416) is fixedly connected to the lower end surface of the horizontal plate I (414), and the piston rod end of the electric cylinder IV (416) is fixedly connected to the plate on the side of the scraper (415); the U-shaped frame (417) is slidably mounted in the circular hole on the horizontal plate I (414), and a horizontal groove is provided on the upper end rod of the U-shaped frame (417); the shaft of the cam (418) is rotatably mounted in the circular hole on the plate on the horizontal plate I (414), and the side rod of the cam (418) slides in the horizontal groove of the upper end rod of the U-shaped frame (417); the motor IV (419) is fixedly mounted on the horizontal plate I (414), and its motor shaft is fixedly connected to the shaft of the cam (418).

9. A process for producing Physalis bean curd husks, using the Physalis bean curd husk production equipment according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Bean selection and soaking: First, select high-quality soybeans, peel them, and place them in the processing mechanism (1) to soak for 8-12 hours until they are fully expanded. High-quality soybeans are high-protein soybeans with a protein content of 46-46. Peeling the soybeans can maintain the protein content, improve the elasticity of the beans, and maintain the yellow brightness. S2, grinding and filtering: in the processing mechanism (1), the soaked soybeans are sucked into the first grinding machine (103) to be beaten into a paste, the second grinding machine (104) performs fine grinding, and the third grinding machine (105) performs water-dry separation; the soybean protein extraction rate reaches 95%; S3, boiling: boiling the ground soy milk in the processing mechanism (1) over high heat for 20 to 30 minutes. After boiling, the temperature of the soy milk should be controlled at 100 degrees. S4, filtering: filtering the soy milk cooked in S3 through the filtering mechanism (2) to remove impurities; S5, slurrying: the soy milk filtered in S4 is slurried into tofu pudding through the slurrying mechanism (3), and then simmered for five minutes. The excess slurry is then taken out, and the slurry is pumped into the making mechanism (4) and stirred until it becomes a paste; S6, making bean curd skin: in the making mechanism (4), the bean curd pudding stirred into a paste is subjected to water control and pressing to obtain a whole bean curd skin, which is then cut into appropriate sizes; S7, stewing: stewing the cut bean curd skin in the production mechanism (4), then taking it out and putting it into cold storage for sterilization and packaging.

Images