Construction waste classification treatment device and use method thereof
By designing construction waste sorting and disposal devices, using structures such as crushing rollers, conveyor belts and cyclone separators, the wire entanglement and dust problems of construction waste crushers are solved, and efficient classification collection and resource recycling are achieved.
Patent Information
- Application Number
- CN202510696549.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-08-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the treatment process, existing construction waste crushers are prone to wire and plastic paper wrapping units, which are low in crushing efficiency and difficult to sort and process, and produce a large amount of dust.
A construction waste sorting and treatment device is designed, including coarse crushing components, extraction components, conveying components and fine crushing components. Through structures such as crushing rollers, conveyor belts, adsorption components and cyclone separators, the sorting and sorting and collection of construction waste is realized to reduce dust emissions.
It realizes efficient classification and collection of construction waste, reduces dust during the crushing process, improves crushing efficiency, and maximizes resource recycling and utilization under the premise of energy conservation and environmental protection.
Smart Images

Figure CN120460433A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of construction waste treatment, and in particular relates to a construction waste classification and treatment device and a method for using the same. Background Art
[0002] The recycling, processing and reuse of construction waste can effectively improve the impact of construction waste stacking on water sources and air, and resource recycling and utilization can reduce energy consumption. Construction waste recycling and processing require the use of construction waste crushers to crush concrete blocks, gravel blocks, brick and tile fragments, etc. in construction waste. The crushing part of existing construction waste crushers mainly uses conventional jaw crushers, cone crushers, impact crushers or roller crushers to crush construction waste. Due to the presence of metal bars, large pieces of plastic waste paper, etc. in construction waste, the use of cone and roller crushers is particularly prone to cause iron wire and plastic paper to entangle the unit. Jaw crushing, impact crushing, etc. are suitable for coarse crushing of construction waste, with poor crushing efficiency, and a large amount of dust will be generated during the crushing process, and it is inconvenient to sort and process the garbage.
[0003] Therefore, it is necessary to design a new construction waste treatment equipment to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a construction waste classification and processing device and a method for using the same in order to address the deficiencies of the prior art. The specific solution is as follows:
[0005] A device for sorting and processing construction waste, comprising a box body, wherein the top of the box body is provided with a coarse crushing component and a pumping component which are associated with each other, the interior of the box body is divided into a sorting area and a metal material collection area by a partition, the sorting area stores water, the bottom of the sorting area is provided with a debris discharge port and multiple drain ports, the debris discharge port is provided with a valve, the drain port is connected to a branch port provided on a drain pipe 1 which is closed at one end through a connecting component, the drain pipe 1 is connected to the inlet of a water pump, the outlet of the water pump is connected to one end of a drain pipe 2, the other end of the drain pipe 2 extends to the water inlet of the water tank above the box body, the water inlet is provided with a filter cartridge, and the bottom of the water tank is provided with a drain port. A solenoid valve is provided at the water outlet, and the water outlet is connected to the water inlet at the top of the box; a conveying component 1, a conveying component 3 for sorting floating materials and sediments, and a blocking mechanism for floating materials are provided inside the box corresponding to the sorting area, and a conveying component 2 for sorting metal materials is provided above the partition inside the box; the connecting component includes a connecting cylinder, and a filter is provided in the connecting cylinder; a debris removal port is provided on the side wall of the box corresponding to the sorting area, and a liquid level sensor is provided in the sorting area; a fine crushing component connected to the debris removal port is provided at the lower part of the box; the water pump, solenoid valve, and liquid level sensor are all electrically connected to the controller.
[0006] Based on the above, the coarse crushing assembly includes a crushing box 1, the side wall of the crushing box 1 is provided with a feeding bin, and two dust shields are hingedly provided at the inlet of the feeding bin, and a tension spring is provided between the dust shield and the feeding bin, and two guide plates 1 are provided in the feeding bin, and two relatively rotating crushing rollers are provided in the feeding bin below the guide plate 1, and the two crushing rollers are provided with driven gears meshing with each other, and the crushing rollers are provided with multiple annular grooves and multiple crushing teeth, and the crushing teeth on one crushing roller extend into the annular groove on the other crushing roller, and the crushing teeth and the outside of the feeding bin are also provided with a driving motor 1 electrically connected to the controller, and the driving motor The power output end of machine one is provided with a driving gear meshing with the driven gear; the bottom of the feeding bin is connected to the interior of the box body; the exhaust assembly includes a top plate and a bottom plate, the bottom plate is provided with a plurality of air inlets extending into the crushing box one, the top plate is provided with an air outlet, and the air inlets and outlets are both provided with a one-way valve, and a bellows and a plurality of telescopic rods are provided between the top plate and the bottom plate; a pin is provided on the driving gear, the pin is rotatably connected to one end of the connecting plate one, the other end of the connecting plate one is connected to one end of the push-pull rod, and the other end of the push-pull rod is connected to the top plate, and a sliding bracket is provided on the outside of the crushing box one for limiting the up and down sliding of the push-pull rod one.
[0007] Based on the above, the conveying component includes two conveying rollers rotatably arranged in the box body, a conveyor belt is wound around the two conveying rollers, and one of the conveying rollers is driven to rotate by a servo motor electrically connected to the controller.
[0008] Based on the above, the transmission component 2 includes two transmission shafts 2 that are rotatably arranged in the box body, and each of the two transmission shafts 2 is provided with a transmission gear 2, and a conveyor plate chain 2 is wound around the two transmission shafts 2. The conveyor plate chain 2 is provided with an adsorption component for metal, and one of the rotating shafts 2 is driven to rotate by a servo motor 2; the adsorption component includes a rotating rod, which is rotatably arranged on the conveyor plate chain 2, and is provided with a transmission gear and multiple electromagnetic rods on the rotating rod, and a contact switch is provided on the transmission gear, and a rack 1 and a rack 2 for engaging with the transmission gear are provided on the inner wall of the box; the servo motor, the electromagnetic rod and the contact switch are all electrically connected to the controller.
[0009] Based on the above, the conveying component three includes two conveying shafts three rotatably arranged in the box body, and the two conveying shafts three are provided with a transmission gear three, and the two conveying shafts three are wound with a conveyor plate chain three, and the conveyor plate chain three is provided with a scraper component, one of which is driven to rotate by a servo motor three electrically connected to the controller; the scraper component includes a scraper fixed on the conveyor plate chain three, and a mesh plate is slidably provided on the scraper.
[0010] Based on the above, the box body is also provided with a dust collecting assembly associated with the exhaust assembly, the dust collecting assembly includes a dust collecting box, a mounting plate is provided in the dust collecting box, a cyclone separator is penetrated through the mounting plate, an exhaust port is provided on the top of the dust collecting box, a debris discharge port is provided at the bottom of the dust collecting box, and a pull-out filter assembly is provided in the dust collecting box; the air inlet of the cyclone separator is connected to the air outlet through an exhaust pipe.
[0011] Based on the above, the box body is also provided with a cleaning component for the conveying component three, and the cleaning component includes a cylindrical shell, and a rotating tube extending into the box body is provided on the shell body and rotates therethrough, and an air inlet is provided on the side of the shell, and the direction of the air inlet deviates from the axis of the shell, and the rotating tube located in the shell is provided with multiple air inlet holes and multiple fan blades, and the rotating tube located in the box body is provided with multiple air outlet holes and bristles, and the air inlet is connected to the exhaust port through exhaust pipe one.
[0012] Based on the above, the blocking mechanism includes a debris shielding plate, a slope is provided at the bottom of the debris shielding plate, travel grooves are provided on both sides of the debris shielding plate, and support rods for the travel grooves are fixed inside the box body.
[0013] Based on the above, the fine crushing component includes a second crushing box, the top of which is connected to the impurity discharge port, two guide plates for materials are provided in the second crushing box, and two relatively rotating squeezing rollers are also provided in the second crushing box. The two squeezing rollers are driven to rotate by the second drive motor through the gear transmission structure, and a recovery port is provided at the bottom of the second crushing box.
[0014] The method for using the above-mentioned construction waste classification and processing device is characterized by comprising the following steps:
[0015] Step 1: First, set the speed of drive motor 1, drive motor 2, servo motor 1, servo motor 2, and servo motor 3 through the controller, and set the liquid level threshold measured by the liquid level sensor;
[0016] Step 2: Start the drive motor 1, servo motor 1, servo motor 2, and servo motor 3, and put the construction waste to be crushed into the feeding bin. Under the action of the servo motor 1, the crushing roller will crush the waste, and the crushed waste will fall onto the conveyor belt 1. As the conveyor belt 1 rotates, the waste is pushed forward;
[0017] Driven by servo motor 2, conveyor chain 2 rotates. After the transmission gear in the adsorption component engages with rack 1, the rotating rod rotates, and the electromagnetic rod stirs the material on conveyor belt 1. In addition, when the contact switch on the transmission gear is touched by rack 1, the electromagnetic rod is energized. After the contact switch is triggered, the electromagnetic rod is energized, and the electromagnetic rod adsorbs the metal materials in the slag. When the contact switch on the transmission gear touches rack 2, the electromagnetic rod is de-energized, and the metal materials fall onto conveyor chain 2, and finally these metal materials fall into the metal material collection area; the garbage on conveyor belt 1 without metal materials falls into the sorting area;
[0018] Wood chips, plastics and other impurities in the garbage that falls into the water in the sorting area float on the water surface. Under the action of servo motor 3, the conveyor chain 3 rotates. Under the scraping of the mesh plate, the floating impurities are pushed to the collection area and blocked by the debris retaining plate, preventing them from floating freely. Finally, the floating garbage is discharged from the debris removal port; while the garbage that sinks to the bottom of the sorting area is pushed to a position near the debris discharge port in the sorting area under the action of the mesh plate and scraper.
[0019] Step 3. In addition, under the action of the driving motor 1, the connecting plate drives the push-pull rod to move up and down, so that the top plate moves up and down. When the top plate moves upward, the dust in the crushing box 1 is sucked into the bellows through the air inlet. When the top plate moves downward, the gas containing dust in the bellows is discharged from the air outlet. The discharged airflow enters the dust collecting component through the exhaust pipe 1. Under the action of the cyclone separator, the dust accumulates in the dust collecting box. The airflow is filtered by the pull-type filter component and then discharged from the exhaust port and discharged to the cleaning component through the exhaust pipe 2; the airflow blows the fan blades to rotate the rotating tube, and then the airflow enters the rotating tube from the air inlet and is finally discharged from the air outlet. When the rotating tube rotates, the bristles clean the adsorption component and the conveyor plate chain 2;
[0020] Step 4: When the threshold measured by the liquid level sensor exceeds the maximum value among the liquid level thresholds, the controller starts the water pump, turns off the drive motor 1, servo motor 1, servo motor 2, and servo motor 3, and the water in the sorting area is transported to the water tank. When no more water is discharged from the sorting area, the water pump is turned off, the servo motor 3 and drive motor 2 are started, and the valve at the discharge port is opened. The garbage in the sorting area is discharged into the crushing box 2 for extrusion and crushing. The extruded and crushed garbage is finally discharged from the recycling port.
[0021] Step 5: After the garbage in the sorting area is discharged, turn off the water pump and drive motor 2, open the solenoid valve to inject water into the sorting area, and when the water level reaches the minimum value of the liquid level threshold, the controller closes the solenoid valve;
[0022] Step 6. Repeat steps 2-5.
[0023] The present invention has outstanding substantial features and significant progress compared to the prior art. Specifically, the present invention has the following advantages:
[0024] The construction waste classification and processing device provided by the present invention facilitates the crushing of construction waste and separates it into four categories: dust waste, floating waste, metal waste, and concrete sand and gravel waste for collection, thereby maximizing resource recycling under the premise of energy saving and environmental protection. At the same time, the equipment has the technical advantages of being easy to operate and use and having low construction cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the structure of the crushing component and the pumping component in the present invention;
[0027] Figure 3 This is a schematic diagram of the external structure of the crushing component and the extraction component in the present invention;
[0028] Figure 4 This is a schematic diagram of the top view of a pair of crushing rollers in the present invention;
[0029] Figure 5 It is a structural schematic diagram of the dust removal component in the present invention;
[0030] Figure 6 yes Figure 1 Schematic diagram of the structure at A in the middle;
[0031] Figure 7 yes Figure 1 Schematic diagram of the structure at B in the middle;
[0032] Figure 8 yes Figure 1 Schematic diagram of the structure at C in the middle;
[0033] Figure 9 It is a structural schematic diagram of the material stripping component in the present invention.
[0034] In the figure: 1. Box body; 1-1. Debris removal port; 2. Coarse crushing assembly; 2-1. Crushing box 1; 2-2. Guide plate 1; 2-3. Crushing roller; 2-3-1. Crushing teeth; 2-3-2. Annular groove; 2-4. Driven gear; 2-5. Driving gear; 2-6. Feeding bin; 2-7. Dust shield; 2-8. Tension spring; 3. Exhaust assembly; 3-1. Top plate; 3-2. Bottom plate; 3-3. Air inlet; 3-4. Extension Retractor; 3-5. Bellows; 3-6. Air outlet; 3-7. Push-pull rod; 3-8. Sliding bracket; 3-9. Connecting plate; 4. Conveyor assembly 1; 5. Conveyor assembly 2; 5-1. Transmission gear 2; 5-2. Conveyor plate chain 2; 5-3. Rotating rod; 5-4. Electromagnetic rod; 5-5. Transmission gear; 6. Partition; 8. Rack 1; 9. Rack 2; 10. Conveyor assembly 3; 10-1. Conveyor plate chain 3; 10-2. Scraper Plate; 10-3. Screen plate; 11. Drain outlet; 12. Connecting assembly; 13. Drain pipe 1; 14. Water pump; 15. Drain pipe 2; 16. Water tank; 17. Filter cartridge; 18. Drain outlet; 19. Dust collection assembly; 19-1. Dust collection box; 19-2. Mounting plate; 19-3. Cyclone separator; 19-4. Exhaust outlet; 19-5. Pull-out filter assembly; 19-6. Exhaust outlet; 20. Exhaust pipe 1; 21. Exhaust Air pipe 2; 22. Cleaning component; 22-1. Shell; 22-2. Rotating pipe; 22-3. Air inlet; 22-4. Fan blade; 22-5. Air inlet hole; 22-6. Air outlet hole; 22-7. Brush; 23. Valve; 24. Debris plate; 24-1. Travel groove; 25. Liquid level sensor; 26. Controller; 27. Fine crushing component; 27-1. Crushing box 2; 27-2. Guide plate 2; 27-3. Squeeze roller. DETAILED DESCRIPTION
[0035] The technical solution of the present invention is further described in detail below through specific implementation methods.
[0036] Example
[0037] like Figure 1-9As shown, the present invention provides a construction waste sorting and processing device, including a box body 1, the top of the box is provided with a coarse crushing component 2 and a pumping component 2-9 arranged in association, the interior of the box body 1 is divided into a sorting area and a metal material collection area by a partition 6, the sorting area stores water, the bottom of the sorting area is provided with a debris discharge port 19-6 and multiple drain ports 11, the debris discharge port 19-6 is provided with a valve 23, the drain port 11 is connected to a branch port provided on a drain pipe 13 with one end closed through a connecting component 12, the drain pipe 13 is connected to the inlet of a water pump 14, the outlet of the water pump 14 is connected to one end of a drain pipe 2 15, the other end of the drain pipe 2 15 extends to the water inlet of a water tank 16 above the box body 1, the water inlet is provided with a filter cartridge 17, the bottom of the water tank 16 A water outlet 18 is provided at the top of the box body 1, and a solenoid valve is provided at the water outlet 18. The water outlet 18 is connected to the water inlet at the top of the box body 1; a conveying component 1 4, a conveying component 3 10 for sorting floating materials and sediments, and a blocking mechanism for floating materials are provided inside the box body 1 corresponding to the sorting area, and a conveying component 2 5 for sorting metal materials is provided above the partition 6 inside the box body 1; the connecting component 12 includes a connecting cylinder, and a filter is provided in the connecting cylinder; a debris removal port 1-1 is provided on the side wall of the box body 1 corresponding to the sorting area, and a liquid level sensor 25 is provided in the sorting area; a fine crushing component 27 connected to the debris discharge port 19-6 is provided at the lower part of the box body 1; the water pump 14, the solenoid valve, and the liquid level sensor 25 are all electrically connected to the controller 26.
[0038] The coarse crushing assembly 2 is used for coarse crushing of construction waste. During crushing, the crushing teeth 2-3-1 are used to crush the construction waste into blocks. The crushing assembly 2 comprises a crushing box 2-1. The side wall of the crushing box 2-1 is provided with a feeding bin 2-6. Two dust shields 2-7 are hingedly provided at the entrance of the feeding bin 2-6. A tension spring 2-8 is provided between the dust shield 2-7 and the feeding bin 2-6. Two guide plates 2-2 are provided in the feeding bin 2-6. Two relatively rotating crushing rollers 2-3 are provided under the guide plate 1-2, and the two crushing rollers 2-3 are provided with driven gears 2-4 that mesh with each other. The crushing rollers 2-3 are provided with multiple annular grooves 2-3-2 and multiple crushing teeth 2-3-1. The crushing teeth 2-3-1 on one crushing roller 2-3 extend into the annular groove 2-3-2 on the other crushing roller 2-3. The crushing teeth 2-3-1 and the feeding bin 2-6 are also provided with a gear that is connected to the control gear. The drive motor 1 is electrically connected to the device 26, and the power output end of the drive motor 1 is provided with a driving gear 2-5 meshing with the driven gear 2-4; the bottom of the feeding bin 2-6 is connected to the interior of the box body 1; the pumping assembly 2-9 includes a top plate 3-1 and a bottom plate 3-2, and the bottom plate 3-2 is provided with a plurality of air inlets 3-3 extending into the crushing box 2-1, and the top plate 3-1 is provided with an air outlet 3-6, and the air inlets 3-3 and the air outlet 3-6 are arranged at the top plate 3-1. A one-way valve is provided, and a bellows 3-5 and a plurality of telescopic rods 3-4 are provided between the top plate 3-1 and the bottom plate 3-2; a pin is provided on the driving gear 2-5, and the pin is rotatably connected to one end of the connecting plate 3-9, and the other end of the connecting plate 3-9 is connected to one end of the push-pull rod 3-7, and the other end of the push-pull rod 3-7 is connected to the top plate 3-1, and a sliding bracket 3-8 for limiting the up and down sliding of the push-pull rod 3-7 is provided on the outside of the crushing box 2-1.
[0039] The above-mentioned conveying assembly 4 includes two conveying rollers rotatably arranged in the box body 1, and a conveyor belt is wound around the two conveying rollers. One of the conveying rollers is driven to rotate by a servo motor electrically connected to the controller 26.
[0040] The above-mentioned transmission component 2 5 includes two transmission shafts 2 rotatably arranged in the box body 1, and each of the two transmission shafts 2 is provided with a transmission gear 2 5-1, and a conveyor plate chain 2 5-2 is wound around the two transmission shafts 2, and the conveyor plate chain 2 5-2 is provided with an adsorption component for metal, one of which is driven to rotate by a servo motor 2; the adsorption component includes a rotating rod 5-3, and the rotating rod 5-3 is rotatably arranged on the conveyor plate chain 2 5-2, and the rotating rod 5-3 is provided with a transmission gear 5-5 and a plurality of electromagnetic rods 5-4, and the transmission gear 5-5 is provided with a contact switch, and the inner wall of the box body 1 is provided with a rack 1 8 and a rack 2 9 for engaging with the transmission gear 5-5; the servo motor, the electromagnetic rod 5-4 and the contact switch are all electrically connected to the controller 26.
[0041] The above-mentioned conveying component three 10 includes two conveying shafts three rotatably arranged in the box body 1, and each of the two conveying shafts three is provided with a transmission gear three. A conveyor chain three 10-1 is wound around the two conveying shafts three, and a scraper component is provided on the conveyor chain three 10-1. One of the conveying shafts three is driven to rotate by a servo motor three electrically connected to the controller 26; the scraper component includes a scraper 10-2 fixedly mounted on the conveyor chain three 10-1, and a mesh plate 10-3 is slidably provided on the scraper 10-2.
[0042] The above-mentioned box body 1 is also provided with a dust collecting component 19 associated with the exhaust component 2-9, and the dust collecting component 19 includes a dust collecting box 19-1, and a mounting plate 19-2 is provided in the dust collecting box 19-1. A cyclone separator 19-3 is passed through the mounting plate 19-2, and an exhaust port 19-4 is provided at the top of the dust collecting box 19-1, and a debris discharge port 19-6 is provided at the bottom of the dust collecting box 19-1. A pull-out filter component 19-5 is provided in the dust collecting box 19-1; the air inlet 22-3 of the cyclone separator 19-3 is connected to the air outlet 3-6 through an exhaust pipe 20.
[0043] The above-mentioned box body 1 is also provided with a cleaning component 22 for the transmission component three 10, and the cleaning component 22 includes a cylindrical shell 22-1, and a rotating tube 22-2 extending into the box body 1 is penetrated and rotated on the shell 22-1, and an air inlet 22-3 is provided on the side of the shell 22-1, and the direction of the air inlet 22-3 deviates from the axis of the shell 22-1. The rotating tube 22-2 located in the shell 22-1 is provided with multiple air inlet holes 22-5 and multiple fan blades 22-4, and the rotating tube 22-2 located in the box body 1 is provided with multiple air outlet holes 22-6 and bristles 22-7. The air inlet 22-3 is connected to the exhaust port 19-4 through the exhaust pipe 20.
[0044] The aforementioned blocking mechanism is used to centrally isolate garbage floating on the water surface in the sorting area. It includes a debris shield 24 with an inclined surface at the bottom and a travel groove 24-1 on both sides. Support rods for the travel groove 24-1 are fixed inside the box 1. During operation, when the conveyor chain 10-1 rotates, the mesh plate 10-3 pushes the floating garbage toward the garbage removal port 1-1. As the mesh plate 10-3 moves, when it hits the inclined surface of the debris shield 24, the debris shield 24 moves upward, and the floating garbage then passes over the debris shield 24. The debris shield 24 then drops down to block the floating garbage.
[0045] The above-mentioned fine crushing component 27 is used to squeeze and crush the garbage discharged from the sorting area, which includes a crushing box 27-1. The top of the crushing box 27-1 is connected to the discharge port 19-6. Two guide plates 27-2 for materials are provided in the crushing box 27-1. Two relatively rotating squeezing rollers 27-3 are also provided in the crushing box 27-1. The two squeezing rollers 27-3 are driven to rotate by the drive motor 2 through the gear transmission structure. A recovery port is provided at the bottom of the crushing box 27-1.
[0046] The method for using the above-mentioned construction waste classification and processing device is characterized by comprising the following steps:
[0047] Step 1: First, the speeds of the drive motor 1, the drive motor 2, the servo motor 1, the servo motor 2, and the servo motor 3 are set through the controller 26, and the liquid level threshold measured by the liquid level sensor 25 is set;
[0048] Step 2: Start the drive motor 1, servo motor 1, servo motor 2, and servo motor 3, and put the construction waste to be crushed into the feeding bin 2-6. Under the action of the servo motor 1, the crushing roller 2-3 crushes the waste, and the crushed waste falls onto the conveyor belt 1. As the conveyor belt 1 rotates, the waste is pushed forward;
[0049] Driven by the servo motor 2, the conveyor plate chain 2 5-2 rotates, and after the transmission gear 5-5 in the adsorption component engages with the rack 1 8, the rotating rod 5-3 rotates, and the electromagnetic rod 5-4 stirs the material on the conveyor belt 1. In addition, after the contact switch on the transmission gear 5-5 is touched by the rack 1 8, the electromagnetic rod 5-4 is energized. After the contact switch is triggered, the electromagnetic rod 5-4 is energized, and the electromagnetic rod 5-4 adsorbs the metal substances in the slag. When the contact switch on the transmission gear 5-5 touches the rack 2 9, the electromagnetic rod 5-4 is de-energized, and the metal substances fall onto the conveyor plate chain 2 5-2, and finally these metal substances fall into the metal substance collection area; the garbage on the conveyor belt 1 without metal substances falls into the sorting area;
[0050] Wood chips, plastics and other impurities in the garbage that falls into the water in the sorting area float on the water surface. Under the action of the servo motor 3, the conveyor chain 3 10-1 rotates. Under the scraping of the mesh plate 10-3, the floating impurities are pushed to the collection area and blocked by the debris blocking plate 24, preventing them from floating freely. Finally, the floating garbage is discharged from the debris removal port 1-1; and the garbage that sinks to the bottom of the sorting area is pushed to the position of the sorting area near the debris discharge port 19-6 under the action of the mesh plate 10-3 and the scraper 10-2.
[0051] Step 3. In addition, under the action of the driving motor 1, the connecting plate 3-9 drives the push-pull rod 3-7 to move up and down, so that the top plate 3-1 moves up and down. When the top plate 3-1 moves upward, the dust in the crushing box 2-1 is sucked into the bellows 3-5 through the air inlet 3-3. When the top plate 3-1 moves downward, the gas containing dust in the bellows 3-5 is discharged from the air outlet 3-6. The discharged air flow enters the dust collecting assembly 19 through the exhaust pipe 20 and is discharged in the cyclone separator 19. -3, dust accumulates in the dust collecting box 19-1, and the air flow is filtered by the pull-out filter assembly 19-5 and then discharged from the exhaust port 19-4, and discharged to the cleaning assembly 22 through the exhaust pipe 21; the air flow blows the fan blades 22-4 to make the rotating pipe 22-2 rotate, and then the air flow enters the rotating pipe 22-2 from the air inlet 22-5 and is finally discharged from the air outlet 22-6. When the rotating pipe 22-2 rotates, the brush bristles 22-7 clean the adsorption assembly and the conveyor plate chain 2 5-2;
[0052] Step 4: When the threshold value measured by the liquid level sensor 25 exceeds the maximum value among the liquid level threshold values, the controller 26 starts the water pump 14, turns off the drive motor 1, servo motor 1, servo motor 2, and servo motor 3, and the water in the sorting area is transported to the water tank 16. When no more water is discharged from the sorting area, the water pump 14 is turned off, the servo motor 3 and the drive motor 2 are started, and the valve 23 at the discharge port 19-6 is opened. The garbage in the sorting area is discharged into the crushing box 2 27-1 for extrusion and crushing. The extruded and crushed garbage is finally discharged from the recycling port.
[0053] Step 5: After the garbage in the sorting area is discharged, the water pump 14 is turned off, the second drive motor is turned off, and the solenoid valve is opened to inject water into the sorting area. When the water level reaches the minimum value of the liquid level threshold, the controller 26 closes the solenoid valve;
[0054] Step 6. Repeat steps 2-5.
[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the present invention can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solutions of the present invention. They should all be included in the scope of the technical solutions claimed for protection by the present invention.
Claims
1. A construction waste classification and processing device, characterized by: The invention comprises a box body (1), wherein the top of the box body is provided with a coarse crushing assembly (2) and a pumping assembly (2-9) which are arranged in association with each other. The interior of the box body (1) is divided into a sorting area and a metal material collection area by a partition (6). The sorting area stores water. The bottom of the sorting area is provided with a debris discharge port (19-6) and a plurality of drain ports (11). The debris discharge port (19-6) is provided with a valve (23). The drain port (11) is connected to a branch port provided on a drain pipe (13) with one end closed through a connecting assembly (12). The drain pipe (13) is connected to the inlet of a water pump (14). The outlet of the water pump (14) is connected to one end of a drain pipe (15). The other end of the drain pipe (15) extends to the water inlet of a water tank (16) above the box body (1). The water inlet is provided with a filter cartridge (17). The bottom of the water tank (16) is provided with a water outlet (18). The water outlet (18) is provided with a solenoid valve, and the water outlet (18) is connected to the water inlet on the top of the box body (1); a conveying component (4) is provided inside the box body (1) corresponding to the sorting area, a conveying component (10) for sorting floating materials and sediments, and a blocking mechanism for floating materials, and a conveying component (5) for sorting metal materials is provided above the partition (6) inside the box body (1); the connecting component (12) includes a connecting cylinder, and a filter is provided in the connecting cylinder; a debris removal port (1-1) is provided on the side wall of the box body (1) corresponding to the sorting area, and a liquid level sensor (25) is provided in the sorting area; a fine crushing component (27) connected to the debris removal port (19-6) is provided at the lower part of the box body (1); the water pump (14), the solenoid valve, and the liquid level sensor (25) are all electrically connected to the controller (26).
2. The construction waste classification and processing device according to claim 1, characterized in that: The coarse crushing assembly (2) comprises a crushing box (2-1), a feeding bin (2-6) is provided on the side wall of the crushing box (2-1), two dust shields (2-7) are hingedly provided at the inlet of the feeding bin (2-6), a tension spring (2-8) is provided between the dust shield (2-7) and the feeding bin (2-6), two guide plates (2-2) are provided in the feeding bin (2-6), two relatively rotating crushing rollers (2-3) are provided below the guide plates (2-2) in the feeding bin (2-6), and the two crushing rollers (2-3) are provided with driven gears (2-8) meshing with each other. -4), the biting rollers (2-3) are each provided with a plurality of annular grooves (2-3-2) and a plurality of biting teeth (2-3-1), wherein the biting teeth (2-3-1) on one biting roller (2-3) extend into the annular groove (2-3-2) on another biting roller (2-3), and a driving motor 1 electrically connected to the controller (26) is further provided outside the biting teeth (2-3-1) and the feeding bin (2-6), and a driving gear (2-5) meshing with the driven gear (2-4) is provided at the power output end of the driving motor 1; the bottom of the feeding bin (2-6) is communicated with the interior of the box body (1); The extraction assembly (2-9) comprises a top plate (3-1) and a bottom plate (3-2); the bottom plate (3-2) is provided with a plurality of air inlets (3-3) extending into the crushing box (2-1); the top plate (3-1) is provided with an air outlet (3-6); both the air inlet (3-3) and the air outlet (3-6) are provided with a one-way valve; a bellows (3-5) and a plurality of telescopic rods (3-4) are provided between the top plate (3-1) and the bottom plate (3-2); The driving gear (2-5) is provided with a pin shaft, the pin shaft is rotatably connected to one end of a connecting plate (3-9), the other end of the connecting plate (3-9) is connected to one end of a push-pull rod (3-7), the other end of the push-pull rod (3-7) is connected to the top plate (3-1), and a sliding bracket (3-8) is provided on the outside of the crushing box (2-1) for limiting the push-pull rod (3-7) from sliding up and down.
3. The construction waste classification and processing device according to claim 1, characterized in that: The conveying assembly (4) includes two conveying rollers rotatably arranged in the box (1), a conveying belt is wound around the two conveying rollers, and one of the conveying rollers is driven to rotate by a servo motor electrically connected to the controller (26).
4. The construction waste classification and processing device according to claim 1, characterized in that: The second transmission component (5) comprises two second transmission shafts rotatably arranged in the box body (1), the two second transmission shafts are each provided with a second transmission gear (5-1), the two second transmission shafts are wound with a second conveyor plate chain (5-2), the second conveyor plate chain (5-2) is provided with a metal adsorption component, and one of the second rotation shafts is driven to rotate by a second servo motor; The adsorption assembly includes a rotating rod (5-3), the rotating rod (5-3) is rotatably arranged on the conveyor plate chain 2 (5-2), the rotating rod (5-3) is provided with a transmission gear (5-5) and a plurality of electromagnetic rods (5-4), the transmission gear (5-5) is provided with a contact switch, and the inner wall of the box body (1) is provided with a rack 1 (8) and a rack 2 (9) for engaging with the transmission gear (5-5); The servo motor, the electromagnetic rod (5-4) and the contact switch are all electrically connected to the controller (26).
5. The construction waste classification and processing device according to claim 1, characterized in that: The transmission assembly three (10) includes two transmission shafts three rotatably arranged in the box body (1), and the two transmission shafts three are each provided with a transmission gear three, and the two transmission shafts three are wound with a conveyor plate chain three (10-1), and the conveyor plate chain three (10-1) is provided with a scraper assembly, wherein one of the transmission shafts three is driven to rotate by a servo motor three electrically connected to the controller (26); the scraper assembly includes a scraper (10-2) fixedly arranged on the conveyor plate chain three (10-1), and a mesh plate (10-3) is slidably provided on the scraper (10-2).
6. The construction waste classification and processing device according to claim 2, characterized in that: The box body (1) is further provided with a dust collecting assembly (19) associated with the exhaust assembly (2-9), the dust collecting assembly (19) comprising a dust collecting box (19-1), a mounting plate (19-2) provided inside the dust collecting box (19-1), a cyclone separator (19-3) passing through the mounting plate (19-2), an exhaust port (19-4) provided at the top of the dust collecting box (19-1), a debris discharge port (19-6) provided at the bottom of the dust collecting box (19-1), and a pull-out filter assembly (19-5) provided inside the dust collecting box (19-1); an air inlet (22-3) of the cyclone separator (19-3) is connected to the air outlet (3-6) via an exhaust pipe (20).
7. The construction waste classification and processing device according to claim 6, characterized in that: The housing (1) is also provided with a cleaning assembly (22) for the transmission assembly three (10), the cleaning assembly (22) comprising a cylindrical shell (22-1), a rotating tube (22-2) extending into the housing (1) passing through and rotating on the housing (22-1), an air inlet (22-3) being provided on the side of the housing (22-1), the direction of the air inlet (22-3) being deviated from the axis of the housing (22-1), a plurality of air inlet holes (22-5) and a plurality of fan blades (22-4) being provided on the rotating tube (22-2) located in the housing (22-1), a plurality of air outlet holes (22-6) and bristles (22-7) being provided on the rotating tube (22-2) located in the housing (1), and the air inlet (22-3) being connected to the exhaust port (19-4) via the exhaust pipe one (20).
8. The construction waste classification and processing device according to claim 1, characterized in that: The blocking mechanism comprises a debris blocking plate (24), the bottom of the debris blocking plate (24) is provided with an inclined surface, both sides of the debris blocking plate (24) are provided with travel grooves (24-1), and a support rod for the travel grooves (24-1) is fixed inside the box body (1).
9. The construction waste classification and processing device according to claim 1, characterized in that: The fine crushing assembly (27) includes a second crushing box (27-1), the top of which is connected to the impurity discharge port (19-6). Two guide plates (27-2) for materials are provided in the second crushing box (27-1). Two relatively rotating squeezing rollers (27-3) are also provided in the second crushing box (27-1). The two squeezing rollers (27-3) are driven to rotate by a second drive motor through a gear transmission structure. A recovery port is provided at the bottom of the second crushing box (27-1).
10. The method for using the construction waste classification and processing device according to claim 1, characterized in that The following steps are involved: Step 1: First, the speeds of the drive motor 1, the drive motor 2, the servo motor 1, the servo motor 2, and the servo motor 3 are set by the controller (26), and the liquid level threshold value measured by the liquid level sensor (25) is set; Step 2: Start the drive motor 1, servo motor 1, servo motor 2, and servo motor 3, and put the construction waste to be crushed into the feeding bin (2-6). Under the action of the servo motor 1, the crushing roller (2-3) crushes the waste, and the crushed waste falls onto the conveyor belt 1. As the conveyor belt 1 rotates, the waste is pushed forward; Driven by the servo motor 2, the conveyor plate chain 2 (5-2) rotates, and after the transmission gear (5-5) in the adsorption component is engaged with the rack 1 (8), the rotating rod (5-3) rotates, and the electromagnetic rod (5-4) stirs the material on the conveyor belt 1. In addition, after the contact switch on the transmission gear (5-5) is touched by the rack 1 (8), the electromagnetic rod (5-4) is energized. After the contact switch is triggered, the electromagnetic rod (5-4) is energized, and the electromagnetic rod (5-4) adsorbs the metal substances in the slag. When the contact switch on the transmission gear (5-5) touches the rack 2 (9), the electromagnetic rod (5-4) is de-energized, and the metal substances fall on the conveyor plate chain 2 (5-2). Finally, these metal substances fall into the metal substance collection area; the garbage on the conveyor belt 1 without metal substances falls into the sorting area; Wood chips, plastics and other impurities in the garbage that falls into the water in the sorting area float on the water surface. Under the action of the servo motor three, the conveyor chain three (10-1) rotates. Under the scraping of the mesh plate (10-3), the floating impurities are pushed to the collection area and blocked by the debris blocking plate (24), preventing them from floating freely. Finally, the floating garbage is discharged from the debris removal port (1-1); and the garbage that sinks to the bottom of the sorting area is pushed to a position near the debris discharge port (19-6) in the sorting area under the action of the mesh plate (10-3) and the scraper (10-2). Step 3. In addition, under the action of the driving motor 1, the connecting plate (3-9) drives the push-pull rod (3-7) to move up and down, so that the top plate (3-1) moves up and down. When the top plate (3-1) moves upward, the dust in the crushing box 1 (2-1) is sucked into the bellows (3-5) through the air inlet (3-3). When the top plate (3-1) moves downward, the gas containing dust in the bellows (3-5) is discharged from the air outlet (3-6). The discharged air flow enters the dust collecting assembly (19) through the exhaust pipe 1 (20) and is discharged in the cyclone separator (19- 3), dust accumulates in the dust collecting box (19-1), and the air flow is filtered by the pull-out filter assembly (19-5) and then discharged from the exhaust port (19-4), and discharged to the cleaning assembly (22) through the exhaust pipe (21); the air flow blows the fan blades (22-4) to make the rotating tube (22-2) rotate, and then the air flow enters the rotating tube (22-2) from the air inlet (22-5) and is finally discharged from the air outlet (22-6). When the rotating tube (22-2) rotates, the brush bristles (22-7) clean the adsorption assembly and the conveyor plate chain (5-2); Step 4: When the threshold value measured by the liquid level sensor (25) exceeds the maximum value among the liquid level threshold values, the controller (26) starts the water pump (14), turns off the drive motor 1, the servo motor 1, the servo motor 2, and the servo motor 3, and the water in the sorting area is transported to the water tank (16). When no more water is discharged from the sorting area, the water pump (14) is turned off, the servo motor 3 and the drive motor 2 are started, and the valve (23) at the discharge port (19-6) is opened. The garbage in the sorting area is discharged into the crushing box 2 (27-1) for extrusion and crushing. The extruded and crushed garbage is finally discharged from the recycling port. Step 5: After the garbage in the sorting area is discharged, the water pump (14) is turned off, the second drive motor is turned on, and the solenoid valve is opened to inject water into the sorting area. When the water level reaches the lowest value of the liquid level threshold, the controller (26) closes the solenoid valve; Step 6. Repeat steps 2-5.