Mining steel wire straightening machine with rust removal function

Abstract

The invention relates to a mining steel wire straightening machine with a rust removal function, and belongs to the technical field of steel wire straightening tools. Comprising a base, a grinding mechanism, a rust removal mechanism, a straightening mechanism and a cutting mechanism are sequentially arranged at the upper end of the base from front to back, the grinding mechanism comprises a rotating seat, and a circle of steel brush is arranged in the rotating seat; the rust removal mechanism comprises a spraying assembly and a slag removal assembly which are distributed front and back, the spraying assembly comprises a circle of atomizing nozzles, and the slag removal assembly comprises a circle of rotatable steel wire balls; the straightening mechanism comprises a pair of pressing wheels which are distributed up and down, a plurality of pairs of first straightening wheels and second straightening wheels which are distributed up and down, and a plurality of pairs of fourth straightening wheels and third straightening wheels which are distributed left and right, the upper pressing wheels and the first straightening wheels can slide in the vertical direction, and the fourth straightening wheels can slide in the left and right direction; the cutting mechanism comprises a circle of laser guns; the problem that at present, rust removal and straightening procedures of the mining steel wire are separated is solved.

Description

Technical Field

[0001] The invention belongs to the technical field of steel wire straightening tools, and in particular relates to a mining steel wire straightening machine with a rust removal function. Background Art

[0002] As the core component of mine hoisting, transportation and support, mining steel wire is exposed to a humid, dusty and complex environment for a long time, and is very prone to rust and bending deformation, which directly affects the safety and economy of mine operations. Existing technologies often set up independent processes for rust removal and straightening of mining steel wire. The steel wire needs to be treated by rust removal equipment before being transferred to the straightening machine, which not only increases the equipment footprint and energy consumption, but also makes the rust-removed steel wire prone to secondary contamination during transportation, affecting the straightening accuracy. For mining steel wire with frequent bending-rusting cycle conditions (such as underground dragging, Hoisting), separate processing is inefficient and difficult to meet the needs of continuous operation in mines; traditional rust removal devices mostly use steel brushes or sandpaper with fixed spacing, which cannot adapt to the working conditions of variable diameters and uneven degrees of rust of mining steel wires; for example, local deep rust caused by water accumulation underground requires dynamic adjustment of rust removal efforts, and fixed structures are prone to incomplete rust removal or excessive wear; in addition, most equipment lacks a mechanism to clean up residual rust liquid. The residual liquid combines with the mechanical stress during the straightening process, aggravating the damage to the steel wire surface; therefore, improvements and treatments are needed based on the above problems. Summary of the Invention

[0003] The invention overcomes the deficiencies of the prior art and provides a mining steel wire straightening machine with a rust removal function, thereby solving the problem of separation of the current mining steel wire rust removal and straightening processes.

[0004] In order to achieve the above object, the present invention is implemented through the following technical solutions.

[0005] A mining wire straightening machine with a rust removal function comprises a base, and a grinding mechanism, a rust removal mechanism, a straightening mechanism, and a cutting mechanism are sequentially arranged on the upper end of the base from front to back, wherein the grinding mechanism comprises a rotating seat, and a circle of steel brushes is arranged inside the rotating seat; the rust removal mechanism comprises a spray assembly and a slag removal assembly distributed front and back, the spray assembly comprises a circle of atomizing nozzles, and the slag removal assembly comprises a circle of rotatable steel balls; the straightening mechanism comprises a pair of clamping wheels distributed up and down, multiple pairs of first and second straightening wheels distributed up and down, and multiple pairs of fourth and third straightening wheels distributed left and right, wherein the upper clamping wheel and the first straightening wheel can slide in the vertical direction, and the fourth straightening wheel can slide in the left and right direction; the cutting mechanism comprises a circle of laser guns.

[0006] The transmission gear of the present invention is a gear which is connected with the gear of the driven gear to the driven gear of the driven gear.

[0007] Furthermore, the grinding mechanism also includes a square rod and a connecting plate; a circle of adjustment grooves is provided on the adjustment ring, and the adjustment groove is an arc-shaped structure; a circle of first sliding grooves is provided on the rear side wall of the rotating seat, and a circle of second sliding grooves is provided on the first circular ring of the connecting ring; the number of first sliding grooves, second sliding grooves and adjustment grooves is equal and one-to-one corresponding, and the same square rod is slidably inserted into the corresponding first sliding grooves, second sliding grooves and adjustment grooves; a connecting plate is fixedly provided on the outside of each square rod, and a steel brush is fixedly provided at one end of each connecting plate close to the axis of the rotating seat.

[0008] Furthermore, the rust removal mechanism also includes a rust removal box; a partition is fixedly provided in the middle of the inner side of the rust removal box, and the interior of the rust removal box is divided into a first chamber and a second chamber distributed front and back by the partition; the spray assembly is provided inside the first chamber, and the slag removal assembly is provided inside the second chamber; the spray assembly also includes a first positioning platform, a water pipe, and a water pump. The first positioning platform is fixedly provided inside the first chamber, and a circle of atomizing nozzles is fixedly provided inside the first positioning platform. A water pump is also fixedly provided at the bottom surface of the first chamber, and a water pipe is provided at the output end of the water pump, which is connected to a circle of atomizing nozzles; rust removal liquid is contained in the first chamber.

[0009] Furthermore, the slag removal assembly also includes a second positioning platform, an inner gear ring, a driving gear, a second transmission belt, and a second motor; two front and rear second positioning platforms are fixedly arranged inside the second chamber, an inner gear ring is rotatably arranged between the two second positioning platforms, and a second driven pulley is fixedly arranged on the outer side of the inner gear ring; a second motor is fixedly arranged at the upper end of the rust removal box, a second driving pulley is fixedly arranged on the output shaft of the second motor, and a second transmission belt is sleeved between the second driving pulley and the second driven pulley; a plurality of front and rear horizontal first rotating rods are arranged inside the inner gear ring, each first rotating rod is rotatably arranged on the inner walls of the front and rear second positioning platforms through two front and rear hinge seats, and a driving gear is fixedly sleeved on the outer side of each first rotating rod, and the three driving gears are all meshed with the inner gear ring; a steel wire ball is fixedly arranged at the rear end of each first rotating rod.

[0010] Furthermore, a blowing mechanism is provided at the upper end of the base on the rear side of the rust removal mechanism, and the blowing mechanism includes a bellows, an air pump, a positioning seat, and an air gun; a return port is provided at the lower end of the front side plate of the bellows and the lower end of the rear side plate of the rust removal box, and the two return ports are connected to each other; a circular positioning seat is fixedly provided inside the bellows, a circle of air guns is fixedly provided on the inner cylindrical surface of the positioning seat, and an air pump is fixedly provided at the upper end of the base outside the bellows, and the output end of the air pump is connected to a circle of air guns through an air pipe.

[0011] Furthermore, the straightening mechanism also includes a straightening box, a first adjusting screw, a first adjusting block, a first spline cylinder, and a third motor; a pair of clamping wheels distributed up and down are located at the frontmost side of the straightening box, multiple pairs of first straightening wheels and second straightening wheels distributed up and down and multiple pairs of fourth straightening wheels and third straightening wheels distributed left and right are staggered along the front and back directions; multiple first guide boxes are fixedly arranged on the internal top surface of the straightening box in sequence from front to back, and a first adjusting block is slidably arranged in each first guide box along the vertical direction, and the clamping wheel on the upper side rotates the left end of the first adjusting block at the frontmost side, and the left ends of the remaining first adjusting blocks are respectively rotated with the first straightening wheel; the clamping wheel on the lower side is rotated by a second rotating rod horizontally left and right. The cam is fixed on the front end of the straightening box, and all the second straightening wheels are rotatably arranged under the corresponding first straightening wheels through a third rotating rod horizontal to the left and right; a vertical first adjusting screw is rotatably arranged on the upper end of each first adjusting block, and the first adjusting screw is screwed on the top plate of the straightening box, and a first spline cylinder is sleeved on the outer side of the upper end of each first adjusting screw, and the first adjusting screw is connected to the first spline cylinder through a spline, and the first spline cylinder is rotatably arranged on the upper end face of the straightening box; a third motor is fixed on the front end on the right side of the straightening box, and the output shaft of the third motor is connected to the first spline cylinder on the front side through a first synchronous belt transmission mechanism, and any two adjacent first spline cylinders are connected through a second synchronous belt transmission mechanism.

[0012] Furthermore, the straightening mechanism also includes a second adjusting screw, a second spline cylinder, a second adjusting block, and a fourth motor; a plurality of second guide boxes are fixedly arranged in sequence from front to back on the inner bottom surface of the straightening box, and a second adjusting block is respectively slidably arranged inside each second guide box along the left and right directions, and a fourth straightening wheel is rotatably arranged on the upper end of each second adjusting block; all third straightening wheels are rotatably arranged on the right side of the corresponding fourth straightening wheel through a vertical fourth rotating rod, and a left and right horizontal second adjusting screw is respectively rotatably arranged at the left end of each second adjusting block, the second adjusting screw is screwed to the left side plate of the straightening box, and a second spline cylinder is respectively sleeved on the outer side of the left end of each second adjusting screw, the second adjusting screw is connected to the second spline cylinder by a spline, and the second spline cylinder is rotatably arranged on the left outer wall of the straightening box; a fourth motor is fixedly arranged on the rear side of the upper end surface of the straightening box, and the output shaft of the fourth motor is connected to the second spline cylinder on the rear side by a third synchronous belt transmission mechanism, and any two adjacent second spline cylinders are connected by a fourth synchronous belt transmission mechanism.

[0013] Furthermore, the straightening mechanism also includes a worm, a worm wheel, a transmission rod, an active bevel gear, a driven bevel gear, and a fifth motor; a front-to-rear horizontal transmission rod is rotatably arranged at the inner bottom surface of the straightening box, and a fifth motor is fixedly arranged at the rear end of the inner bottom surface of the straightening box, and the output shaft of the fifth motor is fixedly connected to the rear end of the transmission rod; a plurality of worms are fixedly arranged on the transmission rod, and worm wheels are fixedly arranged on the second rotating rod and the third rotating rod, and the worm wheels correspond one-to-one to the worms on the transmission rod and mesh with each other; a plurality of active bevel gears are fixedly arranged on the transmission rod, and a driven bevel gear is fixedly arranged on each fourth rotating rod, and the active bevel gears and the driven bevel gears correspond one-to-one to the driven bevel gears and mesh with each other.

[0014] Furthermore, the cutting mechanism further comprises a mounting seat, on which a fifth through hole is provided which passes through the mounting seat from front to back, and a circle of the laser guns is fixedly provided on the fifth through hole.

[0015] The beneficial effects of the present invention compared to the prior art are: 1. The grinding mechanism of the present invention has the flexibility and precision of adaptive diameter adjustment; by rotating the adjusting ring in the connecting ring, the square rod is driven to move along the first sliding groove and the second sliding groove, and the distance between the steel brush and the steel wire can be accurately adjusted; whether it is steel wires of different diameters or working conditions with different degrees of surface rust, the steel brush can fit tightly to the surface of the steel wire through the adjustment structure; this diameter adaptive adjustment mechanism greatly improves the adaptability of rust removal compared to traditional fixed-spacing grinding devices, and can efficiently cope with the diverse rust removal needs of mining steel wires, avoiding the problems of incomplete rust removal or excessive wear due to changes in steel wire diameter.

[0016] 2. The present invention improves pretreatment quality through the dual-chamber collaborative rust removal design of the rust removal box; the water pump in the first chamber drives the atomizing nozzle to spray the rust removal liquid, achieving chemical rust removal; the second motor in the second chamber drives the drive gear to rotate via the internal gear ring, causing the steel wool to mechanically polish the surface of the steel wire. The dual chamber, combined with the air gun and positioning seat in the bellows, can blow away residual rust removal liquid and rust residue and guide them for recovery, forming a continuous process of "chemical spraying + mechanical wiping + impurity removal." Compared with traditional single rust removal methods, this design not only improves rust removal efficiency, but also completely removes rust, prevents residual rust removal liquid from affecting the subsequent straightening process, and significantly improves the cleanliness of the steel wire surface.

[0017] 3. The present invention realizes high-precision control of the straightening process through the multi-wheel coordinated straightening and electric adjustment mechanism of the straightening mechanism; the clamping wheel and the first straightening wheel, the second straightening wheel and other multi-wheel groups form a repeatedly bent straightening path, and cooperate with the electric adjustment structure of the adjusting screw rod and the spline cylinder to accurately control the straightening pressure and position; the third motor and the fourth motor drive the first spline cylinder and the second spline cylinder respectively to realize automatic adjustment of the straightening wheel position to meet the straightening requirements of steel wires with different curvatures; compared with the traditional manually adjusted straightening mechanism, this design greatly improves the straightening accuracy and degree of automation, can effectively eliminate the bending deformation of the steel wire, and ensure the straightness requirements of the mining steel wire.

[0018] 4. The present invention realizes multifunctional processing of the straightened steel wire through the integrated laser gun; multiple laser gun muzzles are aimed at the same center of a circle, and the straightened steel wire can be simultaneously subjected to laser heat treatment or fixed-length cutting; laser heat treatment can improve the surface hardness and mechanical properties of the steel wire, and fixed-length cutting can achieve precise cutting; this multifunctional integrated design optimizes the traditional multi-process decentralized processing into one-stop processing, which greatly shortens the process flow and improves production efficiency compared to solutions that require additional heat treatment or cutting equipment, while reducing equipment footprint and energy consumption costs.

[0019] 5. The present invention realizes the synchronous drive and stable operation of the straightening wheel through the worm, worm wheel and bevel gear transmission system inside the straightening box; the fifth motor drives the transmission rod to rotate, the worm and worm wheel engage to drive the second straightening wheel to rotate, and the active bevel gear and the driven bevel gear engage to drive the third straightening wheel to rotate; the transmission system ensures that the speed of each straightening wheel is consistent and the power is balanced, avoiding the problem of uneven force on the steel wire caused by asynchronous transmission; compared with traditional belt drive or independent drive mode, gear transmission has higher transmission accuracy and stability, which can ensure that the steel wire is evenly stressed during the straightening process, further improving the straightening quality and equipment operation reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described in detail below with reference to the accompanying drawings: Figure 1 It is a schematic structural diagram of the present invention as a whole; Figure 2 It is a schematic diagram of the connection between the grinding mechanism, rust removal mechanism, blowing mechanism and workbench after sectioning; Figure 3 yes Figure 2 A partial enlarged schematic diagram of point A in the middle; Figure 4 It is a structural diagram of the grinding mechanism; Figure 5 It is a structural diagram of the rust removal mechanism; Figure 6 It is a schematic diagram of the structure inside the rust removal box; Figure 7 It is a structural diagram of the blowing mechanism; Figure 8 It is a schematic diagram of the connection between the straightening mechanism, cutting mechanism and support table; Figure 9 This is a schematic diagram of the structure of the straightening mechanism after removing the observation window; Figure 10 This is the structure diagram after the straightening box is removed Figure 1 ; Figure 11 This is the structure diagram after the straightening box is removed Figure 2 ; Figure 12 It is a structural diagram of the cutting mechanism; Among them, 1 is a workbench, 2 is a support table, 3 is a grinding mechanism, 4 is a rust removal mechanism, 5 is a blowing mechanism, 6 is a straightening mechanism, 7 is a cutting mechanism, 8 is a grinding seat, 9 is a rotating seat, 10 is a first motor, 11 is a first transmission belt, 12 is a connecting ring, 13 is a semicircular rubber strip, 14 is an adjusting ring, 15 is an adjusting groove, 16 is a first sliding groove, 17 is a second sliding groove, 18 is a square rod, 19 is a connecting plate, 20 is a steel brush, 21 is a rust removal box, 22 is a first chamber, 23 is a second chamber, 24 is a first positioning platform, 25 is an atomizing nozzle, 26 is a water pump, 27 is a water pipe, 28 is a second positioning platform, 29 is an inner gear ring, 30 is a second motor, 31 is a second transmission belt, 32 is a driving gear, 33 is a steel ball, 34 is a bellows, 35 is a return port, 36 is a fixed The seat, 37 is the air gun, 38 is the air pump, 39 is the air pipe, 40 is the straightening box, 41 is the clamping wheel, 42 is the first straightening wheel, 43 is the second straightening wheel, 44 is the third straightening wheel, 45 is the fourth straightening wheel, 46 is the observation window, 47 is the first adjusting block, 48 is the first adjusting screw rod, 49 is the first spline cylinder, 50 is the third motor, 51 is the first synchronous belt transmission mechanism, 52 is the second synchronous belt transmission mechanism, 53 is the second adjusting block, 54 is the second adjusting screw rod, 55 is the second spline cylinder, 56 is the fourth motor, 57 is the third synchronous belt transmission mechanism, 58 is the fourth synchronous belt transmission mechanism, 59 is the transmission rod, 60 is the fifth motor, 61 is the worm, 62 is the worm wheel, 63 is the driving bevel gear, 64 is the driven bevel gear, 65 is the mounting seat, and 66 is the laser gun. DETAILED DESCRIPTION

[0021] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail with reference to the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are merely for explaining the present invention and are not intended to limit the present invention. The technical solutions of the present invention will be described in detail below with reference to the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.

[0022] like Figure 1As shown in FIG12 , the present invention provides a mining wire straightening machine with a rust removal function, comprising a base, wherein a grinding mechanism 3, a rust removal mechanism 4, a straightening mechanism 6, and a cutting mechanism 7 are sequentially arranged on the upper end of the base from front to back, wherein the grinding mechanism 3 comprises a rotating seat 9, and a circle of steel brushes 20 is arranged inside the rotating seat 9; the rust removal mechanism 4 comprises a spray assembly and a slag removal assembly distributed front and back, the spray assembly comprises a circle of atomizing nozzles 25, and the slag removal assembly comprises a circle of rotatable steel wire balls 33; the straightening mechanism 6 comprises a pair of clamping wheels 41 distributed up and down, multiple pairs of first straightening wheels 42 and second straightening wheels 43 distributed up and down, and multiple pairs of fourth straightening wheels 45 and third straightening wheels 44 distributed left and right, wherein the upper clamping wheel 41 and the first straightening wheel 42 can slide in the vertical direction, and the fourth straightening wheel 45 can slide in the left and right direction; the cutting mechanism 7 comprises a circle of laser guns 66.

[0023] The base includes a workbench 1 and a support platform 2 distributed front and back, wherein a grinding mechanism 3 and a rust removal mechanism 4 are arranged on the workbench 1, and a straightening mechanism 6 and a cutting mechanism 7 are arranged on the support platform 2.

[0024] The grinding mechanism 3 further includes a grinding seat 8 , a first transmission belt 11 , a first motor 10 , a connecting ring 12 , an adjusting ring 14 , a square rod 18 , and a connecting plate 19 .

[0025] Two front-to-back symmetrical grinding seats 8 are fixedly mounted on the upper end of the base. The rotating seat 9 is rotatably mounted between the front and back grinding seats 8. A first through hole is provided in the middle of each of the front and back grinding seats 8. The rotating seat 9 is a cylindrical structure with front and back openings. The first through holes on the two grinding seats 8 correspond to the front and back openings of the rotating seat 9. A first driven pulley is fixedly mounted on the outside of the rotating seat 9. A first motor 10 is fixedly mounted on the upper end face of the base on one side of the grinding seat 8. A first driving pulley is fixedly mounted on the output shaft of the first motor 10. A first transmission belt 11 is mounted between the first driving pulley and the first driven pulley. A circular connecting ring 12 is fixedly mounted inside the front end opening of the rotating seat 9. The cross-section of the connecting ring 12 is an L-shaped structure. The connecting ring 12 includes a first ring and a first cylinder. The first ring is fixedly mounted inside the rear end opening of the first cylinder. A circle of semicircular rubber strips 13 is fixedly mounted on the inner cylindrical surface of the first cylinder of the connecting ring 12. A circular adjustment ring 14 is rotatably mounted inside the connecting ring 12, and a circle of semicircular rubber strips 13 is fixedly mounted on the outer cylindrical surface of the adjustment ring 14. The circle of semicircular rubber strips 13 on the outer side of the adjustment ring 14 engages with the circle of semicircular rubber strips 13 on the inner side of the first cylinder of the connecting ring 12. The adjusting ring 14 is provided with a circle of adjustment grooves 15 arranged in a circular array. The adjustment grooves 15 are arc-shaped, and the distances between the two ends of the adjustment grooves 15 and the axis of the adjusting ring 14 are different. A circle of first sliding grooves 16 arranged in a circular array is provided on the rear side wall of the rotating seat 9. The first sliding grooves 16 extend radially along the rotating seat 9. A circle of second sliding grooves 17 arranged in a circular array is provided on the first circular ring of the connecting ring 12. The second sliding grooves 17 extend radially along the connecting ring 12. The first sliding slots 16, second sliding slots 17, and adjustment slots 15 are equal in number and correspond to each other. A single horizontal square rod 18 slides and slots into each corresponding first sliding slot 16, second sliding slot 17, and adjustment slot 15. A connecting plate 19 is fixedly mounted on the outside of each square rod 18. The length of the connecting plate 19 is parallel to the extension direction of the square rod 18, and the width of the connecting plate 19 is arranged along the radial direction of the rotating base 9. A steel brush 20 is fixedly mounted on one end of each connecting plate 19, near the axis of the rotating base 9.

[0026] The rust removal mechanism 4 also includes a rust removal box 21. The rust removal box 21 has a square box structure. A partition is fixedly installed in the middle of the inner side of the rust removal box 21, dividing the interior of the rust removal box 21 into a first chamber 22 and a second chamber 23. A second through hole is provided on the front side panel, partition, and rear side panel of the rust removal box 21, with three second through holes arranged in a front-to-back manner. The spray assembly is installed in the first chamber 22, and the slag removal assembly is installed in the second chamber 23.

[0027] The spray assembly also includes a first positioning platform 24, a water pipe 27, and a water pump 26. The first positioning platform 24 is fixedly mounted within the first chamber 22. The first positioning platform 24 is a cylindrical structure with openings at both ends. A circle of atomizing nozzles 25 arranged in a circular array is fixedly mounted within the first positioning platform 24, with the spray direction of the atomizing nozzles 25 facing the axis of the first positioning platform 24. A water pump 26 is also fixedly mounted on the bottom surface of the first chamber 22. A filter is fixedly mounted at the input end of the water pump 26, and a water pipe 27 is installed at the output end of the water pump 26, which is connected to the circle of atomizing nozzles 25. Rust removal liquid is contained within the first chamber 22.

[0028] The slag removal assembly also includes a second positioning platform 28, an inner gear ring 29, a drive gear 32, a second transmission belt 31, and a second motor 30. Two second positioning platforms 28 are fixedly installed in the second chamber 23. The second positioning platform 28 is a circular ring-shaped structure with openings at both ends. A circular inner gear ring 29 is rotatably installed between the two second positioning platforms 28, and a second driven pulley is fixedly installed on the outside of the inner gear ring 29. A second motor 30 is fixedly installed at the upper end of the rust removal box 21. A second driving pulley is fixedly installed on the output shaft of the second motor 30. A second transmission belt 31 is connected between the second driving pulley and the second driven pulley, and the second transmission belt 31 passes through the top plate of the rust removal box 21. Three first rotating rods are arranged horizontally in the front and back directions inside the inner gear ring 29. The three first rotating rods are arranged in a circular array around the axis of the inner gear ring 29. Each first rotating rod is rotatably mounted on the inner walls of the front and rear second positioning platforms 28 via two front and rear hinged seats. A driving gear 32 is fixedly sleeved on the outer side of each first rotating rod, and all three driving gears 32 are meshed with the inner gear ring 29. A steel ball 33 is fixedly mounted at the rear end of each first rotating rod.

[0029] A blowing mechanism 5 is further provided on the upper end of the base at the rear side of the rust removal mechanism 4. The blowing mechanism 5 is provided at the rear end of the upper end surface of the workbench 1. The blowing mechanism 5 includes a bellows 34, an air pump 38, a positioning seat 36, and an air gun 37.

[0030] The bellows 34 is a square box structure, and the front end of the bellows 34 is in contact with the rear end of the rust removal box 21. A return port 35 is provided at the lower end of the front side plate of the bellows 34 and the lower end of the rear side plate of the rust removal box 21, and the two return ports 35 are connected to each other. A third through hole is provided in the middle of the front side plate and the rear side plate of the bellows 34, and the third through hole on the bellows 34 corresponds to the second through hole on the rust removal box 21 in front and back. A circular positioning seat 36 is fixedly provided inside the bellows 34, and the axis of the positioning seat 36 coincides with the axis of the third through hole. A circle of air guns 37 arranged in a circular array is fixedly provided on the inner cylindrical surface of the positioning seat 36, and the spraying direction of the air gun 37 is toward the axis of the positioning seat 36. An air pump 38 is fixedly provided on the upper end of the base outside the bellows 34, and the output end of the air pump 38 is connected to a circle of air guns 37 through an air pipe 39.

[0031] The straightening mechanism 6 also includes a straightening box 40, a first adjusting screw 48, a first adjusting block 47, a first spline cylinder 49, a second adjusting screw 54, a second spline cylinder 55, a second adjusting block 53, a third motor 50, a worm gear 62, a transmission rod 59, a driving bevel gear 63, a driven bevel gear 64, a fourth motor 56, and a fifth motor 60.

[0032] A pair of clamping wheels 41 distributed vertically are located at the front end of the straightening box 40, and multiple pairs of first straightening wheels 42 and second straightening wheels 43 distributed vertically and multiple pairs of fourth straightening wheels 45 and third straightening wheels 44 distributed horizontally are staggered along the front-to-back direction.

[0033] The straightening box 40 is a square box structure, and the length direction of the straightening box 40 is arranged horizontally along the front and back. An observation window 46 is provided on the upper left side of the straightening box 40. A fourth through hole is provided in the middle of the front side plate and the rear side plate of the straightening box 40 respectively.

[0034] A plurality of square first guide boxes are fixedly arranged in sequence from front to back on the inner top surface of the straightening box 40, and the upper and left sides of the first guide boxes remain open. A square first adjustment block 47 is slidably arranged inside each first guide box along the vertical direction, and the front and rear outer walls of the first adjustment block 47 are in sliding contact with the front and rear inner walls of the first guide box. The pressure wheel 41 on the upper side is rotatably arranged at the left end of the first adjustment block 47 at the front, and the left ends of the remaining first adjustment blocks 47 are rotatably arranged with a first straightening wheel 42. The pressure wheel 41 on the lower side is rotatably arranged at the inner front end of the straightening box 40 through a second rotating rod horizontal to the left, and the pressure wheel 41 on the lower side is fixedly connected to the second rotating rod. All the second straightening wheels 43 are rotatably arranged below the corresponding first straightening wheels 42 through a third rotating rod horizontal to the left, and the second straightening wheels 43 are fixedly connected to the third rotating rod.

[0035] A vertical first adjustment screw 48 is rotatably mounted on the upper end of each first adjustment block 47. The first adjustment screw 48 is threaded onto the top plate of the straightening box 40. A first splined cylinder 49 is sleeved on the outer side of the upper end of each first adjustment screw 48. The first adjustment screw 48 and the first splined cylinder 49 are spline-connected. The first splined cylinder 49 is rotatably mounted on the upper end surface of the straightening box 40. A third motor 50 is fixedly mounted on the front end of the right side of the straightening box 40. The output shaft of the third motor 50 points vertically upward and is connected to the frontmost first splined cylinder 49 via a first synchronous belt transmission mechanism 51. Any two adjacent first splined cylinders 49 are connected via a second synchronous belt transmission mechanism 52.

[0036] A plurality of square second guide boxes are fixedly mounted on the inner bottom surface of the straightening box 40 from front to back, with the upper and left sides of each box open. Each second guide box has a square second adjustment block 53 slidably mounted in the left-right direction. The front and rear outer walls of the second adjustment block 53 maintain sliding contact with the front and rear inner walls of the second guide box. A fourth straightening wheel 45 is rotatably mounted on the upper end of each second adjustment block 53. All third straightening wheels 44 are rotatably mounted to the right of the corresponding fourth straightening wheel 45 via a vertical fourth rotating rod, with the third straightening wheels 44 fixedly connected to the fourth rotating rod.

[0037] A second horizontal adjusting screw 54 is rotatably mounted on the left end of each second adjusting block 53. The second adjusting screw 54 is threaded onto the left side plate of the straightening box 40. A second splined cylinder 55 is sleeved onto the outer side of the left end of each second adjusting screw 54. The second adjusting screw 54 and the second splined cylinder 55 are spline-connected. The second splined cylinder 55 is rotatably mounted on the left outer wall of the straightening box 40. A fourth motor 56 is fixedly mounted on the rear side of the upper end face of the straightening box 40. The output shaft of the fourth motor 56 faces leftward. The output shaft of the fourth motor 56 is connected to the rearmost second splined cylinder 55 via a third synchronous belt transmission mechanism 57. Any two adjacent second splined cylinders 55 are connected via a fourth synchronous belt transmission mechanism 58.

[0038] A horizontal transmission rod 59 is rotatably mounted on the inner bottom surface of the straightening box 40. A fifth motor 60 is fixedly mounted on the rear end of the inner bottom surface of the straightening box 40, and the output shaft of the fifth motor 60 is fixedly connected to the rear end of the transmission rod 59. Multiple worms 61 are fixedly mounted on the transmission rod 59. Worm gears 62 are fixedly mounted on the second and third rotating rods, each corresponding one-to-one with the worms 61 on the transmission rod 59 and meshing with them. Multiple driving bevel gears 63 are fixedly mounted on the transmission rod 59, and a driven bevel gear 64 is fixedly mounted on each of the fourth rotating rods. The driving bevel gears 63 and the driven bevel gears 64 correspond one-to-one with each other and meshing with each other.

[0039] The cutting mechanism 7 further comprises a mounting seat 65 , which is provided with a fifth through hole extending from front to back. A circle of laser guns 66 are fixedly provided on the fifth through hole, and the emission direction of the laser guns 66 is toward the axis of the fifth through hole.

[0040] The working principle of the present invention is: Step 1: First, connect all electrical equipment to the wires and power on. Then, adjust the working parameters of each mechanism according to the diameter and degree of rust of the steel wire to be straightened, and pass the steel wire from front to back through the grinding seat 8, rust removal box 21, bellows 34, straightening box 40, and mounting seat 65 in sequence.

[0041] Step 2: After the steel wire passes through the adjusting ring 14, the connecting ring 12 and the rotating seat 9 in sequence, the rotating seat 9 and the connecting ring 12 are controlled to remain stationary, and then the adjusting ring 14 is rotated. The adjusting ring 14 rotates relative to the connecting ring 12, so that the front ends of all square rods 18 slide inside the adjusting groove 15 of the adjusting ring 14, so that all square rods 18 are synchronously close to the axis of the rotating seat 9 until the steel brushes 20 at the ends of the connecting plate 19 are in close contact with the surface of the steel wire. At this time, stop rotating the adjusting ring 14.

[0042] Step three, control the third motor 50 and the fourth motor 56 to start rotating, the third motor 50 drives the first spline cylinder 49 on the front side to rotate through the first synchronous belt transmission mechanism 51, the first spline cylinder 49 on the front side drives all the first spline cylinders 49 to keep rotating through multiple sets of second synchronous belt transmission mechanisms 52, the first spline cylinder 49 drives all the first adjusting screws 48 to keep rotating, because the first adjusting screw 48 is screwed to the top plate of the straightening box 40, thereby driving the first adjusting screw 48 to slide downward along the first spline cylinder 49, the first adjusting screw 48 drives the first adjusting block 47 to slide downward, thereby driving the upper clamping wheel 41 and all the first straightening wheels 42 to move downward, until the upper and lower clamping wheels 41 clamp the steel wire, and the upper and lower corresponding first straightening wheels 42 and second straightening wheels 43 clamp the steel wire. The fourth motor 56 drives the second spline cylinder 55 on the rear side to rotate through the third synchronous belt transmission mechanism 57. The second spline cylinder 55 on the rear side drives all the second spline cylinders 55 to keep rotating through multiple sets of fourth synchronous belt transmission mechanisms 58. The second spline cylinders 55 drive all the second adjusting screws 54 to keep rotating. Since the second adjusting screws 54 are screwed to the left side plate of the straightening box 40, all the fourth straightening wheels 45 are driven to move toward the right until the corresponding fourth straightening wheels 45 and third straightening wheels 44 on the left and right clamp the wire.

[0043] Step 4: Control the first motor 10, the second motor 30, the fifth motor 60, the water pump 26, the air pump 38, and the laser gun 66 to start running.

[0044] Step five, the first motor 10 drives the first driving pulley to rotate, the first driving pulley drives the first driven pulley to rotate through the first transmission belt 11, the first driven pulley drives the rotating seat 9 to rotate inside the grinding seat 8, the rotating seat 9 drives the connecting ring 12 to rotate synchronously, the connecting ring 12 drives the adjusting ring 14 to rotate synchronously through the mutually engaged semicircular rubber strips 13, so that the rotating seat 9, the connecting ring 12, and the adjusting ring 14 drive all the square rods 18 to rotate synchronously, and the square rod 18 drives all the steel brushes 20 to rotate synchronously through the connecting plate 19, thereby grinding the outer surface of the steel wire.

[0045] In step 6, the polished steel wire enters the first chamber 22 of the rust removal box 21. The water pump 26 draws the rust removal liquid in the first chamber 22 into the water pipe 27. The rust removal liquid is sprayed onto the outer surface of the steel wire through a circle of atomizing nozzles 25. The rust removal liquid uses chemical agents to react with the rust layer, removing fine rust marks that are difficult to remove by mechanical polishing, thereby improving the thoroughness of rust removal. The steel wire with the rust removal liquid sprayed on its surface then enters the second chamber 23. The second motor 30 drives the second driving pulley to rotate. The second driving pulley drives the second driven pulley to rotate through the second transmission belt 31. The second driven pulley drives the inner gear ring 29 to rotate. The inner gear ring 29 drives the three driving gears 32 to rotate. The three driving gears 32 drive the three first rotating rods to rotate. The three first rotating rods drive the three steel balls 33 to rotate. The steel balls 33 scrape the rust residue on the outer surface of the steel wire.

[0046] In step seven, the steel wire after rust removal enters the interior of the bellows 34, and the air pump 38 outputs the compressed air through the air pipe 39 to the air gun 37. The air gun 37 sprays the compressed air to the outer surface of the steel wire, thereby blowing off the residual liquid and rust residue on the surface of the steel wire. The rust residue flows back to the interior of the rust removal box 21 through the reflux port 35 along with the rust removal liquid.

[0047] Step 8: The steel wire then enters the straightening box 40, and the fifth motor 60 drives the transmission rod 59 to rotate. The transmission rod 59 drives all the fourth rotating rods to rotate through the mutually meshing active bevel gear 63 and the driven bevel gear 64, and the fourth rotating rod drives all the third straightening wheels 44 to rotate; the transmission rod 59 drives the second rotating rod and the third rotating rod to rotate through the mutually meshing worm gear 62 and the worm 61, the second rotating rod drives the lower pressure wheel 41 to rotate, and the third rotating rod drives the second straightening wheel 43 to rotate. Since the upper and lower pressure wheels 41 have clamped the steel wire, and the lower pressure wheel 41 starts to rotate, the steel wire is transmitted from front to back. The steel wire in transmission is straightened by multiple pairs of first straightening wheels 42 and second straightening wheels 43 distributed vertically, and multiple pairs of fourth straightening wheels 45 and third straightening wheels 44 distributed horizontally, until the steel wire eliminates bending deformation.

[0048] Step nine, the straightened steel wire passes through the mounting seat 65, and multiple laser guns 66 are started, with their muzzles aimed at the same center of the circle, to perform laser heat treatment or fixed-length cutting on the steel wire; during this process, the rust removal and straightening effects of the steel wire are observed through the observation window 46; after the processing is completed, all motors are stopped and the equipment is powered off.

[0049] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A mining wire straightener with rust removal function, characterized by: The invention comprises a base, wherein the upper end of the base is provided with a grinding mechanism (3), a rust removal mechanism (4), a straightening mechanism (6), and a cutting mechanism (7) in sequence from front to back, wherein the grinding mechanism (3) comprises a rotating seat (9), and a circle of steel brushes (20) is provided inside the rotating seat (9); the rust removal mechanism (4) comprises a spray assembly and a slag removal assembly distributed front and back, the spray assembly comprises a circle of atomizing nozzles (25), and the slag removal assembly comprises a circle of rotatable steel balls (33); the straightening mechanism (6) comprises a pair of upper and lower pressure wheels (41), multiple pairs of upper and lower first straightening wheels (42) and second straightening wheels (43), and multiple pairs of left and right fourth straightening wheels (45) and third straightening wheels (44), wherein the upper pressure wheel (41) and the first straightening wheel (42) can slide in the vertical direction, and the fourth straightening wheel (45) can slide in the left and right direction; and the cutting mechanism (7) comprises a circle of laser guns (66).

2. The mining steel wire straightener with rust removal function according to claim 1, characterized in that: The grinding mechanism (3) further comprises a grinding seat (8), a first transmission belt (11), a first motor (10), a connecting ring (12), and an adjusting ring (14); two front-to-back symmetrical grinding seats (8) are fixedly provided on the upper end of the base; the rotating seat (9) is rotatably provided between the front and rear grinding seats (8); a first driven pulley is fixedly sleeved on the outer side of the rotating seat (9); a first motor (10) is fixedly provided on the upper end face of the base on one side of the grinding seat (8); a first driving pulley is fixedly provided on the output shaft of the first motor (10); a first transmission belt (11) is sleeved between the first driving pulley and the first driven pulley; a first rotating seat (9) is fixedly provided on the front end face of the rotating seat (9); a first driving pulley is fixedly provided on the output shaft of the first motor (10); a first driving belt (11) is sleeved between the first driving pulley and the first driven pulley; a first rotating seat (9) is fixedly provided on the front end face of the rotating seat (9); a first driving pulley is fixedly provided on the output shaft of the first motor (10); a first driving belt (11) is sleeved between the first driving pulley and the first driven pulley; a first driving pulley is fixedly provided on the front end face of the rotating seat (9); ... front end face of the rotating seat (9); a first driving pulley is fixedly provided on the front end face of the rotating seat (9); a first driving pulley is fixedly provided on the front end face of the rotating seat A connecting ring (12) is fixedly provided inside the end opening, wherein the cross section of the connecting ring (12) is an L-shaped structure, and the connecting ring (12) comprises a first circular ring and a first cylinder, wherein the first circular ring is fixedly provided inside the rear end opening of the first cylinder; a circle of semicircular rubber strips (13) is fixedly provided on the inner cylindrical surface of the first cylinder of the connecting ring (12); an adjusting ring (14) is rotatably provided inside the connecting ring (12), and a circle of semicircular rubber strips (13) is fixedly provided on the outer cylindrical surface of the adjusting ring (14), and the circle of semicircular rubber strips (13) outside the adjusting ring (14) is engaged with the circle of semicircular rubber strips (13) inside the first cylinder of the connecting ring (12).

3. The mining steel wire straightener with rust removal function according to claim 2, characterized in that: The grinding mechanism (3) further comprises a square rod (18) and a connecting plate (19); a circle of adjusting grooves (15) is provided on the adjusting ring (14), and the adjusting grooves (15) are of an arc-shaped structure; a circle of first sliding grooves (16) is provided on the rear side wall of the rotating seat (9); a circle of second sliding grooves (17) is provided on the first circular ring of the connecting ring (12); the number of the first sliding grooves (16), the second sliding grooves (17), and the adjusting grooves (15) is equal and one-to-one corresponding; the same square rod (18) is slidably inserted into the corresponding first sliding grooves (16), the second sliding grooves (17), and the adjusting grooves (15); a connecting plate (19) is fixedly provided on the outside of each square rod (18), and a steel brush (20) is fixedly provided at one end of each connecting plate (19) close to the axis of the rotating seat (9).

4. The mining steel wire straightener with rust removal function according to claim 1, characterized in that: The rust removal mechanism (4) further comprises a rust removal box (21); a partition is fixedly provided in the middle of the inner side of the rust removal box (21), and the interior of the rust removal box (21) is divided into a first chamber (22) and a second chamber (23) distributed front and back by the partition; the spray assembly is provided in the first chamber (22), and the slag removal assembly is provided in the second chamber (23); the spray assembly further comprises a first positioning platform (24), a water pipe (27), and a water pump (26); the first positioning platform (24) is fixedly provided in the first chamber (22), a circle of atomizing nozzles (25) is fixedly provided in the first positioning platform (24), a water pump (26) is further fixedly provided at the bottom surface of the first chamber (22), a water pipe (27) is provided at the output end of the water pump (26), and the water pipe (27) is connected to the circle of atomizing nozzles (25); the rust removal liquid is contained in the first chamber (22).

5. The mining steel wire straightener with rust removal function according to claim 4, characterized in that: The slag removal assembly further comprises a second positioning platform (28), an inner gear ring (29), a driving gear (32), a second transmission belt (31), and a second motor (30); two second positioning platforms (28) are fixedly arranged in the second chamber (23), an inner gear ring (29) is rotatably arranged between the two second positioning platforms (28), and a second driven pulley is fixedly arranged on the outside of the inner gear ring (29); a second motor (30) is fixedly arranged at the upper end of the rust removal box (21), and a second driven pulley is fixedly arranged on the output shaft of the second motor (30). Two driving pulleys, a second transmission belt (31) is sleeved between the second driving pulley and the second driven pulley; a plurality of front and rear horizontal first rotating rods are arranged inside the inner gear ring (29), each first rotating rod is rotatably arranged on the inner walls of the front and rear second positioning platforms (28) through two front and rear hinge seats, a driving gear (32) is fixedly sleeved on the outer side of each first rotating rod, and the three driving gears (32) are all meshed with the inner gear ring (29); a steel ball (33) is fixedly arranged at the rear end of each first rotating rod.

6. The mining steel wire straightener with rust removal function according to claim 5, characterized in that: A blowing mechanism (5) is further provided at the upper end of the base on the rear side of the rust removal mechanism (4), and the blowing mechanism (5) includes a bellows (34), an air pump (38), a positioning seat (36), and an air gun (37); a return port (35) is provided at the lower end of the front side plate of the bellows (34) and the lower end of the rear side plate of the rust removal box (21), and the two return ports (35) are connected to each other; a circular positioning seat (36) is fixedly provided inside the bellows (34), a circle of air guns (37) is fixedly provided on the inner cylindrical surface of the positioning seat (36), and an air pump (38) is fixedly provided at the upper end of the base outside the bellows (34), and the output end of the air pump (38) is connected to the circle of air guns (37) through an air pipe (39).

7. The mining steel wire straightener with rust removal function according to claim 1, characterized in that: The straightening mechanism (6) further comprises a straightening box (40), a first adjusting screw (48), a first adjusting block (47), a first spline cylinder (49), and a third motor (50); a pair of upper and lower pressure wheels (41) are located at the frontmost side of the straightening box (40), and multiple pairs of upper and lower first straightening wheels (42) and second straightening wheels (43) and multiple pairs of left and right fourth straightening wheels (45) and third straightening wheels (44) are staggered along the front-to-back direction; multiple first guide boxes are fixedly arranged on the inner top surface of the straightening box (40) from front to back, and a first adjusting block (47) is slidably arranged in the vertical direction inside each first guide box, the pressure wheel (41) on the upper side is rotatably arranged at the left end of the first adjusting block (47) at the frontmost side, and the left ends of the remaining first adjusting blocks (47) are rotatably arranged with the first straightening wheel (42); the pressure wheel (41) on the lower side is rotatably arranged at the straightening box through a second rotating rod horizontally arranged on the left and right sides. At the front end of the straightening box (40), all the second straightening wheels (43) are rotatably arranged below the corresponding first straightening wheels (42) through a third rotating rod horizontal to the left and right; a vertical first adjusting screw rod (48) is rotatably arranged at the upper end of each first adjusting block (47), the first adjusting screw rod (48) is screwed to the top plate of the straightening box (40), and a first spline cylinder (49) is sleeved on the outer side of the upper end of each first adjusting screw rod (48), the first adjusting screw rod (48) and the first spline cylinder (49) are connected through a spline, and the first spline cylinder (49) is rotatably arranged at the upper end surface of the straightening box (40); a third motor (50) is fixedly arranged at the front end on the right side of the straightening box (40), the output shaft of the third motor (50) is connected to the first spline cylinder (49) at the front side through a first synchronous belt transmission mechanism (51), and any two adjacent first spline cylinders (49) are connected through a second synchronous belt transmission mechanism (52).

8. The mining steel wire straightener with rust removal function according to claim 7, characterized in that: The straightening mechanism (6) further comprises a second adjusting screw (54), a second spline cylinder (55), a second adjusting block (53), and a fourth motor (56); a plurality of second guide boxes are fixedly arranged on the inner bottom surface of the straightening box (40) from front to back, and a second adjusting block (53) is respectively slidably arranged inside each second guide box along the left and right directions, and a fourth straightening wheel (45) is respectively rotatably arranged on the upper end of each second adjusting block (53); all third straightening wheels (44) are rotatably arranged on the right side of the corresponding fourth straightening wheel (45) through a vertical fourth rotating rod, and a left and right horizontal second adjusting rod is respectively rotatably arranged on the left end of each second adjusting block (53). The screw rod (54) and the second adjusting screw rod (54) are screwed on the left side plate of the straightening box (40), and a second spline cylinder (55) is respectively sleeved on the outer side of the left end of each second adjusting screw rod (54). The second adjusting screw rod (54) and the second spline cylinder (55) are connected by a spline, and the second spline cylinder (55) is rotatably set on the left outer wall of the straightening box (40); a fourth motor (56) is fixedly set on the rear side of the upper end surface of the straightening box (40), and the output shaft of the fourth motor (56) is connected to the second spline cylinder (55) on the rear side through a third synchronous belt transmission mechanism (57), and any two adjacent second spline cylinders (55) are connected through a fourth synchronous belt transmission mechanism (58).

9. The mining steel wire straightener with rust removal function according to claim 8, characterized in that: The straightening mechanism (6) further comprises a worm (61), a worm wheel (62), a transmission rod (59), an active bevel gear (63), a driven bevel gear (64), and a fifth motor (60); a front-to-rear horizontal transmission rod (59) is rotatably provided on the inner bottom surface of the straightening box (40); a fifth motor (60) is fixedly provided at the rear end of the inner bottom surface of the straightening box (40); an output shaft of the fifth motor (60) is fixedly connected to the rear end of the transmission rod (59); a plurality of worms (61) are fixedly provided on the transmission rod (59); a worm wheel (62) is fixedly provided on the second rotating rod and the third rotating rod; the worm wheels (62) correspond one-to-one to the worms (61) on the transmission rod (59) and mesh with each other; a plurality of active bevel gears (63) are fixedly provided on the transmission rod (59); a driven bevel gear (64) is fixedly provided on each fourth rotating rod; the active bevel gears (63) correspond one-to-one to the driven bevel gears (64) and mesh with each other.

10. The mining steel wire straightener with rust removal function according to claim 1, characterized in that: The cutting mechanism (7) further comprises a mounting seat (65), the mounting seat (65) being provided with a fifth through hole extending from front to back, and a circle of the laser guns (66) being fixedly provided on the fifth through hole.

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