Track unloading and track laying method

By installing track-laying anti-rollover devices on the sleepers, the problem of rail rollover during movement is solved, efficient rail installation is achieved, and construction costs are reduced.

CN120465338BActive Publication Date: 2025-09-12CRRC SHENYANG CO LTD
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Patent Information

Application Number
CN202510955909.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2025-09-12
Estimated Expiration
2045-07-11

AI Technical Summary

Technical Problem

In the prior art, rails are prone to overturning during movement, resulting in low construction efficiency and increased construction costs.

Method used

A track-laying anti-rollover device is installed on the sleeper, including a guide assembly, a flat roller assembly and a vertical roller assembly to prevent the rail from rolling over, and a rail lifter is used to ensure that the rail is correctly installed.

Benefits of technology

Effectively prevent rail rollover, improve construction efficiency and reduce construction costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of high-speed rail laying, and specifically relates to a method for laying and unloading rails, comprising the following steps: S1: equipment installation, installing a track-laying anti-rollover device on a sleeper; S2: rail unloading, a long rail transport vehicle group performs a track unloading operation, and a rail clamp is installed after one end of the rail leaves the long rail transport vehicle group, and at the same time, the rail clamp is connected to a rail pulling trolley through a steel wire rope, and the rail pulling trolley acts together to unload the rail; S3: rail installation, lifting the rail by a rail lifter, removing the track-laying anti-rollover device, returning the rail lifter to its original position, and installing the rail. By installing the track-laying anti-rollover device on the sleeper, it is not only possible to ensure that the rail moves along the line under the action of the rail pulling trolley, but also possible to ensure that the rail does not roll over during the movement; and the track-laying anti-rollover device is directly arranged on the sleeper, so that after the rail is lifted by the rail lifter and the track-laying anti-rollover device is taken out, it is possible to ensure that the rail falls correctly to the rail installation position on the sleeper.
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Description

Technical Field

[0001] The invention belongs to the technical field of high-speed railway rail laying, and particularly relates to a rail unloading and track laying method. Background Art

[0002] At present, the rail laying operation of the new 500-meter high-speed railway mainly adopts the mode of long rail transport vehicles to transport new rails and cooperate with ground rail pulling trolleys to unload the rails to the ground. Specifically, the long rail transport vehicle group drives to the new line track laying site, and uses the on-board conveyor to unload the rails from the rear of the vehicle group to the ground. At the same time, the ground rail pulling trolley will cooperate with the rail clamp to unload the rails to the corresponding position of the line. During the unloading process, in order to facilitate the movement of the rails between the rear of the vehicle group and the rail pulling trolley, roller assemblies are provided on the sleepers to realize the movement of the rails.

[0003] Chinese patent CN119824742A discloses a support device for laying long rails on a large slope. Although the device can support the rails and facilitate their movement, the rails are prone to tipping over during movement during actual implementation. After tipping over, manual straightening is required, which is time-consuming and labor-intensive, affecting construction efficiency and increasing construction costs. Summary of the Invention

[0004] The present invention proposes a rail unloading and track laying method, which not only facilitates the movement of rails from long rail transport vehicles to designated positions on the track after being unloaded, but also prevents the rails from tipping over during movement.

[0005] To this end, the technical solution adopted by the present invention is: a track unloading and track laying method, comprising the following steps:

[0006] S1: Equipment installation: After the long rail transport vehicle has transported the rails to the corresponding location, a pair of track-laying anti-rollover devices are installed on the ground sleepers at the rear of the long rail transport vehicle. At the same time, a pair of track-laying anti-rollover devices are installed at equal intervals along the front and rear extension direction of the line.

[0007] S2: Rail unloading: The long rail transport train performs rail unloading. First, the rail is sent out from the rear through the rail unloading guide device installed at the rear of the long rail transport train. Then the rail clamp is installed. The rail clamp is connected to the rail pulling trolley through a wire rope. The trolley is started to pull the rail forward. During the rail pulling process, the rail passes through the track laying anti-rollover device on the ground sleeper in sequence until the trolley pulls the rail to the designated unloading position, stops, and removes the rail clamp.

[0008] S3: Rail installation; install rail lifters on the front and rear sides of each rail located at the track-laying anti-rollover device, then lift the rail with the rail lifter, remove the corresponding track-laying anti-rollover device, and then use the rail lifter to lower the rail onto the sleeper. After completing the removal of all track-laying anti-rollover devices for the corresponding rails, proceed with rail installation until the installation of the removed rails is completed.

[0009] As a preferred option in the above solution, the distance between two adjacent pairs of track-laying anti-overturn devices is 25-35m.

[0010] Further preferably, the track laying anti-rollover device includes a base for being installed on two adjacent sleepers, and a guide assembly and a flat roller assembly are sequentially arranged on the front and back of the base, the guide assembly is used to ensure that the rail moves to the flat roller assembly, and the flat roller assembly is used to support and move the rail, and the guide assembly is set to be low in the front and high in the back, and the flat roller assembly is higher than the rear end of the guide assembly, and two vertical roller assemblies for preventing the rail from rolling over are arranged oppositely on the left and right between the guide assembly and the flat roller assembly.

[0011] Further preferably, the guide assembly includes a ramp plate tiltedly arranged on the bottom surface with a lower front and a higher rear, a support plate is arranged between the rear end of the ramp plate and the base, two side guide plates are arranged on the base on the left and right sides of the ramp plate, the front end opening is larger and the rear end opening is smaller between the two side guide plates, and a first reinforcing rib is arranged between the side guide plate and the base.

[0012] Further preferably, the vertical roller assembly includes vertical rollers extending up and down, the vertical rollers are arranged on vertical roller seats through pins, and the vertical roller seats are arranged on the base; the flat roller assembly includes flat rollers extending left and right, the left and right ends of the flat rollers are respectively supported by two flat roller seats arranged on the base, the flat roller seats are provided with grooves for supporting the left and right ends of the flat rollers, each flat roller seat is also equipped with a pressure plate for preventing the flat roller from moving upward out of the groove, and a second reinforcing rib is provided between the flat roller seat and the base.

[0013] Further preferably, the base includes a bottom plate installed on two adjacent sleepers, a seat plate for installing other components is provided on the bottom plate through a crossbeam, and a third reinforcing rib is provided between the seat plate, the crossbeam and the bottom plate.

[0014] Further preferably, the rail clamp includes a clamping body, the upper end of the clamping body is provided with a mounting assembly for connecting the wire rope to the clamping device, the lower end of the clamping body is provided with a rail groove for the rail head to extend into, and the rail groove is extended front and back, and the left and right side walls of the rail groove are provided with clamping shaft assemblies, the clamping shaft assembly includes a clamping shaft that extends left and right and can be retracted, and the left and right side walls of the rail groove are penetrated by clamping shaft holes for the clamping shaft to move left and right; when there is no need to pull the rail to move, the clamping shaft can be retracted into the left and right side walls of the rail groove, and when it is necessary to pull the rail to move, the clamping shafts on both sides can extend into the rail groove and be located below the rail head, thereby preventing the rail head from falling out of the rail groove.

[0015] Further preferably, the clamping shaft assembly also includes a rotating handle and a stop sleeve, and the left and right outer sides of the clamping shaft are provided with handle mounting threaded holes that can be screwed to the rotating handle, and the outer sides of the left and right side walls of the rail groove are provided with stop sleeves coaxial with the clamping shaft hole, and the stop sleeve is axially provided with an axial groove for the rotating handle to drive the clamping shaft to move left and right, and the stop sleeve is circumferentially provided with a circumferential groove for the rotating handle to drive the clamping shaft to rotate, and the axial groove and the circumferential groove are both connected to the inner hole of the stop sleeve, and one end of the circumferential groove is connected to the inner end of the axial groove.

[0016] Further preferably, the rotating handle is provided with knurling for increasing friction.

[0017] Further preferably, the installation assembly includes an installation pin for installing the wire rope, and the upper end of the card body is provided with an installation through hole for the installation pin to extend left and right. The upper end of the card body is also provided with a makeshift opening groove for facilitating the installation of the wire rope, and the installation pin is equipped with a gasket and an opening pin for limiting the installation pin.

[0018] Further preferably, the card specifically includes two card body side panels arranged opposite to each other on the left and right, the upper ends of the card body side panels are provided with mounting through holes, the inner sides of the card body side panels are provided with card body shaft sleeves, the inner hole of the card body shaft sleeve is coaxial with the mounting through holes, and the two card body side panels are provided with card body baffles near the lower ends, and the card body baffles are provided with fourth reinforcing ribs, and the rail groove is formed by the card body baffle and the lower ends of the two card body side panels.

[0019] Further preferably, one end of each clamping shaft located on the left and right inner sides is configured as a truncated cone with a smaller inner side and a larger outer side.

[0020] The beneficial effects of the present invention are as follows: by installing a track-laying anti-rollover device on the sleeper, not only can the rail be guaranteed to move along the line under the action of the rail-pulling trolley, but also the rail can be guaranteed not to roll over during the movement; and the track-laying anti-rollover device is directly arranged on the sleeper, so that after the rail is lifted up by the rail lifter and the track-laying anti-rollover device is taken out, the rail can be guaranteed to fall correctly to the rail installation position on the sleeper, and there is no need to move the rail subsequently, thereby reducing construction costs and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the track-laying anti-rollover device of the present invention (where 1a is the main view, 1b is the left view, and 1c is the top view).

[0022] Figure 2 2a is a schematic diagram of the base in the present invention (wherein 2b is a left view and 2c is a top view).

[0023] Figure 33a is a schematic diagram of the guide assembly of the present invention (wherein 3a is a main view, 3b is a left view and 3c is a top view).

[0024] Figure 4 Schematic diagram of the vertical roller assembly of the present invention without vertical rollers installed (4a is the main view, 4b is the left view and 4c is the top view).

[0025] Figure 5 This is a schematic diagram of the flat roller assembly of the present invention without the flat roller installed.

[0026] Figure 6 Schematic diagram of the neutral roller of the present invention.

[0027] Figure 7 Schematic diagram of the flat roller in the present invention.

[0028] Figure 8 Schematic diagram of the rail clamp of the present invention (8a is the main view, 8b is the left view and 8c is the top view).

[0029] Figure 9 Schematic diagram of the installation of the card body and the stop sleeve in the present invention (9a is the main view, 9b is the left view and 9c is the top view).

[0030] Figure 10 It is a schematic diagram of the installation of the clamping shaft and the rotating handle in the present invention.

[0031] Figure 11 This is a schematic diagram of the present invention when it is installed on a rail for traction.

[0032] Figure numerals: card body 100, rail groove 101, opening groove 102, card body side plate 110, card body sleeve 120, card body baffle 130, fourth reinforcing rib 140, mounting assembly 200, mounting pin 210, gasket 220, cotter pin 230, card shaft assembly 300, card shaft 310, rotating handle 320, knurling 321, stop sleeve 330, axial groove 331, circumferential groove 332, rail 400 , rail head-401, wire rope-500, base-600, bottom plate-610, crossbeam-620, seat plate-630, third reinforcement rib-640, guide assembly-700, ramp plate-710, support plate-720, side guide plate-730, first reinforcement rib-740, flat roller assembly-800, flat roller-810, flat roller seat-820, pressure plate-830, second reinforcement rib-840, vertical roller assembly-900, vertical roller-910, vertical roller seat-920. DETAILED DESCRIPTION

[0033] The present invention will be further described below by way of examples and in conjunction with the accompanying drawings:

[0034] like Figures 1-11 As shown, a track unloading and track laying method includes the following steps:

[0035] Step 1: Equipment Installation. After the long rail transport train has transported 400 rails to the designated location, a pair of track-laying anti-rollover devices are installed on the ground sleepers at the rear of the long rail transport train. Simultaneously, a pair of track-laying anti-rollover devices is installed at equal intervals along the forward and backward extension of the line. This application targets a 500m long rail, for which the distance between two adjacent pairs of track-laying anti-rollover devices is 25-35m.

[0036] like Figure 1-Figure 7 As shown, the track-laying anti-rollover device primarily consists of a base 600, a guide assembly 700, a flat roller assembly 800, and a vertical roller assembly 900. The base 600 is used to allow the entire track-laying anti-rollover device to be installed on two adjacent sleepers. The guide assembly 700 and the flat roller assembly 800 are positioned sequentially on the base 600, with the guide assembly 700 positioned lower in the front and higher in the back, allowing the rail 400 to move smoothly into the guide assembly 700. The flat roller assembly 800 is higher than the rear end of the guide assembly 700, allowing the rail 400 to move with the guide assembly onto the flat roller assembly 800. This drives the rollers in the flat roller assembly 800 to rotate and simultaneously elevate the rail 400, effectively increasing the distance between two adjacent track-laying anti-rollover devices. Two vertical roller assemblies 900 are positioned opposite each other between the guide assembly 700 and the flat roller assembly 800 to prevent the rail from rolling over.

[0037] The guide assembly 700 is used to ensure that the rail 400 moves to the flat roller assembly 800. The specific structure of the guide assembly 700 includes a ramp plate 710 tilted and arranged on the bottom surface with a low front and a high rear. A support plate 720 for supporting the rear end of the ramp plate 710 is arranged between the rear end of the ramp plate 710 and the base. Two side guide plates 730 are arranged on the left and right sides of the ramp plate on the base 600. The two side guide plates 730 are arranged in an "eight" shape with a large opening at the front end and a small opening at the rear end. A first reinforcing rib 740 is arranged between the side guide plate 730 and the base 600.

[0038] The flat roller assembly 800 supports the rails 400 and moves along the track. Specifically, the flat roller assembly 800 includes flat rollers 810 extending left and right. The left and right ends of the flat rollers 810 are supported by two flat roller seats 820 mounted on the base 600. To facilitate support of the flat rollers 810, grooves are provided within the flat roller seats 820 to support the left and right ends of the flat rollers 810. Each flat roller seat 820 is also equipped with a pressure plate 830 to prevent the flat rollers 810 from moving upward out of the grooves. The pressure plates 830 press the left and right ends of the flat rollers 810 within the grooves. The grooves are rectangular, corresponding to the rectangular shapes of the left and right ends of the flat rollers 810. A second reinforcing rib 840 is provided between the flat roller seats 820 and the base 600.

[0039] The specific structure of the vertical roller assembly 900 includes a vertical roller 910 extending vertically, and the vertical roller 910 is mounted on a vertical roller seat 920 via a pin, and the vertical roller seat 920 is mounted on the base 600. The vertical roller 910 and the flat roller 810 have similar structures, both including a central roller shaft and a roller sleeve mounted outside the roller shaft, and bearings are arranged between the roller sleeve and the roller shaft at both ends. Each bearing is equipped with a bearing retaining ring. The roller sleeve of the vertical roller 910 is arranged in a cylindrical shape, while the roller sleeve of the flat roller 810 is arranged in a straight middle tube with tapered surfaces at both ends. The tapered surfaces at both ends are inwardly contracted near the end, and a circular arc transition is used between the end of the tapered surface and the end face of the roller sleeve.

[0040] The base 600 specifically includes a bottom plate 610 that can be installed on two adjacent sleepers. A seat plate 630 for installing other components is provided on the bottom plate 610 through a crossbeam 620. A third reinforcing rib 640 is provided between the seat plate 630, the crossbeam 620 and the bottom plate 610. The bottom plate 610 is fixed to the sleepers through rail fasteners and bolts.

[0041] Step 2: Rail Unloading. The long rail transport train unloads the rails. First, the rail 400 is delivered from the rear of the train via the rail unloading guide device installed at the rear of the train. A rail clamp is then installed. The rail clamp is connected to the rail pulling trolley via a wire rope 500. The trolley is activated to pull the rail forward. During the pulling process, the rail 400 passes through the track-laying anti-rollover device on the ground sleeper until the trolley pulls the rail 400 to the designated unloading position, stops, and removes the rail clamp.

[0042] like Figures 8-11 As shown, the rail clamp mainly consists of a clamp body 100, an installation assembly 200 and a clamp shaft assembly 300, wherein the installation assembly 200 is arranged at the upper end of the clamp body 100, and is used to connect the wire rope 500 with the clamp device, and a rail groove 101 for the rail head 401 to extend into is provided at the lower end of the clamp body 100, and the rail groove 101 is extended forward and backward.

[0043] To facilitate the insertion of the rail head 401 and prevent it from slipping out of the rail groove 101 after insertion, a clamping shaft assembly 300 is provided on both the left and right side walls of the rail groove 101. The clamping shaft assembly 300 includes a clamping shaft 310 extending left and right. Clamping shaft holes are provided on the left and right side walls of the rail groove 101 to allow the clamping shaft 310 to move left and right. When the rail 400 is not needed for movement, the clamping shaft 310 can be retracted into the left and right side walls of the rail groove 101. When the rail 400 needs to be pulled for movement, the left and right clamping shafts 310 can be extended into the rail groove 101 and positioned below the rail head 401, thereby preventing the rail head 401 from slipping out of the rail groove 101.

[0044] To achieve the function of the clamping shaft 310, the clamping shaft assembly 300 also includes a rotating handle 320 and a stop sleeve 330. The left and right outer sides of the clamping shaft 310 are provided with handle mounting threaded holes that can be threadedly connected to the rotating handle 320, allowing a threaded connection between the clamping shaft 310 and the rotating handle 320. Stop sleeves 330 are provided on the outer sides of the left and right side walls of the rail groove 101, coaxial with the clamping shaft holes. This allows the clamping shaft 310 to pass through the stop sleeves 330 and the clamping shaft holes from the outer sides of the left and right sides, and then extend into the rail groove 101.

[0045] In order to realize that the handle 320 drives the clamping shaft 310 to move left and right and prevents the clamping shaft 310 from withdrawing, an axial groove 331 is axially provided on the stop sleeve 330 for the handle 320 to drive the clamping shaft 310 to move left and right. At the same time, a circumferential groove 332 is circumferentially provided on the stop sleeve 330 for the handle 320 to drive the clamping shaft 310 to rotate. The axial groove 331 and the circumferential groove 332 are both connected to the inner hole of the stop sleeve 330, and one end of the circumferential groove 332 is connected to the left and right side walls of the axial groove 331 close to the rail groove 101.

[0046] When the rotating handle 320 is located in the axial groove 331, the rotating handle 320 can drive the clamping shaft 310 to move left and right, so that the rail groove 101 can be accommodated on the rail head 401, and the rail head 401 can be clamped by the clamping shaft 310 that extends into the rail groove 101. When the rotating handle 320 is located in the circumferential groove 332, the rail head 401 is clamped by the clamping shaft 310. At this time, the clamping shaft 310 cannot move left and right, so the rail 400 can be pulled to move by pulling the upper end of the clamp body 100. In order to prevent the rotating handle 320 from being passively rotated into the axial groove 331 due to the rotation of the clamping shaft 310 when it is located in the circumferential groove 332, it is necessary to ensure that the circumferential groove 332 is facing one side of the wire rope 500 during installation, that is, when the rail 400 is pulled, the end of the rotating handle 320 away from the clamping shaft 310 is facing downward, such as Figure 11 shown.

[0047] During installation, the clamping shaft 310 is first retracted, and the rail groove 101 is clamped on the rail head 401. The clamping shaft 310 is then extended by rotating the handle 320 so that the clamping shaft 310 is located below the rail head 401. The rotating handle 320 is then rotated to rotate the rotating handle 320 into the circumferential groove 332 to prevent the clamping shaft 310 from moving. The wire rope 500 of the hoist is then fixed to the upper end of the clamp body 100. When the wire rope 500 is tightened, the lever formed between the clamp body 100 and the clamping shaft 310 increases friction, thereby achieving the effect of pulling the rail 400. During removal, the rotating handle 320 is rotated to return the rotating handle 320 to the axial groove 331, and then the clamping shaft 310 is withdrawn from the rail groove 101 by rotating the handle 320. The entire fixture has a simple structure. Since the clamp shaft has a telescopic function, the entire fixture can be installed from any part of the rail, thereby meeting the traction fixation requirements of different lengths and positions. At the same time, when fixing the fixture to the rail, it is only necessary to keep the clamp shaft in the extended state, making installation quick, efficient and convenient.

[0048] In order to facilitate the rotation of the rotating handle 320 , a knurling 321 for increasing friction may be provided on the rotating handle 320 .

[0049] Of course, in addition to the above-mentioned clamping shaft assembly, threaded holes can be directly provided on the left and right side walls of the rail groove 101, and at the same time, an external thread connected to the threaded hole can be provided on the clamping shaft 310. The self-locking of the thread prevents the clamping shaft 310 from extending into the rail groove 101 and then withdrawing. At this time, in order to facilitate the movement of the clamping shaft 310, a handle end can be provided at one end of the clamping shaft 310; or a pin hole for a cotter pin to pass through can be provided on the clamping shaft 310. When the clamping shaft 310 is extended into the rail groove 101, the cotter pin can be passed through the pin hole to prevent the clamping shaft 310 from moving.

[0050] To secure the wire rope 500 to the fixture, the mounting assembly 200 includes a mounting pin 210 for mounting the wire rope 500. A mounting through-hole is provided at the upper end of the fixture body 100, through which the mounting pin 210 extends left and right. Furthermore, a recessed slot 102 is provided at the upper end of the fixture body 100 to facilitate installation of the wire rope 500. To prevent the mounting pin 210 from withdrawing, a washer 220 and a cotter pin 230 are provided on the mounting pin 210 to limit its position. This allows the mounting pin 210 to be replaced as needed after extended use. The mounting assembly 200 can also be a traction hole directly provided at the upper end of the fixture body 100, or a traction member with a traction hole is installed at the upper end of the fixture body 100.

[0051] The card body 100 includes two card side panels 110 positioned opposite each other. Mounting holes are provided at the upper ends of each of the card side panels 110. To increase strength, a card sleeve 120 is provided inside the card side panels 110, with the inner hole of the sleeve 120 coaxial with the mounting holes. A card baffle 130 is provided near the lower ends of the two card side panels 110, and a fourth reinforcing rib 140 is provided on the baffle 130. The rail groove 101 is formed by the baffle 130 and the lower ends of the two card side panels 110. The card side panels 110, card sleeve 120, fourth reinforcing rib 140, card baffle 130, and stop sleeve 330 are welded together.

[0052] To ensure contact between the clamping shaft 310 and the rail head 401, one end of each clamping shaft 310 located on the left and right inner sides is set to be a frustum with a smaller inner side and a larger outer side, and the taper of the frustum matches the taper of the lower end of the rail head 401, which is used to increase the friction between the clamping shaft 310 and the rail head 401 during traction.

[0053] Step 3: Installing the rails 400. Install rail lifters on both sides of each rail 400, located in front and behind the track-laying anti-rollover device. Then, lift the rail 400 with the rail lifter, remove the corresponding track-laying anti-rollover device, and lower the rail 400 onto the sleeper using the rail lifter. After all track-laying anti-rollover devices on the corresponding rail 400 are removed in sequence, install the rail 400 until the rail 400 is completely removed. The rail lifters are conventional technology.

Claims

1. A method for unloading and laying rails, characterized in that: The steps include: S1: Equipment installation; after the long rail transport vehicle group transports the rail (400) to the corresponding position, a pair of track-laying anti-turnover devices are installed on the ground sleepers at the tail end of the long rail transport vehicle group, and a pair of track-laying anti-turnover devices are installed at the same intervals along the front and rear extension direction of the line; The track-laying anti-turnover device comprises a base (600) for being mounted on two adjacent sleepers, a guide assembly (700) and a flat roller assembly (800) being sequentially arranged on the base (600) in front and back, the guide assembly (700) being used to ensure that the rail (400) moves onto the flat roller assembly (800), the flat roller assembly (800) being used to support and move the rail (400), and the guide assembly (700) being arranged with the front lower and the rear higher, the flat roller assembly (800) being higher than the rear end of the guide assembly (700), and two vertical roller assemblies (900) for preventing the rail (400) from turning over being arranged opposite to each other on the left and right sides; The guide assembly (700) comprises a ramp plate (710) arranged on the bottom surface with a lower front portion and a higher rear portion, a support plate (720) being provided between the rear end of the ramp plate (710) and the base (600), two side guide plates (730) being provided on the base (600) and located on the left and right sides of the ramp plate (710), the two side guide plates (730) being arranged in an "eight" shape with a larger front opening and a smaller rear opening, and a first reinforcing rib (740) being provided between the side guide plates (730) and the base (600); The vertical roller assembly (900) includes a vertical roller (910) extending upward and downward, the vertical roller (910) being arranged on a vertical roller seat (920) via a pin shaft, and the vertical roller seat (920) being arranged on a base (600); the flat roller assembly (800) includes a flat roller (810) extending leftward and rightward, the left and right ends of the flat roller (810) being supported by two flat roller seats (820) arranged on the base (600), the flat roller seats (820) being provided with grooves for supporting the left and right ends of the flat roller (810), each flat roller seat (820) being further provided with a pressure plate (830) for preventing the flat roller (810) from moving upward out of the groove, and a second reinforcing rib (840) being provided between the flat roller seat (820) and the base (600); S2: rail unloading; the long rail transport vehicle group performs rail unloading operation, firstly, the rail (400) is sent out from the rear end through the rail unloading guide device provided at the rear end of the long rail transport vehicle group, and then the rail clamp is installed. The rail clamp is connected to the rail pulling trolley through the wire rope (500), and the rail pulling trolley is started to pull the rail forward. During the rail pulling process, the rail (400) passes through the track laying anti-turnover device on the ground sleeper in sequence until the trolley pulls the rail (400) to the designated unloading position and stops, and the rail clamp is removed; S3: installing the rails (400); installing rail lifters on both sides of each rail (400) located in front and behind the track-laying anti-turnover device, then lifting the rail (400) by the rail lifter, removing the corresponding track-laying anti-turnover device, and then lowering the rail (400) onto the sleeper by the rail lifter. After all the track-laying anti-turnover devices of the corresponding rails (400) are removed in sequence, the rails (400) are installed until the installation of the rails (400) is completed.

2. The track laying method according to claim 1, characterized in that: The distance between two adjacent pairs of track-laying anti-rollover devices is 25-35m.

3. The track laying method according to claim 1, characterized in that: The base (600) comprises a bottom plate (610) that can be mounted on two adjacent sleepers, a seat plate (630) for mounting other components being provided on the bottom plate (610) via a crossbeam (620), and a third reinforcing rib (640) being provided between the seat plate (630), the crossbeam (620), and the bottom plate (610).

4. The track laying method according to claim 1, characterized in that: The rail clamp comprises a clamp body (100), the upper end of the clamp body (100) is provided with a mounting assembly (200) for connecting a wire rope (500) to the clamp device, the lower end of the clamp body (100) is provided with a rail groove (101) for the rail head (401) to extend into, and the rail groove (101) is extended forward and backward, and a clamping shaft assembly (300) is provided on both left and right side walls of the rail groove (101), and the clamping shaft assembly (300) includes a clamping shaft (300) extending left and right. 10), the left and right side walls of the rail groove (101) are provided with clamping shaft holes for the clamping shaft (310) to move left and right; when the traction rail (400) is not required to move, the clamping shaft (310) can be retracted into the left and right side walls of the rail groove (101); when the traction rail (400) is required to move, the clamping shafts (310) on the left and right sides can both extend into the rail groove (101) and be located below the rail head (401), thereby preventing the rail head (401) from falling out of the rail groove (101).

5. The track unloading and track laying method according to claim 4, characterized in that: The clamping shaft assembly (300) further comprises a rotating handle (320) and a stop sleeve (330), wherein the left and right outer sides of the clamping shaft (310) are provided with handle mounting threaded holes capable of being screwed to the rotating handle (320), and the outer sides of the left and right side walls of the rail groove (101) are provided with stop sleeves (330) coaxial with the clamping shaft hole, and an axial groove (331) is axially provided on the stop sleeve (330) for the rotating handle (320) to drive the clamping shaft (310) to move left and right, and a circumferential groove (332) is circumferentially provided on the stop sleeve (330) for the rotating handle (320) to drive the clamping shaft (310) to rotate, and both the axial groove (331) and the circumferential groove (332) are communicated with the inner hole of the stop sleeve (330), and one end of the circumferential groove (332) is communicated with the inner end of the axial groove (331).

6. The track unloading and track laying method according to claim 4, characterized in that: The mounting assembly (200) includes a mounting pin (210) for mounting the steel wire rope (500), and the upper end of the clamp body (100) is provided with a mounting through hole for the mounting pin (210) to extend left and right for mounting. The upper end of the clamp body (100) is also provided with a clearance opening groove (102) for facilitating the installation of the steel wire rope (500), and the mounting pin (210) is equipped with a gasket (220) and a cotter pin (230) for limiting the mounting pin (210).

7. The track unloading and track laying method according to claim 6, characterized in that: The card body (100) comprises two card body side plates (110) arranged opposite to each other on the left and right sides, the upper ends of the card body side plates (110) are each provided with a mounting through hole, the inner side of the card body side plates (110) is provided with a card body shaft sleeve (120), the inner hole of the card body shaft sleeve (120) is coaxial with the mounting through hole, a card body baffle (130) is provided near the lower end of the two card body side plates (110), and a fourth reinforcing rib (140) is provided on the card body baffle (130), and the rail groove (101) is formed by the card body baffle (130) and the lower ends of the two card body side plates (110).

Citation Information

Patent Citations

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